CN111174077B - Liquid oil lubrication rolling bearing structure for motor - Google Patents

Liquid oil lubrication rolling bearing structure for motor Download PDF

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Publication number
CN111174077B
CN111174077B CN202010073727.8A CN202010073727A CN111174077B CN 111174077 B CN111174077 B CN 111174077B CN 202010073727 A CN202010073727 A CN 202010073727A CN 111174077 B CN111174077 B CN 111174077B
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CN
China
Prior art keywords
bearing
oil
end cover
outer end
motor
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Application number
CN202010073727.8A
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Chinese (zh)
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CN111174077A (en
Inventor
张立民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Longgang Motor R & D Co ltd
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Yantai Longgang Motor R & D Co ltd
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Priority to CN202010073727.8A priority Critical patent/CN111174077B/en
Publication of CN111174077A publication Critical patent/CN111174077A/en
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Publication of CN111174077B publication Critical patent/CN111174077B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N11/00Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/723Shaft end sealing means, e.g. cup-shaped caps or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C37/00Cooling of bearings
    • F16C37/007Cooling of bearings of rolling bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F16N29/04Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N31/00Means for collecting, retaining, or draining-off lubricant in or on machines or apparatus
    • F16N31/02Oil catchers; Oil wipers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/173Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
    • H02K5/1737Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/24Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N31/00Means for collecting, retaining, or draining-off lubricant in or on machines or apparatus
    • F16N31/02Oil catchers; Oil wipers
    • F16N2031/025Oil-slinger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/14Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/18Electric motors

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Frames (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The invention discloses a liquid oil lubrication rolling bearing structure for a motor, which comprises a machine base, a bearing seat, a bearing, a motor shaft, a bearing inner end cover and a bearing outer end cover, wherein an oil cavity is arranged on the inner side of the bearing outer end cover, an oil slinger is arranged in the oil cavity, oil collecting boxes are arranged on two sides of the oil slinger, each oil collecting box is connected with an oil guide pipe, an oil drain port is arranged at the bottom of the bearing outer end cover, a tee joint is respectively connected with the oil drain port and the oil guide pipe, and the oil guide pipe is connected with an oil level display. The beneficial effects of the invention are as follows: the problem of the intermittent type nature abnormal sound noise that produces big and vibration acceleration is big frequent maintenance change of the lubricant that lacks in the antifriction bearing operation has effectively been solved, simple structure, the cost of manufacture is low, and the practicality is strong, uses and maintains portably, and automatic control security is strong, has improved the reliability of bearing assembly part, makes antifriction bearing operation more steady, has improved the work efficiency of motor greatly.

Description

Liquid oil lubrication rolling bearing structure for motor
Technical Field
The invention relates to the technical field of rolling bearing structures, in particular to a liquid oil lubrication rolling bearing structure for an electric motor. The bearing structure commonly lubricated by grease in the prior art is improved to a structure lubricated by liquid oil.
Background
The large and medium-sized high-voltage motor bearing is an important device for mechanical transmission, and the good lubrication of the bearing can effectively reduce noise and vibration acceleration, prolong the service life of the bearing and reduce the maintenance and replacement frequency of the bearing.
At present, all the prior large and medium-sized high-voltage motor bearing lubricants adopt universal lithium-based grease, a bearing inner cover, an outer cover and an oil baffle disc type oil thrower are adopted in a bearing assembly device, grease is accumulated in an inner cover oil cavity, grease accumulated in the inner cover oil cavity can be extruded out of a uniform track in bearing operation, the grease accumulated in the inner cover oil cavity is viscous, and an external forced oiling system is not added, so that the bearing cannot obtain continuous lubricant, an effective oil film cannot be formed, the bearing cannot be effectively protected in operation, intermittent abnormal noise occurs, the abnormal noise is generated along with the increase of vibration acceleration, and under the condition, the abnormal noise only needs to be filled with the grease by a filling oil gun, but the abnormal noise disappears again in 3-4 hours, and the phenomenon repeatedly happens. Due to the characteristics of the materials of the bearing assembly parts, the bearing assembly parts are not displayed and can not be seen in the grease filling process, so that more grease is extruded and leaked into the stator shell by frequent grease filling, serious pollution is caused to the winding coil of the motor, more grease can not be discharged and accumulated in the bearing, and the temperature rise of the bearing is kept high (about 45 ℃ under normal conditions and about 67 ℃ under normal conditions) due to the fact that more grease is not discharged and accumulated in the oil cavity of the outer cover. The common mode of bearing lubricating grease and filling lubricating grease can not meet the lubricating requirement in the running and using process of the bearing, so that the problem that the abnormal noise and the large vibration acceleration of the bearing are large can not be effectively solved.
Vibration data are detected according to maintenance of the motor, and generally only two vibration speeds (mm/s) and vibration amplitudes (mu m) are detected. But with the upgrade and reconstruction of the control system and the practical requirements of users, the monitoring of abnormal sound and acceleration of the bearing is particularly concerned. The abnormal sound of the bearing is a main cause of the large acceleration.
The abnormal sound of the bearing is mainly generated by the fact that good lubrication cannot be obtained in the running process of the bearing, and the fact that the residual quantity of lubricating grease in the rolling bodies and the track of the bearing (particularly the bearing with the rolling elements being rollers) is small is easily found in the motor maintenance, and most of lubricating grease is extruded out of the track in the running process, so that an oil film cannot be formed, and the rolling elements are fully and effectively protected.
In the past, the problem is solved, firstly, grease is continuously filled when abnormal noise exists, secondly, the bearing is replaced when the problem cannot be effectively solved after long-time oiling, the bearing replacement frequency is generally 6 months in turn, 3 months in severe cases and 1 year in the longest. The two solutions have the defects that the temperature of the oil added is 20-30 ℃ higher than the normal temperature of about 45 ℃ by more bearings, the oil cannot be discharged in time and can be extruded into the stator shell, the winding coil is polluted, the winding coil of the motor is aged rapidly, local insulation aging breakdown is caused by serious equipment damage, and the production is stopped.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a liquid oil lubrication rolling bearing structure for a motor, which aims to solve the technical problems of intermittent abnormal noise and high acceleration of a bearing
The aim of the invention is achieved by the following technical scheme: the utility model provides a liquid oil lubrication antifriction bearing structure for motor, which comprises a base, the bearing frame, a bearing, a motor shaft, bearing inner end cover and bearing outer end cover, bearing frame fixed mounting is on the frame, the motor shaft passes through antifriction bearing and installs in the first shaft hole of bearing frame, bearing outer end cover fixed mounting is in the outside of bearing frame, bearing outer end cover pushes down antifriction bearing's outer lane from the outside, bearing inner end cover fixed mounting is in the inboard of bearing frame, bearing inner end cover pushes down antifriction bearing's outer lane from the inboard, bearing outer end cover's inboard is provided with the lubricating oil pocket between bearing and the bearing outer end cover, lubricating oil pocket is interior to be provided with the oil slinger that the suit is outside the motor shaft, the oil slinger is fixed to be set up in bearing outer end cover, the level radial both sides of oil slinger all are provided with an oil collecting box, the box is the box body of upper shed, oil collecting box horizontal direction's other end connection bearing outer end cover internal surface, every oil collecting box all is connected with an oil pipe, the bottom of bearing outer end cover is provided with the oil drain port of intercommunication antifriction bearing, bearing outer end cover's outer end cover is provided with a tee bend, the outside of bearing outer end cover is provided with an oil drain, the tee bend, one port is connected with an oil pipe in the tee bend, the oil pipe has another oil pipe that is connected with another oil pipe in the tee bend, and is connected with the oil pipe in the tee bend, and is connected with another oil pipe.
And the oil level display is used for filling liquid and observing the liquid level. Further preferably, the oil level display is provided with an oil level protection device, and the oil level protection device is electrically connected with the control mechanism and used for controlling the liquid level alarm. The oil slinger is used for guiding liquid oil to fall back, and the oil collecting box is used for collecting the liquid oil guided by the oil slinger.
The bearing outer end cover be provided with the shaft hole that the motor shaft worn out, be provided with the sealing washer in the shaft hole, the sealing washer be used for strengthening protection liquid oil and not leak along the axial.
Optionally, the bearing outer end cover is fixedly connected with the bearing seat through a connecting bolt.
The invention changes the existing grease lubrication into the lubrication oil lubrication, changes thick grease into liquid lubrication, and ensures that the rolling bodies are always in a good lubrication state to form an oil film so as to be effectively protected, and the invention has stable operation, no abnormal noise and longer service life of the bearing.
The invention mainly aims at the problem that the conventional lubricating grease of rolling bearings in the mechanical assembly of YKK, YTM, YFKK-series high-voltage motors used in thermal power plants is changed into lubricating oil. The integral part of the outer end cover of the bearing comprises an enlarged original thickness size, an oil storage space of the bearing is enlarged, an oil guide pipe and an oil collecting box are additionally arranged in the bearing, a circulating heat dissipation pipeline, an oil level display and an oil level protection controller are additionally connected outside the bearing, and the technical problems of intermittent abnormal noise and high acceleration of the bearing are solved.
The invention has the following advantages:
According to the invention, after the common bearing lubricating grease is changed into liquid lubricating oil, the lower part of the rolling bearing is always soaked in the oil by utilizing the characteristic of the liquid lubricating oil, the liquid oil is driven to circularly flow in a circulating cooling pipeline and emit heat energy through the rotation of the rolling bearing, the rolling part of the whole bearing is well lubricated, the problems of high intermittent abnormal noise and high vibration acceleration caused by the lack of the lubricating agent in the operation of the rolling bearing are effectively solved, the daily maintenance and replacement frequency is reduced to 0-1 time every year by 2-3 times, the direct economic benefit of enterprises is 2-4 ten thousand yuan every year.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic cross-sectional view of the present invention taken along section A-A in FIG. 1.
Fig. 3 is a schematic structural view of the outer end cover of the bearing of the present invention.
Fig. 4 is a schematic cross-sectional view of the outer end cap of the bearing of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 and 2, a liquid oil lubricated rolling bearing structure for an electric motor comprises a machine base 1, a bearing 3 seat 2, a bearing 3, a motor shaft 15, a bearing inner end cover 4 and a bearing outer end cover 5, wherein the bearing 3 seat 2 is fixedly arranged on the machine base 1, the motor shaft 15 is arranged in a first shaft hole of the bearing 3 seat 2 through the rolling bearing 3, the bearing outer end cover 5 is fixedly arranged on the outer side of the bearing 3 seat 2, the bearing outer end cover 5 presses the outer ring of the rolling bearing 3 from the outer side, the bearing inner end cover 4 is fixedly arranged on the inner side of the bearing 3 seat 2, the bearing inner end cover 4 presses the outer ring of the rolling bearing 3 from the inner side, a lubricating oil cavity 6 between the bearing 3 and the bearing outer end cover 5 is arranged on the inner side of the bearing outer end cover 5, as shown in fig. 3 and 4, an oil slinger 7 sleeved outside the motor shaft 15 is arranged in the lubricating oil cavity 6, the oil slinger 7 is fixedly arranged on the bearing outer end cover 5, the oil slinger 7 is provided with an oil collecting box 8 on two horizontal radial sides, the oil collecting box 8 is an upper opening box body, one end of two ends of the oil collecting box 8 in the horizontal direction is connected with the inner surface of the oil slinger 7, the other end of the oil collecting box 8 in the horizontal direction is connected with the inner surface of the bearing outer end cover 5, each oil collecting box 8 is connected with an oil guide pipe 9, the bottom of the bearing outer end cover 5 is provided with an oil drain port 10 communicated with the oil cavity 6, the outside of the bearing outer end cover 5 is provided with a tee joint 11, one port of the tee joint 11 is connected with the oil drain port 10, the second port of the tee joint 11 is connected with one oil guide pipe 9 in the oil guide pipes 9, the third port of the tee joint 11 is connected with the other oil guide pipe 9 in the oil guide pipes 9, the tee joint 11 is also provided with an oil discharge port 13, at least one oil guide pipe 9 of the two oil guide pipes 9 is connected with an oil level display 12.
And the oil level display 12 is used for filling liquid and observing the liquid level. Further preferably, the oil level display 12 is provided with an oil level protection device 14, and the oil level protection device 14 is electrically connected with the control mechanism and used for controlling the liquid level alarm. The oil slinger 7 is used for guiding liquid oil to fall back, and the oil collecting box 8 is used for collecting the liquid oil guided by the oil slinger 7.
The bearing outer end cover 5 is provided with a shaft hole through which the motor shaft 15 passes, a sealing ring 16 is arranged in the shaft hole, and the sealing ring 16 is used for reinforcing and protecting liquid oil from leaking along the axial direction.
Optionally, the outer end cover 5 of the bearing is fixedly connected with the seat 2 of the bearing 3 through a connecting bolt.
The invention changes the existing grease lubrication into the lubrication oil lubrication, changes thick grease into liquid lubrication, and ensures that the rolling bodies are always in a good lubrication state to form an oil film so as to be effectively protected, and the invention has stable operation, no abnormal noise and longer service life of the bearing 3.
The invention mainly aims at the problem that the lubricating agent of the rolling bearing 3 in the mechanical assembly of YKK, YTM, YFKK series high-voltage motors used in the thermal power plant is changed from general lubricating grease into lubricating oil. The integral part of the outer end cover 5 of the bearing comprises an enlarged original thickness size, an enlarged oil storage space, an oil guide pipe 9, an oil collecting box 8 and a circulating heat dissipation pipeline, an oil level display 12 and an oil level protection controller, and solves the technical problems of intermittent abnormal noise and high acceleration of the bearing 3.
According to the invention, after the common lubricating grease of the bearing 3 is changed into liquid lubricating oil, the lower part of the rolling bearing 3 is always soaked in the oil by utilizing the characteristic of the liquid lubricating oil, the liquid oil is driven to circularly flow in a circulating cooling pipeline and emit heat energy by the rotation of the rolling bearing 3, the rolling part of the whole bearing 3 is well lubricated, the problems of high intermittent abnormal noise and high frequent maintenance and replacement of vibration acceleration caused by the lack of the lubricating agent in the operation of the rolling bearing 3 are effectively solved, the daily maintenance and replacement frequency is reduced to 2-3 times per year, the cost of manufacture is low, the practicability is high, the use and maintenance are convenient, the automatic control safety is high, the reliability of the assembly part of the bearing 3 is improved, the operation of the rolling bearing 3 is more stable, and the working efficiency of a motor is greatly improved.

Claims (1)

1. A liquid oil lubricated rolling bearing structure for an electric motor, characterized by: the bearing comprises a base, a bearing seat, a bearing, a motor shaft, a bearing inner end cover and a bearing outer end cover, wherein the bearing seat is fixedly arranged on the base, the motor shaft is arranged in a first shaft hole of the bearing seat through a rolling bearing, the bearing outer end cover is fixedly arranged on the outer side of the bearing seat, the bearing outer end cover presses the outer ring of the rolling bearing from the outer side, the bearing inner end cover is fixedly arranged on the inner side of the bearing seat, the bearing inner end cover presses the outer ring of the rolling bearing from the inner side, a lubricating oil cavity between the bearing and the bearing outer end cover is arranged on the inner side of the bearing outer end cover, an oil slinger sleeved outside the motor shaft is arranged in the lubricating oil cavity, the oil slinger is fixedly arranged on the bearing outer end cover, two oil collecting boxes are respectively arranged on two sides of the oil slinger in the horizontal radial direction, one end of each oil collecting box is connected with the inner surface of an oil slinger, the other end of each oil collecting box in the horizontal direction is connected with the inner surface of the bearing outer end cover, the bottom of the bearing outer end cover is provided with an oil drain port communicated with the lubricating oil cavity, the outer side of the bearing outer end cover is provided with a tee, one port is connected with the oil drain port, the second port of the oil drain port is connected with the oil drain port in the tee, the oil pipe is connected with at least one oil drain port in the tee joint, and the oil drain is connected with the oil pipe; the bearing outer end cover is provided with a shaft hole penetrating through the motor shaft, and a sealing ring is arranged in the shaft hole; the outer end cover of the bearing is fixedly connected with the bearing seat through a connecting bolt; the oil level display is provided with an oil level protection device, and the oil level protection device is electrically connected with the control mechanism.
CN202010073727.8A 2020-01-22 2020-01-22 Liquid oil lubrication rolling bearing structure for motor Active CN111174077B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010073727.8A CN111174077B (en) 2020-01-22 2020-01-22 Liquid oil lubrication rolling bearing structure for motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010073727.8A CN111174077B (en) 2020-01-22 2020-01-22 Liquid oil lubrication rolling bearing structure for motor

Publications (2)

Publication Number Publication Date
CN111174077A CN111174077A (en) 2020-05-19
CN111174077B true CN111174077B (en) 2024-04-30

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CN202010073727.8A Active CN111174077B (en) 2020-01-22 2020-01-22 Liquid oil lubrication rolling bearing structure for motor

Country Status (1)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105351374A (en) * 2015-12-08 2016-02-24 新昌县红利机械有限公司 Rolling bearing pedestal
CN106246736A (en) * 2015-11-03 2016-12-21 无锡市三立轴承有限公司 The bearing mounting structure of end oil-filling type self-lubricating cooling
CN108691888A (en) * 2018-03-29 2018-10-23 响水县瑞丰重型轴承座制造有限公司 A kind of bearing block of anti-overheat self-lubricating
CN211475469U (en) * 2020-01-22 2020-09-11 烟台龙港电机研发有限公司 Liquid oil lubrication rolling bearing structure for motor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106246736A (en) * 2015-11-03 2016-12-21 无锡市三立轴承有限公司 The bearing mounting structure of end oil-filling type self-lubricating cooling
CN105351374A (en) * 2015-12-08 2016-02-24 新昌县红利机械有限公司 Rolling bearing pedestal
CN108691888A (en) * 2018-03-29 2018-10-23 响水县瑞丰重型轴承座制造有限公司 A kind of bearing block of anti-overheat self-lubricating
CN211475469U (en) * 2020-01-22 2020-09-11 烟台龙港电机研发有限公司 Liquid oil lubrication rolling bearing structure for motor

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