CN111218565A - Recycled aluminum multi-chamber melting furnace easy for iron removal - Google Patents

Recycled aluminum multi-chamber melting furnace easy for iron removal Download PDF

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Publication number
CN111218565A
CN111218565A CN202010234239.0A CN202010234239A CN111218565A CN 111218565 A CN111218565 A CN 111218565A CN 202010234239 A CN202010234239 A CN 202010234239A CN 111218565 A CN111218565 A CN 111218565A
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CN
China
Prior art keywords
chamber
aluminum
feeding
furnace
soup
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CN202010234239.0A
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Chinese (zh)
Inventor
余志华
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Suzhou Zhongyang Thermal Technology Co ltd
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Suzhou Zhongyang Thermal Technology Co ltd
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Priority to CN202010234239.0A priority Critical patent/CN111218565A/en
Publication of CN111218565A publication Critical patent/CN111218565A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B21/00Obtaining aluminium
    • C22B21/06Obtaining aluminium refining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00Mechanical cleaning, e.g. skimming of molten metals
    • B22D43/005Removing slag from a molten metal surface
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B2014/0875Two zones or chambers, e.g. one used for charging
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention discloses a regenerated aluminum multi-chamber melting furnace easy to remove iron, which adopts a chamber furnace body structure and comprises a hollow furnace body, wherein at least one feeding chamber and an aluminum soup chamber are arranged in the furnace body, a slag blocking boss or a partition wall is arranged between the feeding chamber and the aluminum soup chamber, the bottom surface of the feeding chamber is higher than the upper edge of the aluminum soup chamber, the bottom surface of the feeding chamber is a slope surface inclined towards the aluminum soup chamber, and the side wall or the top of the feeding chamber is provided with a plurality of burners. The invention designs a regenerated aluminum rapid melting multi-chamber furnace device easy to remove iron aiming at the shape characteristics of domestic waste aluminum, utilizes the characteristics of different metal melting points and different specific gravities, quickly realizes the separation of iron pieces and aluminum melt through the structural design of a specially constructed furnace high-low melting tank, and removes the separated iron pieces in a slag removing mode.

Description

Recycled aluminum multi-chamber melting furnace easy for iron removal
Technical Field
The invention relates to production equipment, in particular to a regenerated aluminum multi-chamber melting furnace easy to remove iron.
Background
The waste aluminum recovery is an important way for producing aluminum products by utilizing the recoverable and reusable characteristic of aluminum, is an important way for comprehensively utilizing resources, protecting the environment and developing circular economy, and researches show that the energy consumption of the waste aluminum is only 5 percent of the energy source of the original aluminum production after the waste aluminum is recovered and reused (also called as secondary aluminum), meanwhile, the pollutants discharged in the process of the waste aluminum regeneration are less and lighter than the pollutants discharged in the whole process of the original aluminum production and are only approximately 10 percent of the latter, so that the secondary aluminum industry has extremely high market value and good social benefit and becomes the key point of the next-stage development of the aluminum industry in China.
In the recycled aluminum recovery production equipment, various types of smelting furnaces are key equipment in the recycled aluminum recovery process flow, the furnace types comprise rotary furnaces, side shaft furnaces, double-chamber furnaces and other furnace type equipment, the furnace type equipment technology is originated from developed countries in the west, and certain popularization and application are achieved in China in recent years.
In actual production, the problem that a large amount of foreign matters are mixed in the aluminum scrap, including various plastics, paint coatings, oil stains, dust, various other metals and the like, most of the non-metallic foreign matters in the aluminum scrap can be removed through a pretreatment process of the aluminum scrap, but various metal components embedded in the aluminum material are difficult to automatically remove, the metal components mainly comprise iron pieces which are usually put into aluminum smelting equipment together for melting, and the iron pieces are soaked in an aluminum melt and gradually melted, so that the iron elements in the aluminum alloy components exceed the standard, and further the quality of the aluminum melt is polluted.
In a side shaft furnace and a double-chamber furnace which are popularized and applied in the recycled aluminum recovery industry, a considerable amount of aluminum melt must be kept in the furnace all the time to ensure the operation of an aluminum liquid circulating pump, in the furnace types, when iron pieces flow into the melts, the iron pieces are difficult to remove, and only a large amount of pure aluminum can be used for dilution, so that the cost is very large.
The method is also the root reason that many domestic recycled aluminum casting enterprises can only produce low-grade aluminum casting products.
Disclosure of Invention
In order to overcome the problems, the invention provides a novel recycled aluminum multi-chamber melting furnace structure which is easy to remove iron.
The technical scheme of the invention is to provide a regenerated aluminum multi-chamber melting furnace easy to remove iron, which adopts a chamber furnace body structure and comprises a hollow furnace body, wherein at least one feeding chamber and an aluminum soup chamber are arranged in the furnace body, a slag blocking part is arranged between the feeding chamber and the aluminum soup chamber, the bottom surface of the feeding chamber is higher than the upper edge of the aluminum soup chamber, the bottom surface of the feeding chamber is a slope surface inclined towards the aluminum soup chamber, and the side wall or the top of the feeding chamber is provided with a plurality of burners.
Preferably, the slag stopping part is an upward extending slag stopping boss arranged on the boundary line of the feeding chamber and the aluminum soup chamber, and the height of the slag stopping boss is 20-50 mm.
Preferably, the slag blocking part is an upward extending partition wall arranged on a boundary line between the feeding chamber and the aluminum soup chamber, the height of the partition wall is 300-1000 mm, one or more through holes for aluminum liquid to flow through are formed in the bottom of the partition wall, and the through holes are 20-50 mm higher than the bottom surface of the feeding chamber.
Preferably, the depth of the feeding chamber is 50-200 mm, the depth of the aluminum soup chamber is 600-1000 mm, and the edge of the feeding chamber is provided with a flow guide surface which extends obliquely towards the bottom surface of the aluminum soup chamber.
Preferably, the slope of the bottom surface of the feeding chamber is 2-5 degrees, and the bottom surface of the feeding chamber inclines towards the direction of the aluminum soup chamber.
Preferably, the side walls of the feeding chamber and the aluminum soup chamber are respectively provided with a feeding chamber furnace door and an aluminum soup chamber furnace door, and the side walls are slopes.
Preferably, the bottom of the aluminum soup chamber is provided with a discharge port.
Preferably, the side wall or the furnace top of the aluminum soup chamber is provided with a plurality of low-power burners.
Preferably, the feeding chambers are respectively arranged on the left side and the right side of the aluminum soup chamber.
Preferably, the aluminum soup chamber is circular, and a plurality of feeding chambers annularly surround the outside of the aluminum soup chamber.
The invention designs a regenerated aluminum multi-chamber melting furnace device easy to remove iron aiming at the morphological characteristics of domestic waste aluminum, utilizes the characteristics of different metal melting points and different specific gravities, quickly realizes the separation of iron pieces and aluminum melt through the structural design of a specially constructed furnace high-low melting tank, and removes the separated iron pieces in a slag removing mode. Because the iron element in the aluminum soup is effectively controlled, the recycled aluminum enterprises do not need to control the iron element by adopting a pure aluminum ingot dilution method, and the aluminum soup can help the enterprises to reduce the raw material purchasing cost and further reduce the production cost of the enterprises. Meanwhile, the control requirement of the inclusion amount of iron parts in the raw materials is reduced, the personnel and equipment investment in the pretreatment process of the raw materials can be obviously reduced, and the production cost of enterprises is reduced. Finally, the invention can directly cancel the operation modes of iron scraping, magnet adsorption and the like in the soup pool in the traditional secondary aluminum production, thereby reducing the operation amount in front of the smelting furnace, reducing the consumption of production consumables and creating benefits for enterprises.
Drawings
FIG. 1 is a schematic plan view of a first embodiment of a recycled aluminum multi-chamber melting furnace with easy iron removal according to the present invention;
FIG. 2 is a schematic sectional view taken along line A-A in FIG. 1;
FIG. 3 is a schematic plan view of a secondary aluminum multi-chamber melting furnace with easy iron removal according to a second embodiment of the invention;
FIG. 4 is a schematic cross-sectional view taken along line B-B of FIG. 3;
FIG. 5 is a schematic structural diagram of a third embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a fourth embodiment of the present invention;
fig. 7 is a schematic sectional view in the direction of C-C in fig. 6.
Detailed Description
The following describes in further detail embodiments of the present invention.
As shown in fig. 1 to 2, the recycled aluminum multi-chamber melting furnace easy to remove iron designed in the first embodiment of the present invention adopts a dual chamber furnace type structure, which includes a furnace body 8, wherein a high-low molten pool design scheme is adopted in the furnace body 8, and a high-melting pool is a feeding chamber 10 and is specially used for feeding solid recycled aluminum raw materials; the low melting pool is an aluminum soup chamber 12 and is specially used for storing molten aluminum, the high melting pool and the low melting pool are in communicated stepped structures, the bottom surface of the feeding chamber 10 is higher than the upper edge of the aluminum soup chamber 12, and the effective capacity of the furnace is determined according to the volume of the low melting pool.
The feeding chamber 10 is shallow in depth, the average depth is only 50-200 mm, the feeding chamber is inclined towards the direction of the aluminum liquid chamber 12 by 2-5 degrees, a slag blocking boss 14 with the height of about 20-50 mm is arranged on the boundary line of the feeding chamber 10 and the aluminum liquid chamber 12 and serves as a slag blocking part, and the slag blocking part is arranged at the boundary line and is beneficial to flowing of aluminum liquid and increasing of the volume of the feeding chamber 10.
The molten bath depth of the aluminum bath chamber 12 can be designed according to the conventional holding furnace, and is usually determined to be between 600 and 1000mm, and the final size is determined according to the furnace capacity.
The side walls 19 of the feeding chamber 10 and the aluminum soup chamber 12 are respectively provided with a furnace door (namely a feeding chamber furnace door 16 and an aluminum soup chamber furnace door 18) and a corresponding furnace door opening and closing mechanism (not shown), and the furnace door structure meets the requirements of the feeding and slag-raking functions in the furnace. The side wall 19 is a slope surface, so that slag is further convenient to remove.
The batch chamber 10 is equipped with a high power burner 20 which can be mounted on the wall or roof of the refractory side of the furnace and is capable of meeting the melting capacity requirements of the batch chamber 10.
The aluminum soup chamber 12 can be provided with a low-power heat-preservation combustor 22; the waste heat of the combustor of the feeding chamber 10 can be directly utilized for heat preservation without additionally arranging a combustor.
The bottom of the aluminum soup chamber 12 is provided with a discharging port 24, and the aluminum liquid can be periodically or continuously supplied to the lower process according to different production processes.
During production, all the regenerated aluminum raw materials are put into the feeding chamber 10 and heated to the melting point of aluminum (or slightly higher than the melting point of aluminum), but slightly lower than the melting point of iron for melting, because the bottom surface of the feeding chamber 10 is inclined, molten aluminum flows into the aluminum liquid chamber 12 through the slag blocking boss 14 under the action of gravity, and various iron pieces are difficult to melt due to higher melting points and are retained at the bottom of the feeding chamber 10 under the action of gravity, the specially designed slag blocking boss 14 can prevent fine iron pieces from flowing into a low melting pool, and the separated iron pieces can be removed out of the furnace in a slag removing mode. Repeated tests determine that the bottom surface of the feeding chamber 10 is inclined by 2-5 degrees, which is very in line with the production requirement; the angle is less than 2 degrees, so that the aluminum liquid flows slowly; if the angle is larger than 5 degrees, the unmelted solid state is easily brought into the aluminum soup chamber 12 due to the over-rapid flowing of the aluminum liquid, the purity of the aluminum liquid is influenced, and the workload of slag skimming is increased. The edge of the feeding chamber is provided with a flow guide surface 21 which extends towards the bottom surface of the aluminum soup chamber in an inclined way, so that the downward flow speed of aluminum liquid can be reduced, and splashing is avoided.
Further, under the above inventive concept, the present invention can be further improved as follows:
as shown in figures 3 and 4, in the second embodiment, a partition wall 30 with a through hole 28 for aluminum liquid circulation is adopted to replace a slag stopping boss, and the through hole 28 for aluminum liquid circulation is about 20-50 mm higher than the bottom surface of a molten pool of a feeding chamber; other structures are referred to the first embodiment. Molten aluminum flows into the aluminum soup chamber 12 through the through hole 28 for aluminum liquid to flow through for storage, and various iron parts are difficult to melt due to higher melting point, and can be retained at the bottom of the high melting pool under the action of gravity, and are blocked by the partition wall 30 and retained in the feeding chamber 10.
As shown in FIG. 5, in the third embodiment, two feeding chambers 10 are respectively arranged on two sides of an aluminum soup chamber 12, so as to further improve the productivity of the equipment, and other structures refer to the former two embodiments.
As shown in fig. 6 to 7, in the fourth embodiment of the present invention, a circular aluminum soup chamber 12 structure is used, a circle of feeding chamber 10 is arranged around the outer side of the aluminum soup chamber, a circular slag blocking boss 14 is arranged between the feeding chamber and the circular slag blocking boss, and other structures refer to the former two embodiments. Partition 26 may or may not be provided between the charging chambers 10 as required. The structure of the heat exchanger helps to ensure heat retention and improve heat efficiency.
The above embodiment is only one embodiment of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The utility model provides a regeneration aluminium multi-chamber formula melting furnace of easy deironing, its adopts room formula furnace body structure, including a hollow furnace body, its characterized in that: the furnace body is internally provided with at least one feeding chamber and an aluminum soup chamber, a slag blocking part is arranged between the feeding chamber and the aluminum soup chamber, the bottom surface of the feeding chamber is higher than the upper edge of the aluminum soup chamber, the bottom surface of the feeding chamber is a slope surface which inclines towards the aluminum soup chamber, and the side wall or the furnace top of the feeding chamber is provided with a plurality of burners.
2. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 1, characterized in that: the slag blocking part is an upward-extending slag blocking boss arranged on the boundary between the feeding chamber and the aluminum soup chamber, and the height of the slag blocking boss is 20-50 mm.
3. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 1, characterized in that: the slag blocking part is an upward extending partition wall arranged on a boundary of the feeding chamber and the aluminum soup chamber, the height of the partition wall is 300-1000 mm, one or more through holes for aluminum liquid to circulate are formed in the bottom of the partition wall, and the through holes are 20-50 mm higher than the bottom surface of the feeding chamber.
4. A secondary aluminium multi-chamber melting furnace apt to remove iron according to any one of claims 1 to 3, characterized in that: the feeding chamber is 50-200 mm deep, the aluminum soup chamber is 600-1000 mm deep, and a flow guide surface extending obliquely towards the bottom surface of the aluminum soup chamber is arranged at the edge of the feeding chamber.
5. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 4, characterized in that: the slope of the bottom surface of the feeding chamber is 2-5 degrees and inclines towards the direction of the aluminum soup chamber.
6. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 1, characterized in that: the side walls of the feeding chamber and the aluminum soup chamber are respectively provided with a feeding chamber furnace door and an aluminum soup chamber furnace door, and the side walls are slopes.
7. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 1, characterized in that: the bottom of the aluminum soup chamber is provided with a discharge port.
8. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 1, characterized in that: the side wall or the furnace top of the aluminum soup chamber is provided with a plurality of low-power burners.
9. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 1, characterized in that: more than one feeding chamber is respectively arranged on the left side and the right side of the aluminum soup chamber.
10. The multi-chamber melting furnace for secondary aluminum with easy iron removal as claimed in claim 1, characterized in that: the aluminum soup chamber is circular, and a plurality of feeding chambers annularly surround the outside of the aluminum soup chamber.
CN202010234239.0A 2020-03-30 2020-03-30 Recycled aluminum multi-chamber melting furnace easy for iron removal Pending CN111218565A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112902663A (en) * 2021-04-11 2021-06-04 江西宏成铝业有限公司 Submerged smelting system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050080655A (en) * 2004-02-10 2005-08-17 주식회사 에스에이씨 Nonferrous metals rapidity smelting furnace
CN201407894Y (en) * 2009-04-15 2010-02-17 上海埃鲁秘工业炉制造有限公司 Four-chamber low-burning loss aluminum alloy melting holding furnace
CN201748797U (en) * 2010-02-25 2011-02-16 上海埃鲁秘工业炉制造有限公司 Novel immersion-tube aluminum alloy melting holding furnace
KR102086142B1 (en) * 2018-11-15 2020-03-09 백수철 aluminum melting furnace with scrap iron separating structure
CN212175013U (en) * 2020-03-30 2020-12-18 苏州中阳热能科技有限公司 Recycled aluminum multi-chamber melting furnace easy for iron removal

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050080655A (en) * 2004-02-10 2005-08-17 주식회사 에스에이씨 Nonferrous metals rapidity smelting furnace
CN201407894Y (en) * 2009-04-15 2010-02-17 上海埃鲁秘工业炉制造有限公司 Four-chamber low-burning loss aluminum alloy melting holding furnace
CN201748797U (en) * 2010-02-25 2011-02-16 上海埃鲁秘工业炉制造有限公司 Novel immersion-tube aluminum alloy melting holding furnace
KR102086142B1 (en) * 2018-11-15 2020-03-09 백수철 aluminum melting furnace with scrap iron separating structure
CN212175013U (en) * 2020-03-30 2020-12-18 苏州中阳热能科技有限公司 Recycled aluminum multi-chamber melting furnace easy for iron removal

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112902663A (en) * 2021-04-11 2021-06-04 江西宏成铝业有限公司 Submerged smelting system
CN112902663B (en) * 2021-04-11 2022-12-09 江西宏成铝业有限公司 Submerged smelting system

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