CN111195859A - Wind-powered electricity generation blade root terminal surface equipment of polishing - Google Patents
Wind-powered electricity generation blade root terminal surface equipment of polishing Download PDFInfo
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- CN111195859A CN111195859A CN201811291464.7A CN201811291464A CN111195859A CN 111195859 A CN111195859 A CN 111195859A CN 201811291464 A CN201811291464 A CN 201811291464A CN 111195859 A CN111195859 A CN 111195859A
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- 238000005498 polishing Methods 0.000 title claims abstract description 18
- 230000005611 electricity Effects 0.000 title claims description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 230000008093 supporting effect Effects 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 description 14
- 238000013461 design Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a grinding device for the end face of a blade root of a wind power blade. The supporting mechanism is arranged on the frame; the slewing mechanism comprises an annular outer ring and an annular inner ring which is arranged in the annular outer ring and is concentric with the annular outer ring, the annular outer ring is fixedly connected to the rack, the annular inner ring is rotatably connected to the annular outer ring, and inner teeth are arranged on the inner side of the annular inner ring; the rotary driving mechanism is arranged on the rack and comprises a driving gear meshed with the inner teeth of the annular inner ring; the polishing mechanism is fixedly connected with the annular inner ring and can rotate along with the annular inner ring.
Description
Technical Field
The invention relates to grinding equipment in general, in particular to grinding equipment for the end face of a blade root of a wind power blade.
Background
Most of wind power blades are formed by vacuum casting by using glass fiber reinforced epoxy resin as a main material. In the blade cutting process, due to the fact that the material contains the cloth layer, the cut part of the blade cannot be guaranteed to be neat, and the end face of the root of the blade is uneven.
In the prior art, a grinding device is adopted to grind the end face of the root of the cut blade. However, in the existing polishing equipment, because the weight of the rotating large arm is large, in the traditional transmission mode of the main shaft and the bearing, the bearing bears overlarge overturning load, so that the dynamic balance effect of the rotating large arm is poor, the plane of the main shaft and the plane of the rotating large arm are not vertical easily after long-term use, and the planeness of the end surface of the blade root of the polished blade is not up to the standard.
The above information disclosed in this background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not constitute prior art that is already known to a person of ordinary skill in the art.
Disclosure of Invention
The invention mainly aims to overcome at least one defect in the prior art and provide the grinding equipment for the end surface of the blade root of the wind power blade, which has good dynamic balance effect of the large rotating arm.
In order to achieve the purpose, the invention adopts the following technical scheme:
according to one aspect of the invention, the grinding equipment for the end face of the blade root of the wind power blade comprises a machine frame, a supporting mechanism, a rotating driving mechanism and a grinding mechanism. The supporting mechanism is arranged on the frame; the slewing mechanism comprises an annular outer ring and an annular inner ring which is arranged in the annular outer ring and is concentric with the annular outer ring, the annular outer ring is fixedly connected to the rack, the annular inner ring is rotatably connected to the annular outer ring, and inner teeth are arranged on the inner side of the annular inner ring; the rotary driving mechanism is arranged on the rack and comprises a driving gear meshed with the internal teeth of the annular inner ring; the polishing mechanism is fixedly connected with the annular inner ring and can rotate along with the annular inner ring.
According to an embodiment of the present invention, the frame includes a first fixing plate and a second fixing plate which are oppositely disposed, and the two fixing plates are connected by a plurality of connecting rods.
According to an embodiment of the present invention, the rotation mechanism is mounted on the first fixing plate, and the supporting mechanism is mounted on the second fixing plate.
According to an embodiment of the invention, a centering shaft is arranged at the center of the annular outer ring and the annular inner ring, one end of the centering shaft is connected to the first fixing plate, and the other end of the centering shaft is connected to the grinding mechanism.
According to an embodiment of the present invention, the first fixing plate is a circular ring, and the first fixing plate is a circular ring.
According to an embodiment of the invention, two of the fixing plates are discs.
According to an embodiment of the present invention, the first fixing plate further includes a first mounting surface and a second mounting surface that are oppositely disposed, and the driving gear is located on a side of the first mounting surface.
According to an embodiment of the invention, the grinding mechanism comprises a large rotating arm and a grinding unit arranged at the end part of the large rotating arm, the large rotating arm is fixedly connected to the annular inner ring, and the rotating center of the large rotating arm is aligned with the circle center of the annular inner ring.
According to an embodiment of the present invention, the two grinding units are respectively disposed at two ends of the large rotating arm, and a distance from each grinding unit to a rotation center of the large rotating arm is equal.
According to an embodiment of the invention, the support means may be supported in the blade root, the grinding apparatus further comprising a measuring unit mounted on the support means for measuring the distance of the end of the support means from the inner circle of the blade root.
According to the technical scheme, the wind power blade root end surface grinding equipment has the advantages and positive effects that:
the slewing mechanism comprises an annular outer ring and an annular inner ring with internal teeth, wherein the annular inner ring can rotate in the annular outer ring. The polishing mechanism is fixedly connected to the annular inner ring, and the rotary driving mechanism drives the annular inner ring to rotate so as to drive the polishing mechanism to polish rotationally. Compared with the traditional transmission mode that the main shaft is matched with the bearing in the prior art, the slewing mechanism disclosed by the invention can bear axial force and radial force, can also bear overturning moment brought by the grinding mechanism, ensures the dynamic balance effect of the grinding mechanism and effectively improves the grinding quality of the end face of the blade root.
In addition, a centering shaft is arranged at the circle center of the annular inner ring, one end of the centering shaft is fixedly connected to the polishing mechanism, and the other end of the centering shaft is rotatably connected to the first fixing plate. In the polishing process, on one hand, the centering shaft ensures that the rotation center of the large rotating arm is coincided with the axis of the inner circle of the blade at any moment. On the other hand, the centering shaft can reduce the acting force between the annular inner ring and the driving gear, and avoid the abrasion of the gears at the meshing position. On the other hand, when the driving main wheel and the annular inner ring work for a long time, the gears at the meshing position can be accidentally abraded, and the situation that the large rotating arm suddenly inclines can occur. When the gear is worn, the centering shaft can prevent the rotating big arm from suddenly inclining, and the end face of the blade root caused by the sudden inclination of the rotating big arm is seriously not up to standard.
Drawings
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings.
FIG. 1 illustrates a perspective view of a wind turbine blade root face grinding apparatus in accordance with one embodiment of the present invention;
FIG. 2 shows a schematic view of a swing mechanism in an embodiment of the present invention;
FIG. 3 illustrates a top view of a grinding mechanism in one embodiment of the present invention;
FIG. 4 illustrates a perspective view of a drive device of the support mechanism in one embodiment of the present invention;
FIG. 5 illustrates a perspective view of a support bar and turntable of the support mechanism in one embodiment of the present invention;
fig. 6 shows a schematic view of a wind turbine blade root end surface grinding device installed in an inner circle of a wind turbine blade root according to an embodiment of the present invention.
Wherein the reference numerals are as follows:
1. a support mechanism; 11. a support bar; 111. a sliding part; 112. an installation part; 113. a rubber pad; 12. A turntable; 121. a guide portion; 13. locking the nut; 14. a fixed block; 15. a lead screw; 151. a lead screw seat; 16. a connecting portion; 17. a gear; 171. a rack; 18. a drive shaft; 2. a swing mechanism; 21. an annular outer ring; 211. screw holes; 22. an annular inner ring; 221. internal teeth; 23. a centering shaft; 24. a shaft seat; 25. a swivel housing; 3. a polishing mechanism; 31. rotating the large arm; 32. connecting ribs; 33. sealing the cover; 34. A polishing unit; 341. polishing the motor; 342. a grinding wheel; 343. a feeding module; 3431. a feed motor; 3432. a feed screw; 3433. a slider; 4. a frame; 41. a first fixing plate; 411. a first mounting surface; 412. a second mounting surface; 42. a second fixing plate; 421. a third mounting surface; 422. a fourth mounting surface; 43. a connecting rod; 5. a rotation driving mechanism; 51. a driving gear; 52. a rotary motor; 53. a drive shaft; 6. and (4) the inner circle of the blade.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed description will be omitted.
Although relative terms, such as "upper" and "lower," may be used in this specification to describe one element of an icon relative to another, these terms are used in this specification for convenience only, e.g., in accordance with the orientation of the examples described in the figures. It will be appreciated that if the device of the icon were turned upside down, the element described as "upper" would become the element "lower". Other relative terms, such as "top", "bottom", and the like, are also intended to have similar meanings. The terms "a," "an," "the," and "said" are used to indicate the presence of one or more elements/components/etc.; the terms "comprising" and "having" are intended to be inclusive and mean that there may be additional elements/components/etc. other than the listed elements/components/etc.; the terms "first," "second," "third," and "fourth," etc. are used merely as labels, and are not limiting as to the number of their objects.
In the following, some embodiments of the invention will be described in detail with reference to the accompanying drawings, and features of the embodiments described below may be combined with each other without conflict.
Referring to fig. 1, the grinding apparatus for the end surface of the blade root of the wind turbine blade provided by the invention comprises a supporting mechanism 1, a rotating mechanism 2, a grinding mechanism 3, a rotation driving mechanism 5 and a frame 4.
Referring to fig. 1 and fig. 2, the revolving mechanism 2 is mounted on the frame 4, and the revolving mechanism 2 includes an annular outer ring 21 and an annular inner ring 22 disposed in the annular outer ring 21 and concentric with the annular outer ring 21. The annular outer ring 21 is fixedly connected to the frame 4, for example, a plurality of screw holes 211 may be provided at a circumferential edge of the annular outer ring 21, and screws pass through the screw holes 211 to fix the annular outer ring 21 to the frame 4. The annular inner ring 22 has a ring of internal teeth 221 and is rotatably connected to the annular outer ring 21, and for example, a plurality of rolling bodies, which may be balls, rollers, or the like, may be provided between the annular inner ring 22 and the annular outer ring 21.
The rotary drive mechanism 5 is fixedly connected to the frame 4, and the rotary drive mechanism 5 includes a drive gear 51 that meshes with the internal teeth 221 of the annular inner ring 22. The driving gear 51 can drive the annular inner ring 22 to rotate through the internal teeth 221.
The grinding mechanism 3 is fixedly connected to the annular inner ring 22 and can rotate along with the annular inner ring 22 to grind the end face of the blade root of the wind power blade.
When the wind power blade root end surface grinding equipment provided by the invention is used, as shown in fig. 6, the supporting mechanism 1 is supported inside the inner circle 6 of the blade, the rotating mechanism 2 is connected to the supporting mechanism 1 through the machine frame 4, so that the rotating mechanism 2 is suspended and extends outwards, and the grinding mechanism 3 is connected to the annular inner ring 22 of the rotating mechanism 2. The driving gear 51 drives the annular inner ring 22 to rotate through the internal teeth 221, so as to drive the grinding mechanism 3 to grind along the end face of the blade root. Compared with the transmission mode of a main shaft and a bearing in the prior art, the annular inner ring 22 is rotationally connected with the annular outer ring 21 through the rolling bodies and transmits power to the grinding mechanism 3. Due to the structural design, the annular inner ring 22 and the annular outer ring 21 can bear axial force, radial force and overturning moment at the same time, the dynamic balance effect of the polishing mechanism 3 is ensured, and the polishing quality of the end face of the blade root is effectively improved.
The following describes each component of the wind turbine blade root end surface grinding device provided by the invention in detail.
Referring to fig. 1, the frame 4 includes a first fixing plate 41 and a second fixing plate 42, the first fixing plate 41 and the second fixing plate 42 are disposed opposite to each other, and a plurality of connecting rods 43 are disposed between the first fixing plate 41 and the second fixing plate 42. When the grinding device of the present invention is in operation, the first fixing plate 41 and the second fixing plate 42 may be perpendicular to the axis of the blade inner circle 6, and correspondingly, the plurality of connecting rods 43 may be parallel to the axis of the blade inner circle 6.
The first fixing plate 41 includes a second mounting surface 412 and a first mounting surface 411 located on an opposite side of the second mounting surface 412. The plurality of connecting rods 43 are fixedly connected to the second mounting surface 412, for example, by welding. The turning mechanism 2 is mounted on the first mounting surface 411, and specifically, the annular outer ring 21 of the turning mechanism 2 is fixedly connected to the first mounting surface 411.
It should be understood that the number of the connecting rods 43 is not limited in the present invention, and those skilled in the art can determine the specific number of the connecting rods 43 according to the design requirement, such as four, six or eight, etc.
Further, as shown in fig. 2, at the center of the annular outer ring 21 and the annular inner ring 22, a centering shaft 23 is provided, one end of the centering shaft 23 is rotatably connected to the first fixing plate 41, and the other end is fixedly connected to the grinding mechanism 3, for example, by welding.
Specifically, the connection between the centering shaft 23 and the first fixing plate 41 may be provided with a shaft seat 24, and the shaft seat 24 is fixedly connected to the first fixing plate 41, for example, by a screw. The centering shaft 23 passes through the shaft seat 24 and is rotatably connected to the first mounting surface 411 of the first fixing plate 41. Of course, other approaches are possible and will not be described in detail herein.
During the grinding process, on the one hand, the centering shaft 23 ensures that the rotation center of the large rotating arm 31 coincides with the axis of the inner circle 6 of the blade at all times. On the other hand, the centering shaft 23 can reduce the acting force between the annular inner ring 22 and the driving gear 51, and avoid the abrasion of the gears at the meshing position. On the other hand, when the driving main wheel and the annular inner ring 22 work for a long time, the gears at the meshing position may be accidentally worn, and the large rotating arm 31 is suddenly inclined. When gear wear occurs, the centering shaft 23 can prevent the rotating large arm 31 from suddenly inclining, and the end face of the blade root is seriously unqualified.
Further, the first fixing plate 41 may be a circular disk, and the diameter of the annular outer ring 21 may be equal to the diameter of the first fixing plate 41. In other words, the outer contour of the annular outer race 21 is aligned with the outer contour of the first fixing plate 41. The structure design makes the swing mechanism 2 mounted on the first fixing plate 41 of the frame 4 more compact for storage and transportation. Meanwhile, compared with other shapes, the disc is easier to process, and the processing difficulty is reduced, so that the processing cost is reduced. Of course, as shown in fig. 2, the diameter of the annular outer ring 21 may be smaller than the diameter of the first fixing plate 41 so as to be disposed inside the swivel case 25.
Further, the first fixing plate 41 and the second fixing plate 42 have the same shape. Therefore, the components of the grinding equipment are more convenient to store after being disassembled, and the storage space is saved.
Further, the above-mentioned revolving driving mechanism 5 further includes a revolving motor 52 mounted on the second mounting surface 412, the revolving motor 52 transmits power to the driving gear 51 through the driving shaft 53, and the driving gear 51 is located on the first mounting surface 411 and meshed with the internal teeth 221 of the annular inner ring 22. In the polishing process, the driving gear 51 transmits power to the annular inner ring 22, and the power is transmitted from the pinion to the large gear ring, so that the rotating speed of the annular inner ring 22 is stable and slow, and the polishing quality of the polishing mechanism 3 is further ensured.
Further, the grinding mechanism 3 includes a rotating large arm 31 and a grinding unit 34 at an end of the rotating large arm 31. The rotation center of the large rotating arm 31 is aligned with the axis of the inner circle of blades 6, in other words, the distance between the grinding unit 34 and the rotation center of the large rotating arm 31 is equal to the radius of the inner circle of blades 6. In addition, one end of the fixed shaft 23 coincides with the center of the annular inner ring 22, and the other end of the fixed shaft 23 is fixedly connected to the center of the large rotating arm 31, so that the rotating center of the large rotating arm 31, the centers of the fixed shaft 23 and the annular inner ring 22, and the axis of the inner blade circle 6 coincide.
Further, as shown in fig. 3, a cover 33 and a connecting rib 32 are further provided between the rotating arm 31 and the annular inner ring 22. The cover 33 is fixedly connected to the annular inner ring 22, for example by means of screws. The centering shaft 23 passes through the cover 33 and is connected to the center of the rotating arm 31.
In the present embodiment, the specific number of the connecting ribs 32 is not particularly limited, and for convenience of description, two connecting ribs 32 are schematically described.
Two connecting ribs 32 are provided between the cover 33 and the rotating arm 31, and both ends of the connecting ribs 32 are fixed to the cover 33 and the rotating arm 31, respectively, for example, by welding. The two connecting ribs 32 may be equidistant from the centering shaft 23. A sealing cover 33 is added between the annular inner circle and the large rotating arm 31, so that external dust can be prevented from entering the rotating mechanism 2 and influencing the normal operation of the rotating mechanism 2.
Further, the number of the sharpening units 34 of the present invention may be two, respectively provided at both end portions of the large rotating arm 31. The two grinding units 34 ensure that the weights of the two ends of the large rotating arm 31 are the same, and further ensure the dynamic balance effect of the large rotating arm 31 in the working process.
Specifically, each grinding unit 34 includes a grinding motor 341, a grinding wheel 342, and a feeding module 343. The grinding motor 341 drives the grinding wheel 342 to grind, and the feeding module 343 drives the sliding block 3433 to make the grinding wheel 342 approach the end face of the blade root gradually. The feeding module 343 includes a feeding screw 3432, a sliding block 3433, and a feeding motor 3431, the grinding motor 341 and the grinding wheel 342 are disposed on the sliding block 3433, and the feeding screw 3432 can drive the sliding to move toward or away from the blade.
Specifically, the feeding speed and the feeding distance of the feeding module 343 can be determined by measuring the distance to be polished of the end surface of the blade root, and the feeding motor 3431 drives the feeding screw 3432 to rotate, so as to drive the sliding block 3433 to feed to the end surface of the blade root.
Further, the second fixing plate 42 includes a third mounting surface 421 and a fourth mounting surface 422 located on the opposite side of the third mounting surface 421. The support mechanism 1 described above is mounted on the second fixing plate 42.
The support mechanism 1 comprises at least three support bars 11 and a turntable 12. In other embodiments of the present invention, when the diameter of the inner circle 6 of the blade is large, the number of the support rods 11 may also be four, five or more, in order to ensure the support stability of the support mechanism 1, and a person skilled in the art may determine the number of the support rods 11 according to design requirements. For the sake of convenience of the following description, three support rods 11 are schematically illustrated.
The three support rods 11 are slidably mounted on the second fixing plate 42. Specifically, the second fixing plate 42 is provided with fixing blocks 14 having the same number as the supporting rods 11, the fixing blocks 14 are provided with grooves, the supporting rods 11 are provided with slide rails capable of being accommodated in the grooves, and the supporting rods 11 slide in the grooves through the slide rails to slide in the outward or inward direction. The outward direction refers to the direction of the support rod 11 away from the center of the circle 6 of the blade inner circle, and the inward direction refers to the direction of the support rod 11 close to the center of the circle 6 of the blade inner circle. Of course, the supporting rod 11 may also be provided with a groove, and the fixing block 14 is provided with a slide rail capable of being accommodated in the groove.
It should be understood that a person skilled in the art can use a common method in the art to slidably mount the support rod 11 on the second fixing plate 42, for example, the support rod 11 is provided with a long through hole, and the fixing block 14 is provided with a boss which can pass through the long through hole and move along the long through hole.
With reference to fig. 4, one end of each support rod 11 is provided with a sliding portion 111, and the other end is used for abutting against the inner circle 6 of the blade. The rotary table 12 is mounted on the second fixing plate 42, and in the present embodiment, the rotary table 12 and the three support rods 11 are mounted on the same side of the second fixing plate 42. The turntable 12 is provided with the same number of guide portions 121 as the support rods 11, and in the present embodiment, the turntable 12 is provided with three guide portions 121. When the turntable 12 rotates, the sliding portion 111 may move along the guide portion 121, and the sliding portion 111 gradually moves away from or closer to the rotation center of the turntable 12 along the guide portion 121. In other words, the distance between the point of the sliding part 111 on the moving track of the guiding part 121 and the rotation center of the turntable 12 is gradually increased or decreased, and further, the difference between the distance between the two points on the moving track and the rotation center of the turntable 12 determines the sliding distance of the support rod 11.
The supporting action of the supporting mechanism 1 of the present invention is specifically that when the turntable 12 rotates, the guide portion 121 drives the sliding portion 111 to move within the track range thereof, so as to drive the supporting rod 11 to slidably move outwards until abutting against the inner circle 6 of the blade. The retracting action of the support mechanism 1 is the opposite of the supporting action and will not be described in detail here.
Compared with the prior art, the grinding equipment for the end face of the blade root of the wind power blade can drive the three support rods 11 to synchronously expand outwards by rotating the rotary table 12, and effectively saves the installation time of the support mechanism 1. Meanwhile, the three support rods 11 uniformly control contraction and expansion, the contraction length is the same as the expansion length, the overlong or overlong length of a single support rod 11 is prevented, and the coincidence of the rotation center of the polishing equipment and the axis line of the inner circle 6 of the blade is ensured.
Further, as shown in fig. 4, the guide portion 121 may be an arc-shaped waist hole, and the sliding portion 111 may be a pressure roller rotatably coupled to the support bar 11. After rotating the carousel 12, the pressure roller can roll along arc waist hole for carousel 12 drive bracing piece 11 is more smooth and easy, prevents that unexpected jamming from appearing.
Of course, a person skilled in the art can also use a common manner in the art to enable the sliding portion 111 to move along the guiding portion 121, for example, the above-mentioned sliding manner of the supporting rod 11 and the fixing block 14, which is not described herein again.
Further, as shown in fig. 4, an installation part 112 is disposed at an end of each support rod 11 away from the sliding part 111, and at least one rubber pad 113 is disposed on the installation part 112. It should be understood that the specific structure of the mounting portion 112 may be selected by one skilled in the art according to specific design requirements, and is not particularly limited herein.
When the three support rods 11 abut against the inner circle 6 of the blade, the rubber pad 113 is arranged between the mounting part 112 and the inner circle 6 of the blade, and because the rubber pad 113 is continuously compressed, the elastic potential energy inside the rubber pad 113 is converted into the supporting force of the rubber pad 113 to the inner circle 6 of the blade, so that the supporting stability of the supporting mechanism 1 is firmer.
Further, in this embodiment, the number of the support rods 11 may be three, and an included angle between two adjacent support rods 11 is 120 degrees. The three support rods 11 are uniformly arranged on the second fixing plate 42, so that the support force given to the inner circle 6 of the blade by the support rods 11 is uniform and stable.
Further, the supporting mechanism 1 further includes a transmission assembly for driving the turntable 12 to rotate, and the transmission assembly is mounted on the fourth mounting surface 422. The supporting mechanism 1 further comprises a transmission shaft 18, wherein the transmission shaft 18 penetrates through the second fixing plate 42, one end of the transmission shaft 18 is fixedly connected to the rotating disc 12, and the other end of the transmission shaft is in transmission connection with the transmission assembly. Specifically, the turntable 12 may be mounted on a bushing and secured to the drive shaft 18 by a retaining nut 13.
Further, as shown in fig. 5, the transmission assembly includes a lead screw 15, a lead screw seat 151, a rack 171 and a gear 17, the transmission assembly further includes a connecting portion 16, the connecting portion 16 is slidably mounted on the fourth mounting surface 422, the gear 17 is fixedly connected to the transmission shaft 18, the rack 171 is fixedly connected to the connecting portion 16, and the lead screw seat 151 is fixedly connected to the connecting portion 16.
Specifically, the motor drives the screw rod 15 to rotate, the screw rod 15 drives the screw rod seat 151 to move transversely, the screw rod seat 151 drives the connecting portion 16 to slide on the fourth mounting surface 422 of the second fixing plate 42, and then drives the rack 171 to move transversely, so that the driving gear 17 rotates and finally drives the rotation of the turntable 12. After the support rod 11 is abutted to the inner circle 6 of the blade, the lead screw 15 has a self-locking function, so that the support mechanism 1 forms effective mechanical self-locking, and the support rod 11 is prevented from being accidentally contracted.
Of course, the support mechanism may also be a tripod. For example, the triangular support frame may include three rods, one end of each of the three rods is fixedly connected to the second fixing plate, and an included angle between the three rods may be 120 degrees. The other end of each rod can be connected with the supporting claw in a threaded mode, the supporting claw is rotated to adjust the overall length of the supporting claw and the rod, and therefore the supporting claw is suitable for the inner circles 6 of the blades with different sizes. Of course, the support grippers may also be connected to the bar by means of a snap-fit.
In addition, in another embodiment of the present invention, the supporting mechanism 1 may be disposed outside the inner circle 6 of the blade and in contact with the ground, and the revolving mechanism 2, the grinding mechanism 3, the frame 4, and the like are mounted on the upper portion of the supporting mechanism 1, so that the supporting mechanism 1 can support the mechanism to be close to the end surface of the blade root, thereby realizing grinding.
Further, the supporting mechanism 1 further comprises a measuring unit, the measuring unit can comprise an infrared distance measuring device, the infrared distance measuring device measures the distance between the top end of the supporting rod 11 and the inner circle 6 of the blade and feeds the distance back to the PLC, and the PLC calculates the number of the rubber mats 113 which need to be placed according to the fed distance.
It is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the description. The invention is capable of other embodiments and of being practiced and carried out in various ways. The foregoing variations and modifications fall within the scope of the present invention. It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute alternative aspects of the present invention. The embodiments described in this specification illustrate the best mode known for carrying out the invention and will enable those skilled in the art to utilize the invention.
Claims (10)
1. The utility model provides a wind-powered electricity generation blade root terminal surface equipment of polishing which characterized in that includes:
a frame;
the supporting mechanism is arranged on the rack;
the rotary mechanism comprises an annular outer ring and an annular inner ring which is arranged in the annular outer ring and is concentric with the annular outer ring, the annular outer ring is fixedly connected to the rack, the annular inner ring is rotatably connected to the annular outer ring, and inner teeth are arranged on the inner side of the annular inner ring;
the rotary driving mechanism is arranged on the rack and comprises a driving gear meshed with the internal teeth of the annular inner ring;
and the polishing mechanism is fixedly connected with the annular inner ring and can rotate along with the annular inner ring.
2. The wind turbine blade root end surface grinding device as claimed in claim 1, wherein the frame comprises a first fixing plate and a second fixing plate which are arranged oppositely, and the two fixing plates are connected through a plurality of connecting rods.
3. The wind turbine blade root end surface grinding apparatus as claimed in claim 2, wherein the swing mechanism is mounted on the first fixing plate, and the support mechanism is mounted on the second fixing plate.
4. The wind turbine blade root end surface grinding device as claimed in claim 2, wherein a centering shaft is arranged at the center of the annular outer ring and the annular inner ring, one end of the centering shaft is connected to the first fixing plate, and the other end of the centering shaft is connected to the grinding mechanism.
5. The wind turbine blade root end surface grinding device as claimed in claim 4, further comprising a shaft seat mounted on the first fixing plate, wherein a shaft axis of the shaft seat is aligned with a circle center of the annular inner ring.
6. The wind turbine blade root end face grinding apparatus as claimed in claim 2, wherein two of said fixing plates are disks.
7. The wind blade root end face grinding apparatus as defined in any one of claims 2 to 6, wherein the first fixing plate further comprises a first mounting surface and a second mounting surface which are oppositely arranged, and the driving gear is located on one side of the first mounting surface.
8. The wind turbine blade root end surface grinding device according to any one of claims 1 to 6, wherein the grinding mechanism comprises a large rotating arm and a grinding unit located at the end of the large rotating arm, the large rotating arm is fixedly connected to the annular inner ring, and the rotation center of the large rotating arm is aligned with the circle center of the annular inner ring.
9. The wind turbine blade root end surface grinding device as claimed in any one of claims 8, wherein the grinding units are two and are respectively arranged at two ends of the large rotating arm, and the distance from each grinding unit to the rotating center of the large rotating arm is equal.
10. The wind turbine blade root end face grinding apparatus as claimed in any one of claims 1 to 6, wherein the support mechanism is supportable in the blade root, the grinding apparatus further comprising a measuring unit mounted on the support mechanism for measuring a distance between an end of the support mechanism and an inner circle of the blade root.
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CN201811291464.7A CN111195859A (en) | 2018-10-31 | 2018-10-31 | Wind-powered electricity generation blade root terminal surface equipment of polishing |
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CN201811291464.7A CN111195859A (en) | 2018-10-31 | 2018-10-31 | Wind-powered electricity generation blade root terminal surface equipment of polishing |
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