CN111229993B - Cable ration cutting device for building engineering - Google Patents

Cable ration cutting device for building engineering Download PDF

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Publication number
CN111229993B
CN111229993B CN202010166941.8A CN202010166941A CN111229993B CN 111229993 B CN111229993 B CN 111229993B CN 202010166941 A CN202010166941 A CN 202010166941A CN 111229993 B CN111229993 B CN 111229993B
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CN
China
Prior art keywords
support
hydraulic cylinder
base
roller
motor
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Expired - Fee Related
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CN202010166941.8A
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Chinese (zh)
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CN111229993A (en
Inventor
赵东明
李卫军
黄振梅
冯可云
张延瑞
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Foshan Youcheng Electric Appliance Co ltd
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Individual
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Priority to CN202010166941.8A priority Critical patent/CN111229993B/en
Publication of CN111229993A publication Critical patent/CN111229993A/en
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Publication of CN111229993B publication Critical patent/CN111229993B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • B21F1/026Straightening and cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)

Abstract

A cable quantitative cutting device for building engineering belongs to the field of building engineering equipment, wherein a first hydraulic cylinder is installed below a first support, a second support is installed below the first hydraulic cylinder, the cutting device is installed on the second support, a limiting support is installed on a sixth support, a straightening device is installed on the second support, and a second ultrasonic sensor is installed on a fifth support; each section of cable passing through is straightened by driving the pressing plate to reciprocate through a hydraulic cylinder in the straightening device, so that the working time is saved, and the working efficiency is improved; the cable is pulled to move in the equipment through the cutting device, the cut cable length is measured through the encoder, the cable is cut through the cutting blade, the process that workers measure the cable length and cut is replaced, and the measuring precision is improved.

Description

Cable ration cutting device for building engineering
Technical Field
The invention relates to a quantitative cable cutting device for constructional engineering, in particular to a device which can stretch and straighten a cable on a wire coil by stretching and straightening of a cutting device and can obtain the cable with required length by metering and cutting of the cutting device through an encoder, belonging to the field of constructional engineering equipment.
Background
Along with the development of economy in China, the income of people is continuously increased, the requirements on life quality and the like are continuously improved, meanwhile, the electricity consumption of residents is also higher and higher, the quality of cables used in the field of construction is better and better, the state emphasizes infrastructure construction, a large amount of power system construction is carried out in remote rural areas and old rural areas of a power system, a large amount of cables cannot be used when the power system is built or modified, the cutting of the cables is difficult work, the requirement on manpower in the construction process is greatly increased, the work difficulty is improved, the work efficiency is reduced, and the project progress is delayed.
At present, the cable cutting work is basically operated manually, firstly a worker unwinds a rolled cable from a wire coil, stretches the cable, then measures the length of the required cable and marks the length, and finally the worker cuts the cable according to the mark, because the wire coil with the cable has huge volume and weight in the process of unwinding and stretching the cable, the operation difficulty is high, more workers are required, the physical requirement on electric workers is high, the work consumes a large amount of physical force of the electric workers, adverse effects are caused on subsequent work, in the process of measuring the length of the cable, because the cable has a plurality of radians due to rolling, larger errors or even inaccuracy of measuring results is easily caused, the subsequent cable installation is influenced, in addition, because the cutting process is basically operated manually, the danger coefficient is higher, and the requirement on the workers is higher, causing inconvenience.
Disclosure of Invention
Aiming at the defects, the invention provides a cable quantitative cutting device for constructional engineering.
The invention is realized by the following technical scheme: a cable quantitative cutting device for constructional engineering comprises a first support, a first hydraulic cylinder, a second support, a cutting device, a base, a third support, a fourth support, a controller, a limiting support, a wire coil, a straightening device, a first ultrasonic sensor, a fifth support, a sixth support and a second ultrasonic sensor, wherein the first support is arranged on the base, the first hydraulic cylinder is arranged below the first support and connected with the second support, the second support is arranged on the first hydraulic cylinder and positioned below the first hydraulic cylinder, the cutting device is arranged on the second support and positioned in front of the lower side of the second support, the base is arranged below the first support and connected with the controller and the sixth support, the third support is arranged on the cutting device and connected with the fourth support, the fourth support is arranged on the straightening device, it is connected with the third support, the controller is installed on the base, and it is located the base top, spacing support mounting is on the sixth support, and it passes the round hole at drum center, the drum is installed on spacing support, straighten the device and install on the second support, first ultrasonic sensor installs on first support, and it is located first support below, fifth support mounting is on the sixth support, sixth support mounting is on the base, second ultrasonic sensor installs on the fifth support, and it is located the fifth support downside.
The cutting device comprises a first motor base, a first motor, cutting blades, a second motor base, a driven roller, a driving roller, a roller support, a seventh support, a second hydraulic cylinder, an eighth support, an encoder and a cutting table, wherein the first motor base is arranged on the eighth support, the first motor is arranged on the first motor base and is positioned on the left side of the first motor base, the cutting blades are arranged on the first motor and are connected with a main shaft of the first motor, the second motors are arranged on the second motor base, the number of the second motors is three, the second motor base is arranged on the seventh support and is provided with six round holes, the driven rollers are arranged on the second motor base and the roller support, the number of the driven rollers is three, and the driving rollers are arranged on the second motor base and the roller support, its quantity is three, the gyro wheel support mounting is on passive gyro wheel and initiative gyro wheel, and its quantity is three, seventh support mounting is on the second pneumatic cylinder, the second pneumatic cylinder is installed on the seventh support, eighth support mounting is on the second pneumatic cylinder, the encoder is installed on the gyro wheel support, and it is located the gyro wheel support in the middle of, and its axle with middle initiative gyro wheel is connected, the cutting bed is installed on second motor base and gyro wheel support, and it is located the cutting blade below.
The straightening device comprises a sensor base, a pressure sensor, a third hydraulic cylinder base, a third hydraulic cylinder, a pressing plate, a limiting side plate, a pressing bottom plate, a lower guiding plate and an upper guiding plate, wherein the sensor base is installed on the limiting side plate and is of a C-shaped structure, the pressure sensor is installed on the sensor base, the third hydraulic cylinder base is installed below the pressure sensor, the third hydraulic cylinder is installed below the third hydraulic cylinder base, the pressing plate is installed below the third hydraulic cylinder and is located between the limiting side plates, the limiting side plates are installed on a second support and are connected with a fourth support, the pressing bottom plate is installed below the limiting side plates, the lower guiding plate is installed on the pressing bottom plate, and the upper guiding plate is installed on the pressing plate.
The passive roller and the active roller are soft rollers.
The first support is of an L-shaped structure and is connected with the first ultrasonic sensor and the first hydraulic cylinder.
The cable uncoiling device has the beneficial effects that the cable is driven to move by rolling the driving roller, the wire coil is driven to rotate on the limiting bracket, the coiled cable is uncoiled, the cable is prevented from being manually dragged to uncoil the coiled cable, the labor intensity is reduced, the physical strength of workers is saved, and the required human resources are reduced; each section of the passing cable is straightened by the reciprocating motion of the pressing plate driven by the hydraulic cylinder in the straightening device, the manual straightening work of a worker for the bent cable is replaced, the workload of the worker is reduced, the working time is saved, the working efficiency is improved, the straightening device has a better straightening effect, the straighter cable provides convenience for the installation work, the installation progress is accelerated, and the on-time completion of the engineering is facilitated; the cable is pulled to move in the equipment through the cutting device, the cut cable length is measured through the encoder, the cable is cut through the cutting blade, the process that a worker measures the cable length and cuts is replaced, the measuring precision is improved, the cable with more proper length can be obtained, the cutting work of the cable is automatically completed through the equipment, the problem that the worker is horizontal to cause the cutting problem of the cable is avoided, the personal safety of the worker is protected, and the requirement for human resources is reduced.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic left-bottom structural diagram of fig. 1 according to the present invention.
Fig. 3 is a rear view of fig. 1 according to the present invention.
Fig. 4 is a schematic structural diagram of the cutting device in fig. 1 according to the present invention.
FIG. 5 is a rear lower structure view of FIG. 4 according to the present invention.
Fig. 6 is a schematic structural view of the straightening device of fig. 1 according to the present invention.
FIG. 7 is a schematic front view of the structure of FIG. 1 according to the present invention.
In the figure, 1, a first bracket, 2, a first hydraulic cylinder, 3, a second bracket, 4, a cutting device, 401, a first motor base, 402, a first motor, 403, a cutting blade, 404, a second motor, 405, a second motor base, 406, a passive roller, 407, a driving roller, 408, a roller bracket, 409, a seventh bracket, 410, a second hydraulic cylinder, 411, an eighth bracket, 412, an encoder, 413, a cutting table, 5, a base, 6, a third bracket, 7, a fourth bracket, 8, a controller, 9, a limit bracket, 10, a wire coil, 11, a straightening device, 1101, a sensor base, 1102, a pressure sensor, 1103, a third hydraulic cylinder base, 1104, a third hydraulic cylinder, 1105, a pressing plate, 1106, a limit side plate, 1107, a pressing bottom plate, 1108, a lower guide plate, 1109, an upper guide plate, 12, a first ultrasonic sensor, 13, a fifth bracket, 14. a sixth support 15 and a second ultrasonic sensor.
Detailed Description
The invention is realized by the following technical scheme: a cable quantitative cutting device for building engineering comprises a first support 1, a first hydraulic cylinder 2, a second support 3, a cutting device 4, a base 5, a third support 6, a fourth support 7, a controller 8, a limiting support 9, a wire coil 10, a straightening device 11, a first ultrasonic sensor 12, a fifth support 13, a sixth support 14 and a second ultrasonic sensor 15, wherein the first support 1 is installed on the base 5, the first hydraulic cylinder 2 is installed below the first support 1 and connected with the second support 3, the second support 3 is installed on the first hydraulic cylinder 2 and located below the first hydraulic cylinder 2, the cutting device 4 is installed on the second support 3 and located in front of the lower side of the second support 3, the base 5 is installed below the first support 1 and connected with the controller 8 and the sixth support 14, the third support 6 is installed on the cutting device 4, it is connected with fourth support 7, fourth support 7 is installed on straightening device 11, and it is connected with third support 6, controller 8 is installed on base 5, and it is located base 5 top, spacing support 9 is installed on sixth support 14, and it passes the central round hole of drum 10, drum 10 is installed on spacing support 9, straightening device 11 is installed on second support 3, first ultrasonic sensor 12 is installed on first support 1, and it is located first support 1 below, fifth support 13 is installed on sixth support 14, sixth support 14 is installed on base 5, second ultrasonic sensor 15 is installed on fifth support 13, and it is located fifth support 13 downside.
The cutting device 4 includes a first motor base 401, a first motor 402, a cutting blade 403, a second motor 404, a second motor base 405, a driven roller 406, a driving roller 407, a roller holder 408, a seventh holder 409, a second hydraulic cylinder 410, an eighth holder 411, an encoder 412, and a cutting table 413, the first motor base 401 is mounted on the eighth holder 411, the first motor 402 is mounted on the first motor base 401 on the left side of the first motor base 401, the cutting blade 403 is mounted on the first motor 402 connected to the spindle of the first motor 402, the second motors 404 are mounted on the second motor base 405 three in number, the second motor base 405 is mounted on the seventh holder 409 having six circular holes, the driven rollers 406 are mounted on the second motor base 405 and the roller holder 408, three in number, the driving roller 407 is mounted on the second motor base 405 and the roller support 408, three in number, the roller support 408 is mounted on the driven roller 406 and the driving roller 407, three in number, the seventh support 409 is mounted on the second hydraulic cylinder 410, the second hydraulic cylinder 410 is mounted on the seventh support 409, the eighth support 411 is mounted on the second hydraulic cylinder 410, the encoder 412 is mounted on the roller support 408, which is located on the roller support 408 in the middle, and which is connected with the shaft of the driving roller 407 in the middle, and the cutting table 413 is mounted on the second motor base 405 and the roller support 408, which is located below the cutting blade 403.
The straightening device 11 comprises a sensor base 1101, a pressure sensor 1102, a third hydraulic cylinder base 1103, a third hydraulic cylinder 1104, a compacting plate 1105, a limiting side plate 1106, a compacting bottom plate 1107, a lower guide plate 1108 and an upper guide plate 1109, wherein the sensor base 1101 is installed on the limiting side plate 1106, which is a C-shaped structure, the pressure sensor 1102 is mounted on a sensor base 1101, the third cylinder base 1103 is mounted below the pressure sensor 1102, the third cylinder 1104 is mounted below the third cylinder base 1103, the hold-down plate 1105 is mounted below the third cylinder 1104, which is positioned between the position-limiting side plates 1106, the position-limiting side plates 1106 are installed on the second bracket 3, which is connected with a fourth bracket 7, the pressing bottom plate 1107 is arranged below the limit side plate 1106, the lower guide plate 1108 is mounted to the compacting base plate 1107 and the upper guide plate 1109 is mounted to the compacting plate 1105.
The passive roller 406 and the active roller 407 are both soft rollers.
The first bracket 1 is an L-shaped structure and is connected with a first ultrasonic sensor 12 and a first hydraulic cylinder 2.
The working principle is as follows:
the length of the cable to be cut is set in the controller 8, then the rolled cable is unwound into a small section, the head of the cable extends between the passive roller 406 and the active roller 407 until the head of the cable reaches the cutting blade 403, the device is started, the second ultrasonic sensor 15 measures the thickness of the cable on the wire coil 10, the first ultrasonic sensor 12 measures the distance between the first bracket 1 and the second bracket 3, the first hydraulic cylinder 2 acts according to the measurement result to drive the second bracket 3 to move upwards or downwards, the straightening device 11 and the cutting device 4 mounted on the second bracket move together, when the cable unwound from the straightening device 11 and the wire coil 10 are positioned at the same height, the first hydraulic cylinder 2 stops acting, in the quantitative cutting process of the cable, when the straightening device 11 and the cable are not positioned at the same height, the above processes are repeated, then the third hydraulic cylinder 1104 acts to drive the compacting plate 1105 to move downwards, when the pressure measured by the pressure sensor 1102 reaches a set value, the third hydraulic cylinder 1104 reversely acts to drive the compacting plate 1105 to move upwards to the top end, the third hydraulic cylinder 1104 stops acting, the second motor 404 operates to drive the driving roller 407 to rotate, the cable moves towards the right side under the coordination of the driven roller 406, the encoder 412 measures the moving length of the cable, the second motor 404 stops operating when the length of the straightening device 11 is moved, then the straightening device 11 and the cutting device 4 continuously repeat the above processes, when the encoder 412 measures the preset cutting length of the cable, the second motor 404 stops operating, the third hydraulic cylinder 1104 acts to drive the compacting plate 1105 to move upwards to the top end, then the first motor 402 operates to drive the cutting blade to rotate, the second hydraulic cylinder 410 acts to drive the eighth bracket 411 to move, and the eighth bracket 411 drives the first motor 402 and the cutting blade 403 to move downwards, when the first motor 402 stops operating after the cutting, the cutting blade 403 stops rotating, the second hydraulic cylinder 410 reverses the direction, the first motor 402 and the cutting blade 403 move upward, and then the straightening device 11 and the cutting device 4 repeat the above process.
It will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in the embodiments described above without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims.

Claims (3)

1. The utility model provides a cable ration cutting device for building engineering, includes first support, first pneumatic cylinder, second support, cutting device, base, third support, fourth support, controller, spacing support, drum, straightens device, first ultrasonic sensor, fifth support, sixth support and second ultrasonic sensor, its characterized in that: the first support is arranged on the base, the first hydraulic cylinder is arranged below the first support and is connected with the second support, the second support is arranged on the first hydraulic cylinder and is positioned below the first hydraulic cylinder, the cutting device is arranged on the second support and is positioned in front of the lower side of the second support, the base is arranged below the first support and is connected with the controller and the sixth support, the third support is arranged on the cutting device and is connected with the fourth support, the fourth support is arranged on the straightening device and is connected with the third support, the controller is arranged on the base and is positioned above the base, the limiting support is arranged on the sixth support and penetrates through a round hole in the center of the wire coil, the wire coil is arranged on the limiting support, the straightening device is arranged on the second support, the first ultrasonic sensor is arranged on the first support, the second ultrasonic sensor is arranged on the fifth support and is positioned at the lower side of the fifth support; the cutting device comprises a first motor base, a first motor, cutting blades, a second motor base, a driven roller, a driving roller, a roller support, a seventh support, a second hydraulic cylinder, an eighth support, an encoder and a cutting table, wherein the first motor base is arranged on the eighth support, the first motor is arranged on the first motor base and is positioned on the left side of the first motor base, the cutting blades are arranged on the first motor and are connected with a main shaft of the first motor, the second motors are arranged on the second motor base, the number of the second motors is three, the second motor base is arranged on the seventh support and is provided with six round holes, the driven rollers are arranged on the second motor base and the roller support, the number of the driven rollers is three, and the driving rollers are arranged on the second motor base and the roller support, the number of the roller supports is three, the roller supports are mounted on the driven rollers and the driving rollers, the number of the roller supports is three, the seventh support is mounted on a second hydraulic cylinder, the second hydraulic cylinder is mounted on the seventh support, the eighth support is mounted on the second hydraulic cylinder, the encoder is mounted on the roller support, is positioned on the roller support in the middle and is connected with the shaft of the driving roller in the middle, and the cutting table is mounted on the second motor base and the roller support and is positioned below the cutting blade; the straightening device comprises a sensor base, a pressure sensor, a third hydraulic cylinder base, a third hydraulic cylinder, a pressing plate, a limiting side plate, a pressing bottom plate, a lower guiding plate and an upper guiding plate, wherein the sensor base is installed on the limiting side plate and is of a C-shaped structure, the pressure sensor is installed on the sensor base, the third hydraulic cylinder base is installed below the pressure sensor, the third hydraulic cylinder is installed below the third hydraulic cylinder base, the pressing plate is installed below the third hydraulic cylinder and is located between the limiting side plates, the limiting side plates are installed on a second support and are connected with a fourth support, the pressing bottom plate is installed below the limiting side plates, the lower guiding plate is installed on the pressing bottom plate, and the upper guiding plate is installed on the pressing plate.
2. A construction engineering cable quantitative cutting device according to claim 1, wherein: the passive roller and the active roller are soft rollers.
3. A construction engineering cable quantitative cutting device according to claim 1, wherein: the first support is of an L-shaped structure and is connected with the first ultrasonic sensor and the first hydraulic cylinder.
CN202010166941.8A 2020-03-11 2020-03-11 Cable ration cutting device for building engineering Expired - Fee Related CN111229993B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010166941.8A CN111229993B (en) 2020-03-11 2020-03-11 Cable ration cutting device for building engineering

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010166941.8A CN111229993B (en) 2020-03-11 2020-03-11 Cable ration cutting device for building engineering

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CN111229993A CN111229993A (en) 2020-06-05
CN111229993B true CN111229993B (en) 2021-07-16

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114505420B (en) * 2022-04-16 2022-06-28 联钢精密科技(中国)有限公司 Anti-twisting and anti-wave wire material conveying device capable of automatically switching charging tray

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08267163A (en) * 1995-03-31 1996-10-15 Mitsuba Seisakusho:Kk Device for straightening, measuring and cutting wire
CN204620923U (en) * 2015-04-27 2015-09-09 芜湖市四捍钢丝网罩有限公司 Coil cutting device of wire
CN107204588A (en) * 2017-06-30 2017-09-26 国网山东省电力公司龙口市供电公司 Cotton covered wire automatic alignment, ranging, cutting integrated machine
CN206588273U (en) * 2017-03-14 2017-10-27 湄洲湾职业技术学院 A kind of construction Machines reinforcing bar clipping apparatus
CN108237189A (en) * 2018-01-20 2018-07-03 荆门怡盛源环保科技有限公司 A kind of architectural engineering reinforcing bar straightening apparatus
CN208162502U (en) * 2018-04-09 2018-11-30 河北敬业信德钢筋工程有限公司 A kind of concrete-bar straightening-cutting machine
CN109877247A (en) * 2017-12-06 2019-06-14 陕西瀚泰水利水电勘测设计有限公司 A kind of construction Machines steel bar cut-off device
CN110385385A (en) * 2018-04-23 2019-10-29 无锡市夏音电器有限公司 Straightener is used in a kind of production and processing of refrigerator electric wire

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08267163A (en) * 1995-03-31 1996-10-15 Mitsuba Seisakusho:Kk Device for straightening, measuring and cutting wire
CN204620923U (en) * 2015-04-27 2015-09-09 芜湖市四捍钢丝网罩有限公司 Coil cutting device of wire
CN206588273U (en) * 2017-03-14 2017-10-27 湄洲湾职业技术学院 A kind of construction Machines reinforcing bar clipping apparatus
CN107204588A (en) * 2017-06-30 2017-09-26 国网山东省电力公司龙口市供电公司 Cotton covered wire automatic alignment, ranging, cutting integrated machine
CN109877247A (en) * 2017-12-06 2019-06-14 陕西瀚泰水利水电勘测设计有限公司 A kind of construction Machines steel bar cut-off device
CN108237189A (en) * 2018-01-20 2018-07-03 荆门怡盛源环保科技有限公司 A kind of architectural engineering reinforcing bar straightening apparatus
CN208162502U (en) * 2018-04-09 2018-11-30 河北敬业信德钢筋工程有限公司 A kind of concrete-bar straightening-cutting machine
CN110385385A (en) * 2018-04-23 2019-10-29 无锡市夏音电器有限公司 Straightener is used in a kind of production and processing of refrigerator electric wire

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Patentee after: Foshan Youcheng Electric Appliance Co.,Ltd.

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