CN111215782A - Welding process method for improving surface quality of shielding hose - Google Patents
Welding process method for improving surface quality of shielding hose Download PDFInfo
- Publication number
- CN111215782A CN111215782A CN202010134662.3A CN202010134662A CN111215782A CN 111215782 A CN111215782 A CN 111215782A CN 202010134662 A CN202010134662 A CN 202010134662A CN 111215782 A CN111215782 A CN 111215782A
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- CN
- China
- Prior art keywords
- positioning ring
- shielding
- hose
- shielding hose
- welding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/027—Making tubes with soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
- B23K2103/05—Stainless steel
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a welding process method for improving the surface quality of a shielding hose, which is suitable for the technical field of shielding hose processing processes. The technical problems of surface oxidation and solder creeping flow to the surface after welding of the shielding hose are solved. The welding process method is realized by the following steps: sleeving a positioning ring on the shielding hose and positioning; the peripheries of the shielding hoses positioned on the two sides of the positioning ring are respectively wound by glass cloth; adjusting the horizontal angle of the shielding hose to enable one side of the positioning ring, which is provided with the annular boss, to be at a low position and the other end of the positioning ring to be inclined upwards; welding a positioning ring; and (5) filling the positioning ring with the solder to be welded, and detaching the glass cloth. According to the process method, after the positioning ring is welded with the shielding hose, only the end face of the positioning ring on one side with the step face needs to be polished, so that the process of polishing the surface of the shielding hose is reduced; the heat affected zone at two sides of the positioning ring can be controlled within 5mm, and the surface is only slightly oxidized, thereby improving the surface quality and the production efficiency.
Description
Technical Field
The invention relates to the technical field of shielding hose welding processes, and particularly provides a welding process method for improving the surface quality of a shielding hose.
Background
The shielding hose is a component for protecting the internal wires of the cable, has the main functions of high temperature resistance, vibration resistance and interference resistance, and can also play roles in positioning, sealing and the like for some components on the shielding hose. The technical mode of processing the positioning ring on the shielding hose at present is mainly welding and fixing, and in order to ensure that the positioning ring and the hose are welded firmly, the welding time is usually long, so that the shielding hoses on two sides of the positioning ring are oxidized and blackened after welding; during welding, solder often flows onto the shielding hoses from two sides of the positioning ring to affect the next processing procedure, so the shielding hoses on two sides of the positioning ring need to be polished after welding. Therefore, the surface quality of the current process of welding the positioning ring of the shielding hose is still to be improved.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a welding process method for improving the surface quality of a shielding hose, so that the two sides of a positioning ring of the shielding hose are not oxidized and blackened after a welding process, and solder does not overflow to the shielding hose, thereby improving the surface quality of the shielding hose, reducing the process of polishing the surface of the shielding hose and improving the production efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme: a welding process method for improving the surface quality of a shielding hose is realized by the following steps:
firstly, sleeving a positioning ring on a shielding hose and positioning;
the positioning ring comprises a hollow cylinder body, one end of the hollow cylinder body extends to the outer periphery to form an annular boss, a through hole is formed in one side of the hollow cylinder body, and the hollow cylinder body is sleeved on the periphery of the shielding hose;
winding glass cloth on the peripheries of the shielding hoses on the two sides of the positioning ring respectively to protect the shielding hoses, wherein the winding sequence of the glass cloth on the two sides is to wind one side of the positioning ring with the annular boss first and then wind one side without the annular boss, and to ensure that the glass cloth on the two sides clamps the positioning ring;
adjusting the horizontal angle of the shielding hose to enable one side, with the annular boss, of the positioning ring to be at a low position, enabling the other end of the positioning ring to be inclined upwards, and keeping an included angle alpha between one side, with the annular boss, of the positioning ring and the horizontal plane to be 5-10 degrees;
welding a positioning ring, and injecting solder between the positioning ring and the shielding hose from the through hole for welding, wherein the flow direction of the solder flows from the side of the positioning ring without the annular boss to the side with the annular boss instead of flowing out from the two sides of the positioning ring;
and fifthly, filling the inner part of the positioning ring with the to-be-welded materials, detaching the glass cloth, cleaning the surface of the shielding hose by adopting alcohol, and polishing the residual welding materials on the end face of the annular boss of the positioning ring to complete the welding of the positioning ring and the shielding hose.
Further, the axial winding length d of the glass cloth is more than or equal to 20 mm.
Further, the glass cloth is No. 69 glass cloth.
Furthermore, the shielding hose comprises a stainless steel corrugated pipe and a stainless steel braided hose, and the stainless steel braided hose is coaxially wrapped on the periphery of the stainless steel corrugated pipe.
Further, the solder is copper.
Compared with the prior art, the invention has the following beneficial effects: the welding process method has good effect and low cost, can obviously improve the surface quality of the shielding hose, and can complete the whole process by one person. The heat affected zone at the two sides of the positioning ring can be controlled within 5mm after welding, and the surface is only slightly oxidized; the solder only remains on the end face of one side of the positioning ring, so that the process of polishing the surface of the shielding hose is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic view of the shield hose and retaining ring assembly of the present invention;
FIG. 2 is a schematic view of the retaining ring;
FIG. 3 is a schematic view showing a structure of installing a glass cloth on a shield hose;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic view of the shielding hose after horizontal angle adjustment;
in the figure: 1-stainless steel bellows; 2-stainless steel braided hose; 3-a positioning ring; 3-1-a hollow cylindrical body; 3-2-annular boss; 3-3-via; 4-glass cloth.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, a welding process for improving the surface quality of a shielding hose is realized by the following steps:
firstly, sleeving a positioning ring 3 on a shielding hose and positioning;
the positioning ring 3 comprises a hollow cylinder body 3-1, one end of the hollow cylinder body 3-1 extends to the outer periphery to form an annular boss 3-2, a circular through hole 3-3 is formed in one side of the hollow cylinder body 3-1, and the hollow cylinder body 3-1 is sleeved on the periphery of the shielding hose;
step two, respectively winding glass cloth 4 at the periphery of the shielding hose positioned at two sides of the positioning ring 3 for protecting the shielding hose, wherein the winding sequence of the glass cloth 4 at two sides is to wind one side of the positioning ring 3 with the annular boss 3-2 firstly and then wind one side without the annular boss 3-2, and ensure that the glass cloth 4 at two sides tightly clamps the positioning ring 3;
adjusting the horizontal angle of the shielding hose to enable one side, provided with the annular boss 3-2, of the positioning ring 3 to be at a low position, enabling the other end of the positioning ring to incline upwards, and keeping an included angle alpha between one side, provided with the annular boss 3-2, of the positioning ring 3 and a horizontal plane to be 5-10 degrees;
a vice, a metal block with different heights or a specific clamp can be used for adjusting the angle of the shielding hose and positioning the positioning ring in the first step;
welding the positioning ring 3, and injecting solder between the positioning ring 3 and the shielding hose from the through hole 3-3 for welding, wherein the flow direction of the solder flows from one side of the positioning ring 3 without the annular boss 3-2 to one side of the annular boss 3-2 instead of flowing out from two sides of the positioning ring 3, and when the solder flows out of the positioning ring 3 at one side of the annular boss 3-2, the solder only remains on the end face of the boss of the positioning ring 3 and cannot flow to the surface of the shielding hose due to the protection of the glass cloth 4;
and fifthly, filling the positioning ring 3 with the to-be-welded materials, detaching the glass cloth 4, cleaning the surface of the shielding hose by adopting alcohol, and polishing the residual welding materials on the end face of the annular boss 3-2 of the positioning ring 3 to complete the welding of the positioning ring 3 and the shielding hose.
According to past experience, the heat affected zone of a product is about 15mm when the product is brazed through an original welding process, and the axial winding length d of the glass cloth 4 is more than or equal to 20 mm. The winding mode of the glass cloth 4 is not limited, but the winding is firm and smooth.
The glass cloth 4 is No. 69 glass cloth. The material is high temperature resistant and can withstand the thermal influence of flame during welding once.
The shielding hose comprises a stainless steel corrugated pipe 1 and a stainless steel braided hose 2, wherein the stainless steel braided hose 2 is coaxially wrapped on the periphery of the stainless steel corrugated pipe 1.
The solder is copper. When the positioning ring 3 is welded, the stainless steel braided hose 1 needs to be soaked, the hose is of a braided structure, and solder flows to the stainless steel corrugated pipe from gaps of the hose, so that copper welding with good welding fluidity is selected to enable the positioning ring to be firmly welded with the stainless steel corrugated pipe.
After the welding is finished, the wound glass cloth can generate a yellowing phenomenon, and the glass cloth is only needed to be detached, and the hose on the surface of the shielding is cleaned by alcohol, so that no excess is left; only the end face of one side of the positioning ring with the step face needs to be polished, so that the process of polishing the surface of the shielding hose is reduced; the heat affected zone at two sides of the positioning ring can be controlled within 5mm, and the surface is only slightly oxidized, thereby improving the surface quality and the production efficiency.
The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (5)
1. A welding process method for improving the surface quality of a shielding hose is characterized by comprising the following steps:
firstly, sleeving a positioning ring on a shielding hose and positioning;
the positioning ring comprises a hollow cylinder body, one end of the hollow cylinder body extends to the outer periphery to form an annular boss, a through hole is formed in one side of the hollow cylinder body, and the hollow cylinder body is sleeved on the periphery of the shielding hose;
winding glass cloth on the peripheries of the shielding hoses on the two sides of the positioning ring respectively to protect the shielding hoses, wherein the winding sequence of the glass cloth on the two sides is to wind one side of the positioning ring with the annular boss first and then wind one side without the annular boss, and to ensure that the glass cloth on the two sides clamps the positioning ring;
adjusting the horizontal angle of the shielding hose to enable one side, with the annular boss, of the positioning ring to be at a low position, enabling the other end of the positioning ring to be inclined upwards, and keeping an included angle alpha between one side, with the annular boss, of the positioning ring and the horizontal plane to be 5-10 degrees;
welding a positioning ring, and injecting solder between the positioning ring and the shielding hose from the through hole for welding, wherein the flow direction of the solder flows from the side of the positioning ring without the annular boss to the side with the annular boss instead of flowing out from the two sides of the positioning ring;
and fifthly, filling the inner part of the positioning ring with the to-be-welded materials, detaching the glass cloth, cleaning the surface of the shielding hose by adopting alcohol, and polishing the residual welding materials on the end face of the annular boss of the positioning ring to complete the welding of the positioning ring and the shielding hose.
2. A welding process for improving the surface quality of a shielding hose according to claim 1, wherein the axial winding length d of the glass cloth is 20mm or more.
3. A welding process for improving the surface quality of a shielding hose according to claim 1, wherein said glass cloth is 69 gauge glass cloth.
4. A welding process for improving the surface quality of a shielding hose as claimed in claim 1, wherein the shielding hose comprises a stainless steel corrugated pipe and a stainless steel braided hose, and the stainless steel braided hose is coaxially wrapped around the stainless steel corrugated pipe.
5. A welding process for improving the surface quality of a shielding hose as claimed in claim 1 wherein said solder is copper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010134662.3A CN111215782A (en) | 2020-03-02 | 2020-03-02 | Welding process method for improving surface quality of shielding hose |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010134662.3A CN111215782A (en) | 2020-03-02 | 2020-03-02 | Welding process method for improving surface quality of shielding hose |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111215782A true CN111215782A (en) | 2020-06-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010134662.3A Pending CN111215782A (en) | 2020-03-02 | 2020-03-02 | Welding process method for improving surface quality of shielding hose |
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| CN (1) | CN111215782A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101259566A (en) * | 2008-03-21 | 2008-09-10 | 曹小鹏 | High pressure welding technique for metal hose joint |
| CN101505581A (en) * | 2009-03-16 | 2009-08-12 | 王宝根 | Shielding treaded hose |
| CA2392336C (en) * | 2001-07-09 | 2010-06-01 | Bridgeport Fittings, Inc. | Pipe and conduit coupling assembly |
| CN201570610U (en) * | 2009-11-23 | 2010-09-01 | 沈阳兴华航空电器有限责任公司 | Transfer cable applied to vibrating sensor |
| CN102434735A (en) * | 2011-12-07 | 2012-05-02 | 常熟市东涛金属复合材料有限公司 | Compound metallic hose |
| CN102922072A (en) * | 2012-10-30 | 2013-02-13 | 西安航空动力股份有限公司 | Vacuum brazing method utilizing copper nickel cobalt manganese brazing filler metal |
| CN109277773A (en) * | 2018-10-22 | 2019-01-29 | 沈阳兴华航空电器有限责任公司 | A kind of sealing-in assembly method shielding hose |
| CN109326385A (en) * | 2018-10-22 | 2019-02-12 | 沈阳兴华航空电器有限责任公司 | A kind of the end crimping equipment and compression bonding method of engine cable shielding hose |
-
2020
- 2020-03-02 CN CN202010134662.3A patent/CN111215782A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2392336C (en) * | 2001-07-09 | 2010-06-01 | Bridgeport Fittings, Inc. | Pipe and conduit coupling assembly |
| CN101259566A (en) * | 2008-03-21 | 2008-09-10 | 曹小鹏 | High pressure welding technique for metal hose joint |
| CN101505581A (en) * | 2009-03-16 | 2009-08-12 | 王宝根 | Shielding treaded hose |
| CN201570610U (en) * | 2009-11-23 | 2010-09-01 | 沈阳兴华航空电器有限责任公司 | Transfer cable applied to vibrating sensor |
| CN102434735A (en) * | 2011-12-07 | 2012-05-02 | 常熟市东涛金属复合材料有限公司 | Compound metallic hose |
| CN102922072A (en) * | 2012-10-30 | 2013-02-13 | 西安航空动力股份有限公司 | Vacuum brazing method utilizing copper nickel cobalt manganese brazing filler metal |
| CN109277773A (en) * | 2018-10-22 | 2019-01-29 | 沈阳兴华航空电器有限责任公司 | A kind of sealing-in assembly method shielding hose |
| CN109326385A (en) * | 2018-10-22 | 2019-02-12 | 沈阳兴华航空电器有限责任公司 | A kind of the end crimping equipment and compression bonding method of engine cable shielding hose |
Non-Patent Citations (1)
| Title |
|---|
| 祖群 等: "《高性能玻璃纤维》", 31 July 2017, 国防工业出版社 * |
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Application publication date: 20200602 |
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