CN111180103B - Ultrahigh tensile alloy tin-plated copper conductor material - Google Patents

Ultrahigh tensile alloy tin-plated copper conductor material Download PDF

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CN111180103B
CN111180103B CN202010051124.8A CN202010051124A CN111180103B CN 111180103 B CN111180103 B CN 111180103B CN 202010051124 A CN202010051124 A CN 202010051124A CN 111180103 B CN111180103 B CN 111180103B
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plated copper
tin
stirring
copper conductor
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CN111180103A (en
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徐杰城
巴荣明
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Hangzhou Yuanhong Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/026Alloys based on copper
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • C08K3/041Carbon nanotubes
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J129/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Adhesives based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Adhesives based on derivatives of such polymers
    • C09J129/02Homopolymers or copolymers of unsaturated alcohols
    • C09J129/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/32Filling or coating with impervious material
    • H01B13/322Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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Abstract

The invention discloses an ultrahigh tensile alloy tinned copper conductor material which comprises a plurality of twisted coated tinned copper conductors, wherein polytetrafluoroethylene plastic protective layers are extruded outside the twisted coated tinned copper conductors, and a layer of high-temperature-resistant adhesive is coated outside the twisted coated tinned copper conductors. The tin-plated copper conductor is soaked in the high-tensile rubber melt, so that the tin-plated copper conductor is coated with the high-tensile rubber melt, the high-tensile rubber contains a large number of siloxane bonds, the prepared high-tensile rubber material has extremely high temperature resistance, and meanwhile, a polymer is generated by interaction of terminal hydroxyl groups of terminal dihydroxy silicon oxidized carbon nanotubes in a polymerization monomer used in the preparation process of the high-tensile rubber, so that a large number of carbon nanotubes are alternately connected and fixed on a prepared polymer framework, and the polymer prepared by the polymerization monomer through toluene diisocyanate polymerization reaction has high tensile strength.

Description

Ultrahigh tensile alloy tin-plated copper conductor material
Technical Field
The invention belongs to the field of preparation of tinned conductor materials, and relates to an ultrahigh tensile alloy tinned copper conductor material.
Background
The cable usually wraps the wires with an insulating outer layer after interaction, and has good mechanical toughness as the service working temperature of the polytetrafluoroethylene reaches 250 ℃; even if the temperature is reduced to-196 ℃, the elongation of 5 percent can be kept, and the polytetrafluoroethylene has the advantages of inertia, strong acid and alkali resistance, water and various organic solvents resistance to most chemicals and solvents, high electrical insulation property and 1500-volt high-voltage resistance, so that the polytetrafluoroethylene is widely applied to cable protective casings, but the industrial application of the polytetrafluoroethylene is limited due to the outstanding non-adhesiveness of the polytetrafluoroethylene. It is an excellent anti-sticking material, and this property makes it extremely difficult to adhere it to the surface of other objects, and therefore, when it is used as a coating layer, it is liable to cause a slip phenomenon, which in turn causes the inner wire to slip out.
The patent application number of CN201510195485.9 discloses an ultrahigh tensile alloy tin-plated copper conductor material, which comprises a plurality of tin-plated copper conductors, wherein the plurality of tin-plated copper conductors are respectively extruded and wrapped with a first plastic insulating layer and then are twisted, and the twisted plurality of tin-plated copper conductors are wrapped with a polyfluoroethylene inner wrapping tape and a second plastic insulating layer; and a water-blocking yarn filling layer or a water-blocking belt layer or a hot melt adhesive layer is arranged between the outer surfaces of the stranded plurality of tin-plated copper conductors and the inner surface of the polyfluortetraethylene inner bag. However, the temperature of the cable is high in the using process, so that the performance change of the hot melt adhesive is easily caused, and the adhesion performance of the hot melt adhesive is further influenced, and meanwhile, although the tinned copper conductor of the inner layer has high tensile resistance, the plastic insulating layer wrapped outside the tinned copper conductor needs to consider the insulating high-temperature resistance and the tensile resistance, but the plastic layer has low tensile resistance under the condition of ensuring high-temperature resistance.
Disclosure of Invention
The invention aims to provide a tin-plated copper conductor material of an ultrahigh tensile alloy, which is prepared by immersing a tin-plated copper conductor in a high tensile rubber melt, so that the tin-plated copper conductor is coated with a layer of high tensile strength rubber melt, and the high tensile strength rubber contains a large amount of siloxane bonds, so that the prepared high tensile rubber material has extremely high temperature resistance, and simultaneously, as the polymerization monomer used in the preparation process of the high tensile rubber is generated into a polymer by the interaction between the terminal hydroxyl groups of the terminal dihydroxyl silicon oxidized carbon nanotube, so that a large number of carbon nano tubes are alternately connected and fixed on the prepared polymer skeleton, the polymer prepared by the polymerization reaction of the polymeric monomer through the toluene diisocyanate has higher tensile strength, and further effectively solves the problem that the plastic layer coated on the surface of the existing conductor can not simultaneously meet the requirements of high temperature resistance and high tensile resistance.
The purpose of the invention can be realized by the following technical scheme:
an ultrahigh tensile alloy tin-plated copper conductor material comprises a plurality of twisted coated tin-plated copper conductors, wherein the coated tin-plated copper conductors are formed by dipping the tin-plated copper conductors in a high tensile rubber melt to coat the tin-plated copper conductors with a layer of high tensile rubber melt, meanwhile, a polytetrafluoroethylene plastic protective layer is extruded outside the twisted coated tin-plated copper conductor, a layer of high-temperature resistant adhesive is coated outside the twisted coated tin-plated copper conductor, because the high tensile rubber layer has certain elasticity after the tin-plated copper conductor is coated with the high tensile rubber layer, the plurality of coated tin-plated copper conductors can be wrapped and fixed by the polytetrafluoroethylene plastic through deformation, and because the polytetrafluoroethylene plastic has lower adhesive property, after the stranded coated tin-plated copper conductor is coated with the adhesive, the adhesive fixing performance between the inner layer and the outer layer can be improved through the adhesive action of the adhesive;
the specific preparation process of the high tensile rubber is as follows:
step 1: simultaneously adding the carbon nano tube and a mixed acid solvent into an ultrasonic reaction container for ultrasonic dispersion for 30-40min, then heating to 90-100 ℃ for reflux reaction for 3-4h, and then filtering, washing and drying to obtain the carboxylated carbon nano tube, wherein the mixed acid is concentrated sulfuric acid and concentrated hydrochloric acid according to the weight ratio of 1: 3, adding 5.5-6mL of mixed acid into each gram of carbon nano tube;
step 2: adding the carboxylated carbon nanotube prepared in the step 1 into thionyl chloride solution, heating to 70-80 ℃, performing reflux reaction for 6-7h, and then filtering, washing and drying to obtain an acyl chlorinated carbon nanotube;
and step 3: weighing a certain amount of 3-aminopropyltrimethoxysilane, adding the 3-aminopropyltrimethoxysilane into an acetone solution, stirring and mixing uniformly, then adding an acylchlorinated carbon nanotube, heating to 50-60 ℃, carrying out reflux reaction for 3 hours, then adding acrylamide, keeping the temperature constant, carrying out reflux reaction for 15-17 hours, filtering, washing and drying to obtain an allylsiloxane carbon nanotube; wherein 3.6-3.7g of 3-aminopropyl trimethoxysilane and 1.4-1.5g of acrylamide are added into each gram of the carbon nanotube chloride; because the carbon nano tube contains acyl chloride groups, a part of the acyl chloride groups react with 3-aminopropyl trimethoxysilane, and a part of the acyl chloride groups react with acrylamide, the chain of the prepared allylsiloxane carbon nano tube contains both allyl and siloxane bonds;
and 4, step 4: simultaneously adding the allylsiloxane carbon nanotube prepared in the step 3 and anhydrous acetone into a reaction vessel, then adding an isopropanol-platinum catalyst into the reaction vessel, stirring and heating to 95-100 ℃, then dropwise adding tetramethyldisiloxane into the reaction vessel, heating and refluxing for 30-32 hours after dropwise adding, then cooling to 70-75 ℃, adding anhydrous methanol into the reaction vessel, stirring and refluxing for 7-8 hours, then filtering, washing and drying to obtain the dihydroxysiloxane carbon nanotube, wherein 3.1-3.3kg of tetramethyldisiloxane is added into each kg of allylsiloxane carbon nanotubes, and 5.6-6.3g of the isopropanol-platinum catalyst is added;
and 5: adding the end-dihydroxy silicon carbon oxide nanotubes into an anhydrous acetone solution, adding tetramethylammonium hydroxide silicon alkoxide, heating to 80-90 ℃ for polymerization reaction for 13-14h, heating to 160 ℃ for decomposition of the tetramethylammonium hydroxide silicon alkoxide, then carrying out reduced pressure removal of substances with low boiling point to obtain a polymerization monomer, carrying out interaction between the end hydroxyl groups of the two end-dihydroxy silicon carbon oxide nanotubes under the catalytic action of the tetramethylammonium hydroxide silicon alkoxide to generate a polymer, and further alternately connecting and fixing a large number of carbon nanotubes on the prepared polymer skeleton, wherein 1.36-1.37g of the tetramethylammonium hydroxide silicon alkoxide is added into each kilogram of the end-dihydroxy silicon carbon oxide nanotubes;
step 6: simultaneously adding the polymeric monomer prepared in the step 5, toluene diisocyanate and dibutyltin dilaurate into a reaction vessel, stirring uniformly, defoaming in vacuum, and then heating and vulcanizing to obtain the high-tensile rubber; wherein 86-93g of toluene diisocyanate and 3.6-3.7g of dibutyltin dilaurate are added into each kilogram of polymerization monomer; because a large number of carbon nanotubes are alternately connected in the polymerized monomer, the polymer prepared by the polymerization reaction of toluene diisocyanate has higher tensile strength.
The specific preparation process of the high-temperature resistant adhesive is as follows: weighing a certain amount of polyvinyl alcohol, adding the polyvinyl alcohol into hot water with the temperature of 95-100 ℃, stirring and dissolving to obtain a polyvinyl alcohol aqueous solution, simultaneously weighing a certain amount of hydroxy polydimethylsiloxane, adding the hydroxy polydimethylsiloxane into an acetone solution, stirring and mixing to prepare a hydroxy polydimethylsiloxane solution, simultaneously adding the two solutions into a reaction kettle, dropwise adding isophorone diisocyanate while stirring, stirring violently while dropwise adding, stirring and reacting at constant temperature for 30-40min after dropwise adding is completed to obtain viscous colloid, namely the high-temperature resistant adhesive, wherein 2.6-2.7g of water is added into each gram of polyvinyl alcohol, 8.2-8.7g of acetone solution is added into each gram of hydroxy polydimethylsiloxane, and 0.32-0.34g of isophorone diisocyanate is added; because the polyvinyl alcohol chain contains a large number of hydroxyl groups, and the hydroxyl polydimethylsiloxane contains hydroxyl groups, the hydroxyl groups can react with isocyanate groups in isophorone diisocyanate, so that the hydroxyl polydimethylsiloxane is grafted on the polyvinyl alcohol chain, the prepared product contains a large number of siloxane bonds, and the high-temperature resistance of the adhesive is improved.
The invention has the beneficial effects that:
1. the tin-plated copper conductor is soaked in the high-tensile rubber melt, so that the tin-plated copper conductor is coated with a layer of high-tensile rubber melt, the high-tensile rubber contains a large number of siloxane bonds, the prepared high-tensile rubber material has extremely high temperature resistance, and meanwhile, a polymer is generated by interaction of terminal hydroxyl groups of terminal dihydroxy silicon oxidized carbon nanotubes in a preparation process of the high-tensile rubber, so that a large number of carbon nanotubes are alternately connected and fixed on a prepared polymer framework, and the polymer prepared by the polymer monomer through a toluene diisocyanate polymerization reaction has high tensile strength, so that the problem that the existing plastic layer coated on the surface of the conductor cannot simultaneously meet the high temperature resistance and the high tensile resistance is effectively solved.
2. The high-temperature-resistant adhesive prepared by the invention is prepared by cross-linking polymerization of polyvinyl alcohol and hydroxy polydimethylsiloxane, a polyvinyl alcohol chain contains a large amount of hydroxy groups, the hydroxy groups contain hydroxy groups, and the hydroxy groups can react with isocyanate groups in isophorone diisocyanate, so that hydroxy polydimethylsiloxane is grafted on the polyvinyl alcohol chain, a prepared product contains a large amount of siloxane bonds, the high-temperature-resistant performance of the adhesive is improved, the prepared adhesive still has high performance at high temperature, the adhesive can still firmly bond and fix a polytetrafluoroethylene outer layer and a conductor inner core at high temperature, and the problems that the temperature is high in the using process of a cable, the performance of a hot melt adhesive is easily changed, and the bonding performance of the cable is influenced are effectively solved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the specific preparation process of the high tensile rubber is as follows:
step 1: simultaneously adding 1kg of carbon nano tube and 5.5L of mixed acid solvent into an ultrasonic reaction container for ultrasonic dispersion for 30-40min, then heating to 90-100 ℃ for reflux reaction for 3-4h, and then filtering, washing and drying to obtain the carboxylated carbon nano tube, wherein the mixed acid is concentrated sulfuric acid and concentrated hydrochloric acid according to the weight ratio of 1: 3, mixing and preparing;
step 2: adding 100g of the carboxylated carbon nanotube prepared in the step 1 into 800mL of thionyl chloride solution, heating to 70-80 ℃, performing reflux reaction for 6-7h, and then filtering, washing and drying to obtain an acylchlorinated carbon nanotube;
and step 3: weighing 360g of 3-aminopropyltrimethoxysilane, adding the 3-aminopropyltrimethoxysilane into 1.2L of acetone solution, stirring and mixing uniformly, then adding 100g of carbon oxychloride nanotubes, heating to 50-60 ℃, carrying out reflux reaction for 3 hours, then adding 140g of acrylamide, keeping the temperature constant, carrying out reflux reaction for 15-17 hours, filtering, washing and drying to obtain the allyl siloxanyl carbon nanotubes;
and 4, step 4: adding 100g of the allyl siloxylated carbon nanotube prepared in the step 3 and 1.2L of anhydrous acetone into a reaction container at the same time, then adding 0.56g of isopropanol-platinum catalyst, stirring and heating to 95-100 ℃, then dropwise adding 310g of tetramethyldisiloxane, heating and refluxing for 30-32h after dropwise adding, then cooling to 70-75 ℃, adding anhydrous methanol into the reaction container, stirring and refluxing for 7-8h, then filtering, washing and drying to obtain a dihydroxy siloxylated carbon nanotube;
and 5: adding 100g of terminal dihydroxy silicon carbon oxide nanotube into an anhydrous acetone solution, then adding 0.136g of tetramethylammonium hydroxide silicon alkoxide, heating to 80-90 ℃ for polymerization reaction for 13-14h, then heating to 160 ℃ for decomposition of the tetramethylammonium hydroxide silicon alkoxide, and then carrying out reduced pressure removal of substances with low boiling point to obtain a polymerized monomer;
step 6: and (3) simultaneously adding 1kg of the polymerized monomer prepared in the step 5, 86g of toluene diisocyanate and 3.6g of dibutyltin dilaurate into a reaction vessel, stirring uniformly, defoaming in vacuum, and then heating and vulcanizing to obtain the high-tensile rubber.
Example 2:
the specific preparation process of the high tensile rubber is as follows:
1kg of hydroxy polydimethylsiloxane, 86g of toluene diisocyanate and 3.6g of dibutyltin dilaurate are weighed and simultaneously added into a reaction vessel, uniformly stirred, defoamed in vacuum, and then heated and vulcanized to obtain the high-tensile rubber.
Example 3:
the specific preparation process of the high tensile rubber is as follows:
1kg of hydroxy polydimethylsiloxane, 86g of toluene diisocyanate, 3.6g of dibutyltin dilaurate and 130g of carbon nano tube are weighed and added into a reaction vessel at the same time, stirred uniformly, defoamed in vacuum, and heated and vulcanized to obtain the high-tensile rubber.
Mechanical property tests were performed on the high tensile rubbers prepared in example 1, example 2 and example 3, and the specific test results are shown in table 1;
TABLE 1 mechanical Properties of the high tensile rubber prepared in examples 1-3
Example 1 Example 2 Example 3
Tensile strength (MPa) 0.87 0.41 0.74
Tear Strength (kN/m) 1.92 1.53 1.77
As can be seen from table 1, the high tensile rubber prepared in example 1 has higher tensile strength, since the polymeric monomer used in the preparation process of the high tensile rubber is a polymer formed by the interaction between terminal hydroxyl groups of terminal dihydroxy siloxane oxidized carbon nanotubes, and further, a large number of carbon nanotubes are alternately connected and fixed on the prepared polymer skeleton, and the polymer prepared by the polymeric monomer through the polymerization reaction of toluene diisocyanate has higher tensile strength, the rubber material prepared in example 2 by directly crosslinking the hydroxy polydimethylsiloxane and the toluene diisocyanate has lower tensile strength, and meanwhile, the carbon nanotubes are directly added in the crosslinking process of the hydroxy polydimethylsiloxane and the toluene diisocyanate by physical mixing in example 3, because the acting force between the carbon nanotubes and the crosslinked polymer is smaller, further, the carbon nanotubes are not uniformly dispersed in the goods, so that the mechanical property of the polymer is easily affected, and the mechanical property of the prepared rubber material is low.
Example 4:
the specific preparation process of the high-temperature resistant adhesive is as follows: weighing 100g of polyvinyl alcohol, adding 260g of hot water at 95-100 ℃, stirring and dissolving to obtain a polyvinyl alcohol aqueous solution, simultaneously weighing 30g of hydroxy polydimethylsiloxane, adding 255g of acetone solution, stirring and mixing to obtain a hydroxy polydimethylsiloxane solution, simultaneously adding the two solutions into a reaction kettle, dropwise adding 32g of isophorone diisocyanate while stirring, violently stirring while dropwise adding, and after completely dropwise adding, stirring at constant temperature for reaction for 30-40min to obtain viscous colloid, namely the high-temperature resistant adhesive.
Example 5:
the specific preparation process of the high-temperature resistant adhesive is as follows: weighing 100g of polyvinyl alcohol, adding 260g of hot water at 95-100 ℃, stirring and dissolving to obtain a polyvinyl alcohol aqueous solution, simultaneously weighing 30g of hydroxy polydimethylsiloxane, adding 255g of acetone solution, stirring and mixing to obtain a hydroxy polydimethylsiloxane solution, simultaneously adding the two solutions into a reaction kettle, dropwise adding 32g of isophorone diisocyanate while stirring, violently stirring while dropwise adding, and after completely dropwise adding, stirring at constant temperature for reaction for 30-40min to obtain viscous colloid, namely the high-temperature resistant adhesive.
Example 6:
the specific preparation process of the high-temperature resistant adhesive is as follows: weighing 100g of polyvinyl alcohol, adding 260g of hot water at 95-100 ℃, stirring and dissolving to obtain a polyvinyl alcohol aqueous solution, simultaneously weighing 20g of hydroxy polydimethylsiloxane, adding 200g of acetone solution, stirring and mixing to obtain a hydroxy polydimethylsiloxane solution, simultaneously adding the two solutions into a reaction kettle, dropwise adding 32g of isophorone diisocyanate while stirring, violently stirring while dropwise adding, and after completely dropwise adding, stirring at constant temperature for reaction for 30-40min to obtain viscous colloid, namely the high-temperature resistant adhesive.
The high temperature resistant adhesive prepared in example 6 and polyvinyl alcohol were coated on the surface of the same steel plate, respectively, and after the adhesive was cured, the temperature was raised to 180 c, then, the morphology of the adhesive coating film was observed, and the high temperature resistant adhesive coating film in example 6 did not change at all, whereas the polyvinyl alcohol coating film was warped at the edge and yellow in color, since the high temperature resistant adhesive prepared in example 6 was prepared by cross-linking polymerization of polyvinyl alcohol, which contains a large amount of hydroxyl groups in the chain, meanwhile, hydroxyl polydimethylsiloxane contains hydroxyl which can react with isocyanate groups in isophorone diisocyanate, so that the hydroxyl polydimethylsiloxane is grafted on the polyvinyl alcohol chain, the prepared product contains a large amount of siloxane bonds, and further, the high temperature resistance of the adhesive is improved, and the prepared adhesive still has high performance at high temperature.
Example 7:
an ultrahigh tensile alloy tin-plated copper conductor material comprises a plurality of twisted coated tin-plated copper conductors, wherein the coated tin-plated copper conductors are formed by soaking the tin-plated copper conductors in the high tensile rubber melt prepared in the embodiment 1 to coat the tin-plated copper conductors with a layer of high tensile rubber melt, meanwhile, a polytetrafluoroethylene plastic protective layer is extruded outside the stranded coated tin-plated copper conductor, and a layer of the high-temperature-resistant adhesive prepared in the embodiment 6 is coated outside the stranded coated tin-plated copper conductor, because the high tensile rubber layer has certain elasticity after the tin-plated copper conductor is coated with the high tensile rubber layer, the plurality of coated tin-plated copper conductors can be wrapped and fixed by the polytetrafluoroethylene plastic through deformation, and because the polytetrafluoroethylene plastic has lower adhesive property, after the stranded coated tin-plated copper conductor is coated with the adhesive, the adhesive fixing performance between the inner layer and the outer layer can be improved through the adhesive action of the adhesive.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (8)

1. The ultrahigh tensile alloy tin-plated copper conductor material is characterized by comprising a plurality of twisted coated tin-plated copper conductors, wherein the coated tin-plated copper conductors are formed by soaking tin-plated copper conductors in a high tensile rubber melt to coat one layer of high tensile rubber melt with the tin-plated copper conductors, meanwhile, polytetrafluoroethylene plastic protective layers are extruded outside the twisted coated tin-plated copper conductors, and a layer of high temperature resistant adhesive is coated outside the twisted coated tin-plated copper conductors;
the specific preparation process of the high-temperature resistant adhesive is as follows: weighing a certain amount of polyvinyl alcohol, adding the polyvinyl alcohol into hot water with the temperature of 95-100 ℃, stirring and dissolving to obtain a polyvinyl alcohol aqueous solution, simultaneously weighing a certain amount of hydroxy polydimethylsiloxane, adding the hydroxy polydimethylsiloxane into an acetone solution, stirring and mixing to prepare a hydroxy polydimethylsiloxane solution, simultaneously adding the two solutions into a reaction kettle, dropwise adding isophorone diisocyanate while stirring, violently stirring while dropwise adding, stirring and reacting for 30-40min at constant temperature after completely dropwise adding to obtain a viscous colloid, namely the high-temperature-resistant adhesive.
2. The ultra-high tensile alloy tin-coated copper conductor material as recited in claim 1, wherein 2.6-2.7g of water is added to each gram of polyvinyl alcohol, 8.2-8.7g of acetone solution is added to each gram of hydroxy polydimethylsiloxane, and the weight of isophorone diisocyanate added to a reaction kettle of the hydroxy polydimethylsiloxane solution and the polyvinyl alcohol solution is 0.32-0.34 g.
3. The ultra-high tensile alloy tin-plated copper conductor material as claimed in claim 1, wherein the high tensile rubber is prepared by the following specific steps:
step 1: simultaneously adding the carbon nano tube and the mixed acid solvent into an ultrasonic reaction container for ultrasonic dispersion for 30-40min, then heating to 90-100 ℃ for reflux reaction for 3-4h, and then filtering, washing and drying to obtain a carboxylated carbon nano tube;
step 2: adding the carboxylated carbon nanotube prepared in the step 1 into thionyl chloride solution, heating to 70-80 ℃, performing reflux reaction for 6-7h, and then filtering, washing and drying to obtain an acyl chlorinated carbon nanotube;
and step 3: weighing a certain amount of 3-aminopropyltrimethoxysilane, adding the 3-aminopropyltrimethoxysilane into an acetone solution, stirring and mixing uniformly, then adding an acylchlorinated carbon nanotube, heating to 50-60 ℃, carrying out reflux reaction for 3 hours, then adding acrylamide, keeping the temperature constant, carrying out reflux reaction for 15-17 hours, filtering, washing and drying to obtain an allylsiloxane carbon nanotube;
and 4, step 4: simultaneously adding the allylsiloxane carbon nanotube prepared in the step 3 and anhydrous acetone into a reaction vessel, then adding an isopropanol-platinum catalyst into the reaction vessel, stirring and heating to 95-100 ℃, then dropwise adding tetramethyldisiloxane into the reaction vessel, heating and refluxing for 30-32 hours after dropwise adding, then cooling to 70-75 ℃, adding anhydrous methanol into the reaction vessel, stirring and refluxing for 7-8 hours, and then filtering, washing and drying to obtain a terminal dihydroxysiloxane carbon nanotube;
and 5: adding the dihydroxy-terminated silicon carbon oxide nanotube into an anhydrous acetone solution, adding tetramethylammonium hydroxide silicon alkoxide into the anhydrous acetone solution, heating to 80-90 ℃ for polymerization reaction for 13-14h, heating to 160 ℃ for decomposition of the tetramethylammonium hydroxide silicon alkoxide, and then decompressing to remove substances with low boiling point to obtain a polymerized monomer;
step 6: and (3) simultaneously adding the polymerized monomer prepared in the step (5), toluene diisocyanate and dibutyltin dilaurate into a reaction vessel, stirring uniformly, defoaming in vacuum, and then heating and vulcanizing to obtain the high-tensile rubber.
4. The ultrahigh tensile alloy tin-plated copper conductor material as claimed in claim 3, wherein the mixed acid in step 1 is concentrated sulfuric acid and concentrated hydrochloric acid in a ratio of 1: 3, and adding 5.5-6mL of mixed acid into each gram of carbon nano tube.
5. The tin-plated copper conductor material with ultra-high tensile alloy as claimed in claim 3, wherein 3.6-3.7g of 3-aminopropyl trimethoxysilane and 1.4-1.5g of acrylamide are added to each gram of the carbon nanotubes.
6. The ultra-high tensile alloy tin-plated copper conductor material as claimed in claim 3, wherein 3.1-3.3kg of tetramethyldisiloxane and 5.6-6.3g of isopropyl alcohol-platinum catalyst are added per kg of allylsiloxane-carbon nanotubes in step 4.
7. The ultra-high tensile alloy tin-plated copper conductor material as claimed in claim 3, wherein 1.36-1.37g of tetramethylammonium hydroxide silicon alkoxide is added to each kilogram of end-dihydroxy silicon oxidized carbon nanotubes in step 5.
8. The ultra-high tensile alloy tin-plated copper conductor material as claimed in claim 3, wherein 86-93g of toluene diisocyanate and 3.6-3.7g of dibutyltin dilaurate per kg of polymerized monomers are added in step 6.
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CN105732940A (en) * 2016-05-11 2016-07-06 江南大学 Preparation method of waterborne polyurethane-silicon dioxide nano composite emulsion
CN105957631A (en) * 2016-06-30 2016-09-21 安徽埃克森科技集团有限公司 Flexible cable and preparation method therefor
CN110444350A (en) * 2019-08-06 2019-11-12 南方电网科学研究院有限责任公司 A kind of production method of aerial condutor

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