CN111185122A - Automatic change batching dolly - Google Patents

Automatic change batching dolly Download PDF

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Publication number
CN111185122A
CN111185122A CN201910691261.5A CN201910691261A CN111185122A CN 111185122 A CN111185122 A CN 111185122A CN 201910691261 A CN201910691261 A CN 201910691261A CN 111185122 A CN111185122 A CN 111185122A
Authority
CN
China
Prior art keywords
electric cabinet
trolley
human
electronic scale
computer interface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910691261.5A
Other languages
Chinese (zh)
Inventor
吴启虎
刘利强
牛伟
牛寅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Aifeng Electromechanical Equipment Co Ltd
Original Assignee
Shanghai Aifeng Electromechanical Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Aifeng Electromechanical Equipment Co Ltd filed Critical Shanghai Aifeng Electromechanical Equipment Co Ltd
Priority to CN201910691261.5A priority Critical patent/CN111185122A/en
Publication of CN111185122A publication Critical patent/CN111185122A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/714Feed mechanisms for feeding predetermined amounts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/001Feed or outlet devices as such, e.g. feeding tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/008Feed or outlet control devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/02Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G19/00Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
    • G01G19/22Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
    • G01G19/34Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them with electrical control means
    • G01G19/346Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them with electrical control means involving comparison with a reference value
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B2202/00Indexing codes relating to type or characteristics of transported articles
    • B62B2202/02Cylindrically-shaped articles, e.g. drums, barrels, flasks
    • B62B2202/028Buckets

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Handcart (AREA)

Abstract

The invention provides an automatic batching trolley, which comprises: the electronic scale comprises a movable trolley, an electric cabinet and an electronic scale, wherein the electric cabinet and the electronic scale are respectively fixed on the movable trolley, a PLC (programmable logic controller) and a charging battery are arranged inside the electric cabinet and are connected with each other, a human-computer interface, a code scanning gun and a weighing instrument display are respectively fixed on the electric cabinet, and the human-computer interface, the code scanning gun, the weighing instrument display and the electronic scale are respectively electrically connected with the PLC. As described above, the automatic batching trolley is used for solving the problems that in the batching process in the prior art, waste is easily caused, potential safety hazards exist, the material taking amount is not easy to control and easy to spill, the manual recording efficiency is low, mistakes are easy to make and the like, and the automatic batching trolley is reasonable in design and suitable for production, popularization and application.

Description

Automatic change batching dolly
Technical Field
The invention relates to the technical field of batching, in particular to an automatic batching trolley.
Background
The operation of traditional configuration raw materials, especially to the interpolation of some small powder, all manual operation is basically, and needs two and more personnel to carry out the cooperation operation, and one person is responsible for the record, and one person is responsible for the operation, weighs and measures. The specific operation steps are as follows: and when the taken materials are more than those written on the technical list, the more taken materials are poured back into the storage tank, and when the taken materials are less than those written on the technical list, the materials are continuously added, and after the material taking is finished, the materials are manually recorded.
The defects existing in the prior art are as follows:
1. waste is easily caused, the material is not controlled well when being taken, and the material is poured and taken repeatedly, so that the consumption is high.
2. There is the potential safety hazard, and the material storage tank is carried and the storage bucket is got to the manual work repeatedly, wastes time and energy, is difficult to avoid taking place the industrial accident of different degrees.
3. The material taking amount is not easy to control and easy to spill, the environment is polluted, and the cleaning is difficult.
4. The manual recording has low efficiency and is easy to make mistakes, the manual recording has many processing links, the processing content is dispersed, the flow is easy to repeat, the data checking work is complex, the processing period is long, the information transmission is slow, the feedback is slow, the timeliness is poor, and the like.
Disclosure of Invention
In view of the above disadvantages of the prior art, the present invention provides an automatic batching trolley, which is used for solving the problems of easy waste, potential safety hazard, difficulty in controlling the material taking amount, easy sprinkling, low manual recording efficiency, easy error and the like in the batching process in the prior art.
To achieve the above and other related objects, the present invention provides an automated batching trolley, comprising: the electronic scale comprises a movable trolley, an electric cabinet and an electronic scale, wherein the electric cabinet and the electronic scale are respectively fixed on the movable trolley, a PLC (programmable logic controller) and a charging battery are arranged inside the electric cabinet and are connected with each other, a human-computer interface, a code scanning gun and a weighing instrument display are respectively fixed on the electric cabinet, and the human-computer interface, the code scanning gun, the weighing instrument display and the electronic scale are respectively electrically connected with the PLC.
As a preferred technical scheme, an operation button is arranged on the electric cabinet and electrically connected with the PLC, the operation button is a start button, and the device is convenient to use by arranging the operation button.
As an optimized technical scheme, a buzzer is arranged on the electric cabinet and electrically connected with the PLC, and the buzzer is used for playing a warning role.
As the optimized technical scheme, the electronic scale is provided with the weighing material cylinder, and materials are concentrated in the weighing material cylinder and are not prone to spilling through the weighing material cylinder.
As a preferred technical scheme, a handheld human-computer interface is arranged on the electric cabinet, the handheld human-computer interface is electrically connected with the PLC, and the operation of staff is facilitated by the aid of the handheld human-computer interface.
As described above, the automatic batching trolley disclosed by the invention is matched with the human-computer interface and the handheld human-computer interface through the PLC, the movable trolley is pushed to a raw material workshop according to batching specifications/models, names and dosage prompted by the human-computer interface or the handheld human-computer interface, a bar code on a raw material barrel is scanned by a code scanning gun, the correctness of the specifications/models and the names is confirmed, if the specifications/models and the names are correct, the human-computer interface or the handheld human-computer interface is switched to the next operation, if the incorrect human-computer interface or the handheld human-computer interface displays that raw materials are wrongly added, the raw material barrel is not emptied, and further, the raw materials can be prevented from being mistakenly batched manually; sweep the sign indicating number and confirm correct back, open former storage bucket blowing valve, put into the material jar of weighing with the material in, the electronic scale weighs the material, and weighing instrument display shows immediately, and when reaching required weight, the buzzer buzzes the sound suggestion, close the blowing valve can. And if the excess or the insufficient amount is detected, the man-machine interface or the handheld man-machine interface prompts an operation error, and the next operation cannot be carried out. After the batching is finished, the moving trolley is pushed to a stirring tank or a reaction kettle for feeding, and after the feeding is finished, the human-computer interface or the handheld human-computer interface prompts that the feeding is finished. The PLC controller can automatically record and store the whole batching process.
Drawings
FIG. 1 is a schematic structural diagram of an automated batching trolley disclosed in the embodiments of the present invention;
fig. 2 is a front view of an automated batching trolley as disclosed in an embodiment of the present invention.
Wherein the reference numerals are specified as follows: 1. moving the trolley; 2. an electric cabinet; 3. a human-machine interface; a WIFI signal transmitting receiver; 5. an operation button; 6. a code scanning gun; 7. a scale display; 8. a buzzer; 9. a hand-held human-machine interface; 10. a weighing material cylinder; 11. an electronic scale; 12. a universal caster; 13. the caster is oriented.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
It should be understood by referring to fig. 1 and 2 that the structures, ratios, sizes, etc. shown in the drawings are only used for understanding and reading the disclosure, and are not used to limit the practical limitations of the present invention, so they have no technical essence, and any structural modifications, ratio changes or size adjustments should fall within the scope of the present invention without affecting the function and the achievable object of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Referring to fig. 1 and 2, the present invention provides an automatic batching trolley, comprising: the device comprises a movable trolley 1, an electric cabinet 2 and an electronic scale 11, wherein the electric cabinet 2 and the electronic scale 11 are respectively fixed on the movable trolley 1 through bolts, two directional casters 13 are arranged at the front end of the bottom of the movable trolley 1, two universal casters 12 are arranged at the rear end of the bottom of the movable trolley 1, brakes are arranged on the universal casters 12, an installation and maintenance window is arranged on the side edge of the movable trolley 1, guardrails are arranged on two sides of a table board of the movable trolley 1, a PLC (programmable logic controller) and a charging battery which are mutually connected are arranged inside the electric cabinet 2, the charging battery can be charged repeatedly, a human-computer interface 3, a code scanning gun 6 and a weighing instrument display 7 are respectively fixed on the electric cabinet 2 through bolts, the human-computer interface 3, the code scanning gun 6, the weighing instrument display 7 and the electronic scale 11 are respectively and electrically connected with the PLC, in addition, a WIFI signal transmitting receiver 4 is arranged on the electric cabinet 2, and transferring the product to a whole-line process system.
The automatic change batching dolly that this embodiment provided is equipped with operating button 5 on the electric cabinet 2, and operating button 5 is connected with the PLC controller electricity, and operating button 5 is for opening the button, is convenient for the use of this device through setting up operating button 5.
The automatic change batching dolly that this embodiment provided is equipped with bee calling organ 8 on the electric cabinet 2, and bee calling organ 8 is connected with the PLC controller electricity, and bee calling organ 8 is used for playing the warning effect.
According to the automatic batching trolley provided by the embodiment, the electronic scale 11 is provided with the weighing material cylinder 10, and the material is concentrated in the weighing material cylinder 10 and is not easy to spill by arranging the weighing material cylinder 10.
According to the automatic batching dolly that this embodiment provided, be equipped with hand-held type human-computer interface 9 on the electric cabinet 2, hand-held type human-computer interface 9 is connected with the PLC controller electricity, is convenient for the staff operation through setting up hand-held type human-computer interface 9.
In a specific use: pressing an operation button 5, inputting a starting password, matching with a human-computer interface 3 and a handheld human-computer interface 9 through a PLC (programmable logic controller), pushing a movable trolley 1 to a raw material workshop according to the batching specification/model, name and dosage prompted by the human-computer interface 3 or the handheld human-computer interface 9, wherein the workshop is provided with administrator authority, common operators cannot change a process formula, scanning a bar code on a raw material barrel by using a code scanning gun 6, confirming the correctness of the specification/model and name, switching the human-computer interface 3 or the handheld human-computer interface 9 to the next operation if the specification/model and name are correct, and preventing the raw material from being mistakenly matched manually if the raw material is incorrectly added by the human-computer interface 3 or the handheld human-computer interface 9, wherein the raw material barrel is not emptied; sweep the sign indicating number and confirm correct back, open former storage bucket blowing valve, put into the material jar 10 of weighing with the material, electronic scale 11 weighs the material, and weighing instrument display 7 shows immediately, and when reaching required weight, 8 buzzes the sound suggestion, close the blowing valve can. If the excess or the deficiency exists, the man-machine interface 3 or the handheld man-machine interface 9 prompts an operation error, and the next operation cannot be carried out. After the material mixing is finished, the movable trolley 1 is pushed to a stirring tank or a reaction kettle for feeding, and after the feeding is finished, the human-computer interface 3 or the handheld human-computer interface 9 prompts that the feeding is finished. The whole PLC controller of batching can automatic recording and save to transmit this device data often through WIFI signal transceiver 4 and go out, convey to the entire line among the process systems.
In conclusion, the automatic batching trolley is provided with administrator authority, ordinary operators cannot change a process formula, and the possibility of batching errors is reduced; confirming the specification/model and name of the material in a code scanning mode to prevent errors; a charging battery is configured, so that a cable does not need to be dragged in the operation process; the hand-held type manual interface is arranged, so that the operation is more convenient and faster, the design is reasonable, and the hand-held type manual interface is suitable for production, popularization and application. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (5)

1. An automated batching trolley, comprising: the electronic scale comprises a movable trolley, an electric cabinet and an electronic scale, wherein the electric cabinet and the electronic scale are respectively fixed on the movable trolley, a PLC (programmable logic controller) and a charging battery are arranged inside the electric cabinet and are connected with each other, a human-computer interface, a code scanning gun and a weighing instrument display are respectively fixed on the electric cabinet, and the human-computer interface, the code scanning gun, the weighing instrument display and the electronic scale are respectively electrically connected with the PLC.
2. The automated batching trolley as claimed in claim 1, wherein said electrical cabinet is provided with an operating button, said operating button being electrically connected to said PLC controller.
3. The automatic batching trolley as claimed in claim 1, wherein a buzzer is arranged on said electric cabinet and electrically connected with said PLC controller.
4. The automated batching trolley as recited in claim 1 wherein said electronic scale is provided with a weighing cylinder.
5. The automated batching trolley as claimed in claim 1, wherein a hand-held human-machine interface is provided on said electrical cabinet, said hand-held human-machine interface being electrically connected to said PLC controller.
CN201910691261.5A 2019-07-29 2019-07-29 Automatic change batching dolly Pending CN111185122A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910691261.5A CN111185122A (en) 2019-07-29 2019-07-29 Automatic change batching dolly

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Application Number Priority Date Filing Date Title
CN201910691261.5A CN111185122A (en) 2019-07-29 2019-07-29 Automatic change batching dolly

Publications (1)

Publication Number Publication Date
CN111185122A true CN111185122A (en) 2020-05-22

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CN201910691261.5A Pending CN111185122A (en) 2019-07-29 2019-07-29 Automatic change batching dolly

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CN (1) CN111185122A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111976797A (en) * 2020-08-10 2020-11-24 逯子豪 Wireless control batching dolly that can be used to mistake proofing

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102380329A (en) * 2011-11-10 2012-03-21 河北东明牛皮制革有限公司 Automatic mixing device
CN203392005U (en) * 2013-06-04 2014-01-15 广东联塑科技实业有限公司 Novel formula material automatic weighing system
US20150190769A1 (en) * 2014-01-07 2015-07-09 Animal Health International, Inc. System and method for preparing micro-ingredient feed additives to animal feed rations
CN206451018U (en) * 2016-11-03 2017-08-29 江西安驰新能源科技有限公司 A kind of lithium battery mix dosing system
CN206772413U (en) * 2017-06-09 2017-12-19 厦门琥珀日化科技股份有限公司 Multi-functional weighing and burden platform

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102380329A (en) * 2011-11-10 2012-03-21 河北东明牛皮制革有限公司 Automatic mixing device
CN203392005U (en) * 2013-06-04 2014-01-15 广东联塑科技实业有限公司 Novel formula material automatic weighing system
US20150190769A1 (en) * 2014-01-07 2015-07-09 Animal Health International, Inc. System and method for preparing micro-ingredient feed additives to animal feed rations
CN206451018U (en) * 2016-11-03 2017-08-29 江西安驰新能源科技有限公司 A kind of lithium battery mix dosing system
CN206772413U (en) * 2017-06-09 2017-12-19 厦门琥珀日化科技股份有限公司 Multi-functional weighing and burden platform

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111976797A (en) * 2020-08-10 2020-11-24 逯子豪 Wireless control batching dolly that can be used to mistake proofing

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Application publication date: 20200522