CN111195969A

CN111195969A - Fourth blade of Jun porcelain T-shaped bottle mouth processing equipment

Info

Publication number: CN111195969A
Application number: CN201811386542.1A
Authority: CN
Inventors: 任合超
Original assignee: Yuzhou Huasheng Jun Kiln Co ltd
Current assignee: Yuzhou Huasheng Jun Kiln Co ltd
Priority date: 2018-11-20
Filing date: 2018-11-20
Publication date: 2020-05-26

Abstract

The invention provides a fourth blade of Jun porcelain T-shaped bottleneck processing equipment, wherein the fourth blade is of a sheet structure, fourth cutting edges are arranged at two ends of the fourth blade, the fourth cutting edges are horizontally arranged along the end parts, a bulge is arranged in the middle of the fourth blade, the height of the bulge is equal to that of the middle of the third blade, and the fourth cutting edges correspond to d surfaces on the outer side of a bottleneck blank body. The distance from the end part of the fourth blade to the cutter holder is set according to the design requirement, so that the cutter holder is convenient to use and the efficiency is improved.

Description

Fourth blade of Jun porcelain T-shaped bottle mouth processing equipment

Technical Field

The invention relates to the technical field of Jun porcelain processing, in particular to a fourth blade of Jun porcelain T-shaped bottle opening processing equipment.

Background

The ceramic is one of the important components of Chinese culture, and the Jun porcelain is a bright pearl in the Chinese ceramic culture. Jun porcelain originates from east Han, is one of five famous kiln porcelain in Song Dynasty, is a treasure in the traditional porcelain making process, is known as a unique transmutation art, and is vegetatively reputable as "gold valuable Jun is non-valuable" and "family is universal, not as good as Jun porcelain.

The Jun porcelain is honored as the head of 'five famous porcelain' in China, is a special product in Yuzhou city in Henan province in China, is mainly characterized in that the color of the porcelain is complicated, the development vein of the single-color glaze of the ancient porcelain is changed, and the Jun porcelain has the unique characteristics of 'one color in entering a kiln and multiple colors in leaving the kiln', and the like, and is incomparable and comparable to other ceramic crafts; however, although the prior art has been greatly developed in the process of manufacturing the jun porcelain, the prior art has some defects, the jun porcelain is subjected to dozens of production processes from material selection to firing in the manufacturing process, and even small errors cause the prior art to be abandoned.

Nowadays, due to the progress of science and technology, a lot of materials capable of replacing ceramic utensils appear, the traditional ceramic utensils have single functions and only have simple functions of decoration, containing and the like, and a traditional Jun porcelain for containing and preserving liquid and providing a human body drinking utensil is urgently needed in the market at present, the traditional Jun porcelain is used for changing the single ornamental function of the traditional Jun porcelain so as to improve the performance of the ceramic utensils, and the traditional Jun porcelain wine bottle is mainly manufactured by dividing a wine bottle into a bottle mouth, a bottle body and an ear ornament and then is bonded into a whole so as to realize batch production; at present, the bottleneck mainly carries out the shaping through the mould, carry out the drying after the shaping, decorate after the drying, decorate mainly to maintain through manual work, bottleneck shrinkage factor after the drying is different, at the bottom of the degree of combination between bottle lid and the bottleneck, lead to the beverage bottle to scrap, for reducing to lead to the beverage bottle to scrap because of the bottle lid at the bottom of the degree of combination of bottleneck, design a buckle, clamp on bottleneck and bottle lid, in order to realize that the beverage bottle is sealed, the buckle is the annular, the internal diameter of snap ring is not more than 0.5mm with the external diameter error of bottleneck.

Disclosure of Invention

In view of the above, the invention provides a manufacturing method and a processing device of a Jun porcelain T-shaped bottle mouth.

A manufacturing method of a Jun porcelain T-shaped bottle opening comprises the following steps:

step 1, making a model, namely making the designed bottle mouth into the model;

step 2, engraving a mould, namely engraving the manufactured model into the mould;

step 3, slip casting, namely injecting slurry into the die carved in the step 2, and solidifying to generate a blank;

step 4, drying; drying at 25-120 deg.c to obtain dried green body with water content lower than 3%;

step 5, processing and finishing the bottle mouth; and (4) processing and modifying the blank dried in the step (4) by using processing equipment of a Jun porcelain T-shaped bottle mouth.

Further, the processing equipment for the Jun porcelain T-shaped bottle mouth comprises a motor, a bracket, a rotating shaft, a bottle mouth fixing cap, a workbench, a knife rest supporting rod, a knife rest and a knife rest; the automatic knife rest device is characterized in that the workbench is arranged at the upper end of the support, the motor is arranged in the support and is connected with the support through bolts, the lower end of the rotating shaft penetrates through the table board of the workbench to be connected with a main shaft of the motor, a bottle opening fixing cap is arranged at the upper end of the rotating shaft, the knife rest supporting rod is vertically arranged on the table board of the workbench and is fixedly connected with the knife rest supporting rod, the knife rest is horizontally arranged on the knife rest supporting rod in a penetrating mode, a knife rest base is arranged at one end, close to the rotating shaft, of the knife rest, and a blade fixing.

Further, the tool rest comprises a connecting sleeve, a supporting rod and an adjusting bolt, the connecting sleeve is formed by vertically welding two identical sleeves relatively, one sleeve penetrates through the tool rest supporting rod, the supporting rod is arranged in the other sleeve, threaded holes are formed in the sleeves, and jackscrews are arranged in the threaded holes.

Further, the blade holder be the rectangle structure, be provided with four blade fixed slots on it, be first fixed slot, second fixed slot, third fixed slot and fourth fixed slot respectively, all be provided with the screw hole in the blade fixed slot, be provided with first blade, second blade, third blade and fourth blade in first blade fixed slot, second blade fixed slot, third blade fixed slot and the fourth blade fixed slot respectively, the blade all is through jackscrew and blade fixed slot fastening connection.

Furthermore, the blade fixing groove is obliquely arranged on the blade holder.

Furthermore, first blade be sheet structure, its both ends are provided with first blade, first blade sets up along the tip is perpendicular, first blade corresponds the a face in the bottleneck body outside.

Further, the second blade be sheet structure, its both ends are provided with the second blade, the second blade sets up along tip level, second blade middle part downside is provided with the arch, protruding height equals the height of first blade, the second blade corresponds the b face in the bottleneck body outside.

Furthermore, the third blade be sheet structure, its both ends are provided with the third blade, the third blade sets up along the tip is perpendicular, the middle part downside of third blade is provided with the arch, protruding height equals the height in second blade middle part, the third blade corresponds the c face in the bottleneck body outside.

Furthermore, the fourth blade is of a sheet structure, fourth cutting edges are arranged at two ends of the fourth blade, the fourth cutting edges are horizontally arranged along the end portions, a bulge is arranged in the middle of the fourth blade, the height of the bulge is equal to the height of the middle of the third blade, and the fourth cutting edges correspond to the d-face of the outer side of the bottle mouth blank body.

Further, the upper portion of the rotating shaft is provided with a shaft shoulder, a bottleneck supporting ring is arranged on the shaft shoulder, the bottleneck supporting ring is of an annular structure, the bottleneck supporting ring is movably connected with the rotating shaft, a bottleneck fixing cap penetrates through the upper end of the rotating shaft and is fixedly connected with the rotating shaft, the inner diameter of the bottleneck supporting ring is larger than or equal to the outer diameter of the bottleneck fixing cap, the outer diameter of the bottleneck supporting ring is larger than or equal to the outer diameter of a bottleneck blank, and the bottleneck fixing cap is made of elastic materials.

Further, the bottle mouth fixing cap is of a cylindrical structure.

Furthermore, the tool rest is provided with a handle which is of an L-shaped structure, and the lower end of the handle is fixedly connected with the connecting sleeve on the tool rest.

Furthermore, a baffle is arranged around the workbench and is fixedly connected with the workbench.

Furthermore, a cleaning port is arranged on the workbench.

Further, the motor is a planetary gear speed reduction motor.

The invention has the beneficial effects that:

1. the processing equipment of jun porcelain T style of calligraphy bottleneck simple structure, convenient to use, operating handle rotate the knife rest, make blade on the knife rest and bottleneck blank contact, the motor rotates and drives the pivot, makes the bottleneck fixing cap of installing in the pivot upper end rotate along with the pivot, and the bottleneck fixing cap drives the bottleneck blank and rotates, makes the blade process the bottleneck blank and repaiies at the rotation in-process, improves work efficiency.

2. The knife rest of the processing equipment for the Jun porcelain T-shaped bottle opening is characterized in that threaded holes and jackscrews are arranged on sleeves of the knife rest, and the transverse distance and the vertical distance of the knife rest can be adjusted by adjusting the jackscrews.

3. The cutter holder of the processing equipment for the Jun porcelain T-shaped bottle mouth is provided with four blade fixing grooves, the blade fixing grooves are obliquely arranged on the cutter holder, the inclination direction of the blade fixing grooves is opposite to the rotation direction of the rotating shaft, and processing of a bottle mouth blank body is accelerated.

4. The blade of the processing equipment for the Jun porcelain T-shaped bottle mouth is convenient to use and improves efficiency because the distance from the end part of the blade to the cutter holder is set according to design requirements.

Drawings

FIG. 1 is a schematic side view of a processing device for a T-shaped bottle mouth of Jun porcelain;

FIG. 2 is a schematic view of a overlooking structure of a processing device of a Jun porcelain T-shaped bottle mouth;

FIG. 3 is a schematic structural view of a tool rest of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 4 is a schematic front view structure diagram of a tool apron of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 5 is a schematic view of a overlooking structure of a tool apron of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 6 is a schematic side view of a bottle mouth and a tool apron of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 7 is a schematic structural view of a first blade of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 8 is a schematic top view of a first blade of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 9 is a schematic structural view of a second blade of the processing equipment for a Jun porcelain T-shaped bottle mouth;

FIG. 10 is a schematic top view of a second blade of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 11 is a schematic structural view of a third blade of the processing equipment for a Jun porcelain T-shaped bottle mouth;

FIG. 12 is a schematic top view of a third blade of a processing device for a Jun porcelain T-shaped bottle mouth;

FIG. 13 is a schematic structural view of a fourth blade of the processing equipment for a Jun porcelain T-shaped bottle mouth;

FIG. 14 is a schematic top view of a fourth blade of the processing equipment for a Jun porcelain T-shaped bottle mouth;

1. a motor; 2. a support; 3. a work table; 4. a baffle plate; 5. a rotating shaft; 6. a bottle opening supporting ring; 7. a bottle mouth fixing cap; 8. a tool apron; 9. a tool holder; 10. a handle; 11. a tool holder support bar; 12. a blade; a first blade securing slot; 82. a second blade-securing slot; 83. a third blade securing slot; 84. a fourth blade securing slot; 121. a first blade; 122. a second blade; 123. a third blade; 124. and a fourth blade.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

step 1, making a model, namely making the designed bottle mouth into the model; step 2, engraving a mould, namely engraving the manufactured model into the mould; step 3, slip casting, namely injecting slurry into the die carved in the step 2, and solidifying to generate a blank; step 4, drying; drying at 25-120 deg.c to obtain dried green body with water content lower than 3%; step 5, processing and finishing the bottle mouth; and (4) processing and modifying the blank dried in the step (4) by using processing equipment of a Jun porcelain T-shaped bottle mouth.

As shown in fig. 1-14, the processing equipment for the T-shaped bottle mouth of jun porcelain comprises a motor 1, a bracket 2, a rotating shaft 5, a bottle mouth fixing cap 7, a workbench 3, a knife rest supporting rod 11, a knife rest 9 and a knife rest 8; workstation 3 on set up in support 2 upper end, workstation 3 on be provided with the clearance mouth, workstation 3 around be provided with baffle 4, baffle 4 and workstation 3 fastening connection, motor 1 set up in support 2, motor 1 passes through the bolt and is connected with support 2, motor 1 be planetary gear reducer motor, 5 lower extreme of pivot pass the mesa of workstation 3 and connect the main shaft of motor 1, the upper end of pivot 5 is provided with bottleneck locking cap 7, knife rest bracing piece 11 set up perpendicularly on workstation 3's mesa to rather than fastening connection, knife rest 9 level wear the dress on knife rest bracing piece 11, the one end that knife rest 9 is close to pivot 5 is provided with blade holder 8, knife holder 8 in be provided with the blade fixed slot that is used for installing blade 12.

The tool rest 9 include adapter sleeve, bracing piece and adjusting bolt, the adapter sleeve form for the relative perpendicular welding of two the same sleeve pipes, one of them sleeve pipe wears to adorn on tool rest bracing piece 11, sets up the bracing piece in another sleeve pipe, all is provided with the screw hole on the sleeve pipe, all is provided with the jackscrew in the screw hole, tool rest 9 on be provided with handle 10, handle 10 is L type structure, adapter sleeve fixed connection on its lower extreme and the tool rest 9.

The knife holder 8 is of a rectangular structure, four blade fixing grooves are formed in the knife holder, namely a blade fixing groove 81, a second blade fixing groove 82, a third blade fixing groove 83 and a fourth blade fixing groove 84, threaded holes are formed in the four blade fixing grooves, jackscrews are arranged in the threaded holes, a first blade 121, a second blade 122, a third blade 123 and a fourth blade 124 are arranged in the first blade fixing groove 81, the second blade fixing groove 82, the third blade fixing groove 83 and the fourth blade fixing groove 84 respectively, and the blades are all connected with the blade fixing grooves in a fastening mode through the jackscrews.

The first blade 121 is a sheet structure, and has first cutting edges at two ends thereof, the first cutting edges are vertically arranged along the end portion, and the first cutting edges correspond to the a surface on the outer side of the bottle mouth blank.

The second blade 122 is a sheet structure, the two ends of the second blade are provided with second cutting edges, the second cutting edges are horizontally arranged along the end parts, the lower side of the middle part of the second blade 122 is provided with a bulge, the height of the bulge is equal to that of the first blade 121, and the second cutting edges correspond to the surface b on the outer side of the bottle mouth blank body.

The third blade 123 is a sheet structure, and third cutting edges are arranged at two ends of the third blade, the third cutting edges are vertically arranged along the end part, a bulge is arranged at the lower side of the middle part of the third blade 123, the height of the bulge is equal to the height of the middle part of the second blade 122, and the third cutting edges correspond to the c surface of the outer side of the bottle mouth blank body.

The fourth blade 124 is of a sheet structure, the two ends of the fourth blade are provided with fourth cutting edges, the fourth cutting edges are horizontally arranged along the end parts, the middle part of the fourth blade 124 is provided with a bulge, the height of the bulge is equal to the height of the middle part of the third blade 123, and the fourth cutting edges correspond to the d surfaces of the outer sides of the bottle mouth blank bodies

The upper portion of the rotating shaft 5 is provided with a shaft shoulder, a bottleneck supporting ring 6 is arranged on the shaft shoulder, the bottleneck supporting ring 6 is movably connected with the rotating shaft 5, the bottleneck supporting ring 6 is of an annular structure, the inner diameter of the bottleneck supporting ring 6 is larger than or equal to the outer diameter of a bottleneck fixing cap 7, the outer diameter of the bottleneck supporting ring 6 is larger than or equal to the outer diameter of a bottleneck blank, the bottleneck fixing cap 7 penetrates through the upper end of the rotating shaft 5 and is fixedly connected with the rotating shaft, the bottleneck fixing cap 7 is made of elastic materials, and the bottleneck fixing cap 7 is of a cylindrical structure.

When in use, firstly, a designed bottle mouth is made into a model, a mold is carved, slip casting and drying are carried out, a dried blank body is arranged on a bottle mouth fixing cap 7, a bottle mouth supporting ring 6 is arranged between the bottle mouth fixing cap 7 and the bottle mouth blank body, the bottle mouth blank body is convenient to take down from the bottle mouth fixing cap 7 after processing is finished, the position of a blade 12 on a blade holder 8 is adjusted, the blade is tightly connected with the blade holder 8 according to the design requirement, after the adjustment is finished, a power switch is turned on, a motor 1 rotates to drive a rotating shaft 5 arranged on a main shaft of the motor 1 to rotate, the rotating shaft 5 passes through a table top of a worktable 3 to drive a bottle mouth fixing cap 7 arranged at the upper end of the rotating shaft 5 to rotate, the bottle mouth fixing cap 7 drives the bottle mouth blank body to rotate, a rotating handle 10 drives a knife rest 9 to rotate, the blade 12, and cutting the T-shaped bottle mouth from the blank according to the design requirements, closing a power switch after the machining is finished, taking down the machined T-shaped bottle mouth, and performing the next procedure, thereby improving the machining efficiency and promoting the appearance specification of the T-shaped bottle mouth.

Claims

1. The fourth blade of the jun porcelain T-shaped bottleneck processing equipment comprises a motor, a bracket, a rotating shaft, a bottleneck fixing cap, a workbench, a knife rest supporting rod, a knife rest and a knife rest; the worktable is arranged at the upper end of the bracket, the motor is arranged in the bracket and is connected with the bracket through a bolt, the lower end of the rotating shaft penetrates through the table top of the worktable and is connected with a main shaft of the motor, the upper end of the rotating shaft is provided with a bottle mouth fixing cap, the knife rest supporting rod is vertically arranged on the table top of the worktable and is fastened and connected with the knife rest supporting rod, the knife rest is horizontally arranged on the knife rest supporting rod in a penetrating way, one end of the knife rest close to the rotating shaft is provided with a knife rest, and a blade fixing groove for mounting a blade is arranged in the knife; the cutter holder is of a rectangular structure, four blade fixing grooves are formed in the cutter holder and respectively comprise a first fixing groove, a second fixing groove, a third fixing groove and a fourth fixing groove, threaded holes are formed in the blade fixing grooves, a first blade, a second blade, a third blade and a fourth blade are respectively arranged in the first blade fixing groove, the second blade fixing groove, the third blade fixing groove and the fourth blade fixing groove, and the blades are all fixedly connected with the blade fixing grooves through jackscrews; the method is characterized in that: the fourth blade is of a sheet structure, fourth cutting edges are arranged at two ends of the fourth blade, the fourth cutting edges are horizontally arranged along the end portions, bulges are arranged in the middle of the fourth blade, the heights of the bulges are equal to the heights of the middle portions of the third blade, and the fourth cutting edges correspond to the surfaces d on the outer side of the bottle mouth blank body.