CN111185521A - Window type ventilator production and processing system and production process - Google Patents

Window type ventilator production and processing system and production process Download PDF

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Publication number
CN111185521A
CN111185521A CN202010027542.3A CN202010027542A CN111185521A CN 111185521 A CN111185521 A CN 111185521A CN 202010027542 A CN202010027542 A CN 202010027542A CN 111185521 A CN111185521 A CN 111185521A
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CN
China
Prior art keywords
punching
die
hole
filter screen
cutter
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Granted
Application number
CN202010027542.3A
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Chinese (zh)
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CN111185521B (en
Inventor
皮志高
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Chongqing Chimao Decoration Engineering Co Ltd
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Chongqing Chimao Decoration Engineering Co Ltd
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Priority to CN202010027542.3A priority Critical patent/CN111185521B/en
Publication of CN111185521A publication Critical patent/CN111185521A/en
Application granted granted Critical
Publication of CN111185521B publication Critical patent/CN111185521B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • B26F1/14Punching tools; Punching dies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/24Means for preventing or suppressing noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/28Arrangement or mounting of filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F7/00Ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F7/00Ventilation
    • F24F2007/004Natural ventilation using convection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/24Means for preventing or suppressing noise
    • F24F2013/242Sound-absorbing material

Abstract

The invention relates to a production and processing system and a processing technology of a window type ventilator, relating to the technical field of door and window production equipment. The invention has the advantages of standardized batch manufacture of window type ventilators and improved production efficiency.

Description

Window type ventilator production and processing system and production process
Technical Field
The invention relates to the technical field of door and window processing equipment, in particular to a production and processing system and a production process of a window type ventilator.
Background
Along with the continuous improvement of living standard of people, the requirement on indoor ventilation is higher and higher, so the use of natural ventilators is more and more common. The natural ventilator can realize natural ventilation by utilizing the pressure difference and the wind pressure between the indoor air and the outdoor air, and continuously provides fresh air for the indoor environment, thereby circulating the indoor air and the outdoor air. And because the natural ventilator does not need electricity, the requirements of energy conservation and environmental protection are met.
As shown in fig. 1 and 2, the novel window type ventilator 1 comprises a casing, the casing comprises an indoor casing 14, an outdoor upper casing 11 and an outdoor lower casing 13, the top of the indoor casing 14 is connected and fixed with the top of the outdoor upper casing 11 through an upper connecting piece, the bottom of the indoor casing 14 is connected and fixed with the bottom of the outdoor lower casing 13 through a lower connecting piece, a gap space is left between the bottom of the outdoor upper casing 11 and the top of the outdoor lower casing 13, the gap space forms an outdoor air inlet, the indoor casing 14, the outdoor upper casing 11, the indoor lower casing 13, the upper connecting piece and the lower connecting piece jointly enclose and form a ventilation chamber with two open transverse sides, an indoor air outlet communicated with the ventilation chamber and an opening and closing mechanism for opening or closing the indoor air outlet are arranged on the indoor casing 14, soundproof cotton 17 is arranged in the ventilation chamber, outdoor 13 tops of casing down have the arc deflector to the inside extension of ventilation chamber, the concave surface of arc deflector is towards outdoor air intake, and the arc deflector extends the end and has the slope extension section that extends to outdoor last casing 11, slope extension section bottom surface is provided with the drip, the uncovered department in ventilation chamber both sides is provided with the end cap respectively.
A first filter screen 12 is arranged between the bottom of the outdoor upper shell 11 and the arc-shaped guide plate, and a lock hole 141 and a plurality of first vent holes 142 are arranged on the indoor shell 14. The opening and closing mechanism comprises a sliding sheet 15, and a plurality of second ventilation holes 152 are formed in the sliding sheet 15. The one side that indoor casing 14 dorsad the draft chamber is provided with apron 16, be equipped with a plurality of ventilation holes three 161 on the apron 16, and the one side that apron 16 is towards indoor casing 14 is provided with filter screen two 18. Soundproof cotton 17 fixed mounting is on slide 15, and on soundproof cotton 17 correspond the second 152 positions in ventilation hole and be equipped with the same ventilation hole.
At present, when the window type ventilator is produced, because the processing operation is not standardized, the positions of the vent holes of different parts have deviation due to different operators in the production process, the quality and the efficiency of processed products are different, and the short-term high-quality delivery of the products is influenced.
Disclosure of Invention
One of the purposes of the invention is to provide a window type ventilator production and processing system which has the advantages of being capable of manufacturing window type ventilators in a standardized and batch mode and improving the production efficiency of products.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides a window formula ventilator production processing system, is including the indoor casing lockhole processingequipment and the indoor casing ventilation hole processingequipment that are used for processing indoor casing, the soundproof cotton punching device who is used for processing soundproof cotton, the leveling device who is used for processing the apron punching device of apron and is used for the flattening filter screen.
Through adopting above-mentioned technical scheme, lockhole on the indoor housing is processed on indoor lockhole processingequipment, and the ventilation hole is processed on indoor housing ventilation hole processingequipment, and soundproof cotton's ventilation hole is processed on soundproof cotton punching device, and the ventilation hole of apron is processed on apron punching device for workman's easy and simple to handle, and the product specification that the processing was come out is unified, the later stage equipment of being convenient for. And after the window type ventilator main body is installed, the filter screen is leveled by the leveling device, and the leveled filter screen is installed on the window type ventilator main body.
The present invention in a preferred example may be further configured to: the indoor shell lockhole processing device comprises an indoor shell lockhole blanking die arranged on a press machine, wherein the indoor shell lockhole blanking die comprises an upper die base, a lower die base, a mounting hole punching lower die core and a lockhole punching lower die core which are fixed on the lower die base, and a mounting hole punching upper die core and a lockhole punching upper die core which are arranged on the upper die base;
the middle part of the lower die core of the mounting hole is provided with two receding holes I, two receding grooves I are respectively arranged on two sides of the lower die core of the mounting hole, which are positioned at the receding holes I along the length direction, the two receding grooves I are arranged in parallel, and at least two positioning columns I are fixed in the receding grooves I along the length direction;
the middle part of the lower mold core of the lock hole protrudes along the length direction to form a first boss, the lower mold core of the lock hole is positioned in the middle part of the first boss to form two receding holes II, and positioning columns are arranged on two sides of the rectangular plate positioned at one end of the first boss;
the upper die core for mounting hole punching and the upper die core for lock hole punching are slidably connected with a punch head with a vent hole at a position corresponding to the two receding grooves.
By adopting the technical scheme, the lock hole and the vent hole on the cover plate of the indoor shell of the ventilator, and the first mounting hole and the vent hole on the sliding sheet can be formed on the die in the process, so that the operation steps are reduced.
The present invention in a preferred example may be further configured to: the soundproof cotton punching device comprises a soundproof cotton punching die arranged on a press machine, the soundproof cotton punching die comprises an upper die and a lower die, the upper die comprises an upper die plate, a plurality of first cutters fixedly connected to the lower surface of the upper die plate and a plurality of second cutters fixedly connected to the lower surface of the upper die plate, the first cutters and the second cutters are of rectangular square tubular structures, the central axes of the first cutters and the second cutters are vertically arranged, the arrangement directions of the first cutters and the second cutters are parallel to each other, the arrangement length of the second cutters is smaller than that of the first cutters, the middle part of the upper die plate is fixedly connected with a third cutter in a rectangular square tubular structure, the third cutter is positioned in the arrangement direction of the second cutters, the long axis of the third cutter is parallel to the arrangement direction of the second cutters, the lower die comprises a lower die plate, a first positioning block and a second positioning block for positioning the soundproof cotton, the first positioning block and the second positioning block are both arranged on the upper plate surface of the lower template, and the upper template is provided with a first positioning hole and a second positioning hole which correspond to the first positioning block and the second positioning block.
Through adopting above-mentioned technical scheme, when doing the processing of punching a hole to the sound absorption cotton, will inhale the sound cotton of banding and arrange cutter three and a plurality of cutter two under earlier, and do the location through two to it of locating piece, it dashes out long limit mutually perpendicular's hole earlier to the sound absorption cotton, insert locating in inhaling the hole that the sound cotton was dashed out by cutter two with locating piece one again, make and go up the mould and push down, through cutter one and cutter two that the structure is the same punch out the same a plurality of holes one on inhaling the sound cotton, so that a plurality of holes one that dashes out can be comparatively even and accurate relatively.
The present invention in a preferred example may be further configured to: the lower die is provided with a first positioning groove parallel to the direction of one row of cutters, the first positioning groove is located below the first cutters, the lower die is provided with a second positioning groove, and the second positioning groove is located under the second cutters.
By adopting the technical scheme, the positioning groove I and the positioning groove II can further position the sound-absorbing cotton, so that the precision of the sound-absorbing cotton is relatively better.
The present invention in a preferred example may be further configured to: the filter screen leveling device comprises a fixed base, a leveling mechanism is installed on the base, the leveling mechanism comprises a mounting rack fixedly installed on the top end of the base, the mounting rack comprises two supporting plates arranged at intervals, main planes of the two supporting plates are mutually parallel, a first compression roller is installed between the two supporting plates, two ends of the first compression roller are respectively connected with the two supporting plates in a rotating mode, a second compression roller is installed right above the first compression roller and is parallel to the first compression roller, two ends of the second compression roller are respectively connected with the two supporting plates in a rotating mode, and a gap for the filter screen to pass through is reserved between the second compression roller and the first compression roller.
Through adopting above-mentioned technical scheme, before installer installed the filter screen, at first in installing the gap between first compression roller and the second compression roller with the one end of filter screen, the one end between first compression roller and the second compression roller is worn out to the pulling filter screen, the filter screen is for the in-process that first compression roller and second compression roller removed, it is level and smooth to be rotated the extrusion by first compression roller and second compression roller, reduce the filter screen both ends to the middle possibility of curling, be convenient for follow-up in installing the ventilator with the filter screen, high pressure heater operation, and high working efficiency.
The present invention in a preferred example may be further configured to: the second pressing roller is provided with a lifting assembly for adjusting the spacing distance between the first pressing roller and the second pressing roller; the supporting plate is provided with a sliding groove, the lifting assembly comprises a top plate arranged above the second compression roller, the two ends of the top plate are fixedly connected with the two supporting plates respectively, the two ends of the second compression roller are rotatably connected with sliding blocks, the sliding blocks are slidably connected in the sliding groove, threaded holes are formed in the top plate, threaded rods are installed in the threaded holes, the top ends of the threaded rods are located above the top plate, and the bottom ends of the threaded rods are rotatably connected with the sliding blocks.
By adopting the technical scheme, when the spacing distance between the first compression roller and the second compression roller needs to be reduced, a user only needs to twist the threaded rod to move downwards, and the threaded rod pushes the sliding block to move downwards to a proper position along the sliding groove; when first compression roller and second compression roller interval distance need increase, only need upwards twist the threaded rod move to suitable position can, easy operation, convenient to use.
The present invention in a preferred example may be further configured to: install feed mechanism on the base, feed mechanism's discharge end and leveling mechanism's feed end are located same straight line, feed mechanism include with base fixed connection's support, can dismantle on the support and be connected with the centre gripping subassembly, the centre gripping subassembly is including the first baffle and the second baffle that are parallel to each other, the interval sets up, the axle center position of first baffle and second baffle rotates and is connected with same connecting axle.
Through adopting above-mentioned technical scheme, the user at first takes off first baffle, then will cut into the narrower filter screen spool heart cover of width to the connecting axle, with first baffle reconnection back on the connecting axle, install the filter screen front end between first compression roller and the second compression roller, when the pulling filter screen moves between first compression roller and second compression roller, install the filter screen on the connecting axle and can move forward in proper order, because blockking of first baffle and second baffle, the filter screen book is difficult to scatter everywhere, and it is more convenient to use.
The present invention in a preferred example may be further configured to: the cover plate punching device comprises a cover plate punching die arranged on a press machine, the cover plate punching die comprises a cover plate punching upper die and a cover plate punching lower die, a punch is arranged on the cover plate punching upper die, the cover plate punching upper die comprises a base plate, a fixing plate fixed on the bottom surface of the base plate and a push plate arranged below the fixing plate, the cross sections of the cover plate punching upper die and the cover plate punching lower die are rectangular, two grooves which are arranged oppositely are formed in the length direction of a female die, a positioning column is fixed between the two grooves, and the cross section of the positioning column is the same as.
Through adopting above-mentioned technical scheme, push the apron on the die holder along the recess, the apron pushes away to and reference column butt, drift downstream, punch a hole on the apron, the drift punching press is once after, continuously promote the apron forward, because the cross-section of reference column is the same with the cross-section of drift, the reference column can wear to establish in the ventilation hole of apron, promote the apron forward, wear to establish in the last row of ventilation hole of apron direction of motion with the reference column, confirm the position that promotes the apron with this, and the location apron, make and set up the hole that covers and can evenly distributed.
One of the purposes of the invention is to provide a window type ventilator production process, which has the advantages of being capable of manufacturing window type ventilators in a standardized and batch mode and improving the production efficiency of products.
The above object of the present invention is achieved by the following technical solutions:
a window type ventilator production process which is carried out by the window type ventilator production and processing system comprises the following steps:
(1) placing the indoor shell on a lower lock hole punching die core to punch a lock hole and a first vent hole; placing the sliding sheet on a lower die core of the mounting hole punching hole to punch a first mounting hole and a second vent hole;
(2) placing the indoor shell obtained in the step (1) on an indoor shell vent hole blanking die, enabling a punched vent hole I to be matched with a positioning table, and thus regularly blanking a plurality of vent holes I; punching a plurality of second vent holes on the sliding sheet in the same way;
(3) placing the soundproof cotton on a soundproof cotton punching die, enabling one end of the soundproof cotton to be located in the positioning groove II, and preferentially punching a corresponding locking hole and a corresponding vent hole I in the soundproof cotton;
(4) then placing the soundproof cotton obtained in the step (3) into the first positioning groove, enabling the first vent hole in the soundproof cotton to be clamped into the first positioning block at one end of the first positioning groove, and punching the rest first vent hole on the soundproof cotton by pressing the upper die;
(5) putting the tail end of the soundproof cotton obtained in the step (4) into the positioning groove III, enabling a vent hole I at the tail end of the soundproof cotton to be clamped into the positioning block, and shearing the tail end of the soundproof cotton by pressing down the upper die;
(6) placing the cover plate into a cover plate punching die to punch a third vent hole, moving the cover plate according to the length of the cover plate to clamp the third vent hole into the positioning column, and sequentially punching the remaining third vent holes;
(7) cutting the coiled filter screen sheet for manufacturing the first filter screen or the second filter screen into a proper width by using a tool, installing the coiled filter screen between a first baffle and a second baffle, enabling the end part of the filter screen to pass through a first press roller and a second press roller, adjusting the gap between the first press roller and the second press roller, and rolling the two side edges of the filter screen by slowly pulling the filter screen;
(8) and sequentially assembling the window type ventilator, and inserting the rolled filter screen into the corresponding position.
By adopting the technical scheme, the ventilator production process is standardized, and the production quality qualification rate and the production efficiency are improved.
In summary, the invention includes at least one of the following beneficial technical effects:
1. in the process of pulling the filter screen to move between the first compression roller and the second compression roller, the filter screen is rotated, extruded and flattened by the first compression roller and the second compression roller, the possibility that two ends of the filter screen curl towards the middle is reduced, the filter screen is convenient to install into a ventilator subsequently, the operation is convenient, and the working efficiency is improved;
2. the positioning column penetrates through the cover plate to play a role in positioning the cover plate, so that the moving position of the cover plate is convenient to determine, and uniform vent holes are convenient to punch on the cover plate;
3. when doing the processing of punching a hole to inhaling the sound cotton, will inhale the sound cotton earlier and arrange in constant head tank two, through cutter two and cutter three on inhaling the sound cotton and go out long limit mutually perpendicular's rectangular hole, wherein the long limit perpendicular to of the rectangular hole that cutter two dashed inhales the cotton length direction of sound, will inhale the sound cotton again and arrange in constant head tank one in, make one locating piece insert locate two downtheholes that dash out of cutter, in order to do comparatively accurate location to inhaling the sound cotton, make again to go up the mould and push down to inhaling the sound cotton and do the processing of punching a hole, make on inhaling the sound cotton go out a plurality of holes the same with two holes that dash out of cutter, thereby can be comparatively accurate to inhaling the sound cotton and do the processing of.
Drawings
FIG. 1 is a schematic diagram of the overall construction of a window ventilator of the prior art;
FIG. 2 is an exploded view of the components of a prior art window ventilator;
FIG. 3 is a schematic view of the overall structure of the lock hole processing device for the indoor housing;
FIG. 4 is a schematic structural view of a lock hole blanking die for an indoor housing;
FIG. 5 is a front view of FIG. 4;
FIG. 6 is a schematic view of the overall structure of a punching die for the vent hole of the indoor housing;
FIG. 7 is a schematic view of a punching die for punching the vent hole of the indoor housing;
FIG. 8 is a schematic view of a die core structure of a punching fixed die for an air vent of an indoor shell;
fig. 9 is a schematic view of the overall structure of the soundproof cotton punching die;
FIG. 10 is a schematic structural view of an upper soundproof cotton punching die;
FIG. 11 is an enlarged view of portion A of FIG. 10;
FIG. 12 is a schematic view of the structure of the cover plate punching die;
FIG. 13 is a schematic view of the overall structure of the filter flattening apparatus;
FIG. 14 is an enlarged view of portion B of FIG. 13;
FIG. 15 is a cross-sectional view taken along line C-C of FIG. 13;
fig. 16 is an exploded view showing the feeding mechanism of the filter screen flattening apparatus.
In the figure: 1. a window ventilator; 11. an outdoor upper housing; 12. a first filter screen; 13. an outdoor lower housing; 14. an indoor housing; 141. a lock hole; 142. a first ventilation hole; 15. a slide sheet; 151. a first mounting hole; 152. a second air vent; 16. a cover plate; 161. a vent hole III; 17. sound insulation cotton; 18. a second filter screen; 2. an indoor shell lock hole blanking die; 21. an upper die holder; 22. a lower die holder; 23. a lower die core with a punched mounting hole; 231. withdrawing the first hole; 232. a receding groove I; 233. a first positioning column; 24. a lockhole punching lower mold core; 241. a first boss; 242. a receding hole II; 243. the lock hole recedes from the groove; 244. a second positioning column; 25. punching an upper die core through the mounting hole; 26. a lockhole punching upper die core; 27. a vent punch; 3. punching die for vent holes of the indoor shell; 31. a movable die holder; 32. fixing a mold; 33. fixing a mold core; 331. a guide hole; 332. a second material groove; 333. a positioning table; 334. notching; 34. moving the mold; 341. a top plate; 342. a fixing plate; 343. a movable mould core; 3431. a first trough; 344. a spring; 345. a bolt; 346. a guide bar; 35. a punch; 4. a soundproof cotton punching die; 41. an upper die; 411. mounting a template; 4111. a material returning hole; 412. a first cutter; 413. a second cutter; 414. a third cutter; 415. a first positioning hole; 416. a second positioning hole; 42. a lower die; 421. a tool withdrawal groove I; 422. a tool withdrawal groove II; 423. a first positioning block; 424. a second positioning block; 43. returning the first material part; 431. a material returning pipe I; 4311. a material returning baffle ring I; 432. a material returning spring I; 433. a first material returning rod; 44. a material returning part II; 45. positioning a first groove; 46. positioning a second groove; 47. positioning a groove III; 5. a cover plate punching die; 51. a cover plate punching lower die; 511. a groove; 512. a positioning column; 513. positioning holes; 52. a cover plate punching upper die; 521. a base plate; 522. a fixing plate; 523. pushing the plate; 53. a punch; 54. a first guide post; 56. a second guide post; 57. a damping spring; 6. a leveling mechanism; 61. a support plate; 611. a chute; 612. a first mounting groove; 613. a second mounting groove; 62. a first press roll; 621. a first connecting column; 63. a second press roll; 631. a second connecting column; 64. a lifting assembly; 641. a top plate; 642. a slider; 643. a threaded hole; 644. a threaded rod; 645. a baffle plate; 646. a cavity; 65. a reduction motor; 7. a feeding mechanism; 71. a support; 711. a connecting portion; 72. a clamping assembly; 721. a first baffle plate; 722. a second baffle; 723. a connecting shaft; 724. a nut; 8. a base.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b): referring to fig. 1 and 2, the window ventilator disclosed by the present invention comprises a housing 1, the housing 1 comprises an indoor housing 14, an outdoor upper housing 11 and an outdoor lower housing 13, the top of the indoor housing 14 is connected and fixed with the top of the outdoor upper housing 11 through an upper connecting member, the bottom of the indoor housing 14 is connected and fixed with the bottom of the outdoor lower housing 13 through a lower connecting member, a gap space is left between the bottom of the outdoor upper housing 11 and the top of the outdoor lower housing 13, this clearance space forms outdoor air intake 4, and the common enclosure of closing forms horizontal both sides open ventilation chamber between indoor housing 14, the outdoor casing 11 of going up, indoor casing 13, the last connecting piece and the connecting piece down, is provided with the indoor air outlet that communicates with the ventilation chamber on the indoor housing 14 and is used for opening or closing the opening and closing mechanism of indoor air outlet, is provided with soundproof cotton 17 in the ventilation chamber, and the uncovered department in ventilation chamber both sides is provided with the end cap respectively. Specifically, the inner casing 11, the outdoor upper casing 11 and the outdoor lower casing 13 are all section bars.
A first filter screen 12 is arranged between the bottom of the outdoor upper shell 11 and the arc-shaped guide plate, an upper first insertion groove for installing a first filter screen 121 is formed in the inner side of the bottom of the outdoor upper shell 11, a lower first insertion groove for installing the first filter screen 12 is formed in the concave surface of the arc-shaped guide plate, and the upper end and the lower end of the first filter screen 121 are respectively inserted and fixed into the first upper insertion groove and the first lower insertion groove. Specifically, the upper slot I and the lower slot I are obliquely arranged, so that the filter screen I121 is obliquely installed, and the filter screen I is more beneficial to filtering and preventing dust and mosquitoes. The width of the upper slot I and the width of the lower slot I can be 0.8-1.0mm, and the thickness of the filter screen I121 can be 0.5-0.7mm, so that the gap between the two sides of the filter screen I121 after being inserted is not more than 0.2mm, and the filter screen I121 is firmly fixed.
One end of the indoor housing 14 is opened with a locking hole 141, and the indoor housing 14 is uniformly opened with a plurality of first ventilation holes 142 along the length direction. A cover plate 16 is arranged on one side of the indoor shell 14, which is back to the ventilation chamber, and a second filter screen 18 is arranged on one side of the cover plate 16, which faces the indoor shell 14. Soundproof cotton 17 is installed in the middle of one side of the indoor case 14 facing the ventilation chamber, and a plurality of vent holes are provided on the soundproof cotton 17. One side of the indoor shell 14 close to the soundproof cotton 17 is connected with a sliding sheet 15 in a sliding manner, one end of the sliding sheet 15 is provided with a first mounting hole 151, and the sliding sheet 15 is uniformly provided with a plurality of second ventilation holes 152 along the length direction. A plurality of vent holes three 161 are formed on the cover plate 16.
The production and processing system of the window type ventilator comprises an indoor shell lock hole processing device and an indoor shell vent hole processing device which are used for processing an indoor shell 14, an soundproof cotton punching device used for processing soundproof cotton 17, a cover plate punching device used for processing a cover plate 16 and a filter screen leveling device used for leveling a filter screen.
Referring to fig. 3 and 4, the indoor housing keyhole processing apparatus includes an indoor housing keyhole blanking mold 2 mounted on a press, and the indoor housing keyhole blanking mold 2 includes an upper mold base 21, a lower mold base 22, a mounting hole punching lower mold core 23 and a keyhole punching lower mold core 24 fixed on the lower mold base 22, and a mounting hole punching upper mold core 25 and a keyhole punching upper mold core 26 mounted on the upper mold base 22. The mounting hole punching lower die core 23 and the lockhole punching upper die core 25 are arranged in pair and used for machining a first mounting hole 151 on the sliding piece 15, and the lockhole punching lower die core 24 and the lockhole punching upper die core 26 are arranged in pair and used for machining a lockhole 141 on the indoor housing 14.
Mold core 24 wholly is the cuboid board under the mounting hole, and the middle part of cuboid board is equipped with two and moves back hole 231, and the cuboid board lies in the both sides of moving back hole 231 along length direction and is equipped with one respectively and moves back groove 232, two move back groove 232 parallel arrangement, move back and be fixed with two at least reference column 233 in the groove 232 along length direction.
The whole body of lockhole lower mold core 24 is the cuboid board, and the middle part of cuboid board is protruding along length direction and is formed boss one 241, and the cuboid board is located the middle part of boss one 241 and is formed two and move back hole two 242, and the cuboid board is located boss one 241 one end both sides and is equipped with reference column 244. The mounting hole punching upper die core 25 and the lock hole punching upper die core 26 are slidably connected with a vent hole punch 27 corresponding to the first 232 position of the two yielding grooves.
Referring to fig. 6 and 7, the indoor housing vent hole processing apparatus includes an indoor housing vent hole blanking mold 3 mounted on a press, the indoor housing vent hole blanking mold 3 includes a movable mold 34 and a fixed mold 32 for molding the indoor housing 14, the movable mold 34 is connected with a movable mold base 31, and a plurality of guide pillars are provided between the movable mold base 31 and the fixed mold 32 for guiding the movable mold base 31 to the fixed mold 32; one end of the guide pillar is fixed on the fixed die 32, and the other end is sleeved with a guide sleeve fixed on the movable die holder 31.
The movable mold 34 includes a top plate 341 fixed to the movable mold base 31, a fixed plate 342, and a movable mold core 343 slidably connected to the movable mold base 31.
A guiding mechanism is arranged in the movable mold 31 to complete the fixing and connection among the movable mold base 31, the top plate 341, the fixed plate 342 and the movable mold core 343.
The guide mechanism comprises a bolt 345, the end of the bolt 345 is slidably connected with the movable die holder 31, and the rod part of the bolt 345 penetrates through the fixed plate 342 and is in threaded connection with the movable die core 343; a plurality of guide rods 31 with T-shaped axial sections are arranged in the top plate 341, the heads of the guide rods 31 are positioned in the top plate 341 and abut against the movable die holder 31, and the rod parts of the guide rods 31 are connected with the top plate 341, the fixed plate 342 and the movable die core 343 in a sliding manner; a spring 344 sleeved on the guide rod 31 is disposed between the fixed plate 342 and the movable mold core 343.
Referring to fig. 6 and 7, a plurality of punches 35 are fixed in a fixed plate 342; the head of the punch 35 is located on the fixing plate 342 and abuts against the top plate 341, and the rod of the punch 35 is slidably connected to the movable die core 343.
The arrangement of a plurality of punches 35 is the same with the arrangement of a plurality of vent holes 142 and the rod end surface is matched with the vent holes 142, the plurality of punches 35 are punched rapidly at the same time, after a punching action is completed, the required indoor shell 14 material plate with the vent holes 142 can be obtained, and the whole punching process is simple, convenient, rapid and efficient.
A first trough 3431 matched with the clamping edges at the two sides of the indoor shell 14 is concavely formed on one side of the movable mold core 343 away from the fixed plate 342; when the die is closed, under the action of the press, the clamping edges on two sides of the indoor shell 14 enter the first material grooves 3431, the boss table top formed between the first material grooves 3431 is abutted to the indoor shell 14, and the rod end of the guide rod 31 moves forwards relative to the movable die core 343 to complete the blanking process.
Referring to fig. 6 and 8, the stationary mold 32 includes a stationary mold core 33 fixed to an upper side of the stationary mold base, and the stationary mold core 33 has a convex cross-section in a thickness direction thereof and has a larger end adjacent to the stationary mold base.
The core insert 33 is concavely formed with a plurality of guide holes 331, and the guide holes 331 are aligned with the guide rods 31 in the vertical direction. When the die is closed, the guide rod 31 extends downwards relative to the movable die core 343 and enters the guide hole 331, so as to ensure that the movable die 31 and the fixed die 32 are closed accurately.
Two material grooves 332 matched with the clamping edges on the two sides of the indoor shell 14 are concavely formed in one side, far away from the fixed die seat, of the fixed die core 33, and object placing platforms with the width matched with the distance between the clamping edges on the two sides of the indoor shell 14 are formed between the two material grooves 332.
During the compound die, place indoor housing 14's flitch on putting the thing platform, the card limit one side of its indoor housing 14 both sides is downward and the butt puts the thing platform mesa, and the card limit of indoor housing 14 both sides gets into second silo 332, and because of putting the width of thing platform and the distance adaptation between two second silos 332, indoor housing 14's flitch is positioned the joint on putting the thing platform to punch.
The object placing table is inwards concave along the length direction to form a plurality of punching grooves 334 which are the same as the plurality of punching heads 35 in arrangement, and the shapes of the punching grooves 334 are matched with the end surfaces of the punching heads 35 so as to obtain the required first ventilation holes 142 after punching; during blanking, the rod end surface of the punch 35 enters the punching groove 334, so that the punch 35 is prevented from being damaged due to contact with the object placing table 43, and the using effect is better.
The head ends of a plurality of the punching grooves 334 are protruded upwards to form positioning platforms 431 matched with the first vent holes 142, and when the flitch is placed, the first vent holes 142 punched in advance on the flitch are placed on the positioning platforms 431 so as to position the flitch.
The bottom of the punching groove 334 is provided with a blanking groove which penetrates through the fixed die core 33 and the fixed die holder, and the length and the width of the blanking groove are both larger than those of the punching groove 334.
Referring to fig. 9 and 10, the soundproof cotton punching apparatus includes a soundproof cotton punching die 4 installed on the press, the soundproof cotton punching die 4 includes an upper die 41 and a lower die 42, the upper die 41 includes an upper die plate 411 horizontally disposed, a plurality of first cutters 412 fixedly attached to a lower plate surface of the upper die plate 411, and a plurality of second cutters 413 fixedly attached to a lower plate surface of the upper die plate 411. The first cutter 412 and the second cutter 413 are both rectangular square tubular structures, and the central axes of the first cutter 412 and the second cutter 413 are both vertically arranged.
The long side of the rectangle of the first tool 412 is parallel to the long side of the rectangle of the second tool 413, the arrangement direction of the first tools 412 is perpendicular to the long side of the rectangle, and the arrangement direction of the second tools 413 is parallel to the arrangement direction of the first tools 412. The arrangement length of the second cutters 413 is smaller than that of the first cutters 412. And a plurality of second cutters 413 are arranged in the middle of the upper mold plate 411 from the edge of the upper mold plate 411.
The middle part of the upper template 411 is fixedly connected with a third cutter 414 which is vertically arranged, the third cutter 414 is positioned in the arrangement direction of the second cutter 413, the third cutter 414 is in a rectangular square tubular structure, and the long side of the rectangle of the third cutter 414 is perpendicular to the long side of the rectangle of the second cutter 413.
The lower die 42 comprises a lower die plate, a first positioning block 423 and a second positioning block 424, the first positioning block 423 and the second positioning block 424 are used for positioning the sound absorption cotton 17, a first positioning groove 45 parallel to the arrangement direction of the first cutters 412 is formed in the lower die plate, and the first positioning groove 45 is located below the first cutters 412. And the lower template is provided with a second positioning groove 46 for positioning the sound absorption cotton 17, and the second positioning groove 46 is positioned right below the second cutter 413. The lower template is also provided with a third positioning groove 47 for cutting the sound absorption cotton 17, and the third positioning groove 47 is positioned right below the third cutter 414.
The upper mold plate 411 is formed with a first positioning hole 415 adapted to the first positioning block 423 and a second positioning hole 416 adapted to the second positioning block 424. The first positioning block 423 is located in the first positioning groove 45, and the first positioning block 423 is located in the arrangement direction of the first plurality of cutters 412. The second positioning block 424 is located in the arrangement direction of the second cutters 413, and the second positioning block 424 is located on a side of the third cutter 414 away from the second cutter 413.
The outer wall structure of the first positioning block 423 is the same as that of the first cutter 412, and the outer wall structure of the second positioning block 424 is the same as that of the second cutter 413. And the long sides of the rectangles of the first positioning block 423 and the second positioning block 424 are parallel to the long sides of the rectangle of the first tool 412.
The lower edges of the first cutter 412, the second cutter 413 and the third cutter 414 are arranged along the outer wall in a cutting mode, wherein the length of the first cutter 412 in the direction of the central axis of the first cutter is longer than the length of the second cutter 413 and the third cutter 414. The first cutter 412 can penetrate into the first positioning groove 45, and the lower end of the first cutter 412 can abut against or separate from the groove wall of the first positioning groove 45.
The lower template is provided with a plurality of tool withdrawal grooves I421 which are matched with the lower end edges of the first tool 412 and the second tool 413, the tool withdrawal grooves I421 correspond to the positions right below the first tool 412 or the second tool 413 respectively, the lower template is provided with a tool withdrawal groove II 422, and the tool withdrawal groove II 4222 corresponds to the positions right below the third tool 414.
The first cutter 412 and the second cutter 413 can be respectively inserted into or separated from the first tool withdrawal groove 421, and the third cutter 414 can be inserted into or separated from the second tool withdrawal groove 422. When the first cutter 412, the second cutter 413 and the third cutter 414 punch the sound-absorbing cotton, the punching speed can be effectively reduced, and the sound-absorbing cotton can be relatively thoroughly separated from waste materials generated after the sound-absorbing cotton is punched by the first cutter 412, the second cutter 413 and the third cutter 414.
Referring to fig. 2 and 3, the rectangular frames of the first cutter 412, the second cutter 413 and the third cutter 414 are respectively provided with a first material returning part 43 for pushing out waste materials generated after punching the sound-absorbing cotton 17; two material returning pieces 4 are respectively arranged between the adjacent first cutters 412 and between the adjacent second cutters 413, so as to push the sound absorption cotton 17 away from the upper template 411.
The upper die plate 411 is provided with a plurality of material returning holes 4111 with central axes vertically arranged, and the material returning holes 4111 are distributed in rectangular frames of the first tool 412, the second tool 413 and the third tool 414 and in gaps between the adjacent first tool 412 and the adjacent second tool 413. Wherein the axial section of the material returning hole 4111 is T-shaped, and the material returning hole 4111 is a small-diameter opening.
The first material returning part 43 comprises a first material returning pipe 431 and a first material returning spring 432, the first material returning pipe 431 is inserted into a certain material returning hole 4111, one end, penetrating into the material returning hole 4111, of the first material returning pipe 431 is fixedly connected with a first material returning baffle ring 4311, the inner ring of the first material returning baffle ring 4311 is fixedly connected to the outer wall of the first material returning pipe 431, the first material returning baffle ring 4311 and the material returning hole 4111 are coaxial, and the annular surface of the first material returning baffle ring 4311 abuts against the transition table surface of the large and small diameter holes of the material returning hole 4111.
Referring to fig. 10 and 11, the lower end of the first material returning pipe 431 is of a closed structure, a first material returning rod 433 which is coaxial with the first material returning pipe 431 is inserted into the upper end of the first material returning pipe 431, and the upper end of the first material returning rod 433 is fixedly connected to the upper hole wall of the material returning hole 4111 where the first material returning rod is located.
The first material returning spring 432 is sleeved on the first material returning rod 433, the lower end of the first material returning spring 432 abuts against the upper ring surface of the first material returning retaining ring 4311, and the upper end of the first material returning spring 432 abuts against the upper hole wall of the material returning hole 4111.
The structure of the second discharging member 4 is the same as that of the first discharging member 43, and the second discharging member 4 is disposed in the discharging holes 4111 between the adjacent first cutters 412 and between the adjacent second cutters 413. And the telescopic length of the material returning pipe II of the material returning part II 4 is greater than that of the material returning pipe I431.
Referring to fig. 12, the cover punching apparatus includes a cover punching die 5 mounted on a press, the cover punching die 5 including a cover punching upper die 52 and a cover punching lower die 51, the cover punching upper die 52 having a punch 53 provided thereon.
The upper cover plate punching die 52 comprises a base plate 521, a fixing plate 522 fixed on the bottom surface of the base plate 521, and a push plate 523 arranged below the fixing plate 522, wherein the fixing plate 522, the push plate 523 and the base plate 521 are all rectangular plates. The punch 53 is provided with a plurality of rectangular strip punches 53, the punch 53 is vertically arranged between the fixing plate 522 and the push plate 523, the push plate 523 is provided with a plurality of through holes for the punch 53 to penetrate through, and the upper end of the punch 53 is fixed on the fixing plate 522.
Referring to fig. 12, a first guide column 54 is vertically disposed between the fixed plate 522 and the push plate 523, a lower end of the first guide column 54 penetrates through the push plate 523 and can slide relative to the push plate 523, and an upper end of the first guide column 54 is fixed to the fixed plate 522. The first guide posts 54 are respectively disposed at four corners of the push plate 523. A damping spring 57 is fixed between the fixing plate 522 and the push plate 523, and the damping spring 57 is sleeved on the first guide column 54 to play a role in damping. A second guide column 56 is vertically arranged between the fixed plate 522 and the push plate 523, the lower end of the second guide column 56 is fixed on the push plate 523, the upper end of the second guide column 56 penetrates through the fixed plate 522, and the second guide column 56 can slide relative to the fixed plate 522. The first guide post 54 and the second guide post 56 can guide the fixing plate 522 and the push plate 523.
Referring to fig. 12, the lower die 51 for cover plate punching further includes a lower die core with a rectangular parallelepiped structure, the lower die core is symmetrically provided with two grooves 511 along the length direction, the grooves 511 are matched with the flanges of the cover plate 16, the cover plate 16 slides into the lower die core along the grooves 511, and the grooves 511 can play a role in positioning the cover plate 16.
The lower mold core is provided with a positioning hole 513 corresponding to the first guiding column 54 and adapted to the first guiding column 54. Two positioning columns 512 are fixed between the two grooves 511 of the lower mold core, and the two grooves 511 are fixed at one end of the lower mold core. Locating post 512 has a cross-section that is the same as the cross-section of punch 53 so that locating post 512 can pass through vent three 161 in cover 16.
Referring to fig. 13, the filter screen leveling device comprises a fixed base 8 and a leveling mechanism 6 installed on the base 8, wherein the leveling mechanism 6 can squeeze a curled filter screen to be flat, so that the possibility that two ends of the filter screen curl towards the middle is reduced, and the filter screen can be conveniently inserted into the ventilator in the following process. Still install feed mechanism 7 on the base 8, feed mechanism 7's discharge end is just to the discharge end of leveling mechanism 6, and feed mechanism 7 is used for accomodating the filter screen book together, and even release reduces the filter screen and scatters everywhere in proper order, twines chaotic possibility mutually.
Referring to fig. 13 and 14, the base 8 may be fixed to the table by bolts, reducing the possibility of the leveling mechanism 6 or the feeding mechanism 7 shaking during operation. 6 diapalls walls of levelling mechanism are fixed on 8 roof of base through the bolt, and levelling mechanism 6 includes the mounting bracket of fixed mounting on 8 tops of base, and the mounting bracket includes the backup pad 61 that two intervals set up, and the main plane of two backup pads 61 is parallel to each other, rotates between two backup pads 61 to be connected with cylindric first compression roller 62, and the welding of the both ends of first compression roller 62 has the first spliced pole 621 of pipe form. The supporting plate 61 is provided with a first mounting groove 612 downwards from the middle of the top end, the bottom wall of the first mounting groove 612 is provided with a second mounting groove 613, the bottom wall of the second mounting groove 613 is arc-shaped and is matched with the first connecting column 621, so that the first connecting column 621 can rotate when being mounted at the bottom of the second mounting groove 613, and the top end of the first pressing roller 62 is flush with the top end of the second mounting groove 613.
The cylindric second compression roller 63 is installed in the rotation directly over first compression roller 62, and second compression roller 63 is on a parallel with first compression roller 62 and sets up, leaves the gap that supplies the filter screen to pass between second compression roller 63 and the first compression roller 62, and when the filter screen alternates between second compression roller 63 and first compression roller 62, second compression roller 63 rotates with first compression roller 62 and drives the filter screen and move forward and level the filter screen extrusion.
Referring to fig. 13 and 15, in order to be suitable for screens having different thicknesses, the second pressing roller 63 is provided with a lifting assembly 64 for adjusting the interval between the first pressing roller 62 and the second pressing roller 63. The lifting assembly 64 includes a rectangular top plate 641 disposed above the second pressing roller 63, and two ends of the top plate 641 are respectively fixed to top ends of the two supporting plates 61. The both ends welding of second compression roller 63 has the tubulose second spliced pole 631 of circle, and the one end that second spliced pole 631 kept away from second compression roller 63 rotates and is connected with slider 642, and the through-hole that supplies second spliced pole 631 to pass is seted up near second compression roller 63 one side to slider 642, and second spliced pole 631 can rotate in the through-hole of slider 642. The side walls of the supporting plate 61 at both sides of the first mounting groove 612 are provided with sliding grooves 611 at the side close to each other, and the sliding block 642 is slidably connected with the sliding grooves 611.
The top plate 641 is provided with a threaded hole 643, a threaded rod 644 is mounted in the threaded hole 643, the top end of the threaded rod 644 is located above the top plate 641, and the bottom end of the threaded rod 644 penetrates through the top plate 641 and is rotatably connected with the sliding block 642. The bottom end of the threaded rod 644 is integrally connected with a circular baffle 645, the top end of the sliding block 642 is provided with a cavity 646 with the outline larger than that of the baffle 645, the baffle 645 is positioned in the cavity 646, and the top wall of the sliding block 642 is provided with a through hole for the threaded rod 644 to extend out of the cavity 646. In the process of rotating one end of the threaded rod 644 away from the blocking piece 645 to enable the threaded rod 644 to move upwards, the threaded rod 644 drives the sliding block 642 to slide upwards along the sliding groove 611, and the sliding block 642 drives the second pressing roller 63 to move upwards, so that the gap between the second pressing roller 63 and the first pressing roller 62 is increased, and a thicker filter screen can be processed; when a thinner screen is to be manufactured, the threaded rod 644 is rotated in the opposite direction.
Referring to fig. 13 and 16, the feeding mechanism 7 is fixed on the base 8 through bolts, the discharging end of the feeding mechanism 7 is opposite to the feeding end of the leveling mechanism 6, the feeding mechanism 7 includes a triangular bracket 71 fixed on the base 8 through bolts, the bottom edge of the bracket 71 is fixed on the base 8, the top end of the bracket 71 is integrally connected with a circular connecting portion 711, and the connecting portion 711 is detachably connected with a clamping assembly 72.
The clamping assembly 72 comprises a first baffle 721 and a second baffle 722 which are parallel to each other and arranged at intervals, a same connecting shaft 723 is coaxially and rotatably connected between the first baffle 721 and the second baffle 722, a coiled filter screen is sleeved on the connecting shaft 723, the first baffle 721 and the second baffle 722 can prevent the filter screen from being twisted due to the random coiling, and when a user pulls the filter screen to move between the first pressing roller 62 and the second pressing roller 63, the connecting shaft 723 rotates, so that the filter screen can rotate and move forwards.
The first baffle 721 and the second baffle 722 are circular and radially provided with four fan-shaped through holes with central angles of 90 degrees, so that the contact area between the first baffle 721 and the filter screen roll side wall and the contact area between the second baffle 722 and the filter screen roll side wall can be reduced, the friction of the first baffle 721 and the second baffle 722 to the filter screen roll is reduced, and the possibility that the first baffle 721 and the second baffle 722 obstruct the movement of the filter screen is further reduced.
The outer peripheral wall of the connecting shaft 723 is provided with threads, the axes of the first baffle 721 and the second baffle 722 are provided with through holes through which the connecting shaft 723 passes and can rotate, one end of the connecting shaft 723 is rotatably mounted on the connecting part 711 of the bracket 71 through a bearing, and the other end of the connecting shaft 723 passes through the axis of the second baffle 722 and is in threaded connection with a nut 724. The position of the rotating nut 724 enables the gap between the first baffle 721 and the second baffle 722 to be adjustable, and the adjustable gap can be suitable for filter screens with different widths, so that the application range is widened. The outer diameter of the profile of the nut 724 is larger than the diameter of the axial center through hole of the first blocking plate 721 or the second blocking plate 722, and the possibility that the first blocking plate 721 or the second blocking plate 722 will slip off from the connecting shaft 723 is prevented.
The production process of the window ventilator is as follows:
(1) placing the indoor shell 14 on the lock hole punching lower mold core 24 to punch a lock hole 141 and a first vent hole 142; the slide 15 is placed on the mounting hole punching lower mold core 23 to punch a first mounting hole 151 and a second vent hole 152.
(2) Placing the indoor shell 14 obtained in the step (1) on an indoor shell vent hole punching die 3, enabling the punched vent holes I142 to be matched with the positioning table 333, and accordingly punching a plurality of vent holes I142 in order, and moving different vent holes I142 to be matched with the positioning table 333 according to the length of the indoor shell 14, and punching the required number of vent holes I142. A plurality of second vent holes 152 are punched in the slider 15 in the same manner.
(3) And placing the soundproof cotton 17 on the soundproof cotton punching die 4, so that one end of the soundproof cotton 17 is positioned in the second positioning groove 46, and preferentially punching out the corresponding lock hole 141 and the first vent hole 142 on the soundproof cotton 17.
(4) And (4) putting the soundproof cotton 17 obtained in the step (3) into the first positioning groove 45, so that the first vent hole 142 in the soundproof cotton 17 is clamped into the first positioning block 423 at the end part of the first positioning groove 45, and the upper die 41 is pressed down to punch out the remaining first vent hole 142 in the soundproof cotton 17.
(5) And (4) putting the tail end of the soundproof cotton 17 obtained in the step (4) into the positioning groove III 47, enabling a vent I142 at the tail end of the soundproof cotton 17 to be clamped into the positioning block 424, and pressing down the upper die 41 to cut off the tail end of the soundproof cotton 17.
(6) Placing cover plate 16 into cover plate punching die 5 to punch out vent three 161, moving cover plate 16 according to the length of cover plate 16 to make vent three 161 snap into positioning column 512, and sequentially punching out the rest vent three 161.
(7) The filter screen mesh for making the coiled filter screen of the first filter screen 12 or the second filter screen 18 is cut to a proper width by using a tool, the coiled filter screen is arranged between the first baffle 721 and the second baffle 722, the end part of the filter screen passes through the first pressing roller 61 and the second pressing roller 62, the gap between the first pressing roller 61 and the second pressing roller 62 is adjusted, and the two side edges of the filter screen can be rolled out by slowly pulling the filter screen.
(8) The window type ventilator is assembled in sequence, the rolled filter screen is inserted into the corresponding position, and the filter screen is inserted conveniently because the edges on the two sides of the filter screen cannot be warped to generate burrs.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (9)

1. A window type ventilator production and processing system is characterized in that: the device comprises an indoor shell lockhole processing device and an indoor shell ventilation hole processing device which are used for processing an indoor shell (14), an acoustic cotton punching device used for processing acoustic cotton (17), a cover plate punching device used for processing a cover plate (16) and a leveling device used for leveling a filter screen.
2. The window ventilator production and processing system of claim 1 wherein: the indoor shell lockhole machining device comprises an indoor shell lockhole blanking die (2) installed on a press machine, wherein the indoor shell lockhole blanking die (2) comprises an upper die holder (21), a lower die holder (22), a mounting hole punching lower die core (23) and a lockhole punching lower die core (24) which are fixed on the lower die holder (22), and a mounting hole punching upper die core (25) and a lockhole punching upper die core (26) which are installed on the upper die holder (21);
the middle part of the mounting hole punching lower mold core (23) is provided with two receding holes I (231), the mounting hole punching lower mold core (23) is positioned on two sides of the receding holes I (231) along the length direction and is respectively provided with a receding groove I (232), the two receding grooves I (232) are arranged in parallel, and at least two positioning columns (512I) (233) are fixed in the receding grooves I (232) along the length direction;
the middle part of the lock hole punching lower mold core (24) protrudes along the length direction to form a first boss (241), the lock hole punching lower mold core (24) is positioned in the middle part of the first boss (241) to form two receding holes (242), and positioning columns (512) are arranged on two sides of one end, positioned on the first boss (241), of the rectangular plate;
the mounting hole punching upper die core (25) and the lock hole punching upper die core (26) are slidably connected with a vent hole punch (27) corresponding to the two yielding grooves I (232).
3. The window ventilator production and processing system of claim 2 wherein: soundproof cotton punching die (4) that soundproof cotton punching device installed on the press, soundproof cotton punching die (4) include last mould (41) and lower mould (42), it includes cope match-plate pattern (411) to go up mould (41), a plurality of fixed connection is in the cutter one (412) and a plurality of fixed connection of face under cope match-plate pattern (411) the cutter two (413) of face under last mould (41), cutter one (412) and cutter two (413) all are rectangle square tubular structure and both the central axis is vertical setting, a plurality of the orientation of arranging of cutter one (412) and a plurality of cutter two (413) is parallel to each other, a plurality of the length of arranging of cutter two (413) is less than the length of cutter one (412), the middle part fixedly connected with of going up mould (41) board is the cutter three (414) that rectangle square tubular structure, cutter three (414) are located a plurality of cutter two (413) orientation of arranging, the major axis of cutter three (414) is on a parallel with the direction of arranging of a plurality of cutter two (413), lower mould (42) include the lower bolster, be used for to inhale sound cotton (17) do locating piece one (423) and locating piece two (424), locating piece one (423) and locating piece two (424) all set up in the last face of lower mould (42), go up mould (41) and seted up locating hole one (415) and locating hole two (416) that correspond locating piece one (423) and locating piece two (424).
4. A window ventilator (1) production and processing system as claimed in claim 3 in which: the lower die (42) is provided with a first positioning groove (45) parallel to the arrangement direction of the first cutters (412), the first positioning groove (45) is located below the first cutters (412), the lower die (42) is provided with a second positioning groove (46), and the second positioning groove (46) is located under the second cutters (413).
5. A window ventilator (1) production and processing system according to claim 4 in which: filter screen leveling device includes immovable base (8), installs leveling mechanism (6) on base (8), leveling mechanism (6) are including the mounting bracket of fixed mounting on base (8) top, the mounting bracket includes backup pad (61) that two intervals set up, the principal plane of two backup pad (61) is parallel to each other, install first compression roller (62) between two backup pad (61), the both ends of first compression roller (62) rotate with two backup pad (61) respectively and are connected, install second compression roller (63) directly over first compression roller (62), second compression roller (63) are on a parallel with first compression roller (62) and set up, the both ends of second compression roller (63) rotate with two backup pad (61) respectively and are connected, leave the gap that supplies the filter screen to pass between second compression roller (63) and first compression roller (62).
6. A window ventilator (1) production and processing system as claimed in claim 5 in which: the second pressing roller (63) is provided with a lifting assembly (64) for adjusting the spacing distance between the first pressing roller (62) and the second pressing roller (63); the supporting plate (61) is provided with a sliding groove (611), the lifting assembly (64) comprises a top plate (641) arranged above the second pressing roller (63), two ends of the top plate (641) are fixedly connected with the two supporting plates (61) respectively, two ends of the second pressing roller (63) are rotatably connected with a sliding block (642), the sliding block (642) is slidably connected in the sliding groove (611), the top plate (641) (341) is provided with a threaded hole (643), a threaded rod (644) is installed in the threaded hole (643), the top end of the threaded rod (644) is located above the top plate (641), and the bottom end of the threaded rod (644) is rotatably connected with the sliding block (642).
7. A window ventilator (1) production and processing system as claimed in claim 6 in which: install feed mechanism (7) on base (8), the discharge end of feed mechanism (7) is located same straight line with the feed end of leveling mechanism (6), feed mechanism (7) include with base (8) fixed connection's support (71), can dismantle on support (71) and be connected with centre gripping subassembly (72), centre gripping subassembly (72) are including being parallel to each other, first baffle (721) and second baffle (722) that the interval set up, the axle center position of first baffle (721) and second baffle (722) is rotated and is connected with same connecting axle (723).
8. A window ventilator (1) production and processing system as claimed in claim 7 in which: the cover plate punching device comprises a cover plate punching die (5) installed on a press machine, wherein the cover plate punching die (5) comprises a cover plate punching upper die (52) and a cover plate punching lower die (51), a punch (53) is arranged on the cover plate punching upper die (52), the cover plate punching upper die (52) comprises a base plate (521), a fixing plate (522) fixed on the bottom surface of the base plate (521) and a push plate (523) arranged below the fixing plate (522), the cross sections of the cover plate punching upper die (52) and the cover plate punching lower die (51) are rectangular, two grooves (511) which are oppositely arranged are formed in the length direction of a female die, a positioning column (512) is fixed between the two grooves (511), and the cross section of the positioning column (512) is the same.
9. A process for producing a window ventilator (1) using the system for producing and processing a window ventilator (1) as claimed in claim 8, wherein: the method comprises the following steps:
(1) placing the indoor shell (14) on a lock hole (141) punching lower die (42) core to punch out a lock hole (141) and a first vent hole (142); placing the sliding sheet (15) on a core (23) of a lower mounting hole punching die (42) to punch a first mounting hole (151) and a second vent hole (152);
(2) placing the indoor shell (14) obtained in the step (1) on a vent hole punching die of the indoor shell (14), enabling the punched vent holes I (142) to be matched with a positioning table (333), so as to punch a plurality of vent holes I (142) in order, moving different vent holes I (142) to be matched with the positioning table (333) according to the length of the indoor shell (14), and punching the required number of vent holes I (142); punching a plurality of second vent holes (152) on the sliding sheet (15) in the same way;
(3) placing the soundproof cotton (17) on a punching die of the soundproof cotton (17) so that one end of the soundproof cotton (17) is located in the second positioning groove (46), and preferentially punching a corresponding lock hole (141) and a corresponding vent hole (142) in the soundproof cotton (17);
(4) then placing the soundproof cotton (17) obtained in the step (3) into the first positioning groove (45), enabling the first vent hole (142) in the soundproof cotton (17) to be clamped into the first positioning block (423) at the end part of the first positioning groove (45), and enabling the upper die (41) to press down to punch out the remaining first vent hole (142) in the soundproof cotton (17);
(5) putting the tail end of the soundproof cotton (17) obtained in the step (4) into a positioning groove III (47), so that a vent hole I (142) at the tail end of the soundproof cotton (17) is clamped into a positioning block, and the upper die (41) is pressed downwards to cut off the tail end of the soundproof cotton (17);
(6) placing the cover plate (16) into a punching die of the cover plate (16) to punch a third vent hole (161), moving the cover plate (16) according to the length of the cover plate (16) to clamp the third vent hole (161) into the positioning column (512), and sequentially punching the remaining third vent holes (161);
(7) cutting a coiled filter screen sheet for manufacturing a first filter screen (12) or a second filter screen (18) into a proper width by using a tool, installing the coiled filter screen between a first baffle (721) and a second baffle (722), enabling the end part of the filter screen to pass through a first pressing roller (62) and a second pressing roller (63), adjusting the gap between the first pressing roller (62) and the second pressing roller (63), and rolling the two side edges of the filter screen by slowly drawing the filter screen;
(8) and (3) sequentially assembling the window type ventilator (1), and inserting the rolled filter screen into a corresponding position.
CN202010027542.3A 2020-01-10 2020-01-10 Window type ventilator production and processing system and production process Active CN111185521B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2256377A1 (en) * 1973-12-26 1975-07-25 Bire Andre Ventilator for wall of a caravan - has insect screen and external grille forming forced draught
CN201181071Y (en) * 2007-09-26 2009-01-14 高茂雄 Noise-insulation fresh air device
KR20090056443A (en) * 2007-11-30 2009-06-03 주식회사 케이엔월덱스 Ventilation system for both natural ventilating and heat exchange
CN201351976Y (en) * 2009-02-10 2009-11-25 广州市住邦建材发展有限公司 Door-window curtain wall natural ventilator
CN201391211Y (en) * 2009-02-16 2010-01-27 广州市住邦建材发展有限公司 Natural ventilator for door, window and curtain wall
CN203292233U (en) * 2013-05-03 2013-11-20 格力电器(石家庄)有限公司 Leveling treatment device for filter screen of air conditioner
CN205980153U (en) * 2016-08-24 2017-02-22 吉林省韦伯通风设备有限公司 Window type ventilator
KR20170051117A (en) * 2015-10-30 2017-05-11 울산과학대학교 산학협력단 Ventilating apparatus
KR20180084710A (en) * 2018-07-16 2018-07-25 동서콘트롤(주) Active natural ventilation device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2256377A1 (en) * 1973-12-26 1975-07-25 Bire Andre Ventilator for wall of a caravan - has insect screen and external grille forming forced draught
CN201181071Y (en) * 2007-09-26 2009-01-14 高茂雄 Noise-insulation fresh air device
KR20090056443A (en) * 2007-11-30 2009-06-03 주식회사 케이엔월덱스 Ventilation system for both natural ventilating and heat exchange
CN201351976Y (en) * 2009-02-10 2009-11-25 广州市住邦建材发展有限公司 Door-window curtain wall natural ventilator
CN201391211Y (en) * 2009-02-16 2010-01-27 广州市住邦建材发展有限公司 Natural ventilator for door, window and curtain wall
CN203292233U (en) * 2013-05-03 2013-11-20 格力电器(石家庄)有限公司 Leveling treatment device for filter screen of air conditioner
KR20170051117A (en) * 2015-10-30 2017-05-11 울산과학대학교 산학협력단 Ventilating apparatus
CN205980153U (en) * 2016-08-24 2017-02-22 吉林省韦伯通风设备有限公司 Window type ventilator
KR20180084710A (en) * 2018-07-16 2018-07-25 동서콘트롤(주) Active natural ventilation device

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