CN111216292A - Novel vulcanization mode - Google Patents
Novel vulcanization mode Download PDFInfo
- Publication number
- CN111216292A CN111216292A CN201911088699.0A CN201911088699A CN111216292A CN 111216292 A CN111216292 A CN 111216292A CN 201911088699 A CN201911088699 A CN 201911088699A CN 111216292 A CN111216292 A CN 111216292A
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- China
- Prior art keywords
- vulcanization
- support
- ceramic heater
- base
- infrared ceramic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/10—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation for articles of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
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- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Toxicology (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Electromagnetism (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention belongs to the field of vulcanization, in particular to a novel vulcanization mode, and provides the following scheme aiming at the problems that the traditional vulcanization box is of a hinge flip type, the heating source is a common stainless steel heating tube, the operation is difficult, wire products are excessively vulcanized, and the energy waste is serious, wherein the traditional vulcanization box comprises the following steps: s1: preparing a movable cylinder, an infrared ceramic heater, a vulcanizing tank and an aluminum steel reflector, mounting the infrared ceramic heater and the steel reflector on the vulcanizing tank, and then connecting the movable cylinder with the vulcanizing tank; s2: the wire rod is placed below the vulcanizing tank, the infrared ceramic heater is started to provide long-wave infrared radiation, and the steel reflector is utilized to ensure that the infrared radiation is reflected to a target area to the maximum extent; effectively improves the vulcanization effect and saves energy to the maximum extent.
Description
Technical Field
The invention relates to the technical field of vulcanization, in particular to a novel vulcanization mode.
Background
The existing traditional vulcanizing box is of a hinge flip type, the heating source is a common stainless steel heating tube, the operation is difficult, the wire products are vulcanized excessively, and the energy waste is serious.
Therefore, we propose a new way of vulcanization to solve the above problems.
Disclosure of Invention
The novel vulcanization mode provided by the invention solves the problems that the conventional vulcanization box is of a hinge flip type, the heating source is a common stainless steel heating tube, the operation is difficult, the wire rod product is excessively vulcanized, and the energy waste is serious.
In order to achieve the purpose, the invention adopts the following technical scheme:
a novel vulcanization mode comprises the following steps:
s1: preparing a movable cylinder, an infrared ceramic heater, a vulcanizing tank and an aluminum steel reflector, mounting the infrared ceramic heater and the steel reflector on the vulcanizing tank, and then connecting the movable cylinder with the vulcanizing tank;
s2: placing the wire below a vulcanizing tank, starting an infrared ceramic heater, providing long-wave infrared radiation, and utilizing a steel reflector to ensure that the infrared radiation is reflected to a target area to the maximum extent;
s3: and starting the movable air cylinder, and driving the vulcanizing tank to move up and down by the movable air cylinder to perform vulcanization reaction.
Preferably, in S1, prepare the base, all install the support column in the top both sides of base, at the same supporting seat of the top installation of two support columns, put the wire rod on the supporting seat, put two bracing pieces between two support columns, install two bracing pieces on the base, set up the spout simultaneously on the bracing piece, there is the slider in the welding of one side of vulcanization case, with slider slidable mounting in the spout, install the activity cylinder on the base.
Preferably, in S1, a support pad is mounted on the top of the support seat, and the wire is placed on the support pad.
Preferably, in S1, a placing hole is formed in the support base, and the output shaft of the movable cylinder is placed in the placing hole.
Preferably, in S1, a ball groove is formed in an inner wall of the slide groove, a ball is mounted in the ball groove in a rolling manner, and the slide block is mounted in the slide groove in a sliding manner and is in contact with the ball.
Preferably, in S1, a cushion pad is mounted at the bottom of the vulcanization tank, and the bottom of the cushion pad is in contact with the top of the support seat.
Preferably, in S2, the infrared ceramic heater is connected to a power supply to start the infrared ceramic heater to provide long-wavelength infrared radiation.
Preferably, in S1, the adjusting cylinder is installed on the steel reflector, and then the steel reflector is installed on the vulcanizing tank through the adjusting cylinder.
Compared with the prior art, the invention has the beneficial effects that: the movable cylinder is used for controlling the vulcanizing tank to move up and down, so that the operation is simple, a wire product is not required to exit the vulcanizing tank when vulcanization is not required, and excessive vulcanization of the wire is not caused; utilize infrared ceramic heater as the source of generating heat, provide long wave infrared radiation, have better heating efficiency, shortened the time of preheating greatly, infrared wave has the penetrability, the effectual effect that improves the vulcanization to use the aluminium steel reflector to make infrared radiation reflected the target area in order to ensure furthest, with furthest energy saving.
Drawings
Fig. 1 is a schematic view of a vulcanization structure of a novel vulcanization mode provided by the invention.
In the figure: 1 movable cylinder, 2 infrared ceramic heater, 3 vulcanizing tank, 4 aluminum steel reflector.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Referring to fig. 1, a novel vulcanization mode comprises the following steps:
s1: preparing a movable cylinder 1, an infrared ceramic heater 2, a vulcanizing tank 3 and an aluminum steel reflector 4, installing the infrared ceramic heater 2 and the steel reflector 4 on the vulcanizing tank 3, and then connecting the movable cylinder 1 with the vulcanizing tank 3;
s2: the wire rod is placed below a vulcanizing tank 3, an infrared ceramic heater 2 is started to provide long-wave infrared radiation, and a steel reflector 4 is utilized to ensure that the infrared radiation is reflected to a target area to the maximum extent;
s3: and starting the movable air cylinder 1, and driving the vulcanizing tank 3 to move up and down by the movable air cylinder 1 to carry out vulcanization reaction.
In this embodiment, in S1, a base is prepared, support pillars are installed on both sides of the top of the base, the same support seat is installed on the top of two support pillars, a wire is placed on the support seat, two support rods are placed between the two support pillars, the two support rods are installed on the base, a sliding groove is formed in each support rod, a sliding block is welded on one side of a vulcanizing box 3, the sliding block is installed in the sliding groove in a sliding manner, and a movable cylinder 1 is installed on the base; the movable cylinder 1 is utilized to control the vulcanizing tank 3 to move up and down, the operation is simple, a wire product is withdrawn from the vulcanizing tank 3 when vulcanization is not needed, and excessive vulcanization of the wire is avoided; utilize infrared ceramic heater 2 as the source of generating heat, provide long wave infrared radiation, have better heating efficiency, shortened the time of preheating greatly, infrared wave has the penetrability, the effectual effect that improves the vulcanization to use aluminium steel reflector 4 to make infrared radiation reflected the target area in order to ensure furthest, with furthest energy saving.
In this embodiment, in S1, a support pad is mounted on the top of a support base, a wire is placed on the support pad, in S1, a placement hole is formed in the support base, an output shaft of a movable cylinder 1 is placed in the placement hole, in S1, a ball groove is formed in the inner wall of a chute, a ball is mounted in the ball groove in a rolling manner, a slider is mounted in the chute in a sliding manner, and is in contact with the ball, in S1, a cushion pad is mounted at the bottom of a vulcanization box 3, the bottom of the cushion pad is in contact with the top of the support base, in S2, the connection between an infrared ceramic heater 2 and a power supply is switched on, the infrared ceramic heater 2 is started, long-wave infrared radiation is provided, in S1, an adjustment cylinder is mounted on a steel reflector 4, and then the steel reflector 4 is mounted on the vulcanization box 3 through the adjustment cylinder.
In the embodiment, support columns are respectively arranged on two sides of the top of a base, the same support seat is arranged on the tops of the two support columns, wires are placed on the support seats, two support rods are arranged between the two support columns, the two support rods are arranged on the base, sliding grooves are formed in the support rods, an infrared ceramic heater 2 and a steel reflector 4 are arranged on a vulcanizing box 3, a sliding block is welded on one side of the vulcanizing box 3, the sliding block is arranged in the sliding grooves in a sliding mode, a movable air cylinder 1 is arranged on the base, then the movable air cylinder 1 is connected with the vulcanizing box 3, the movable air cylinder 1 is connected with the infrared ceramic heater 2 through a power supply, then the infrared ceramic heater 2 is started to provide long-wave infrared radiation, and the steel reflector 4 is utilized to ensure that the infrared radiation is reflected to a target area to; then the movable cylinder 1 is started, and the movable cylinder 1 drives the vulcanizing tank 3 to move up and down to carry out vulcanization reaction.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. A novel vulcanization mode is characterized by comprising the following steps:
s1: preparing a movable cylinder (1), an infrared ceramic heater (2), a vulcanizing box (3) and an aluminum steel reflector (4), installing the infrared ceramic heater (2) and the steel reflector (4) on the vulcanizing box (3), and then connecting the movable cylinder (1) with the vulcanizing box (3);
s2: the wire is placed below a vulcanizing tank (3), an infrared ceramic heater (2) is started to provide long-wave infrared radiation, and a steel reflector (4) is utilized to ensure that the infrared radiation is reflected to a target area to the maximum extent;
s3: and starting the movable air cylinder (1), wherein the movable air cylinder (1) drives the vulcanizing tank (3) to move up and down to carry out vulcanization reaction.
2. The novel vulcanization mode according to claim 1, characterized in that in S1, a base is prepared, support columns are installed on both sides of the top of the base, the same support seat is installed on the top of the two support columns, a wire is placed on the support seat, two support rods are placed between the two support columns, the two support rods are installed on the base, a sliding groove is formed in each support rod, a sliding block is welded on one side of the vulcanization box (3), the sliding block is installed in the sliding groove in a sliding manner, and the movable cylinder (1) is installed on the base.
3. The novel vulcanization mode according to claim 2, wherein in S1, a support pad is installed on top of the support base, and the wire is placed on the support pad.
4. The novel vulcanization mode according to claim 2, characterized in that in S1, a placing hole is opened on the support base, and the output shaft of the movable cylinder (1) is placed in the placing hole.
5. The novel vulcanization mode according to claim 2, wherein in S1, a ball groove is formed in an inner wall of the slide groove, a ball is mounted in the ball groove in a rolling manner, and the slide block is slidably mounted in the slide groove and is in contact with the ball.
6. A novel vulcanization mode according to claim 2, characterized in that in S1, a cushion pad is installed at the bottom of the vulcanization tank (3), and the bottom of the cushion pad is in contact with the top of the support base.
7. A novel vulcanization mode according to claim 1, characterized in that in S2, the infrared ceramic heater (2) is turned on to connect with a power supply, and the infrared ceramic heater (2) is activated to provide long-wave infrared radiation.
8. A new vulcanization mode according to claim 1, characterized in that in S1, a steel reflector (4) is mounted with an adjusting cylinder, and then the steel reflector (4) is mounted on the vulcanization tank (3) via the adjusting cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911088699.0A CN111216292A (en) | 2019-11-08 | 2019-11-08 | Novel vulcanization mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911088699.0A CN111216292A (en) | 2019-11-08 | 2019-11-08 | Novel vulcanization mode |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111216292A true CN111216292A (en) | 2020-06-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911088699.0A Pending CN111216292A (en) | 2019-11-08 | 2019-11-08 | Novel vulcanization mode |
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| Country | Link |
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| CN (1) | CN111216292A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060065860A (en) * | 2004-12-10 | 2006-06-14 | 주식회사 화승알앤에이 | A vulcanization apparatus of the rubber |
| CN103273598A (en) * | 2013-06-17 | 2013-09-04 | 贵州大自然科技有限公司 | Microwave and far infrared vulcanization method and equipment |
| CN203305419U (en) * | 2013-06-17 | 2013-11-27 | 贵州大自然科技有限公司 | Far infrared vulcanizing machine |
| CN105269728A (en) * | 2014-07-25 | 2016-01-27 | 天津剑纳沃特塑化科技有限公司 | Energy-saving and environment-friendly infrared heating device |
| CN208601783U (en) * | 2018-07-16 | 2019-03-15 | 江苏美谷塑胶工业有限公司 | A kind of rubber sheet vulcanization plant |
| CN209425992U (en) * | 2019-01-27 | 2019-09-24 | 青岛方圆达橡胶机械有限公司 | A kind of translational vulcanizer |
-
2019
- 2019-11-08 CN CN201911088699.0A patent/CN111216292A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060065860A (en) * | 2004-12-10 | 2006-06-14 | 주식회사 화승알앤에이 | A vulcanization apparatus of the rubber |
| CN103273598A (en) * | 2013-06-17 | 2013-09-04 | 贵州大自然科技有限公司 | Microwave and far infrared vulcanization method and equipment |
| CN203305419U (en) * | 2013-06-17 | 2013-11-27 | 贵州大自然科技有限公司 | Far infrared vulcanizing machine |
| CN105269728A (en) * | 2014-07-25 | 2016-01-27 | 天津剑纳沃特塑化科技有限公司 | Energy-saving and environment-friendly infrared heating device |
| CN208601783U (en) * | 2018-07-16 | 2019-03-15 | 江苏美谷塑胶工业有限公司 | A kind of rubber sheet vulcanization plant |
| CN209425992U (en) * | 2019-01-27 | 2019-09-24 | 青岛方圆达橡胶机械有限公司 | A kind of translational vulcanizer |
Non-Patent Citations (1)
| Title |
|---|
| 任卫等: "《红外陶瓷》", 31 March 1999, 武汉：武汉工业大学出版社 * |
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Application publication date: 20200602 |