CN111222290A - Large-scale equipment residual service life prediction method based on multi-parameter feature fusion - Google Patents
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Abstract
A method for predicting the residual service life of large equipment based on multi-parameter feature fusion comprises the following steps: acquiring various sensor time sequence parameters of large-scale equipment in a laboratory through a large-scale online monitoring system; carrying out regression analysis on the multi-parameter continuous values by utilizing a Relieff algorithm, and screening the characteristic weights to obtain a parameter type with high correlation with the equipment state; performing data dimension reduction and feature extraction on the screened parameters based on a principal component analysis method, and obtaining a health index representing the running state of the large-scale equipment through weight fusion; constructing an HMM model based on an expectation maximization algorithm, performing model training by taking the health index as a training set, and finding a hierarchical model for evaluating the health state of equipment corresponding to the current health index; performing exponential likelihood value calculation through a Viterbi algorithm to obtain a health index nearest to the likelihood value, and predicting the index difference by using a weighted average method to obtain a health state fitting curve; and then calculating the predicted value of the residual service life of the large-scale equipment.
Description
The technical field is as follows:
the invention relates to a method for predicting the residual service life of large equipment, in particular to a method for predicting the residual service life of the large equipment based on multi-parameter feature fusion.
Background art:
as chemical equipment used for polymer material processing or chemical research in colleges and universities laboratories, the reliability of the equipment is improved, the maintenance cost is reduced, and the establishment of a health maintenance management technology for large-scale equipment with the residual service life as the core is very important. The prediction of the residual life of the large-scale equipment refers to predicting the residual life of the equipment until the fault threshold value is used for health by analyzing the process of declining historical operating performance of the equipment, so that the maintenance is realized in advance, and the loss caused by fault shutdown is avoided.
Although the common service life prediction-based method considers the differences among different large-scale equipment individuals, the common service life prediction-based method is directed at single sensor performance parameters, and meanwhile, the similarity of the influences of different sensor parameters on the equipment is not considered. The performance parameters of the various sensors after the relevance screening can more comprehensively represent the health state of the equipment. The service life prediction is carried out aiming at multiple parameters, namely, multiple performance parameters are fused into a comprehensive health index, and then the service life of the equipment is predicted through an HMM state model based on an expectation maximization algorithm.
The invention content is as follows:
in order to solve the problem of single parameter in the traditional method for predicting the service life of the large-scale equipment, the method improves the existing method for predicting the health state of the large-scale equipment, fuses various sensor parameters into the health indexes representing the performance state of the equipment through a Relieff-PCA algorithm, constructs an HMM state training model based on an EM algorithm by substituting the health indexes into a time sequence, finds out the corresponding health state, calculates the likelihood value by using a Viterbi algorithm, and performs curve fitting on the health indexes by using a weighted average method so as to obtain the predicted value of the health state of the equipment.
The invention adopts the following technical scheme: a method for predicting the residual service life of large equipment based on multi-parameter feature fusion comprises the following steps:
1, acquiring various sensor time sequence parameters of instrument equipment in a laboratory through a large-scale online monitoring system;
2, carrying out regression analysis on the multi-parameter continuous values by utilizing a Relieff algorithm, and screening through feature weights to obtain a parameter type with high correlation with the equipment state;
3, performing data dimension reduction and feature extraction on the screened parameters based on a Principal Component Analysis (PCA), and obtaining a health index representing the running state of the large-scale equipment through weight fusion;
4, constructing an HMM model based on an expectation-maximization algorithm, performing model training by taking the health index as a training set, and finding a hierarchical model for evaluating the health state of equipment corresponding to the current health index;
5, calculating a likelihood value through a Viterbi algorithm to obtain a nearest neighbor health index of the likelihood value, and then performing fitting prediction on a health state curve by using a weighted average method;
and 6, calculating a predicted value of the residual service life of the large-scale equipment.
The invention has the following optimization effects: the invention discloses a method for predicting the residual service life of large equipment based on multi-parameter feature fusion, which belongs to a data driving method and is used for obtaining the change trend of the use state of the equipment according to multi-sensor parameters of the equipment. The multi-parameter fusion process can realize the fusion of data and the fusion of characteristics, so that the use state track of the large-scale equipment is represented practically. Therefore, the method can utilize more comprehensive sensor data monitoring information, achieves a better prediction result by means of a machine learning algorithm based on the data characteristic diversity of the equipment, and has practical application value.
Description of the drawings:
fig. 1 is a flow step diagram of a method for predicting the remaining service life of a large-scale device based on multi-parameter feature fusion, which is implemented by the invention.
FIG. 2 is a flow chart of data flow within the process of predicting health status of a device according to the present invention.
Fig. 3 is a fitted trend plot of the remaining useful life of the equipment used for the study.
Fig. 4 is a health status grade corresponding to the health index of the large-scale equipment in the present invention.
The specific implementation mode is as follows:
referring to fig. 1, the method for predicting the remaining service life of a large-scale device based on multi-parameter feature fusion mainly includes two parts, namely data processing and state prediction. The data processing section includes: parameter screening, which is used for removing parameters with similar influence factors in equipment use, so that the parameter types have diversity; the characteristic extraction is used for analyzing the linear change of the time series data of different types of parameters and finding out corresponding characteristic items by utilizing matrix decomposition; and the weight fusion is used for fusing various performance parameters into a comprehensive health index, so that the subsequent model data can be conveniently substituted. The state prediction section includes: establishing a model, namely establishing a state model used by equipment based on historical performance data by adopting a machine learning algorithm on the basis of multi-parameter feature fusion; and updating and predicting parameters, updating and predicting model parameters by adopting a Verbite algorithm in combination with historical monitoring data, and finally calculating a predicted value of the residual service life of the equipment.
Referring to fig. 2, the method for predicting the remaining service life of the large-scale device based on multi-parameter feature fusion of the present invention includes the following steps:
step 1, acquiring various sensor time sequence parameters of large-scale equipment in a laboratory through a large-scale online monitoring system;
1.1, firstly, acquiring time sequence parameters of a plurality of sensors of large-scale laboratory instruments and equipment through an online monitoring system of the large-scale equipment, wherein the parameters of a single sensor cannot completely represent the use state information of the equipment and only contain partial working information of the equipment.
1.2, the prediction accuracy of the residual service life value of the equipment is improved by fusing the characteristic weights of various parameters.
And 2, carrying out regression analysis on the multi-parameter continuous values by utilizing a Relieff algorithm, and screening through feature weights to obtain a parameter type with high correlation with the equipment state, wherein the method specifically comprises the following steps:
2.1, performing relevance screening on sensor parameters of time sequence data through a Relieff algorithm, wherein the larger the characteristic weight of the parameter is, the larger the influence factor of the parameter on equipment use is, the smaller the weight is, and the influence factor of the relevance is small.
2.2 method for finding feature difference of neighboring samples, Di,DjThe difference value diff (D) of the parameters at the time i, j for the acquisition point of the v-th sensor time sequence datai,v,Dj,v) Comprises the following steps:
diff(Di,v,Dj,v)=(Di,v,Dj,v)/Sv(1)
2.3 wherein Di,vRepresenting the value of a parameter, S, of the v-th sensor data set at time ivIs the normalized unit of the sensor data characteristic v.
2.4 the specific steps of the Relieff algorithm in this study are as follows:
2.4.1 determining a total data sample set D and a feature set M, and initializing according to the sampling times M and the selected k adjacent samples;
2.4.2 randomly selecting a sample R in a training sample set D, and finding k nearest neighbor samples H of R from a similar sample set of Rj(j ═ 1,2, 3, …, k), and then k nearest neighbor samples M are found from each sample set that is not classified as Rj(C) And performing m times of repeated sampling;
2.4.3 calculating the weight matrix W (A) for each parameter:
wherein p (C) represents the probability of the occurrence of the class C;
and 2.4.4, sequentially calculating weights of all the sensor feature sets M according to the step (2.4.3) to obtain a weight matrix W of the parameters, and reordering according to the weight.
2.5 where the feature weight threshold δ ═ avg (w) is used, the algorithm is substituted to screen out the n-dimensional sensor parameter set, and a new device state feature data set F ═ F is obtained1,f2,…,fnAnd the new characteristic data set can represent the health state of the large-scale equipment more simply and accurately.
And 3, performing data dimension reduction and feature extraction on the screened parameters based on a Principal Component Analysis (PCA), and obtaining a health index representing the running state of the large equipment through weight fusion, wherein the process is as follows:
and 3.1, carrying out data characteristic dimension reduction processing on the screened sensor parameters by using the optimized sensor parameter set obtained in the step 2 through a principal component analysis method, and carrying out assignment fusion through corresponding weights to obtain a new fusion health index representing the health state of the equipment.
3.2 assume that device sensor dataset F after having been subjected to the ReliefF algorithm feature screening includes an n-dimensional sensor state parameter set, i.e., F ═ F (F ═ F)1,f2,…,fn)T∈Rt×n,fi={fi,1,fi,2,…,fi,tAnd expressing the time sequence data corresponding to the ith sensor parameter.
3.3 first, perform data centralization process on the data matrix F (i.e. mean value returns to 0, variance returns to 1), and the matrix after the centralization is F*(ii) a Calculating F*Corresponding to eigenvalues λ of covariance matrix (n × n)i(i ═ 1,2, 3, …, n) and eigenvector ξ;
3.4 dividing the eigenvalues λiIn order of magnitude, i.e. λ1≥λ2≥…≥λnAnd calculating the accumulated influence rates of different quantities of characteristic parametersTaking eigenvectors corresponding to the first P eigenvalues exceeding the influence threshold value to form a projection matrix in sequence
3.5 multiplying the processed sample matrix by the projection matrix:the product is a reduced-dimension principal component dataset X, whichWherein X ═ X1,x2,…,xP)TWherein X is defined as a principal component element of the original data F, X1,x2,… referred to as first principal component, second principal component …; as known from the calculation formula, the first P principal components finally retained by the algorithm are original dataThe linear combination result of the converted sensor parameters used to characterize the health of the device.
3.6 normalization processing is carried out on the characteristic parameters of the sensor by using dispersion standardization, and multiple performance parameters are fused into a single performance index, namely the equipment health index O, through parameter fusioniThe calculation formula is as follows:
where rhojFor the weighted value of the performance parameter of P after dimension reduction,in order to perform the parameter value after dispersion standardization, the specific calculation method comprises the following steps:
wherein xmax,xminThe maximum value and the minimum value in the corresponding sensor parameter sequence are respectively.
Step 4, constructing an HMM model based on an expectation-maximization algorithm, performing model training by taking the health index as a training set, and finding a hierarchical model for evaluating the health state of equipment corresponding to the current health index;
4.1 the health status of the device is classified first, and the health status of the device is divided into 5 classes of health, good, normal, abnormal and fault, corresponding to 5 hidden states of the HMM model, for the training and evaluation of the model.
4.2 index of health of the plant O in step 3iAs an observation sequence O ═ O1,O2,…,Ot}, to estimate model HMM: λ ═ values of the respective parameters of (a, B, pi), so that under this model, the probability of observation sequence P (O | λ) is maximized.
4.3 based on the Forward-Backward Algorithm, the Forward probability variables α are first definedt(j) Backward probability variable βt(j) And a probability variable gammat(j) The following are:
αt(j)=p(O1,O2,…,Ot,it=qj|λ) (6)
βt(j)=p(Ot+1,Ot+2,…,OT|it=qj,λ) (7)
γt(j)=p(it=qj|O,λ) (8)
wherein, T is 1,2, 3, …, T, j is 1,2, 3, …, N, αt(j) Given model λ at time t, the output observation sequence is { O }1,O2,…,OtAnd the device is in state qjβt(j) Given the model λ at time t, the device is in state qjThe output observed value is Ot+1,Ot+2,…,OTThe probability of (d); gamma rayt(j) Given the model λ at time t, the device is in state qjThe probability of the following.
4.4 the specific calculation for solving p (O | λ) according to the substitution algorithm defined in step 3) is as follows:
4.5 defining the device in state q at time t under the entire sequence of observations and given modeljAt time t +1, is in state qkHas a probability of ξ (j, k) of:
4.6 derived from the probability formula:
p(it=qj,it+1=qj,O|λ)=ajkbk(Ot+1)αt(j)βt+1(j) (13)
4.7 substituting the above equations (12) and (13) into equation (11), there are:
4.8 according to γt(j) And ξ (j, k) are defined by the following relationship:
4.9 calculate State expectation: assume that the observed value at time t is vlWill be gammat(j) The device directly summed with respect to T (1. ltoreq. T. ltoreq.T) is in state qjIs the average of the number of times of, i.e. the variable gammat(j) Condition expectation ofAnd gammat(j) State expectation of
4.10 according to the above calculation results, the parameter re-estimation formula of the HMM is:
4.11 calculating according to the reassessment formula to obtain a new updated modelThen, new iteration is carried out by the reestimation model untilObtaining an optimal modelThe iteration is terminated. Wherein, delta is a predefined convergence condition, otherwise, the training steps are repeated until convergence.
And 5, calculating a likelihood value through a Viterbi algorithm to obtain a nearest neighbor health index of the likelihood value, and then performing fitting prediction on a health state curve by using a weighted average method, wherein the method specifically comprises the following steps:
5.1, predicting the health state of the equipment, mainly calculating a likelihood value through a Viterbi algorithm to obtain a plurality of health index difference values which are closest to the likelihood value, and then predicting the difference values among the indexes by using a weighted average method to further obtain a predicted value of an equipment health state curve:
wherein O isi(1. ltoreq. i. ltoreq.N) represents the health index O at the time ttIth similar history index, WiIndicates the difference of health indexes Oi+1-OiThe occupied proportion, N represents the number of times of weighting (time sequence length T), LLtIndicating an exponential likelihood value at time t, LLiRepresentation and LLtHistory key of ith proximityA health index likelihood value.
And 6, calculating a predicted value of the residual service life of the large-scale equipment, substituting the predicted algorithm formula determined in the step 5 and the equipment health state model in the step 4 into the time sequence health index, predicting the change trend of the health index, and finally fitting and calculating the residual service life of the equipment.
The method for predicting the remaining service life of the large-scale equipment based on the multi-parameter feature fusion, provided by the embodiment of the invention, comprises the steps of screening and weighting the multi-parameter features, more accurately reflecting the running state of the equipment, finding out the hidden state corresponding to the health index by using an HMM (hidden Markov model), and realizing optimal path solution by using a Viterbi algorithm, so as to predict the curve of the remaining service life of the equipment in a period of time in the future. The method has excellent analysis, modeling and prediction capabilities on the sensor monitoring data of the large-scale equipment, effectively improves the prediction accuracy of the residual service life of the large-scale equipment, and helps equipment maintenance personnel to realize timely troubleshooting and equipment maintenance on the basis.
The embodiments described in this specification are merely illustrative of implementations of the inventive concept and the scope of the present invention should not be considered limited to the specific forms set forth in the embodiments but rather by the equivalents thereof as may occur to those skilled in the art upon consideration of the present inventive concept.
Claims (1)
1. A method for predicting the remaining service life of large equipment based on multi-parameter feature fusion is characterized by comprising the following steps:
step 1, acquiring various sensor time sequence parameters of large-scale equipment in a laboratory through a large-scale online monitoring system;
1.1, firstly, acquiring time sequence parameters of a plurality of sensors of large-scale laboratory instruments and equipment through an online monitoring system of the large-scale equipment, wherein the parameters of a single sensor cannot completely represent the use state information of the equipment and only contain partial working information of the equipment;
1.2, the prediction accuracy of the residual service life value of the equipment is improved by fusing the characteristic weights of various parameters;
and 2, carrying out regression analysis on the multi-parameter continuous values by utilizing a Relieff algorithm, and screening through feature weights to obtain a parameter type with high correlation with the equipment state, wherein the method specifically comprises the following steps:
2.1, performing relevance screening on sensor parameters of time sequence data through a Relieff algorithm, wherein the larger the characteristic weight of the parameter is, the larger the influence factor of the parameter on equipment use is, the smaller the weight is, and the smaller the influence factor of the relevance is;
2.2 method for finding feature difference of neighboring samples, Di,DjThe difference value diff (D) of the parameters at the time i, j for the acquisition point of the v-th sensor time sequence datai,v,Dj,v) Comprises the following steps:
diff(Di,v,Dj,v)=(Di,v,Dj,v)/Sv(1)
2.3 wherein Di,vRepresenting the value of a parameter, S, of the v-th sensor data set at time ivIs a standardized unit of sensor data characteristic v;
2.4 the specific steps of the Relieff algorithm in this study are as follows:
2.4.1 determining a total data sample set D and a feature set M, and initializing according to the sampling times M and the selected k adjacent samples;
2.4.2 randomly selecting a sample R in a training sample set D, and finding k nearest neighbor samples H of R from a similar sample set of Rj(j ═ 1,2, 3.. times, k), and then k nearest neighbor samples M are found from each sample set which is not in the same class as Rj(C) And performing m times of repeated sampling;
2.4.3 calculating the weight matrix W (A) for each parameter:
wherein p (C) represents the probability of the occurrence of the class C;
2.4.4, calculating weights of all sensor feature sets M in sequence according to the step (2.4.3) to obtain a weight matrix W of the parameters, and reordering according to the weights;
2.5 where the feature weight threshold δ ═ avg (w) is used, the algorithm is substituted to screen out the n-dimensional sensor parameter set, and a new device state feature data set F ═ F is obtained1,f2,…,fnThe new characteristic data set can represent the health state of the large-scale equipment more simply and accurately;
and 3, performing data dimension reduction and feature extraction on the screened parameters based on a Principal Component Analysis (PCA), and obtaining a health index representing the running state of the large equipment through weight fusion, wherein the process is as follows:
3.1, using the optimized sensor parameter set obtained in the step 2, performing data feature dimension reduction processing on the screened sensor parameters by a principal component analysis method, and performing corresponding weight assignment fusion to obtain a new fusion health index representing the health state of the equipment;
3.2 assume that device sensor dataset F after having been subjected to the ReliefF algorithm feature screening includes an n-dimensional sensor state parameter set, i.e., F ═ F (F ═ F)1,f2,...,fn)T∈Rt×n,fi={fi,1,fi,2,...,fi,tRepresenting the time sequence data corresponding to the ith sensor parameter;
3.3 first, perform data centralization process on the data matrix F (i.e. mean value returns to 0, variance returns to 1), and the matrix after the centralization is F*(ii) a Calculating F*Corresponding to eigenvalues λ of covariance matrix (n × n)i(i ═ 1,2, 3,. n), and feature vector ξ;
3.4 dividing the eigenvalues λiIn order of magnitude, i.e. λ1≥λ2≥…≥λnAnd calculating the accumulated influence rates of different quantities of characteristic parametersTaking eigenvectors corresponding to the first P eigenvalues exceeding the influence threshold value to form a projection matrix in sequence
3.5 multiplying the processed sample matrix by the projection matrix:the product is a principal component data set X after dimensionality reduction, wherein X is (X)1,x2,...,xP)TWherein X is defined as a principal component element of the original data F, X1,x2… are referred to as first principal component, second principal component … in this order; as known from the calculation formula, the first P principal components finally retained by the algorithm are original dataThe projection is used for representing the linear combination result of the converted sensor parameters of the equipment health degree;
3.6 normalization processing is carried out on the characteristic parameters of the sensor by using dispersion standardization, and multiple performance parameters are fused into a single performance index, namely the equipment health index O, through parameter fusioniThe calculation formula is as follows:
where rhojFor the weighted value of the performance parameter of P after dimension reduction,in order to perform the parameter value after dispersion standardization, the specific calculation method comprises the following steps:
wherein xmax,xminRespectively corresponding to the maximum value and the minimum value in the sensor parameter sequence;
step 4, constructing an HMM model based on an expectation-maximization algorithm, performing model training by taking the health index as a training set, and finding a hierarchical model for evaluating the health state of equipment corresponding to the current health index;
4.1, firstly, grading the health state of the equipment, firstly, dividing the health state of the equipment into 5 grades of health, good, normal, abnormal and fault, corresponding to 5 hidden states of an HMM model, and using the hidden states for training and evaluating the model;
4.2 index of health of the plant O in step 3iAs an observation sequence O ═ O1,O2,…,Ot}, to estimate model HMM: λ ═ values of the parameters (a, B, pi) such that the observed sequence probability P (O | λ) is maximal under this model;
4.3 based on the Forward-Backward Algorithm, the Forward probability variables α are first definedt(j) Backward probability variable βt(j) And a probability variable gammat(j) The following are:
αt(j)=p(O1,O2,…,Ot,it=qj|λ) (6)
βt(j)=p(Ot+1,Ot+2,…,OT|it=qj,λ) (7)
γt(j)=p(it=qj|0,λ) (8)
wherein, T is 1,2, 3, T, and j is 1,2, 3, T, N, αt(j) Given model λ at time t, the output observation sequence is { O }1,O2,...,OtAnd the device is in state qjβt(j) Given the model λ at time t, the device is in state qjThe output observed value is Ot+1,Ot+2,...,OrThe probability of (d); gamma rayt(j) Given the model λ at time t, the device is in state qjProbability of being lower;
4.4 the specific calculation for solving p (O | λ) according to the substitution algorithm defined in step 3) is as follows:
4.5 defining the device in state q at time t under the entire sequence of observations and given modeljAt time t +1, is in state qkHas a probability of ξ (j, k) of:
4.6 derived from the probability formula:
p(it=qj,it+1=qj,O|λ)=ajkbk(Ot+1)αt(j)βt+1(j) (13)
4.7 substituting the above equations (12) and (13) into equation (11), there are:
4.8 according to γt(j) And ξ (j, k) are defined by the following relationship:
4.9 calculate State expectation: assume that the observed value at time t is vlWill be gammat(j) The average of the number of times the device is in state qj, i.e. the variable γ, is obtained by directly summing T (1. ltoreq. t.ltoreq.T)t(j) Strip ofArticle expectationAnd gammat(j) State expectation of
4.10 according to the above calculation results, the parameter re-estimation formula of the HMM is:
4.11 calculating according to the reassessment formula to obtain a new updated modelThen, new iteration is carried out by the reestimation model untilObtaining an optimal modelTerminating the iteration; wherein, delta is a predefined convergence condition, otherwise, the training steps are repeated until convergence;
and 5, calculating a likelihood value through a Viterbi algorithm to obtain a nearest neighbor health index of the likelihood value, and then performing fitting prediction on a health state curve by using a weighted average method, wherein the method specifically comprises the following steps:
5.1, predicting the health state of the equipment, mainly calculating a likelihood value through a Viterbi algorithm to obtain a plurality of health index difference values which are closest to the likelihood value, and then predicting the difference values among the indexes by using a weighted average method to further obtain a predicted value of an equipment health state curve:
wherein O isi(1. ltoreq. i. ltoreq.N) represents the health index O at the time ttIth similar history index, WiIndicates the difference of health indexes Oi+1-OiThe occupied proportion, N represents the number of times of weighting, and the time sequence length T, LLtIndicating an exponential likelihood value at time t, LLiRepresentation and LLt(ii) an ith similar historical health index likelihood value;
and 6, calculating a predicted value of the residual service life of the large-scale equipment, substituting the predicted algorithm formula determined in the step 5 and the equipment health state model in the step 4 into the time sequence health index, predicting the change trend of the health index, and finally fitting and calculating the residual service life of the equipment.
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