CN111230083A - Efficient casting mechanical equipment - Google Patents
Efficient casting mechanical equipment Download PDFInfo
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- CN111230083A CN111230083A CN202010173051.XA CN202010173051A CN111230083A CN 111230083 A CN111230083 A CN 111230083A CN 202010173051 A CN202010173051 A CN 202010173051A CN 111230083 A CN111230083 A CN 111230083A
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- 238000005266 casting Methods 0.000 title claims abstract description 56
- 238000005520 cutting process Methods 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000009434 installation Methods 0.000 claims 4
- 238000000034 method Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 description 13
- 238000001816 cooling Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
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- Mechanical Engineering (AREA)
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Abstract
The invention discloses efficient casting mechanical equipment, which structurally comprises a case, a casting forming mechanism, a tray, a rack, a longitudinal hydraulic cylinder, a lifting frame and an upper die, wherein the casting forming mechanism is horizontally arranged at the upper end of the case, the rack is vertically arranged at the upper end of the case, the longitudinal hydraulic cylinder is mechanically connected to the side surface of the rack, the tray is arranged at the lower end of the longitudinal hydraulic cylinder, the lifting frame is fixedly arranged at the upper end of the rack, the upper die is fixed at the lower end of the lifting frame, the casting forming mechanism comprises a bottom plate, a forming structure, a die cavity and a feed inlet, the forming structure is horizontally arranged at the upper end of the bottom plate, and the die cavity is arranged between the forming structures; the lower end of the side die is provided with the clearing structure, so that the residual bulges are collected while being cut off, the bulges are prevented from falling off at will, the work flow is reduced, and further processing is facilitated.
Description
Technical Field
The invention belongs to the field of mechanical equipment, and particularly relates to efficient casting mechanical equipment.
Background
Mechanical equipment is various in types, mechanical motion is carried out during operation, production and processing of some products are completed, wherein casting equipment is one of the mechanical equipment, the casting equipment is mainly used for pouring molten metal into a die cavity, cooling and forming are carried out, then castings with preset sizes are cleaned and finished, and along with continuous increase of the demand of the current castings, the application of the casting machinery is more and more extensive, efficient casting mechanical equipment is further needed, but the prior art has the following defects:
because the casting is usually manufactured by injecting molten metal into the mold cavity, the molten metal usually remains in the pouring gate, and after the casting is cooled and molded, the metal in the pouring gate is cooled and molded along with the whole mold cavity, so that a convex residue remains at the lower end of the casting, and the casting is not easy to place for the next processing when being taken out and placed.
The present application thus proposes an efficient casting machine that ameliorates the above-mentioned drawbacks.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide efficient casting mechanical equipment to solve the problem that in the prior art, because the casting is usually manufactured by injecting molten metal into a mold cavity, the molten metal usually remains at a pouring gate, and after the casting is cooled and formed, the metal at the pouring gate is cooled and formed along with the whole mold cavity, so that a convex residue remains at the lower end of the casting, and the casting is not easy to place for the next step of processing when being taken out and placed.
In order to achieve the purpose, the invention is realized by the following technical scheme: an efficient casting mechanical device structurally comprises a case, a casting forming mechanism, a tray, a rack, a longitudinal hydraulic cylinder, a lifting frame and an upper die, wherein the casting forming mechanism is horizontally arranged at the upper end of the case and is in mechanical connection; the casting forming mechanism comprises a bottom plate, forming structures, a die cavity and a feed inlet, wherein the forming structures are horizontally arranged at the upper end of the bottom plate and are mechanically connected, the die cavity is arranged between the forming structures and is of an integrated structure, and the feed inlet penetrates through the bottom plate and is communicated with the die cavity.
The forming structure is further improved, the forming structure comprises an air cylinder, a support, side dies and an inner box body, the support is vertically arranged at the upper end of the inner box body and welded with the inner box body, the air cylinder is horizontally arranged at the rear side of the support and is in mechanical connection with the support, the air cylinder penetrates through the support and is fixedly connected with the side dies, and the side dies abut against the upper end of the inner box body.
The invention is further improved, the inner side of the inner box body is provided with a clearing structure, and the clearing structure is arranged at the lower end of the side die and is mechanically connected.
The invention is further improved, the clearing structure comprises an upper rack, a cutting structure and a transmission structure, the upper rack is fixedly arranged at the lower end of the side die and welded with the side die, the transmission structure is embedded in the inner side of the inner box body and meshed with the upper rack, and the cutting structure is fixed at the left side of the transmission structure and welded with the transmission structure.
The invention is further improved, the lower end of the transmission structure is provided with a collection structure, and the collection structure is communicated with the inner side of the inner box body.
The invention is further improved, the transmission structure comprises an external gear, an internal gear, a first rack and a second rack, the external gear and the internal gear are positioned on the same axis and clamped, the first rack is arranged at the lower end of the external gear and meshed with each other, and the second rack is parallel to the first rack and meshed with the internal gear.
The collecting structure is further improved, the collecting structure comprises a connecting frame, a sliding plate, an inclined plate and a baffle plate, the connecting frame is vertically arranged at the upper end of the sliding plate and welded with the upper end of the sliding plate, the inclined plate is arranged on the left side of the sliding plate, the baffle plate is vertically welded on the left side of the inclined plate, the bottom of the baffle plate and the bottom of the sliding plate are positioned on the same plane, and the connecting frame is fixedly arranged at the lower end of the.
The invention is further improved, the cutting structure comprises a push rod, a movable frame, a guide rail and a cutting plate, the push rod is horizontally arranged on the left side of the transmission structure and is in mechanical connection, the movable frame is arranged on the left side of the push rod and is in an integrated structure, the movable frame is arranged on the outer side of the guide rail and is in movable connection, and the cutting plate is embedded in the inner side of the movable frame and is in mechanical connection.
According to the technical scheme, the efficient casting mechanical equipment has the following beneficial effects:
according to the invention, the forming structure is arranged at the upper end of the bottom plate, the side die is retracted by the driving cylinder, the upper rack at the lower end drives the transmission structure to work while the side die is retracted, at the moment, the collecting structure firstly comes below the feed inlet, meanwhile, the cutting structure also cuts off the bulges, and when the bulges are cut off and fall off, the bulges fall off to the collecting structure, so that the bulges are removed while the die is removed, and the bottom plate is convenient to place and wait for further processing.
According to the invention, the cleaning structure is arranged at the lower end of the side die, the cutting structure and the collecting structure move towards the left side at different speeds, the connecting frame drives the sliding plate to move towards the left side, so that the baffle plate firstly abuts against the inner side, the push rod also simultaneously pushes the movable frame to slide on the guide rail, the cutting plate at the upper end cuts off the bulges and falls onto the inclined plate, the bulges slide to the sliding plate along the gradient, the residual bulges are collected while being cut off, the random falling of the bulges is prevented, the working flow is reduced, and the further processing is easy.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic diagram of an efficient casting machine according to the present invention;
FIG. 2 is a schematic structural view of the casting mechanism of the present invention;
FIG. 3 is a schematic structural view of a forming structure according to the present invention;
FIG. 4 is a schematic structural diagram of a cleaning structure according to the present invention;
FIG. 5 is a schematic structural view of a transmission structure of the present invention;
FIG. 6 is a schematic structural view of a collecting structure according to the present invention;
fig. 7 is a schematic structural view of the cutting structure of the present invention.
In the figure: a case-1, a casting forming mechanism-2, a tray-3, a frame-4, a longitudinal hydraulic cylinder-5, a lifting frame-6, an upper die-7, a bottom plate-21, a forming structure-22, a die cavity-23, a feed inlet-24, a cylinder-221, a support-222, a side die-223, an inner box body-225 and a removing structure-224, the device comprises an upper rack-24 a, a cutting structure-24 b, a transmission structure-24 c, a collection structure-24 d, an external gear-c 1, an internal gear-c 2, a first rack-c 11, a second rack-c 12, a connecting frame-d 1, a sliding plate-d 2, a sloping plate-d 3, a baffle-d 4, a push rod-b 1, a movable frame-b 2, a guide rail-b 3 and a cutting plate-b 4.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
The first embodiment is as follows: referring to fig. 1-4, the embodiments of the present invention are as follows:
the structure of the device comprises a case 1, a casting forming mechanism 2, a tray 3, a rack 4, a longitudinal hydraulic cylinder 5, a lifting frame 6 and an upper die 7, wherein the casting forming mechanism 2 is horizontally arranged at the upper end of the case 1 and is in mechanical connection, the rack 4 is vertically arranged at the upper end of the case 1 and is in threaded connection, the longitudinal hydraulic cylinder 5 is mechanically connected to the side surface of the rack 4, the tray 3 is arranged at the lower end of the longitudinal hydraulic cylinder 5 and is positioned above the casting forming mechanism 2, the lifting frame 6 is fixedly arranged at the upper end of the rack 4 and is in mechanical connection, and the upper die 7 is fixed at the lower end of the lifting frame 6 and is positioned; the casting and forming mechanism 2 comprises a bottom plate 21, forming structures 22, a die cavity 23 and a feed inlet 24, wherein the forming structures 22 are horizontally arranged at the upper end of the bottom plate 21 and are mechanically connected, the die cavity 23 is arranged between the forming structures 22 and is an integrated structure, and the feed inlet 24 penetrates through the bottom plate 21 and is communicated with the die cavity 23.
Referring to fig. 3, the molding structure 22 includes a cylinder 221, a bracket 222, side molds 223, and an inner case 225, the bracket 222 is vertically installed at the upper end of the inner case 225 and welded to the upper end of the inner case 225, the cylinder 221 is horizontally installed at the rear side of the bracket 222 and mechanically connected to the bracket, the cylinder 221 passes through the bracket 222 and is fixedly connected to the side molds 223, the side molds 223 abut against the upper end of the inner case 225, and castings are performed between the side molds 223.
Referring to fig. 3, the inner side of the inner box 225 is provided with a removing structure 224, and the removing structure 224 is mounted at the lower end of the side mold 223 and is mechanically connected to remove a protrusion at the bottom of the casting after the casting is completed.
Referring to fig. 4, the removing structure 224 includes an upper rack 24a, a cutting structure 24b, and a transmission structure 24c, the upper rack 24a is fixedly mounted at the lower end of the side die 223 and welded to the lower end, the transmission structure 24c is embedded in the inner side of the inner box 225 and engaged with the upper rack 24a, the cutting structure 24b is fixed at the left side of the transmission structure 24c and welded to the lower end, the upper rack 24a drives the transmission structure 24c to work by the movement of the side die 223, and the cutting structure 24b moves reversely to mechanically cut the protrusions.
Referring to fig. 4, a collecting structure 24d is disposed at the lower end of the transmission structure 24c, the collecting structure 24d is communicated with the inner side of the inner box 225, and the cut projections are collected under the action of the transmission structure 24 c.
Based on the above embodiment, the specific working principle is as follows:
firstly, the cylinder 221 is used for pushing the side die 223 to approach inwards, the lifting frame 6 is used for pushing the upper die 7 to move downwards to stick to the side die 223, at the moment, the die cavity 23 is formed on the inner side, the work can be started, molten metal in the case 1 is injected into the die cavity 23 through the feed port 24, after cooling forming is completed, the molten metal in the feed port 24 is cooled along with the molten metal and is positioned at the lower end of a casting, the cylinder 221 can be driven to withdraw the side die 223, the upper rack 24a at the lower end drives the transmission structure 24c to work while withdrawing, at the moment, the collection structure 24d firstly comes below the feed port 24, meanwhile, the cutting structure 24b also cuts off a bulge, and when the bulge falls off, the collection structure 24d is dropped, the cut casting can be taken out, and the next work is carried out.
Example two: referring to fig. 4-7, the embodiment of the present invention is as follows:
the clearing structure 224 comprises an upper rack 24a, a cutting structure 24b and a transmission structure 24c, wherein the upper rack 24a is fixedly arranged at the lower end of the side die 223 and welded, the transmission structure 24c is embedded in the inner side of the inner box body 225 and meshed with the upper rack 24a, the cutting structure 24b is fixedly arranged at the left side of the transmission structure 24c and welded, a collecting structure 24d is arranged at the lower end of the transmission structure 24c, and the collecting structure 24d is communicated with the inner side of the inner box body 225.
Referring to fig. 5, the transmission structure 24c includes an external gear c1, an internal gear c2, a first rack c11, and a second rack c12, the external gear c1 and the internal gear c2 are located on the same axis and clamped, the first rack c11 is disposed at the lower end of the external gear c1 and meshed with each other, the second rack c12 is parallel to the first rack c11 and meshed with the internal gear c2, so that the external gear c1 and the internal gear c2 respectively drive the first rack c11 and the second rack c12 to be pushed out under the action of different rotation speeds, and the auxiliary collection structure 24d and the cutting structure 24b operate.
Referring to fig. 6, the collecting structure 24d includes a connecting frame d1, a sliding plate d2, an inclined plate d3, and a baffle d4, the connecting frame d1 is vertically installed on the upper end of the sliding plate d2 and welded to the upper end, the inclined plate d3 is installed on the left side of the sliding plate d2, the baffle d4 is vertically welded to the left side of the inclined plate d3 and the bottom of the baffle d 86525 is located on the same plane as the bottom of the sliding plate d2, and the connecting frame d1 is fixedly installed on the lower end of the transmission structure 24c, so that the fallen projections slide down along the inclined plate d3, and can be.
Referring to fig. 7, the cutting structure 24b includes a push rod b1, a movable frame b2, a guide rail b3 and a cutting plate b4, the push rod b1 is horizontally installed on the left side of the transmission structure 24c and is mechanically connected, the movable frame b2 is installed on the left side of the push rod b1 and is an integrated structure, the movable frame b2 is installed on the outer side of the guide rail b3 and is movably connected, the cutting plate b4 is embedded and installed on the inner side of the movable frame b2 and is mechanically connected, the push rod b1 is forced to push out the cutting plate b4 at the upper end of the movable frame b2, and the protrusion is cut.
Based on the above embodiment, the specific working principle is as follows:
when the casting bulge needs to be removed, the side die 223 moves outwards, the side die 223 drives the upper rack 24a at the lower end to move outwards, the upper rack acts on the transmission structure 24c, the outer gear c1 is further engaged, the inner gear c2 coaxial with the outer gear c1 is driven to rotate together, the first rack c11 and the second rack c12 are respectively driven to move towards the left side, the cutting structure 24b connected with the cutting structure 24c and the collection structure 24d move towards the left side at different speeds, the connecting frame d1 drives the sliding plate d2 to move towards the left side, the baffle d4 is firstly abutted against the inner side, the pushing rod b1 also simultaneously pushes the movable frame b2 to slide on the guide rail b3, the cutting plate b4 cuts the bulge, the sliding plate d3 falls to enable the slope of the sliding plate to slide to the sliding plate d2, and the cut casting can be taken out.
The invention solves the problems that in the prior art, because the casting is usually manufactured by injecting molten metal into a mold cavity, the pouring gate usually has molten metal left, so that after cooling and molding, the metal of the pouring gate is cooled and molded along with the whole die cavity, so that the lower end of the casting is left with convex residues, the invention solves the problem that the casting is not easy to be placed for the next processing when being taken out and placed, and through the mutual combination of the components, the upper end of the bottom plate is provided with a forming structure, the driving cylinder withdraws the side die, the upper rack at the lower end drives the transmission structure to work while withdrawing, at the moment, the collecting structure firstly comes below the feed inlet, and simultaneously the cutting structure also cuts off the bulge, when the cutting and dropping are carried out, the bulges drop to the collecting structure, so that the redundant bulges are removed while the mould is removed, and the bulges are conveniently placed for further processing; the lower end of the side die is provided with the clearing structure, the cutting structure and the collecting structure move to the left side at different speeds, the connecting frame drives the sliding plate to move to the left side, the baffle is enabled to firstly abut against the inner side, the push rod also pushes the movable frame to slide on the guide rail at the same time, the cutting plate at the upper end cuts off the bulge, the inclined plate falls off, the sliding plate slides to the sliding plate along the gradient, the residual bulge is cut off and collected, the random falling of the bulge is prevented, the work flow is reduced, and the further processing is facilitated.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. An efficient casting mechanical device structurally comprises a case (1), a casting forming mechanism (2), a tray (3), a rack (4), a longitudinal hydraulic cylinder (5), a lifting frame (6) and an upper die (7), wherein the casting forming mechanism (2) is horizontally arranged at the upper end of the case (1), the rack (4) is vertically arranged at the upper end of the case (1), the longitudinal hydraulic cylinder (5) is mechanically connected to the side surface of the rack (4), the tray (3) is arranged at the lower end of the longitudinal hydraulic cylinder (5), the lifting frame (6) is fixedly arranged at the upper end of the rack (4), and the upper die (7) is fixed at the lower end of the lifting frame (6); the method is characterized in that:
casting forming mechanism (2) includes bottom plate (21), forming structure (22), die cavity (23), feed inlet (24), forming structure (22) horizontal installation is in bottom plate (21) upper end, between forming structure (22) is located in die cavity (23), feed inlet (24) run through in bottom plate (21) and die cavity (23) are linked together.
2. A high efficiency casting machine as claimed in claim 1, wherein: shaping structure (22) includes cylinder (221), support (222), side form (223), interior box (225), support (222) vertical installation is in interior box (225) upper end, cylinder (221) horizontal installation is in support (222) rear side, cylinder (221) pass support (222) and side form (223) fixed connection, box (225) upper end including side form (223) support.
3. A high efficiency casting machine as claimed in claim 2, wherein: the inner side of the inner box body (225) is provided with a removing structure (224), and the removing structure (224) is arranged at the lower end of the side die (223).
4. A high efficiency casting machine as claimed in claim 3, wherein: the clearing structure (224) comprises an upper rack (24a), a cutting structure (24b) and a transmission structure (24c), the upper rack (24a) is fixedly installed at the lower end of the side die (223), the transmission structure (24c) is installed on the inner side of the inner box body (225) in an embedded mode and meshed with the upper rack (24a), and the cutting structure (24b) is fixed on the left side of the transmission structure (24 c).
5. A high efficiency casting machine as claimed in claim 4, wherein: the lower end of the transmission structure (24c) is provided with a collection structure (24d), and the collection structure (24d) is communicated with the inner side of the inner box body (225).
6. A high efficiency casting machine as claimed in claim 5, wherein: the transmission structure (24c) comprises an external gear (c1), an internal gear (c2), a first rack (c11) and a second rack (c12), wherein the external gear (c1) and the internal gear (c2) are located on the same axis, the first rack (c11) is arranged at the lower end of the external gear (c1), and the second rack (c12) is parallel to the first rack (c 11).
7. A high efficiency casting machine as claimed in claim 5, wherein: collect structure (24d) including link (d1), slide (d2), swash plate (d3), baffle (d4), link (d1) are vertical to be installed in slide (d2) upper end, slide (d2) left side is located in swash plate (d3), baffle (d4) are vertical to be welded in swash plate (d3) left side, link (d1) fixed mounting is in drive structure (24c) lower extreme.
8. A high efficiency casting machine as claimed in claim 4, wherein: cutting structure (24b) includes catch bar (b1), adjustable shelf (b2), guide rail (b3), cutting board (b4), catch bar (b1) horizontal installation is on transmission structure (24c) left side, catch bar (b1) left side is located in adjustable shelf (b2), adjustable shelf (b2) are installed in the guide rail (b3) outside, cutting board (b4) embedding is installed in adjustable shelf (b2) inboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010173051.XA CN111230083B (en) | 2020-03-13 | 2020-03-13 | Efficient casting mechanical equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010173051.XA CN111230083B (en) | 2020-03-13 | 2020-03-13 | Efficient casting mechanical equipment |
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| CN111230083A true CN111230083A (en) | 2020-06-05 |
| CN111230083B CN111230083B (en) | 2021-08-20 |
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| CN111230083B (en) | 2021-08-20 |
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Effective date of registration: 20210806 Address after: 276800 Zhufu Industrial Park, Lanshan District, Rizhao City, Shandong Province (north of provincial highway 342, beikuo town) Applicant after: Rizhao Zhufu Industry Co.,Ltd. Address before: 050000 No. 100, middle Chemical Road, Shijiazhuang circular chemical industry park, Shijiazhuang City, Hebei Province Applicant before: Zhang Antang |