CN111230751A - Small-size intelligent welding material shot blasting rust removal equipment - Google Patents
Small-size intelligent welding material shot blasting rust removal equipment Download PDFInfo
- Publication number
- CN111230751A CN111230751A CN202010118590.3A CN202010118590A CN111230751A CN 111230751 A CN111230751 A CN 111230751A CN 202010118590 A CN202010118590 A CN 202010118590A CN 111230751 A CN111230751 A CN 111230751A
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- China
- Prior art keywords
- shot blasting
- small
- intelligent
- cleaning chamber
- shot
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/10—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/14—Apparatus using impellers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a small intelligent shot blasting and rust removing device for welding materials, which comprises a stripping and straightening mechanism, a cleaning chamber, a shot blasting device assembly, a shot circulating and purifying system and a dust removing system, wherein the shot blasting device is a built-in shot blasting device, the cleaning chamber is divided into an inner cleaning chamber and an outer cleaning chamber and is divided into four shot blasting chambers, and a wire guiding system automatically feeds wires. The intelligent shot blasting machine is intelligent, automatically adjusts shot blasting amount and automatically threads, and achieves the purposes of low power and low consumption. The invention solves the problems of various existing semi-automatic derusting equipment with high cost, low efficiency and poor effect and pollution caused by using acid cleaning, thereby reducing the wire cleaning cost and improving the efficiency, speed and automation degree of wire cleaning.
Description
Technical Field
The invention relates to a small intelligent welding material shot blasting rust removal device, in particular to a small intelligent welding material shot blasting rust removal device.
Background
Before processing a welding material coil, the coil is generally required to be removed for pretreatment, and oxide skin or other impurities on the surface of the welding material are cleaned.
The expansion treatment of the welding material before wire drawing and the copper plating after wire drawing are both carried out, and oxide layers and impurities on the surface of the welding material are removed to ensure the fastness and smoothness of wire drawing operation or copper plating layers. The invention is provided for solving the problem, and the dimension of the welding material shot blasting machine is reduced to the proper dimension through recalculation and layout, so that shot blasting and rust removal are performed. Thereby reducing the use power, reducing the consumable material, reducing the cost and realizing green manufacture.
Disclosure of Invention
The invention provides a small intelligent welding material shot blasting and rust removing device, which aims to solve the problems that a shot blasting machine in the related art is high in wire treatment cost, low in efficiency, low in automation degree, poor in effect and pollution caused by acid washing.
In order to achieve the purpose, according to one aspect of the invention, a small intelligent welding material shot blasting and rust removing device is provided.
The invention discloses a small intelligent welding material shot blasting rust removal device, which comprises: the wire rod peeling straightening device is characterized in that the peeling straightening mechanism, the peeling and straightening are integrated, and the wire rod feeding buckle is respectively provided with a set of peeling straightening system.
Preferably, the husking straightening mechanism is provided with a group of husking wheels with adjustable distance in front and back of the device and has a guiding function, and wires can directly pass through the shot blasting device.
Preferably, the cleaning chamber is formed by plate type box assembly welding of a large-cavity plate type with a ZZMn13 wear-resistant protection plate as an inner wall lining, sealing auxiliary chambers are arranged at two ends of the cleaning chamber, protective curtain sealing is arranged in the auxiliary chambers at the two ends, and a compressed air shot blowing device is arranged at an outlet position.
Preferably, the diameter of the wire is 5.5-6.5mm of the diameter of carbon steel in the welding material industry.
Preferably, the shot blasting machine assembly comprises four shot blasting machines, four chambers are arranged inside the cleaning chamber, each shot blasting machine occupies one closed chamber, and the shot blasting machines are not interfered with each other.
Preferably, the cleaning chamber is fixedly connected with the four impeller heads, the wire direction projections are uniformly arranged along the wire center, the projection included angles of the four impeller heads are all 90 degrees, and the arrangement sequence follows the uniform distribution in the circumferential direction.
Preferably, the pill circulation system comprises a separator, a lifter, a screw conveyor, a flow adjusting device, a chute and other unit components.
Preferably, the small-sized intelligent welding material shot blasting and rust removing equipment is characterized in that the flow adjusting device comprises a gate, a stepping motor and a walking adjusting device, and shots in each shot blasting device are controlled according to the speed of the tracking wire rod.
Preferably, the steel shot used by the shot blasting device is a national standard cast stainless steel round steel shot with the granularity of not more than 0.3mm and the hardness of HRC 45-50.
According to the invention, the problems of high cost, low efficiency and poor effect of wire rod pretreatment shot blasting rust removal and pollution caused by acid pickling in the related technology are solved, so that the rust removal cost is reduced, and the wire rod cleaning efficiency is improved.
Drawings
FIG. 1 is a layout diagram of the shot blasting rust remover of the invention.
Fig. 2 is a schematic diagram of the present invention.
Fig. 3 is an overall layout of the present invention.
Detailed Description
It should be noted that, in the present application, the embodiments and features in the embodiments may be combined with each other without conflict. The invention patent will be described in detail below with reference to the accompanying drawings in conjunction with the embodiments.
Fig. 1 is a schematic structural diagram of a small-sized intelligent welding material shot blasting and rust removing device according to the invention, and as shown in fig. 1, the small-sized intelligent welding material shot blasting and rust removing device comprises a shelling and straightening mechanism 10, a cleaning chamber 80, impeller head assemblies (20, 30, 60 and 70), a shot circulating and purifying system 50 and a dust removing system 90.
In the embodiment, the wire rod entering buckle is respectively provided with a set of peeling straightening system through the peeling straightening mechanism 10 which integrates peeling and straightening, thereby shortening the distance and saving the space. The husking and straightening system is an automatic feeding system, the diameter of the wire rod passes through the shot blasting equipment and can only jump up and down in a small gap in a certain range, so that the wire rod is always kept on a horizontal plane as far as possible when receiving impact.
Preferably, the cleaning chamber 80 is a large-cavity plate type box-shaped assembly welding structure, ZZMn13 wear-resistant protection plates are lined on the inner wall of the cleaning chamber, auxiliary sealing chambers are arranged at two ends of the cleaning chamber, protective curtain seals are arranged in the auxiliary chambers at the two ends, and a compressed air shot blowing device is arranged at an outlet position. And blowing the steel shots at high pressure by using a compressed air source to prevent the steel shots from being adhered to the wire rods.
Preferably, the welding material wire rod is a coiled disk of 5.5-6.5mm of carbon steel in the welding material industry for rust removal, and the invention is specially used for cleaning the welding material in the welding wire industry. The targeted production makes the product more compact and reasonable. The device has smaller volume, smaller occupied area and lower power, and the power of the device is calculated to be 7.5 kw.
Preferably, the cleaning chamber is fixedly connected with four impeller heads, as shown in fig. 3, the four impeller heads (20, 30, 60, 70) are uniformly arranged along the center of the wire and project in the direction of the wire, and the projection included angles of the four impeller heads are all 90 degrees. The arrangement order follows, up, down, left, right. Each impeller head is arranged in the chamber body to form a closed cavity, so that the impeller heads are not interfered with each other.
Preferably, the pill circulating system comprises a separator, a lifter, a screw conveyor, a flow adjusting device, a chute and other unit components. The flow adjusting device comprises a gate, a stepping motor, a torque motor and a walking adjusting device, and the shot flowing into each shot blasting device is controlled according to the linear speed in a fixed quantity mode, so that the constant flow of the shot is facilitated.
Preferably, the steel shot used by the shot blasting device is a national standard cast stainless steel round steel shot with the granularity of less than or equal to 0.3mm, and the hardness is HRC 45-50.
From the above description, it can be seen that the present invention achieves the following technical effects:
the above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention. All changes, equivalents, modifications and the like which come within the spirit and principle of the invention are desired to be protected.
Claims (10)
1. The utility model provides a material shot blasting rust cleaning equipment is welded to miniaturized intelligence, includes: the wire rod peeling and straightening device is characterized in that the peeling and straightening mechanism, the peeling and straightening are integrated, and two ends of a wire rod entering device are respectively provided with a set of peeling and straightening system.
2. The small intelligent shot blasting rust removal device for the welding materials as claimed in claim 1, wherein the husking straightening mechanism is provided with three husking wheels with adjustable distances at the front end and the rear end of the device respectively.
3. The small-sized intelligent welded material shot blasting and rust removing equipment as claimed in claim 1, wherein the cleaning chamber is formed by assembling and welding a large-cavity plate type box with a protection plate and a wear-resistant ZZMn 13-lining on the inner wall, auxiliary sealing chambers are arranged at two ends of the cleaning chamber, a curtain is arranged in the auxiliary chambers at the two ends for sealing, and a compressed air shot blowing device is arranged at an outlet position.
4. The small intelligent shot blasting rust removal device for the welding materials as claimed in claim 1, wherein the diameter of the wire is 5.5-6.5mm of the diameter of carbon steel in the welding material industry.
5. The small-sized intelligent welding material shot blasting and rust removing device as claimed in claim 1, wherein the shot blasting device assembly comprises four shot blasting devices, four chambers are arranged inside the cleaning chamber, each shot blasting device occupies one closed chamber, and the shot blasting devices are not interfered with each other.
6. The small-sized intelligent welded material shot blasting and rust removing device as claimed in claim 1, wherein the cleaning chamber is fixedly connected with four shot blasting devices, the projection directions of the wires are uniformly arranged along the center of the wires, the included angles of the projection directions of the four shot blasting devices are all 90 degrees, and the arrangement sequence follows the circumferential direction and is uniformly distributed.
7. The small-sized intelligent welding material shot blasting and rust removing equipment as claimed in claim 1, wherein the shot circulating system comprises a separator, a lifter, a screw conveyor, a flow adjusting device, a chute and other unit components.
8. The small-sized intelligent welded material shot blasting and rust removing equipment as claimed in claim 8, wherein the flow adjusting device comprises a gate, a stepping motor and a walking adjusting device, and shots in each shot blasting device are controlled according to the speed of the tracking wire rod.
9. The shot blasting and rust removing equipment for the miniaturized intelligent welding materials as claimed in claim 1, wherein the steel shots used by the shot blasting machine are national standard cast stainless steel round steel shots with the granularity of less than or equal to 0.3mm, and the hardness of the round steel shots is HRC 45-50.
10. The small-sized intelligent welding material shot blasting and rust removing device according to claim 1, wherein the motor power of the shot blasting machine is 7.5 kw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010118590.3A CN111230751A (en) | 2020-02-26 | 2020-02-26 | Small-size intelligent welding material shot blasting rust removal equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010118590.3A CN111230751A (en) | 2020-02-26 | 2020-02-26 | Small-size intelligent welding material shot blasting rust removal equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111230751A true CN111230751A (en) | 2020-06-05 |
Family
ID=70863500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010118590.3A Withdrawn CN111230751A (en) | 2020-02-26 | 2020-02-26 | Small-size intelligent welding material shot blasting rust removal equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN111230751A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003181761A (en) * | 2001-12-18 | 2003-07-02 | Sintokogio Ltd | Method of surface treatment for wire and bar, and its apparatus |
| CN201596973U (en) * | 2009-10-22 | 2010-10-06 | 董定光 | Wire shot blasting machine |
| CN103978438A (en) * | 2014-05-29 | 2014-08-13 | 江苏龙城铸造机械科技有限公司 | Pass-type shot-blast cleaning machine for steel strip |
| CN104999362A (en) * | 2015-07-21 | 2015-10-28 | 江苏久昌机械有限公司 | Special shot blasting machine for steel wire |
-
2020
- 2020-02-26 CN CN202010118590.3A patent/CN111230751A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003181761A (en) * | 2001-12-18 | 2003-07-02 | Sintokogio Ltd | Method of surface treatment for wire and bar, and its apparatus |
| CN201596973U (en) * | 2009-10-22 | 2010-10-06 | 董定光 | Wire shot blasting machine |
| CN103978438A (en) * | 2014-05-29 | 2014-08-13 | 江苏龙城铸造机械科技有限公司 | Pass-type shot-blast cleaning machine for steel strip |
| CN104999362A (en) * | 2015-07-21 | 2015-10-28 | 江苏久昌机械有限公司 | Special shot blasting machine for steel wire |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200605 |