CN111186712A

CN111186712A - Full-automatic unmanned installation paper tube rolling machine

Info

Publication number: CN111186712A
Application number: CN202010011540.5A
Authority: CN
Inventors: 汪元兵
Original assignee: Changzhou Haifeier Machinery Co ltd
Current assignee: Changzhou Haifeier Machinery Co ltd
Priority date: 2020-01-06
Filing date: 2020-01-06
Publication date: 2020-05-22

Abstract

The invention belongs to the field of winding machines, and particularly relates to a full-automatic unmanned paper tube winding machine which comprises a material and a winding frame, wherein an air shaft paper tube is sleeved in the material in a sliding mode, a servo motor is arranged at the rear end of the air shaft paper tube, and a trolley is arranged at the lower end of the air shaft paper tube. This scheme passes through servo motor and drives the rotation of gas axle paper tube, the roll-over stand passes through the motor and drives, automatic operation along with material direction upset, rodless cylinder drives the fly sword and removes, to the material cutting, infrared light sensor monitoring material is placed, the automatic gassing of revolving cylinder, the shallow shifts out the material through shallow motor drive, reserve paper tube passes through mechanical transmission automatic installation, high accuracy control locating position and mounted position, automatic axle paper tube that lifts up gas axle is put to the device of unloading, snatch by first manipulator and second manipulator cooperation and remove the assigned position, it gets to have realized full self-winding, automatic cutout, automatic reloading, the automatic installation paper tube, automatic unloading, unmanned operation is realized.

Description

Full-automatic unmanned installation paper tube rolling machine

Technical Field

The invention relates to the technical field of winding machines, in particular to a full-automatic unmanned installation paper tube winding machine.

Background

The receipts material part of coil stock processing lines during rolling machine is through mechanical system rolling into the coil stock to raw and other materials, and extensive application is in the scroll, the yardage roll, and the plastic material is rolled up, and on the metal coil processing lines, according to actual technological requirement design diversification, the common simple and easy rolling machine that has, hydraulic pressure rolling machine, rolling machine generally have a book internal diameter to the material, roll the external diameter, roll up material thickness, the width all has strict requirements.

The whole rolling flow of the paper tube rolling machine commonly used at present is operated by manpower, and manpower and material resources are wasted, so that the rolling process is inconvenient, and the rolling efficiency is lower. Accordingly, there is a need for improvements in the art.

Disclosure of Invention

The invention aims to provide a full-automatic unmanned installation paper tube winding machine which has the advantages of full-automatic winding and taking and unmanned operation and solves the problems of manpower and material resource waste, inconvenient winding process and low winding efficiency.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic unmanned installation paper tube rolling machine, includes material, rolling frame, the interior slip of material has cup jointed the gas axle paper tube, and the rear end of gas axle paper tube is provided with servo motor, the lower extreme of gas axle paper tube is provided with the shallow, the front end fixed mounting of shallow has the shallow motor, the upper end fixed mounting of shallow has revolving cylinder, the upper end fixed mounting of shallow has infrared light sensor, the upper end of rolling frame is rotated and has been cup jointed blanking axle, the inside rotation of left end of rolling frame has cup jointed the gas axle, the upper end fixed mounting of rolling frame has the second manipulator, the lower extreme fixed mounting of second manipulator has first manipulator, the upper end fixed mounting of rolling frame has ultrasonic sensor.

Preferably, the winding roll is rotatably sleeved inside the left end of the winding frame, and the roll-over stand is fixedly sleeved outside the winding roll.

Preferably, the right end of the winding frame is fixedly provided with a translation device, and the right side of the lower end of the winding frame is fixedly provided with an unloading device.

Preferably, the right end of the cart is provided with an automatic shaft unloading device, and the right end of the cart is provided with a transport vehicle.

Preferably, a paper tube box is arranged at the rear end of the cart, and a spare paper tube is placed in the paper tube box.

Preferably, a rodless cylinder is fixedly mounted on the inner side of the front end of the winding frame, and a fly cutter is fixedly mounted at the lower end of the rodless cylinder.

Preferably, the upper end welding of shallow has the bracing piece, the upper end welding of bracing piece has the backup pad, the upper end contact of backup pad is connected with the material.

Preferably, a pushing cylinder is fixedly mounted at the lower end of the right side of the trolley, and an automatic shaft unloading device is welded on a cylinder rod of the pushing cylinder.

Compared with the prior art, the invention has the following beneficial effects:

the automatic feeding device drives the air shaft paper tube to rotate through the servo motor, the turnover frame is driven by the motor to automatically turn over and run along with the direction of a material, the rodless cylinder drives the fly cutter to move, the material is cut, the infrared light sensor monitors the placement of the material, the rotary cylinder automatically discharges the gas, the cart moves out the material through the transmission of the cart motor, the standby paper tube is automatically installed through mechanical transmission, the placement position and the installation position are controlled with high precision, the air shaft paper tube is lifted by the automatic shaft unloading device, and the first mechanical arm and the second mechanical arm are matched to grab and move to the specified position, so that the full automatic winding and taking, the automatic cutting, the automatic material changing, the automatic paper tube installation and the automatic feeding are realized.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a top view of fig. 1 in accordance with the present invention.

In the figure: 1. a material; 2. a wind-up roll; 3. an air-jet paper tube; 4. a translation device; 5. a servo motor; 6. a discharge device; 7. a roll-over stand; 8. an air shaft; 9. flying a cutter; 10. pushing a cart; 11. an infrared light sensor; 12. a cart motor; 13. a paper tube box; 14. a first manipulator; 15. a second manipulator; 16. a blanking shaft; 17. a transport vehicle; 18. an automatic shaft unloading device; 19. a spare paper tube; 20. an ultrasonic sensor; 21. a rotating cylinder; 22. a winding frame; 91. a rodless cylinder; 101. a support bar; 102. a support plate; 181. and pushing the air cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

Referring to fig. 1 and 2, a full-automatic unmanned paper tube winding machine comprises a material 1 and a winding frame 22, wherein a gas-shaft paper tube 3 is sleeved in the material 1 in a sliding manner, a servo motor 5 is arranged at the rear end of the gas-shaft paper tube 3, a trolley 10 is arranged at the lower end of the gas-shaft paper tube 3, a trolley motor 12 is fixedly arranged at the front end of the trolley 10, a rotary cylinder 21 is fixedly arranged at the upper end of the trolley 10, an infrared light sensor 11 is fixedly arranged at the upper end of the trolley 10, a blanking shaft 16 is rotatably sleeved at the upper end of the winding frame 22, a gas shaft 8 is rotatably sleeved inside the left end of the winding frame 22, a second manipulator 15 is fixedly arranged at the upper end of the winding frame 22, a first manipulator 14 is fixedly arranged at the lower end of the second manipulator 15, and an ultrasonic sensor 20 is fixedly arranged at the upper end of the winding.

Referring to fig. 1 and 2, the winding roll 2 is rotatably sleeved inside the left end of the winding frame 22, and the roll-over frame 7 is fixedly sleeved outside the winding roll 2. The winding roller 2 is driven by a motor and is used for winding the film. The roll-over stand 7 is provided with a transmission motor, automatically rolls over along with the direction of the material 1, and stops when reaching the cutting position.

Referring to fig. 1 and 2, a translation device 4 is fixedly mounted at the right end of the winding frame 22, and a discharge device 6 is fixedly mounted at the right side of the lower end of the winding frame 22. Translation 4 moves material 1 to discharge device 6, and discharge device 6 drops material 1 onto cart 10.

Referring to fig. 1 and 2, the right end of the cart 10 is provided with an automatic shaft unloading device 18, and the right end of the cart 10 is provided with a transport vehicle 17. The automatic shaft unloading device 18 is hinged at the right end of the cart 10 and is used for lifting the air shaft paper tube 3.

Referring to fig. 1 and 2, a paper tube box 13 is disposed at a rear end of the cart 10, and a spare paper tube 19 is disposed in the paper tube box 13. The paper tube magazine 13 is used to install a paper tube backup 19, and the paper tube backup 19 is used to replace the air bobbin 3 after the air bobbin 3 takes up the material 1.

Referring to fig. 1, a rodless cylinder 91 is fixedly installed on the inner side of the front end of the winding frame 22, and a fly cutter 9 is fixedly installed at the lower end of the rodless cylinder 91. The rodless cylinder 91 is used to control the movement of the fly cutter 9, and the fly cutter 9 is used to cut the material 1.

Referring to fig. 1, a support rod 101 is welded to the upper end of the cart 10, a support plate 102 is welded to the upper end of the support rod 101, and the upper end of the support plate 102 is in contact connection with the material 1. The support rods 101 are used to support the support plate 102, and the support plate 102 is used to support the material 1.

Referring to fig. 1, a push cylinder 181 is fixedly mounted at the lower end of the right side of the cart 10, and an automatic shaft dismounting device 18 is welded to a cylinder rod of the push cylinder 181. The pushing cylinder 181 is used to control the automatic discharging device 18 to move, so that the automatic discharging device 18 can realize automatic discharging.

The specific implementation process of the invention is as follows: after the device is started, the material 1 enters the air shaft paper tube 3 through the wind-up roll 2, the servo motor 5 is started to drive the air shaft paper tube 3 to rotate, the roll diameter of the air shaft paper tube 3 is changed from small to large, the air shaft paper tube 3 is controlled by the translation 4 in a pneumatic pressing mode, the ultrasonic sensor 20 is arranged above the wind-up frame 22, the roll diameter of the material 1 is monitored on line, full-automatic closed-loop taper tension control is realized, when the material 1 reaches a set value, the roll-over stand 7 is driven by a motor to automatically roll over and run along with the direction of the material 1, the roll-over stand stops when reaching a cutting position, the air shaft 8 automatically falls down at the cutting position, the rodless cylinder 91 drives the fly cutter 9 to move, the material 1 is cut, the material is moved to the discharging device 6 by the translation device 4, the overturning frame 7 and the discharging shaft 16 return to the initial position, the discharging device 6 drops the material on the trolley 10, and the infrared light sensor 11 monitors the stable placement of the material 1. The rotary cylinder 21 automatically finds the reel center for deflation through a visual positioning technology, the cart 10 moves out the material 1 through the transmission of the cart motor 12, the spare paper tube 19 is placed in the paper tube box 13, the spare paper tube is automatically installed through mechanical transmission instead of manual work, through a visual three-dimensional imaging technology, the placement position and the installation position of the spare paper tube 19 are controlled in a high-precision mode, after the air shaft paper tube 3 is installed, the spare paper tube is automatically inflated through the rotary cylinder 21, the device utilizes the rotary cylinder 21 for deflation and air filling, after the air shaft paper tube 3 is inflated, the air shaft paper tube 3 is lifted up through the automatic shaft unloading device 18, the first mechanical arm 14 and the second mechanical arm 15 are matched to grab and move to a specified position, the first mechanical arm 14 is loosened, the material 1 is placed, the whole process is unmanned, and remote Ethernet and local area network.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic unmanned installation paper tube rolling machine, includes material (1), rolling frame (22), its characterized in that: an air shaft paper tube (3) is sleeved in the material (1) in a sliding manner, a servo motor (5) is arranged at the rear end of the air shaft paper tube (3), a cart (10) is arranged at the lower end of the air shaft paper tube (3), a cart motor (12) is fixedly arranged at the front end of the cart (10), a rotary cylinder (21) is fixedly arranged at the upper end of the cart (10), an infrared light sensor (11) is fixedly arranged at the upper end of the cart (10), the upper end of the winding frame (22) is rotatably sleeved with a blanking shaft (16), the left end of the winding frame (22) is rotatably sleeved with an air shaft (8), the upper end of the winding frame (22) is fixedly provided with a second manipulator (15), a first manipulator (14) is fixedly arranged at the lower end of the second manipulator (15), and an ultrasonic sensor (20) is fixedly mounted at the upper end of the winding frame (22).

2. The full-automatic unmanned installation paper tube winder according to claim 1, characterized in that: the winding roll is sleeved with the left end of the winding frame (22) in a rotating mode, and the roll-over frame (7) is fixedly sleeved on the outer side of the winding roll (2).

3. The full-automatic unmanned installation paper tube winder according to claim 1, characterized in that: the winding device is characterized in that a translation device (4) is fixedly mounted at the right end of the winding frame (22), and an unloading device (6) is fixedly mounted on the right side of the lower end of the winding frame (22).

4. The full-automatic unmanned installation paper tube winder according to claim 1, characterized in that: the right end of the cart (10) is provided with an automatic shaft unloading device (18), and the right end of the cart (10) is provided with a transport cart (17).

5. The full-automatic unmanned installation paper tube winder according to claim 1, characterized in that: a paper tube box (13) is arranged at the rear end of the cart (10), and a spare paper tube (19) is placed in the paper tube box (13).

6. The full-automatic unmanned installation paper tube winder according to claim 1, characterized in that: the inner side of the front end of the winding frame (22) is fixedly provided with a rodless cylinder (91), and the lower end of the rodless cylinder (91) is fixedly provided with a fly cutter (9).

7. The full-automatic unmanned installation paper tube winder according to claim 1, characterized in that: the upper end welding of shallow (10) has bracing piece (101), the upper end welding of bracing piece (101) has backup pad (102), the upper end contact of backup pad (102) is connected with material (1).

8. The full-automatic unmanned installation paper tube winder according to claim 1, characterized in that: the lower end of the right side of the cart (10) is fixedly provided with a pushing cylinder (181), and a cylinder rod of the pushing cylinder (181) is welded with an automatic shaft unloading device (18).