CN111171544A - PC/ASA alloy material with excellent low-temperature multi-axial impact performance and preparation method thereof - Google Patents
PC/ASA alloy material with excellent low-temperature multi-axial impact performance and preparation method thereof Download PDFInfo
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- CN111171544A CN111171544A CN202010061982.0A CN202010061982A CN111171544A CN 111171544 A CN111171544 A CN 111171544A CN 202010061982 A CN202010061982 A CN 202010061982A CN 111171544 A CN111171544 A CN 111171544A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical Kinetics & Catalysis (AREA)
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention relates to a PC/ASA alloy material with excellent low-temperature multi-axial impact property and a preparation method thereof; the PC/ASA alloy material comprises: silicon-containing PC resin, silicon-containing ASA rubber powder, SAN resin, an antioxidant and a lubricant. When the silicon-containing PC resin, the silicon-containing ASA rubber powder, the SAN resin, the antioxidant and the lubricant are added into a mixing stirrer for mixing, and then are blended and granulated through a double-screw extruder. The method is simple and easy to implement, and the silicon components in the silicon-containing PC resin and the silicon-containing ASA rubber powder can effectively improve the low-temperature multi-axial impact property of PC/ASA.
Description
Technical Field
The invention belongs to the fields of polymer blending and polymer molding processing, and particularly relates to an alloy material with excellent low-temperature multi-axial impact performance and a preparation method thereof.
Background
Compared with PC/ABS, PC/ASA has better illumination resistance, and PC/ASA is often used to replace PC/ABS in some parts with higher requirements on illumination resistance in the field of automobiles, such as automobile interior rearview mirrors, auxiliary instrument panels and other parts.
The mechanical property of PC/ASA is close to that of PC/ABS in normal temperature environment, but the toughness of PC/ASA is obviously poorer than that of PC/ABS in low temperature environment (such as-30 ℃), but a plurality of automobile parts can have good toughness at low temperature. The low-temperature multi-axial impact property is commonly used for representing the low-temperature toughness of the material, a plurality of host factories put forward the low-temperature multi-axial impact test requirements on the material, and the common PC/ASA alloy material is difficult to meet the low-temperature multi-axial impact test requirements, thereby limiting the use of PC/ASA on automobiles to a certain extent. For example, patent CN109852025A discloses a high impact resistant, high weather resistant PC/ASA alloy material for automobile exterior parts, which comprises the following components: 50-70 parts by weight of polycarbonate; 10-40 parts of styrene-acrylonitrile copolymer; 10-20 parts of impact modifier; 5-10 parts of a compatilizer; 0.2-1 part of antioxidant; 0.3-1 part of light absorber; 0.3-1 part by weight of lubricant; 0.5-1 part of black master batch. The alloy material has excellent impact resistance, especially low temperature impact resistance. However, the low-temperature impact performance of the alloy material only represents low-temperature notch impact, but does not represent low-temperature landing impact, and the low-temperature landing impact can simulate the low-temperature toughness of parts. And the PC/ASA alloy material obtained by blending common PC and the anti-slave modifier has poor low-temperature ball dropping performance.
Therefore, the research on how to improve the low-temperature multi-axial impact property of the PC/ASA has practical and important significance for the application of the PC/ASA in the field of automobiles.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a PC/ASA alloy material with excellent low-temperature multi-axial impact performance, and the PC/ASA alloy material has excellent low-temperature multi-axial impact performance.
The purpose of the invention is realized by the following technical scheme:
the invention provides a PC/ASA alloy material with excellent low-temperature multi-axial impact property, which comprises the following components in parts by weight:
preferably, the silicon-containing PC resin is a copolymer of polycarbonate and dimethylsiloxane.
Preferably, the silicon-containing ASA rubber powder is rubber powder copolymerized by acrylonitrile-styrene-acrylate and dimethyl siloxane emulsion.
preferably, the antioxidant is one or a mixture of more of diethylene glycol bis [ β - (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate ], tetra [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] pentaerythritol ester, tris (2, 4-di-tert-butylphenyl) phosphite and dioctadecyl alcohol pentaerythritol diphosphite.
Preferably, the lubricant is one or a mixture of several of liquid paraffin, solid paraffin, silane polymer, fatty acid salt, fatty acid amide, zinc stearate, calcium stearate, stearic acid amide, methylene bis-stearic acid amide and N, N-ethylene bis-stearic acid amide.
The invention also provides a method for preparing the PC/ASA alloy material with excellent low-temperature multi-axial impact property, which comprises the following steps:
(a) adding the silicon-containing PC resin, the silicon-containing ASA rubber powder, the SAN resin, the antioxidant and the lubricant into a mixing stirrer for mixing;
(b) and (b) enabling the mixture obtained in the step a to pass through a double-screw extruder to prepare the PC/ASA alloy material with excellent low-temperature multi-axial impact property.
Preferably, in the step b, the extrusion temperature of the twin-screw extruder is 230-270 ℃.
Compared with the prior art, the invention has the following beneficial effects:
the method is simple and easy to implement, and the silicon components in the silicon-containing PC resin and the silicon-containing ASA rubber powder can effectively improve the low-temperature multi-axial impact property of PC/ASA.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the spirit of the invention. All falling within the scope of the present invention.
Example 1
The PC/ASA alloy material with excellent low-temperature multi-axial impact performance provided by the embodiment comprises the following components in parts by weight:
the preparation method comprises the following steps:
(a) adding the silicon-containing PC resin, the silicon-containing ASA rubber powder, the SAN resin, the antioxidant and the lubricant into a mixing stirrer for mixing for 10 minutes;
(b) and (b) enabling the mixture obtained in the step a to pass through a double-screw extruder, wherein the extrusion temperature is 270 ℃, and thus the PC/ASA alloy material with excellent low-temperature multi-axial impact performance is prepared.
Comparative example 1
The PC/ASA alloy material provided by the comparative example comprises the following components in percentage by weight:
the preparation method comprises the following steps:
(a) adding the common PC resin, the common ASA rubber powder, the SAN resin, the antioxidant and the lubricant into a mixing stirrer for mixing for 10 minutes;
(b) and (b) enabling the mixture obtained in the step a to pass through a double-screw extruder, wherein the extrusion temperature is 270 ℃, and thus the PC/ASA alloy material with excellent low-temperature multi-axial impact performance is prepared.
The low-temperature multi-axial impact test was carried out in accordance with ISO6603-2, the test temperature was-30 ℃, 10 specimens were tested for each sample, and the state after the sample test was judged as ductile fracture or brittle fracture (the judgment standards for ductile and brittle fracture are described in ISO6603-2), and the ratio of ductile fracture of the samples after the low-temperature multi-axial test was compared, and the results are shown in Table 1.
Example 2
The PC/ASA alloy material with excellent low-temperature multi-axial impact performance provided by the embodiment comprises the following components in parts by weight:
the preparation method comprises the following steps:
(a) adding the silicon-containing PC resin, the silicon-containing ASA rubber powder, the SAN resin, the antioxidant and the lubricant into a mixing stirrer for mixing for 15 minutes;
(b) and (b) enabling the mixture obtained in the step a to pass through a double-screw extruder, wherein the extrusion temperature is 230 ℃, and obtaining the PC/ASA alloy material with excellent low-temperature multi-axial impact property.
Example 3
The PC/ASA alloy material with excellent low-temperature multi-axial impact performance provided by the embodiment comprises the following components in parts by weight:
the preparation method comprises the following steps:
(a) adding the silicon-containing PC resin, the silicon-containing ASA rubber powder, the SAN resin, the antioxidant and the lubricant into a mixing stirrer for mixing for 20 minutes;
(b) and (b) enabling the mixture obtained in the step a to pass through a double-screw extruder, wherein the extrusion temperature is 250 ℃, and the PC/ASA alloy material with excellent low-temperature multi-axial impact property is prepared.
Comparative example 2
This comparative example was prepared substantially identically to example 1, except that: this comparative example used a conventional PC resin instead of a silicon-containing PC resin.
Comparative example 3
This comparative example was prepared substantially identically to example 1, except that: the comparative example used conventional ASA gum powder instead of silicon-containing ASA gum powder.
Comparative example 4
This comparative example was prepared substantially identically to example 1, except that: in the comparative example, the weight parts of the silicon-containing PC resin and the silicon-containing ASA rubber powder are 85 parts and 5 parts respectively.
Comparative example 5
This comparative example was prepared substantially identically to example 2, except that: in the comparative example, the weight parts of the silicon-containing PC resin and the silicon-containing ASA rubber powder are 45 parts and 30 parts respectively.
And (3) verifying the implementation effect:
the PC/ABS alloy materials prepared in the above examples and comparative examples were injection molded into flat plates, subjected to low-temperature multi-axial impact test at-30 ℃ according to ISO6603-2 standard, 10 blocks for each sample, and then determined whether the sample was ductile or brittle (the determination criteria for ductile and brittle fracture are ISO6603-2), and the results of comparing the ductile fracture ratios of the samples after the low-temperature multi-axial test are shown in table 1.
TABLE 1 Low temperature Multi-axial impact test (-30 ℃ C.)
Performance of | Ratio of ductile to fracture |
Example 1 | 80% |
Example 2 | 50% |
Example 3 | 70% |
Comparative example 1 | 0 |
Comparative example 2 | 0 |
Comparative example 3 | 20% |
Comparative example 4 | 40% |
Comparative example 5 | 10% |
In conclusion, the method is simple and feasible, and the silicon components in the silicon-containing PC resin and the silicon-containing ASA rubber powder can effectively improve the low-temperature multi-axial impact property of PC/ASA.
The invention has many applications, and the above description is only a preferred embodiment of the invention. It should be noted that the above examples are only for illustrating the present invention, and are not intended to limit the scope of the present invention. It will be apparent to those skilled in the art that various modifications can be made without departing from the principles of the invention and these modifications are to be considered within the scope of the invention.
Claims (7)
2. the PC/ASA alloy material with excellent low-temperature multi-axial impact properties as claimed in claim 1, wherein the silicon-containing PC resin is a copolymer of polycarbonate and dimethyl siloxane.
3. The PC/ASA alloy material with excellent low-temperature multi-axial impact property as claimed in claim 1, wherein the silicon-containing ASA rubber powder is rubber powder copolymerized by acrylonitrile-styrene-acrylate and dimethyl siloxane emulsion.
4. the PC/ASA alloy material with excellent low-temperature multi-axial impact performance as claimed in claim 1, wherein the antioxidant is one or more of triethylene glycol bis [ β - (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate ], tetra [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] pentaerythritol ester, tris (2, 4-di-tert-butylphenyl) phosphite, and dioctadecyl alcohol pentaerythritol diphosphite.
5. The PC/ASA alloy material with excellent low-temperature multi-axial impact property, as claimed in claim 1, wherein the lubricant is one or more of liquid paraffin, solid paraffin, silane polymer, fatty acid salt, fatty acid amide, zinc stearate, calcium stearate, stearic acid amide, methylene bis stearic acid amide and N, N-ethylene bis stearic acid amide.
6. A method for preparing the PC/ASA alloy material with excellent low-temperature multi-axial impact performance as defined in any one of claims 1-5, wherein the method comprises the following steps:
(a) adding the silicon-containing PC resin, the silicon-containing ASA rubber powder, the SAN resin, the antioxidant and the lubricant into a mixing stirrer for mixing;
(b) and (b) enabling the mixture obtained in the step a to pass through a double-screw extruder to prepare the PC/ASA alloy material with excellent low-temperature multi-axial impact property.
7. The method for preparing the PC/ASA alloy material with excellent low-temperature multi-axial impact property as claimed in claim 6, wherein in the step b, the extrusion temperature of the twin-screw extruder is 230-270 ℃.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113321887A (en) * | 2021-05-28 | 2021-08-31 | 武汉金发科技有限公司 | Ultrahigh weather-resistant transparent material and preparation method thereof |
CN113354938A (en) * | 2021-07-06 | 2021-09-07 | 武汉金发科技有限公司 | Black weather-resistant wet-heat-aging-resistant PC/ASA alloy and preparation method thereof |
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CN102329462A (en) * | 2010-07-13 | 2012-01-25 | 第一毛织株式会社 | Thermoplastic resin composition |
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CN104004335A (en) * | 2014-05-05 | 2014-08-27 | 上海锦湖日丽塑料有限公司 | High-safety polycarbonate composition and preparation method thereof |
CN104955897A (en) * | 2013-01-29 | 2015-09-30 | 三星Sdi株式会社 | Polycarbonate-based thermoplastic resin composition and molded article |
US20160304713A1 (en) * | 2013-11-05 | 2016-10-20 | Shanghai Kumhosunny Plastics Co., Ltd | Easily-plated PC/ABS Alloy and Its Preparation Method |
CN107446330A (en) * | 2017-06-29 | 2017-12-08 | 上海锦湖日丽塑料有限公司 | PC/ASA alloy materials of HI high impact and preparation method thereof |
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CN101094894A (en) * | 2004-12-30 | 2007-12-26 | 通用电气公司 | Transparent polymeric compositions comprising polysiloxane-polycarbonate copolymer, articles made therefrom and methods of making same |
CN102725349A (en) * | 2009-12-30 | 2012-10-10 | 第一毛织株式会社 | Silicon-based impact modifier consisting of a graft copolymer having a core-shell structure, and thermoplastic composition having same |
CN102329462A (en) * | 2010-07-13 | 2012-01-25 | 第一毛织株式会社 | Thermoplastic resin composition |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113321887A (en) * | 2021-05-28 | 2021-08-31 | 武汉金发科技有限公司 | Ultrahigh weather-resistant transparent material and preparation method thereof |
CN113321887B (en) * | 2021-05-28 | 2022-08-30 | 武汉金发科技有限公司 | Ultrahigh weather-resistant transparent material and preparation method thereof |
CN113354938A (en) * | 2021-07-06 | 2021-09-07 | 武汉金发科技有限公司 | Black weather-resistant wet-heat-aging-resistant PC/ASA alloy and preparation method thereof |
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