CN111218360A - Method for improving vinasse yield and quality of waste lees by using composite leavening agent - Google Patents

Method for improving vinasse yield and quality of waste lees by using composite leavening agent Download PDF

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CN111218360A
CN111218360A CN202010142143.1A CN202010142143A CN111218360A CN 111218360 A CN111218360 A CN 111218360A CN 202010142143 A CN202010142143 A CN 202010142143A CN 111218360 A CN111218360 A CN 111218360A
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yeast
leaven
composite
wine
grains
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彭春芳
袁松林
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Yibin Vocational and Technical College
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Yibin Vocational and Technical College
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12GWINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
    • C12G3/00Preparation of other alcoholic beverages
    • C12G3/02Preparation of other alcoholic beverages by fermentation

Abstract

The invention discloses a method for improving the yield and quality of spent grain wine by using a composite leaven, which adopts the composite strengthening leaven to replace common Daqu, bran koji or Angel yeast as a saccharification leaven for producing the spent grain wine, wherein the composite strengthening leaven comprises the following components: saccharifying enzyme, composite functional bacteria, fermented glutinous rice and Daqu. The invention uses the compound leaven to replace common yeast or Angel yeast and other saccharification leaven to carry out reinforced fermentation on the spent grains, thereby improving the utilization rate of residual starch of the spent grains and the quality of wine body.

Description

Method for improving vinasse yield and quality of waste lees by using composite leavening agent
Technical Field
The invention relates to the field of wine making, in particular to a method for improving the wine yield and quality of waste lees by using a compound leavening agent and a preparation method thereof.
Background
The waste lees wine making is an effective way for recycling the waste lees. The waste lees is rich in abundant nutrient substances and a large amount of bran shells and flavor substances, and the residual starch in the waste lees is further converted into alcohol by brewing wine, so that the production cost of a winery is reduced, and the economic benefit is increased. However, the common Daqu or Daqu plus active dry yeast is used as a leaven to carry out conventional fermentation on the waste lees, about 13 percent of residual starch is always used after the waste lees produce wine, the utilization rate of the starch is low, the wine yield is low, the wine quality is low, and a cellar and labor force are occupied.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a method for improving the wine yield and the quality of the waste lees by using a composite leaven, which uses the composite leaven to replace the common Daqu or bran koji and other leaven drugs to carry out reinforced fermentation on the waste lees so as to improve the utilization rate of residual starch in the waste lees and the wine body quality.
The invention is realized by the following technical scheme:
a method for improving the yield and quality of waste distiller's grains by using a composite leaven adopts the composite enhanced leaven to replace common Daqu or bran koji as a saccharification leaven for producing the waste distiller's grains, and the composite enhanced leaven comprises the following components: saccharifying enzyme, composite functional bacteria, fermented glutinous rice and Daqu.
The usage amount of the wine brewing yeast is 1 KG/retort, the usage amount of the yeast for making hard liquor is 9 KG/retort, the usage amount of the saccharifying enzyme is 2 per mill, and the usage amount of the composite functional bacteria is 3 per mill.
Adding the saccharifying enzyme into hot water of 55-60 ℃ according to the proportion of 1:50, and soaking for 30 minutes to prepare saccharifying enzyme liquid.
If the temperature is low, the brewing yeast can be activated by using the water temperature of 35-40 ℃, the activation time is 30 minutes, and the activation is not needed in summer.
The production process of the yeast for making hard liquor comprises the following steps: 1) selecting wheat and fermenting the wheat by using water with the temperature of more than 90 ℃; 2) crushing after wheat fermentation is finished; 3) pulverizing, adding water into wheat flour, stirring, molding, and pressing to obtain yeast; 4) after the yeast drugs are pressed, the yeast drugs are placed orderly and aired for a while, and then are placed in a room after the yeast drugs are not sticky to hands after the yeast drugs are sweated; 5) during yeast making, firstly, the bran shells are paved, then, the yeast blocks are stupefied and placed in order, and the distance between the yeast blocks on the four sides and the wall is 25-30 cm; 6) during the culture of yeast, the temperature is maintained at 58-63 deg.C, and fermentation is carried out for 30-35 days.
In addition, when the koji is stood, a proper amount of bran shells are padded between the koji blocks to prevent the koji blocks from being wrapped by a bag, and a grass curtain of 15-30 cm is covered according to the specification after burlap pockets are arranged on the four sides of the koji blocks; in the process of putting yeast into a house for culturing, the fermentation condition of fermented grains is often checked, the temperature rise condition of the yeast, the dressing of the epidermis and the growth condition of hyphae are observed, the humidity and the temperature are timely adjusted by opening and closing a door and a window, the rule of front slow, middle fast and back slow falling is realized, the moisture must be removed when the temperature of a yeast chamber is too high, but the time cannot be too long, and the continuous growth and the propagation can be influenced by a person who does not want to be too long; when the yeast is turned over, the yeast is turned over according to the principle of turning over every yeast and then covering a burlap pocket and a straw curtain according to the stipulation that the yeast is turned over upwards, turned over downwards, turned over while turning over the middle and turned over (the yeast is turned over when the door of the fermentation room is close to two rows of yeast on the wall, and the yeast is turned over when the other three faces are close to one row of yeast on the wall).
In the step 1), the water and the wheat are subjected to wheat fermentation in a ratio of 1: 20.
The specific use method of the compound enhanced leavening agent comprises the following steps of firstly, adding saccharifying enzyme into hot water with the temperature of 55-60 ℃ according to the proportion of 1:50, and soaking for 30 minutes to prepare saccharifying enzyme liquid; mixing the red grains with a proper amount of cold bran shells, uniformly stirring, distilling to obtain wine, taking out of a steamer, adding a proper amount of water with a boiling point of about 56-63%, spreading for cooling until the temperature of the fermented grains is about 50 ℃, taking prepared saccharifying enzyme liquid, and uniformly spraying the saccharifying enzyme liquid on the fermented grains; then spreading and cooling until the fermented grains are at the temperature of 28-32 ℃, adding 9 KG/retort Daqu, 1 KG/retort brewing yeast and 3 per mill of composite functional bacteria, uniformly mixing, and putting into a cellar for fermentation.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the method for improving the wine yield and the quality of the waste lees by using the composite leaven adopts the combination of the Daqu and the wine brewing leaven as the saccharification leaven for producing the waste lees wine, and can improve the utilization rate of residual starch in the waste lees, thereby improving the wine yield of the waste lees;
2. the invention relates to a method for improving the yield and the quality of waste lees wine by using a composite leaven, which adds a certain amount of composite functional bacteria rich in aroma-producing yeast and esterifying bacteria in the production of the waste lees wine, thereby improving the defects of weak mouthfeel and low quality of the waste lees wine and improving the quality of the waste lees wine.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic diagram of the method of using the composite leaven of the present invention;
FIG. 2 shows the effect of different fermentation agents on the yield of spent grains.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not used as limitations of the present invention.
Example 1
In the production process of the waste lees wine, although factors influencing the wine yield are numerous, the selection of the leavening agent is a key factor influencing the quality of the waste lees wine. The following tests were carried out in order to find an ideal starter, and the specific methods and results were as follows:
1. comparison of the wine yields of different ferments
Selecting 5 experimental cellars with the same size, the same cellars age and the same fermentation conditions, not adding grains, controlling the acidity in cellars to be about 2.0, controlling the moisture content to be 55-60%, respectively using different fermenting agents, fermenting in cellars at normal temperature, and performing other details according to the requirements of the traditional solid-state strong aromatic white spirit production process.
As can be seen from FIG. 2, the spent grains obtained by using different leavens also have different yields, wherein the yields of the Daqu and the active dry yeast are the lowest, while the yields of the spent grains obtained by fermenting with the common Daqu powder are not very different and are all lower than those of the fermented glutinous rice; the brewing yeast and the yeast powder play a synergistic effect when used together, and the yield of the obtained waste lees wine is relatively highest and reaches 26.2 percent.
2. Research and development of compound leaven proportioning
In order to determine the formula of the ideal leavening agent, the invention adopts a 500mL conical flask test to determine the ideal leavening agent according to the fermentation force, and the method comprises the following steps:
preparing a saccharification liquid: 100 g of water-soluble starch is taken, 250mL of water is added to be mixed uniformly, the mixture is cooked for 1 to 2 hours to be gelatinized, the mixture is cooled to 60 ℃, 2 per mill of saccharifying enzyme of the raw material is added, and 50mL of water preheated to 60 ℃ is added to be shaken uniformly. Saccharifying in 60 deg.C water bath for 3-4 hr until the obtained saccharified solution reacts with iodine solution to prevent blue.
And (3) measuring fermentation capacity: adding 250mL of saccharification liquid into a 500mL conical flask, cooling to 28 ℃, adding 5g of total yeast powder, adding 10mL of 5mol/mL sulfuric acid solution, plugging with a plug, wiping the outer wall, weighing on a balance with one thousandth of dry weight, recording data, and fermenting for 72 hours in a 28 ℃ constant-temperature incubator. Take out, shake gently to allow all carbon dioxide to spill out, and weigh on the same balance. The difference between the front and the back weight is the fermentation power of the yeast powder.
TABLE 1 influence of different ratios of koji and Daqu on fermentation power
Figure BDA0002399466420000031
As can be seen from the results in Table 1, when the weight ratio of the fermented glutinous rice to the yeast is 1:9, the fermentation power of the yeast powder is the highest, so the scheme No. 5 is the optimal proportioning scheme.
In order to further determine an ideal starter scheme, 3 test cellars with the same opening size and the same cellars age and fermentation conditions are selected for the research, and a contrast experiment of the spent grains and the produced wine is carried out.
TABLE 2 comparison of different yeast powder for wine production
Figure BDA0002399466420000041
TABLE 3 physicochemical index and sensory evaluation of cellar-out wine
Figure BDA0002399466420000042
Note: the control group was secondary grain wine.
As can be seen from the results in tables 2 and 3, the combination of the distiller's yeast and the Daqu not only improves the yield of the spent grains but also helps to improve the vinosity, but compared with the grain wine, the produced spent grain wine still has the defects of monotonous taste, insufficient cellar aroma and the like.
In order to increase the aroma of the distilled grain wine and improve the quality of the distilled grain wine, the patent develops a method for adding composite functional bacteria with the aroma enhancing function when using a composite yeast, and the result is as follows.
TABLE 4 relationship between the addition of complex functional bacteria and the quality of distilled grain
Figure BDA0002399466420000043
As can be seen from Table 4, when the addition amount of the composite functional bacteria is 3.0 per mill, the cellar smell of the distilled grain wine is good, the aroma is prominent, the aroma is coordinated, and the taste is slightly sweet; with the increase of the addition amount, the quality of the distilled grain wine is not obviously improved, but the taste is slightly astringent. Considering the production cost, the addition amount of the composite functional bacteria in the production of the waste lees wine is preferably about 3.0 per mill.
From the tests, the selection of the leavening agent in the production of the spent grain wine is crucial to the production and the quality of the spent grain wine, and multiple tests show that the brewing yeast and the yeast powder are matched for use, so that the wine yield of the spent grain wine is obviously improved, and the quality of the spent grain wine can be obviously improved by matching the composite functional bacteria in the production process. The formula and the source of the compound leaven for strengthening the fermentation of the distilled grain wine are as follows:
Figure BDA0002399466420000051
example 2
A method for improving the yield and quality of spent grain wine by using a composite leaven adopts the composite enhanced leaven to replace common Daqu or Angel yeast as a saccharification leaven for producing the spent grain wine, and the composite enhanced leaven comprises the following components: saccharifying enzyme, composite functional bacteria, fermented glutinous rice and Daqu.
The usage amount of the wine brewing yeast is 1 KG/retort, the usage amount of the yeast for making hard liquor is 9 KG/retort, the usage amount of the saccharifying enzyme is 2 per mill, and the usage amount of the composite functional bacteria is 3 per mill.
Adding the saccharifying enzyme into hot water of 55-60 ℃ according to the proportion of 1:50, and soaking for 30 minutes to prepare saccharifying enzyme liquid.
If the temperature is low, the brewing yeast can be activated by using the water temperature of 35-40 ℃, the activation time is 30 minutes, and the activation is not needed in summer.
The production process of the yeast for making hard liquor comprises the following steps: 1) selecting wheat and fermenting the wheat by using water with the temperature of more than 90 ℃; 2) crushing after wheat fermentation is finished; 3) pulverizing, adding water into wheat flour, stirring, molding, and pressing to obtain yeast; 4) after the yeast drugs are pressed, the yeast drugs are placed orderly and aired for a while, and then are placed in a room after the yeast drugs are not sticky to hands after the yeast drugs are sweated; 5) during yeast making, firstly, the bran shells are paved, then, the yeast blocks are stupefied and placed in order, and the distance between the yeast blocks on the four sides and the wall is 25-30 cm; 6) during the culture of yeast, the temperature is maintained at 58-63 deg.C, and fermentation is carried out for 30-35 days.
In the step 1), the water and the wheat are subjected to wheat fermentation in a ratio of 1: 20.
As shown in figure 1, the specific use steps of the composite enhanced leaven are as follows: 1) after the red vinasse (i.e. the vinasse lost in the round) is taken out, the acidity, the moisture and the residual starch content of the fermented grains are detected, a proper amount of cold bran shells are added and uniformly mixed, so that the acidity of the fermented grains put into the pit in the round is as follows: about 2.0; 2) putting the fermented grains into a retort for distillation and liquor receiving as required, adding a proper amount of water with about boiling point after the fermented grains are taken out of the retort, and ensuring that the water content of the fermented grains is 56-63 percent; 3) spraying saccharifying enzyme liquid; spreading, cooling to about 50 deg.C, and spraying the prepared saccharifying enzyme solution onto fermented grains; 4) the following yeast drugs: when the fermented grains are at the temperature of 28-32 ℃, adding 9 KG/retort Daqu, 1 KG/retort brewing yeast and 3 thousandth of composite functional bacteria (material ratio), fully mixing, and performing cellar fermentation and cellar pool management by a conventional method; 5) fermenting for about 45 days, collecting the distilled grains, distilling the distilled grains in a steamer, and collecting the wine to obtain the distilled grains wine with the wine yield of about 28.0 percent. The spent grain wine brewed by the method has slightly sweet taste, good grain fragrance, prominent aroma style and pure fragrance.
Example 3
The difference between this example and example 2 is that in the specific use steps of the composite enhanced leaven, step 5) and step 6), the composite enhanced leaven of the invention is not used, and common daqu is added.
TABLE 5 parameters of spent grains before cellar entry
Figure BDA0002399466420000061
TABLE 6 parameter analysis of fermented grains after leaving cellar
Figure BDA0002399466420000062
Note: starch utilization rate (cellar-entering starch-cellar-leaving starch)/cellar-entering starch x 100
The wine yield is 60% (v/v) of original wine produced by 100kg of vinasse.
TABLE 7 physical, chemical and sensory evaluation of waste lees wine
Figure BDA0002399466420000063
Figure BDA0002399466420000071
Table 5 shows the setting of parameters before spent grains are fermented in the cellar, table 6 shows the parameter values after spent grains are fermented, the experimental group is the composite strengthening leaven adopting the formula of the invention, the comparison group adopts the existing common Daqu or yeast as the leaven, and the data shows that the cellar-leaving starch content of the experimental group is obviously lower than that of the comparison group, which shows that the experimental group obviously utilizes more starch in the fermentation process, so the wine yield is also obviously improved, namely the leaven adopted by the invention can obviously improve the utilization rate of the starch and the wine yield. Table 7 lists the component contents of the wines produced by the experimental group and the comparative group, and we know that ethyl caproate, ethyl lactate and ethyl acetate are important aroma components of the white spirit, and in Table 3, the content of the three components in the experimental group is obviously superior to that in the comparative group, especially the content of the ethyl caproate is more than one time of that in the comparative group, so that the aroma of the produced wine is strong.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (5)

1. A method for improving the vinasse yield and quality of spent grains by using a composite leaven is characterized in that the composite enhanced leaven is adopted to replace common Daqu or Angel yeast to be used as a saccharification leaven for producing the spent grains, and comprises the following components: saccharifying enzyme, composite functional bacteria, fermented glutinous rice and Daqu.
2. The method for improving the wine yield and quality of spent grains by using the composite leaven as claimed in claim 1, wherein the amount of the distiller's yeast for brewing is 1 KG/retort, the amount of the yeast for making hard liquor is 9 KG/retort, the amount of the saccharifying enzyme is 2% o, and the amount of the composite functional bacteria is 3% o.
3. The method for improving the yield and quality of spent grains by using the composite leaven as claimed in claim 1, wherein the saccharifying enzyme is added into hot water of 55-60 ℃ according to the ratio of 1:50, and soaked for 30 minutes to prepare the saccharifying enzyme solution.
4. The method of claim 1, wherein the compound fermentation agent is used in a method comprising adding saccharifying enzyme to hot water at 55-60 deg.C at a ratio of 1:50, soaking for 30 min to obtain saccharifying enzyme solution; mixing the red vinasse with a proper amount of cold bran shells, uniformly stirring, distilling to obtain wine, taking out the wine from a steamer, adding a proper amount of water with about a boiling point, keeping the water content of the fermented grains to be 56-63%, spreading, cooling to the temperature of the fermented grains to be about 50 ℃, and uniformly spraying the prepared saccharifying enzyme liquid on the fermented grains according to a feeding ratio of 2 per mill; then spreading and cooling until the fermented grains temperature is between 28 and 32 ℃, adding 9 KG/retort Daqu, 1 KG/retort brewing yeast and 3 per mill of composite functional bacteria, uniformly mixing, putting into a cellar for fermentation, taking out the grains after about 45 days of fermentation, and putting into a retort for distillation to obtain the high-quality wine for discarding the grains.
5. The method for improving the vinasse yield and quality of the waste lees by using the composite leaven as claimed in claim 1, wherein the production process of the yeast for making hard liquor comprises the following steps: 1) selecting wheat and fermenting the wheat by using water with the temperature of more than 90 ℃; 2) crushing after wheat fermentation is finished; 3) pulverizing, adding water into wheat flour, stirring, molding, and pressing to obtain yeast; 4) after the yeast drugs are pressed, the yeast drugs are placed orderly and aired for a while, and then are placed in a room after the yeast drugs are not sticky to hands after the yeast drugs are sweated; 5) during yeast making, firstly, the bran shells are paved, then, the yeast blocks are stupefied and placed in order, and the distance between the yeast blocks on the four sides and the wall is 25-30 cm; 6) during the culture of yeast, the temperature is maintained at 58-63 deg.C, and fermentation is carried out for 30-35 days.
CN202010142143.1A 2020-03-04 2020-03-04 Method for improving vinasse yield and quality of waste lees by using composite leavening agent Pending CN111218360A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113637542A (en) * 2021-08-24 2021-11-12 陶亚 Compound distiller's yeast formula and preparation method thereof
CN115029194A (en) * 2022-06-23 2022-09-09 四川凸酒酒业有限公司 Preparation method of white spirit

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CN106244373A (en) * 2016-08-11 2016-12-21 四川省宜宾市叙府酒业股份有限公司 A kind of lose grain with grain produce Chinese liquor method
CN106479802A (en) * 2016-10-08 2017-03-08 湖北枝江酒业股份有限公司 A kind of method rapidly and efficiently utilizing remaining starch in red wine dregs
CN106987500A (en) * 2017-06-08 2017-07-28 湖北工业大学 One kind loses poor brewing spirit and its brewing method using low starch
CN107557228A (en) * 2017-10-27 2018-01-09 泸州品创科技有限公司 The method that wine lees pickling is lost before wine and enters for aromatic Chinese spirit the female grain in cellar for storing things using taking
CN109609315A (en) * 2019-01-24 2019-04-12 安徽金种子酒业股份有限公司 Utilize the method for bent wine slot brewing slot perfume (or spice) blending liquor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106244373A (en) * 2016-08-11 2016-12-21 四川省宜宾市叙府酒业股份有限公司 A kind of lose grain with grain produce Chinese liquor method
CN106479802A (en) * 2016-10-08 2017-03-08 湖北枝江酒业股份有限公司 A kind of method rapidly and efficiently utilizing remaining starch in red wine dregs
CN106987500A (en) * 2017-06-08 2017-07-28 湖北工业大学 One kind loses poor brewing spirit and its brewing method using low starch
CN107557228A (en) * 2017-10-27 2018-01-09 泸州品创科技有限公司 The method that wine lees pickling is lost before wine and enters for aromatic Chinese spirit the female grain in cellar for storing things using taking
CN109609315A (en) * 2019-01-24 2019-04-12 安徽金种子酒业股份有限公司 Utilize the method for bent wine slot brewing slot perfume (or spice) blending liquor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113637542A (en) * 2021-08-24 2021-11-12 陶亚 Compound distiller's yeast formula and preparation method thereof
CN115029194A (en) * 2022-06-23 2022-09-09 四川凸酒酒业有限公司 Preparation method of white spirit

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Application publication date: 20200602