CN111180552A - Electrode strip laying device and method - Google Patents
Electrode strip laying device and method Download PDFInfo
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- CN111180552A CN111180552A CN202010009034.2A CN202010009034A CN111180552A CN 111180552 A CN111180552 A CN 111180552A CN 202010009034 A CN202010009034 A CN 202010009034A CN 111180552 A CN111180552 A CN 111180552A
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000010248 power generation Methods 0.000 claims abstract description 135
- 239000012528 membrane Substances 0.000 claims abstract description 85
- 238000001514 detection method Methods 0.000 claims description 68
- 238000003860 storage Methods 0.000 claims description 38
- 238000000151 deposition Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 17
- 238000005520 cutting process Methods 0.000 description 10
- 238000003466 welding Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses an electrode strip laying device and method, wherein the electrode strip laying device comprises a first electrode strip laying unit and a second electrode strip laying unit; the first electrode strip laying unit is used for superposing a first electrode strip on a first membrane strip, placing the combination of the first electrode strip and the first membrane strip on a first power generation device, and fixing the combination of the first electrode strip and the first membrane strip with the first power generation device; the second electrode strip laying unit is used for superposing a second electrode strip on a second film strip, placing the combination of the second electrode strip and the second film strip on the first power generation device, and fixing the combination of the second electrode strip and the second film strip with the first power generation device to form a second power generation device. The embodiment of the invention can realize the laying process of the electrode strips in the solar power generation panel in an automatic mode.
Description
Technical Field
The invention relates to the technical field of solar power generation panel manufacturing, in particular to an electrode strip laying device and method.
Background
With the increasing demand for clean energy, the market demand for solar panels is also increasing.
At present, the traditional solar power generation panel is generally manufactured in a manual production mode. In particular, the electrode strips in conventional solar panels are laid down manually.
The mode that above-mentioned lay the electrode strip through the manual work is inefficient, can't ensure solar panel's product quality.
Therefore, a new technical solution is needed to solve the above technical problems.
Disclosure of Invention
The invention aims to provide an electrode strip laying device and method, which can realize the laying process of electrode strips in a solar power generation panel in an automatic mode.
In order to solve the problems, the technical scheme of the invention is as follows:
an electrode strip laying device comprises a first electrode strip laying unit and a second electrode strip laying unit; the first electrode strip laying unit is used for superposing a first electrode strip on a first membrane strip, placing the combination of the first electrode strip and the first membrane strip on a first power generation device, and fixing the combination of the first electrode strip and the first membrane strip with the first power generation device; the second electrode strip laying unit is used for superposing a second electrode strip on a second film strip, placing the combination of the second electrode strip and the second film strip on the first power generation device, and fixing the combination of the second electrode strip and the second film strip with the first power generation device to form a second power generation device.
In the electrode strip laying device, the first electrode strip laying unit comprises a first grabbing device, a first transfer table and a third grabbing device; the first grabbing device is used for grabbing the first electrode strip from a first storage container in which the first electrode strip is stored and placing the first electrode strip on the first film strip on the first transfer table; the third grasping apparatus is configured to grasp the combination of the first electrode strip and the first film strip from the first transfer stage, place the combination of the first electrode strip and the first film strip on the first power generation device, and fix the combination of the first electrode strip and the first film strip with the first power generation device.
In the above-described electrode strip applying apparatus, the first electrode strip applying unit includes a first alignment state detecting device; the first alignment state detection device is used for detecting whether the first electrode strip and the first film strip are aligned or not after the second grabbing component grabs the combination of the first electrode strip and the first film strip from the first transfer table, and generating a first detection result; the third grabbing device is used for placing the combination of the first electrode strip and the first membrane strip on the first power generation device when the first detection result is that the first electrode strip and the first membrane strip are in an aligned state, fixing the combination of the first electrode strip and the first membrane strip with the first power generation device, and placing the combination of the first electrode strip and the first membrane strip on the first transfer table when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state; the first grabbing device is used for grabbing the first electrode strip from the first transfer table and placing the first electrode strip on the first membrane strip of the first transfer table again when the first detection result shows that the first electrode strip and the first membrane strip are not in an aligned state.
In the electrode strip laying device, the second electrode strip laying unit includes a fourth grasping device, a second transfer table, and a sixth grasping device; the fourth grabbing device is used for grabbing the second electrode strip from a second storage container in which the second electrode strip is stored and placing the second electrode strip on a second film strip on the second transfer table; the sixth grasping apparatus is configured to grasp the combination of the second electrode strip and the second film strip from the second relay station, place the combination of the second electrode strip and the second film strip on the first power generation device, and fix the combination of the second electrode strip and the second film strip with the first power generation device.
In the above electrode strip laying apparatus, the second electrode strip laying unit further includes a second alignment state detection device; the second alignment state detection device is configured to detect whether the second electrode strip and the second film strip are aligned after the sixth grasping device grasps the combination of the second electrode strip and the second film strip from the second transfer table, and generate a second detection result; the sixth grasping apparatus is configured to place the combination of the second electrode strip and the second film strip on the first power generation device when the second detection result is that the second electrode strip and the second film strip are in an aligned state, to fix the combination of the second electrode strip and the second film strip with the first power generation device, and to place the combination of the second electrode strip and the second film strip on the second relay when the second detection result is that the second electrode strip and the second film strip are not in an aligned state; and the fourth grabbing device is used for grabbing the second electrode strip from the second transfer table and placing the second electrode strip on the second membrane strip of the second transfer table again when the second detection result shows that the second electrode strip and the second membrane strip are not in an aligned state.
A method of laying down electrode strips, the method comprising: step A, superposing a first electrode strip on a first membrane strip; step B, the combination of the first electrode strip and the first membrane strip is placed on a first power generation device; step C, fixing the combination of the first electrode strip and the first film strip with the first power generation device; step D, superposing a second electrode strip on a second membrane strip; step E, placing the combination of the second electrode strips and the second film strips on the first power generation device; and step F, fixing the combination of the second electrode strips and the second film strips with the first power generation device to form a second power generation device.
In the above electrode strip laying method, the step a includes: step a1, grabbing the first electrode strip; step a2, placing the first electrode strip on a first membrane strip on a first transfer stage; the step B comprises the following steps: step b1, grabbing the combination of the first electrode strip and the first film strip from the first transfer table; step b2, placing the first electrode strip in combination with the first film strip onto the first power generation device.
In the above electrode strip application method, before step b2, the method further includes: g, detecting whether the first electrode strips and the first membrane strips are aligned or not, and generating a first detection result; the step b2 includes: placing the combination of the first electrode strip and the first membrane strip onto the first power generation device when the first detection result is that the first electrode strip and the first membrane strip are in an aligned state; the step B further comprises the following steps: step b3, when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state, placing the combination of the first electrode strip and the first membrane strip on the first transfer table; the method further comprises the following steps: step H, when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state, grabbing the first electrode strip from the first transfer table; and step I, the first electrode strip is placed on the first membrane strip of the first transfer table again.
In the above electrode strip laying method, the step D includes: step d1, grabbing the second electrode strip; step d2, placing the second electrode strip on a second membrane strip on a second transfer stage; the step E comprises the following steps: step e1, grasping the combination of the second electrode strip and the second film strip from the second transfer table; step e2, placing the second electrode strip in combination with the second film strip onto the first power generation device.
In the above electrode strip laying method, before step e2, the method further includes: step J, detecting whether the second electrode strips and the second membrane strips are aligned or not, and generating a second detection result; said step e2 includes: placing the combination of the second electrode strip and the second membrane strip on the first power generation device when the second detection result is that the second electrode strip and the second membrane strip are in an aligned state; the step E further comprises the following steps: step e3, when the second detection result is that the second electrode strip and the second membrane strip are not in the aligned state, placing the combination of the second electrode strip and the second membrane strip on the second transfer table; the method further comprises the following steps: step K, when the second detection result is that the second electrode strip and the second membrane strip are not in an aligned state, grabbing the second electrode strip from the second transfer table; and L, the second electrode strip is placed on the second membrane strip of the second transfer table again.
In the foregoing technical solution, in the embodiment of the present invention, a first electrode strip is stacked on a first film strip, a combination of the first electrode strip and the first film strip is placed on a first power generation device, the combination of the first electrode strip and the first film strip is fixed to the first power generation device, a second electrode strip is stacked on a second film strip, the combination of the second electrode strip and the second film strip is placed on the first power generation device, and the combination of the second electrode strip and the second film strip is fixed to the first power generation device, so as to form a second power generation device. Therefore, the laying process of the electrode strips in the solar power generation panel can be realized in an automatic mode, the manufacturing efficiency of the solar power generation panel is improved, and the product quality of the solar power generation panel is guaranteed.
Drawings
Fig. 1 is a schematic view of a solar panel manufacturing apparatus to which an electrode strip laying apparatus according to an embodiment of the present invention is applied.
Fig. 2 is a schematic diagram of a first electrode stripe applying unit in the electrode stripe applying device according to the embodiment of the present invention.
Fig. 3 is a schematic diagram of a second electrode stripe applying unit in the electrode stripe applying apparatus according to the embodiment of the present invention.
Fig. 4 is a flowchart of an electrode strip laying method according to an embodiment of the present invention.
Detailed Description
The word "embodiment" as used herein means an example, instance, or illustration. In addition, the articles "a" and "an" as used in this specification and the appended claims may generally be construed to mean "one or more" unless specified otherwise or clear from context to be directed to a singular form.
The electrode strip laying apparatus 101 according to the embodiment of the present invention is suitable for a solar power generation panel manufacturing apparatus for manufacturing a solar power generation panel, as shown in fig. 1. The solar power generation panel comprises a plurality of power generation sheets, and the power generation sheets are arranged in a two-dimensional array to form a power generation sheet array. The power generation sheet array comprises two power generation sheet combinations, the two power generation sheet combinations are arranged in parallel along the length direction of the power generation sheets, the power generation sheet combinations comprise at least two power generation sheets, and the at least two power generation sheets are arranged in a one-dimensional array mode along the direction perpendicular to the length direction of the power generation sheets. The combination of the power generation sheet array and the connecting strips forms a first power generation device, the combination of the first power generation device and the electrode strips forms a second power generation device, and the combination of the power generation device and the diode elements forms the solar power generation panel.
Referring to fig. 2 and 3, the electrode strip application device 101 is used to apply electrode strips to the first power generation device and to fix the electrode strips to the first power generation device to form a second power generation device.
The electrode bars include a first electrode bar (positive and negative electrode bus bars) and a second electrode bar (non-outlet bus bar).
The electrode strip laying apparatus 101 includes a first electrode strip laying unit 1011 and a second electrode strip laying unit 1012.
The first electrode strip laying unit 1011 is configured to superimpose the first electrode strip on a first film strip, place the combination of the first electrode strip and the first film strip on the first power generation device, and fix the combination of the first electrode strip and the first film strip and the first power generation device.
Specifically, as shown in fig. 2, the first electrode strip laying unit 1011 includes a first film strip receiving apparatus 10111, a first cutting apparatus, a first grasping apparatus 10112, a first transfer table 10115, a second grasping apparatus 10113, a third grasping apparatus 10114, and a first alignment state detecting apparatus.
The first film strip receiving apparatus 10111 is used to release (pull out) at least a portion of a first film strip in a roll. The first cutting device is used for cutting at least one part of the first film strip in the roll shape into the first film strip with a first preset length. The first cutting device may be, for example, a guillotine.
The second grabbing device 10113 is disposed on one side of a conveying track of the solar panel manufacturing apparatus, and the second grabbing device 10113 is configured to grab the cut first film strip onto the first transfer table 10115.
The first electrode strip includes a positive electrode strip and/or a negative electrode strip.
The first storage container 101123 includes two positive electrode bar storage slots and two negative electrode bar storage slots, any two of which are used to simultaneously protrude out to provide a positive electrode bar and/or a negative electrode bar, and the other two are used to simultaneously retract (or keep still), at which time, the retracted (or keep still) two do not provide a positive electrode bar and/or a negative electrode bar. For example, one positive electrode bar storage groove and one negative electrode bar storage groove are simultaneously extended, and the other positive electrode bar storage groove and the other negative electrode bar storage groove are simultaneously retracted (or kept still), or, both positive electrode bar storage grooves are simultaneously extended and both negative electrode bar storage grooves are simultaneously retracted (or kept still), or, both negative electrode bar storage grooves are simultaneously extended and both positive electrode bar storage grooves are simultaneously retracted (or kept still).
The first grasping apparatus 10112 is disposed at one side of a conveying track of the solar panel manufacturing apparatus, and the first grasping apparatus 10112 is configured to grasp a first electrode strip from a first storage container 101123 in which the first electrode strip is stored, and place the first electrode strip on a first film strip on the first relay station 10115, wherein the first electrode strip is aligned with the first film strip in a direction perpendicular to a horizontal plane. Specifically, the first grasping apparatus 10112 is configured to grasp the first electrode strip (positive electrode strip and/or negative electrode strip) from both of the positive electrode strip storage tanks and the negative electrode strip storage tanks supplied with the positive electrode strip and/or the negative electrode strip.
As shown in fig. 2, the first grasping apparatus 10112 includes a first slide rail 101121 and a first grasping member 101122, a portion of the first grasping member 101122 is disposed on the first slide rail 101121, and the first grasping member 101122 is configured to slide along the first slide rail 101121 and grasp the first electrode strip from the first storage container 101123 and place the first electrode strip on the first film strip on the first relay stage 10115.
The third grasping apparatus 10114 is configured to grasp the combination of the first electrode bar and the first film bar from the first transfer stage 10115, place the combination of the first electrode bar and the first film bar on the first power generation device, and fix the combination of the first electrode bar and the first film bar with the first power generation device.
As shown in fig. 2, the third gripper device 10114 includes a second slide rail 101141, a third slide rail 101142, and a second gripper member 101143. The second slide rail 101141 is mounted on a transfer rail of the solar panel manufacturing apparatus, a portion of the third slide rail 101142 is disposed on the second slide rail 101141, the third slide rail 101142 is used to slide along the second slide rail 101141, a portion of the second catching member 101143 is disposed on the third slide rail 101142, the second grabbing member is provided with a first welding head, the second grabbing member 101143 is used for sliding along the third sliding track 101142, and is used to grasp the combination of the first electrode strip and the first membrane strip from the first transfer stage 10115, and placing the first electrode strip in combination with the first film strip onto the first power generation device, and a first welding head for welding the combination of the first electrode strip and the first membrane strip to the first power generation device.
The first alignment state detection apparatus is configured to detect whether the first electrode bar and the first film bar are aligned after the second grasping member 101143 grasps the combination of the first electrode bar and the first film bar from the first relay stage 10115, and generate a first detection result.
The second grasping member 101143 is for placing the combination of the first electrode strip and the first film strip onto the first power generation device and for fixing the combination of the first electrode strip and the first film strip with the first power generation device when the first detection result is that the first electrode strip and the first film strip are in an aligned state; and a step of placing the combination of the first electrode strip and the first film strip on the first transfer table 10115 when the first detection result is that the first electrode strip and the first film strip are not in an aligned state.
The first alignment state detection device is used for photographing the combination of the first electrode strip and the first film strip from the bottom of the combination of the first electrode strip and the first film strip, identifying the photographed picture, detecting whether the first electrode strip and the first film strip are aligned, and generating the first detection result.
The first grasping apparatus 10112 is configured to grasp the first electrode strip from the first relay station 10115 and replace the first electrode strip on the first membrane strip of the first relay station 10115 when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state.
The second electrode strip laying unit 1012 is configured to superimpose the second electrode strip on a second film strip, place the combination of the second electrode strip and the second film strip on the first power generation device, and fix the combination of the second electrode strip and the second film strip with the first power generation device to form the second power generation device.
Specifically, as shown in fig. 3, the second electrode strip laying unit 1012 includes a second film strip housing apparatus 10121, a second cutting apparatus, a fourth gripping apparatus 10122, a second transfer table 10125, a fifth gripping apparatus 10123, a sixth gripping apparatus 10124, and a second alignment state detection apparatus.
The second film strip receiving apparatus 10121 is used to release (pull out) at least a portion of the second film strip in a roll form. The second cutting device is used for cutting at least one part of the second film strip in the roll shape into the second film strip with a second preset length. The second cutting device may be, for example, a guillotine.
The fifth grabbing device 10123 is disposed on one side of a conveying track of the solar panel manufacturing apparatus, and the fifth grabbing device 10123 is configured to grab the cut second membrane strip onto the second transfer table 10125.
The fourth grasping apparatus 10122 is disposed at one side of a conveying track of the solar panel manufacturing apparatus, and the fourth grasping apparatus 10122 is configured to grasp a second electrode strip from a second storage container 101223 in which the second electrode strip is stored and place the second electrode strip on a second film strip on the second relay stage 10125, wherein the second electrode strip and the second film strip are aligned in a direction perpendicular to a horizontal plane.
As shown in fig. 3, the fourth grasping apparatus 10122 includes a fourth slide rail 101221 and a third grasping member 101222, a portion of the third grasping member 101222 is disposed on the fourth slide rail 101221, and the third grasping member 101222 is configured to slide along the fourth slide rail 101221 and grasp the second electrode strip from the second storage container 101223 and place the second electrode strip on the second film strip on the second relay table 10125.
The sixth grasping apparatus 10124 is configured to grasp the combination of the second electrode bar and the second film bar from the second transfer stage 10125, place the combination of the second electrode bar and the second film bar on the first power generation device, and fix the combination of the second electrode bar and the second film bar with the first power generation device.
As shown in fig. 3, the sixth gripping apparatus 10124 includes a fifth slide rail 101241, a sixth slide rail 101242, and a fourth gripping member 101243. The fifth slide rail 101241 is mounted on a transfer rail of the solar panel manufacturing apparatus, a portion of the sixth slide rail 101242 is disposed on the fifth slide rail 101241, the sixth slide rail 101242 is configured to slide along the fifth slide rail 101241, a portion of the fourth grasping member 101243 is disposed on the sixth slide rail 101242, a second welding head is disposed on the fourth gripping member 101243, the fourth gripping member 101243 is configured to slide along the sixth slide rail 101242, and is used to grasp the second electrode strip in combination with the second membrane strip from the second transfer stage 10125, and placing the second electrode strip in combination with the second film strip onto the first power generation device, and a second welding head for welding the combination of the second electrode strip and the second membrane strip to the first power generation device.
The second alignment state detection apparatus is configured to detect whether the second electrode bar and the second film bar are aligned after the fourth grasping member 101243 grasps the combination of the second electrode bar and the second film bar from the second relay stage 10125, and generate a second detection result.
The fourth grasping member 101243 is configured to place the combination of the second electrode strip and the second film strip on the first power generation device and to fix the combination of the second electrode strip and the second film strip with the first power generation device when the second detection result is that the second electrode strip and the second film strip are in an aligned state; and a step of placing the combination of the second electrode strip and the second film strip on the second transfer table 10125 when the second detection result is that the second electrode strip and the second film strip are not in an aligned state.
The second alignment state detection device is configured to photograph the combination of the second electrode strip and the second film strip from the bottom of the combination of the second electrode strip and the second film strip, and identify the photographed picture to detect whether the second electrode strip and the second film strip are aligned, and generate the second detection result.
The fourth grasping apparatus 10122 is configured to grasp the second electrode strip from the second relay station 10125 and replace the second electrode strip on the second membrane strip of the second relay station 10125 when the second detection result is that the second electrode strip and the second membrane strip are not in an aligned state.
In the above technical solution, the electrode strip laying apparatus provided in the embodiment of the present invention includes a first electrode strip laying unit and a second electrode strip laying unit; the first electrode strip laying unit is used for superposing a first electrode strip on a first membrane strip, placing the combination of the first electrode strip and the first membrane strip on a first power generation device, and fixing the combination of the first electrode strip and the first membrane strip with the first power generation device; the second electrode strip laying unit is used for superposing a second electrode strip on a second film strip, placing the combination of the second electrode strip and the second film strip on the first power generation device, and fixing the combination of the second electrode strip and the second film strip with the first power generation device to form a second power generation device. Therefore, one component of the solar power generation panel can be manufactured in an automatic mode, namely, the laying process of the electrode strips in the solar power generation panel can be realized in an automatic mode, the manufacturing efficiency of the solar power generation panel is improved, and the product quality of the solar power generation panel is guaranteed.
Referring to fig. 4, the electrode strip laying method provided by the embodiment of the invention is applicable to an electrode strip laying process in a solar power generation panel manufacturing method, and the electrode strip laying method includes the following steps:
the electrode strip applying device 101 applies electrode strips to the first power generating device.
The electrode strip application means 101 fixes the electrode strips to the first power generation device to form a second power generation device.
Wherein the electrode bars include a first electrode bar (positive and negative electrode bus bars) and a second electrode bar (non-outlet bus bar).
The conveying track of the solar panel manufacturing apparatus conveys the combination of the power generation sheet array and the connection strip to a position corresponding to the first electrode strip laying unit 1011 through the circulation plate.
In step 403, the first electrode strip applying unit 1011 fixes the combination of the first electrode strip and the first film strip to the first power generation device.
The transfer rail of the solar panel manufacturing apparatus transfers the first power generation device provided with the first electrode stripes and the first film stripes to a position corresponding to the second electrode stripe laying unit 1012 through the transfer plate.
The first film strip receiving apparatus 10111 of the first electrode strip application unit 1011 releases at least a portion of the rolled first film strip. The first cutting device cuts at least a portion of a rolled first film strip into a first predetermined length of the first film strip.
The second grasping apparatus 10113 grasps the first cut film strip onto the first transfer table 10115.
Any two of the two positive electrode strip storage slots and the two negative electrode strip storage slots in the first storage container 101123 are simultaneously extended to provide a positive electrode strip and/or a negative electrode strip, and the other two are simultaneously retracted (or kept still), at which time the retracted (or kept still) two do not provide a positive electrode strip and/or a negative electrode strip. For example, one positive electrode bar storage groove and one negative electrode bar storage groove are simultaneously extended, and the other positive electrode bar storage groove and the other negative electrode bar storage groove are simultaneously retracted (or kept still), or, both positive electrode bar storage grooves are simultaneously extended and both negative electrode bar storage grooves are simultaneously retracted (or kept still), or, both negative electrode bar storage grooves are simultaneously extended and both positive electrode bar storage grooves are simultaneously retracted (or kept still).
The first grasping apparatus 10112 grasps a first electrode strip from a first storage container 101123 storing the first electrode strip, and places the first electrode strip on a first film strip on the first relay stage 10115, wherein the first electrode strip is aligned with the first film strip in a direction perpendicular to a horizontal plane. Specifically, the first grasping apparatus 10112 grasps the first electrode strip (positive electrode strip and/or negative electrode strip) from both of the positive electrode strip storage tanks and the negative electrode strip storage tanks that supply the positive electrode strip and/or the negative electrode strip.
The first grasping member 101122 grasps the first electrode strip from the first storage container 101123 and places the first electrode strip on the first film strip on the first relay stage 10115.
The third grasping apparatus 10114 grasps the combination of the first electrode bar and the first film bar from the first relay station 10115, places the combination of the first electrode bar and the first film bar on the first power generating device, and fixes the combination of the first electrode bar and the first film bar and the first power generating device.
The third slide rail 101142 of the third gripping device 10114 slides along the second slide rail 101141, the second gripping member 101143 slides along the third slide rail 101142, and grips the combination of the first electrode strip and the first film strip from the first transfer table 10115, places the combination of the first electrode strip and the first film strip on the first power generation device, and welds the combination of the first electrode strip and the first film strip to the first power generation device by a first welding head.
The first alignment state detection apparatus detects whether the first electrode bar and the first film bar are aligned after the second grasping member 101143 grasps the combination of the first electrode bar and the first film bar from the first relay stage 10115, and generates a first detection result.
The second grasping member 101143 places the combination of the first electrode strip and the first film strip on the first power generation device and fixes the combination of the first electrode strip and the first film strip with the first power generation device when the first detection result is that the first electrode strip and the first film strip are in an aligned state; and placing the combination of the first electrode strip and the first film strip on the first transfer table 10115 when the first detection result is that the first electrode strip and the first film strip are not in an aligned state.
The first alignment state detection device photographs the combination of the first electrode strip and the first film strip from the bottom of the combination of the first electrode strip and the first film strip, and identifies the photographed picture to detect whether the first electrode strip and the first film strip are aligned, and generates the first detection result.
The first grasping apparatus 10112 grasps the first electrode strip from the first relay station 10115 and re-places the first electrode strip on the first membrane strip of the first relay station 10115 when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state.
Specifically, the second film strip receiving apparatus 10121 of the second electrode strip laying unit 1012 releases at least a portion of the second film strip in a roll form. The second cutting device cuts at least a portion of a second film strip in roll form to form a second predetermined length of the second film strip.
The fifth grasping apparatus 10123 grasps the second cut film strip onto the second transfer table 10125.
The fourth grasping apparatus 10122 grasps a second electrode strip from the second storage container 101223 in which the second electrode strip is stored, and places the second electrode strip on a second film strip on the second relay stage 10125, wherein the second electrode strip and the second film strip are aligned in a direction perpendicular to a horizontal plane.
The third grasping member 101222 slides along the fourth slide rail 101221, and grasps the second electrode bar from the second storage container 101223 and places the second electrode bar on the second film bar on the second relay table 10125.
The sixth grasping apparatus 10124 grasps the combination of the second electrode bar and the second film bar from the second relay station 10125, places the combination of the second electrode bar and the second film bar on the first power generating device, and fixes the combination of the second electrode bar and the second film bar with the first power generating device.
The sixth slide rail 101242 of the sixth gripping device 10124 slides along the fifth slide rail 101241, the fourth gripping member 101243 slides along the sixth slide rail 101242, and grips the combination of the second electrode strip and the second film strip from the second transfer table 10125, and places the combination of the second electrode strip and the second film strip onto the first power generation device, and welds the combination of the second electrode strip and the second film strip to the first power generation device by a second welding head.
The second alignment state detection apparatus detects whether the second electrode bar and the second film bar are aligned after the fourth gripping member 101243 grips the combination of the second electrode bar and the second film bar from the second relay stage 10125, and generates a second detection result.
The fourth grasping member 101243 places the combination of the second electrode strip and the second film strip on the first power generation device and fixes the combination of the second electrode strip and the second film strip with the first power generation device when the second detection result is that the second electrode strip and the second film strip are in an aligned state; and placing the combination of the second electrode strip and the second film strip on the second transfer table 10125 when the second detection result is that the second electrode strip and the second film strip are not in an aligned state.
The second alignment state detection device photographs the combination of the second electrode strip and the second film strip from the bottom of the combination of the second electrode strip and the second film strip, and recognizes the photographed picture to detect whether the second electrode strip and the second film strip are aligned, and generates the second detection result.
The fourth gripping apparatus 10122 grips the second electrode bar from the second relay station 10125 and re-places the second electrode bar on the second film bar of the second relay station 10125 when the second detection result is that the second electrode bar and the second film bar are not in an aligned state.
In the above technical solution, the electrode strip laying method provided by the embodiment of the present invention includes: superposing a first electrode strip on a first membrane strip; placing the first electrode strip in combination with the first membrane strip on a first power generation device; securing the combination of the first electrode strip and the first membrane strip to the first power generation device; superposing a second electrode strip on a second membrane strip; placing the combination of the second electrode strip and the second membrane strip on the first power generation device; securing the combination of the second electrode strips and the second membrane strips to the first power generation device to form a second power generation device. Therefore, one component of the solar power generation panel can be manufactured in an automatic mode, namely, the laying process of the electrode strips in the solar power generation panel can be realized in an automatic mode, the manufacturing efficiency of the solar power generation panel is improved, and the product quality of the solar power generation panel is guaranteed.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.
Claims (10)
1. An electrode strip laying device is characterized by comprising a first electrode strip laying unit and a second electrode strip laying unit;
the first electrode strip laying unit is used for superposing a first electrode strip on a first membrane strip, placing the combination of the first electrode strip and the first membrane strip on a first power generation device, and fixing the combination of the first electrode strip and the first membrane strip with the first power generation device;
the second electrode strip laying unit is used for superposing a second electrode strip on a second film strip, placing the combination of the second electrode strip and the second film strip on the first power generation device, and fixing the combination of the second electrode strip and the second film strip with the first power generation device to form a second power generation device.
2. The electrode strip laying apparatus according to claim 1, wherein the first electrode strip laying unit includes a first grasping device, a first relay station, a third grasping device;
the first grabbing device is used for grabbing the first electrode strip from a first storage container in which the first electrode strip is stored and placing the first electrode strip on the first film strip on the first transfer table;
the third grasping apparatus is configured to grasp the combination of the first electrode strip and the first film strip from the first transfer stage, place the combination of the first electrode strip and the first film strip on the first power generation device, and fix the combination of the first electrode strip and the first film strip with the first power generation device.
3. The electrode strip application apparatus according to claim 2, wherein the first electrode strip application unit includes a first alignment state detection device;
the first alignment state detection device is used for detecting whether the first electrode strip and the first film strip are aligned or not after the second grabbing component grabs the combination of the first electrode strip and the first film strip from the first transfer table, and generating a first detection result;
the third grabbing device is used for placing the combination of the first electrode strip and the first membrane strip on the first power generation device when the first detection result is that the first electrode strip and the first membrane strip are in an aligned state, fixing the combination of the first electrode strip and the first membrane strip with the first power generation device, and placing the combination of the first electrode strip and the first membrane strip on the first transfer table when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state;
the first grabbing device is used for grabbing the first electrode strip from the first transfer table and placing the first electrode strip on the first membrane strip of the first transfer table again when the first detection result shows that the first electrode strip and the first membrane strip are not in an aligned state.
4. The electrode strip laying apparatus according to claim 1, wherein the second electrode strip laying unit includes a fourth gripping device, a second transit table, a sixth gripping device;
the fourth grabbing device is used for grabbing the second electrode strip from a second storage container in which the second electrode strip is stored and placing the second electrode strip on a second film strip on the second transfer table;
the sixth grasping apparatus is configured to grasp the combination of the second electrode strip and the second film strip from the second relay station, place the combination of the second electrode strip and the second film strip on the first power generation device, and fix the combination of the second electrode strip and the second film strip with the first power generation device.
5. The electrode strip application apparatus according to claim 4, wherein the second electrode strip application unit further includes a second alignment state detection device;
the second alignment state detection device is configured to detect whether the second electrode strip and the second film strip are aligned after the sixth grasping device grasps the combination of the second electrode strip and the second film strip from the second transfer table, and generate a second detection result;
the sixth grasping apparatus is configured to place the combination of the second electrode strip and the second film strip on the first power generation device when the second detection result is that the second electrode strip and the second film strip are in an aligned state, to fix the combination of the second electrode strip and the second film strip with the first power generation device, and to place the combination of the second electrode strip and the second film strip on the second relay when the second detection result is that the second electrode strip and the second film strip are not in an aligned state;
and the fourth grabbing device is used for grabbing the second electrode strip from the second transfer table and placing the second electrode strip on the second membrane strip of the second transfer table again when the second detection result shows that the second electrode strip and the second membrane strip are not in an aligned state.
6. A method of laying down electrode strips, the method comprising:
step A, superposing a first electrode strip on a first membrane strip;
step B, the combination of the first electrode strip and the first membrane strip is placed on a first power generation device;
step C, fixing the combination of the first electrode strip and the first film strip with the first power generation device;
step D, superposing a second electrode strip on a second membrane strip;
step E, placing the combination of the second electrode strips and the second film strips on the first power generation device;
and step F, fixing the combination of the second electrode strips and the second film strips with the first power generation device to form a second power generation device.
7. The electrode strip laying method according to claim 6, wherein the step A comprises:
step a1, grabbing the first electrode strip;
step a2, placing the first electrode strip on a first membrane strip on a first transfer stage;
the step B comprises the following steps:
step b1, grabbing the combination of the first electrode strip and the first film strip from the first transfer table;
step b2, placing the first electrode strip in combination with the first film strip onto the first power generation device.
8. The electrode strip deposition method of claim 7, wherein prior to step b2, the method further comprises:
g, detecting whether the first electrode strips and the first membrane strips are aligned or not, and generating a first detection result;
the step b2 includes:
placing the combination of the first electrode strip and the first membrane strip onto the first power generation device when the first detection result is that the first electrode strip and the first membrane strip are in an aligned state;
the step B further comprises the following steps:
step b3, when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state, placing the combination of the first electrode strip and the first membrane strip on the first transfer table;
the method further comprises the following steps:
step H, when the first detection result is that the first electrode strip and the first membrane strip are not in an aligned state, grabbing the first electrode strip from the first transfer table;
and step I, the first electrode strip is placed on the first membrane strip of the first transfer table again.
9. The electrode strip laying method according to claim 6, wherein said step D comprises:
step d1, grabbing the second electrode strip;
step d2, placing the second electrode strip on a second membrane strip on a second transfer stage;
the step E comprises the following steps:
step e1, grasping the combination of the second electrode strip and the second film strip from the second transfer table;
step e2, placing the second electrode strip in combination with the second film strip onto the first power generation device.
10. The method of laying down electrode strips according to claim 9, wherein prior to step e2, the method further comprises:
step J, detecting whether the second electrode strips and the second membrane strips are aligned or not, and generating a second detection result;
said step e2 includes:
placing the combination of the second electrode strip and the second membrane strip on the first power generation device when the second detection result is that the second electrode strip and the second membrane strip are in an aligned state;
the step E further comprises the following steps:
step e3, when the second detection result is that the second electrode strip and the second membrane strip are not in the aligned state, placing the combination of the second electrode strip and the second membrane strip on the second transfer table;
the method further comprises the following steps:
step K, when the second detection result is that the second electrode strip and the second membrane strip are not in an aligned state, grabbing the second electrode strip from the second transfer table;
and L, the second electrode strip is placed on the second membrane strip of the second transfer table again.
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| CN108242478A (en) * | 2017-12-20 | 2018-07-03 | 苏州德睿联自动化科技有限公司 | Battery strings automatic laying welder and method |
| CN209804692U (en) * | 2019-03-20 | 2019-12-17 | 广东汉能薄膜太阳能有限公司 | Automatic laying system of solar energy film power generation tile |
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| CN104900750A (en) * | 2014-03-07 | 2015-09-09 | 营口金辰机械股份有限公司 | Automatic battery string laying machine |
| WO2016090332A1 (en) * | 2014-12-05 | 2016-06-09 | Solarcity Corporation | Photovoltaic electrode design with contact pads for cascaded application |
| CN108242478A (en) * | 2017-12-20 | 2018-07-03 | 苏州德睿联自动化科技有限公司 | Battery strings automatic laying welder and method |
| CN209804692U (en) * | 2019-03-20 | 2019-12-17 | 广东汉能薄膜太阳能有限公司 | Automatic laying system of solar energy film power generation tile |
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