CN111155047A - Hot tinning machine - Google Patents

Hot tinning machine Download PDF

Info

Publication number
CN111155047A
CN111155047A CN202010047266.7A CN202010047266A CN111155047A CN 111155047 A CN111155047 A CN 111155047A CN 202010047266 A CN202010047266 A CN 202010047266A CN 111155047 A CN111155047 A CN 111155047A
Authority
CN
China
Prior art keywords
roller
tin
copper wire
tin liquid
copper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010047266.7A
Other languages
Chinese (zh)
Inventor
查磊军
张斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202010047266.7A priority Critical patent/CN111155047A/en
Publication of CN111155047A publication Critical patent/CN111155047A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/08Tin or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/38Wires; Tubes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The invention belongs to the technical field of tinning machines, and particularly relates to a hot tinning machine which comprises a workbench; a winding roller and an unwinding roller are arranged on the workbench; the winding roller is driven by a first motor, and a tin liquid groove is arranged between the winding roller and the unwinding roller; a cleaning unit is arranged between the tin liquid groove and the unwinding roller, the cleaning unit is fixedly connected to the outer side wall of the tin liquid groove and is used for cleaning the surface of the copper wire, a fixed pulley is arranged below the cleaning unit and fixedly connected to the workbench, a first roller is arranged in the tin liquid groove and hinged to the side wall of the tin liquid groove, the liquid level of tin liquid filled in the tin liquid groove crosses the first roller, and a second roller is arranged at the middle position of the front side wall and the rear side wall of the tin liquid groove respectively; through the cooperation between a motor, wind-up roll, unreel roller, tin cistern and the cleaning unit, realize the chemical tin-plating to unreeling roller upper copper line surface.

Description

Hot tinning machine
Technical Field
The invention belongs to the technical field of tinning machines, and particularly relates to a hot tinning machine.
Background
Tinned copper wire is copper wire with a thin layer of metallic tin plated on the surface of the copper wire. The tinned copper wire is soft in material and good in conductivity, and compared with a bare copper wire, the tinned copper wire is higher in corrosion resistance and oxidation resistance, and the service life of a weak current cable can be greatly prolonged.
The tinning of copper wire is mainly to prevent copper from being oxidized to form a film, verdigris, by exposure to air, which is very poor in electrical conductivity and increases resistance. The tinned copper wire can prevent oxidation-reduction reaction and generation of verdigris; heat dissipation can be increased; the conductivity can be improved, and the performance of the lead can be improved; in addition, tinning of the copper wire can prevent the insulating rubber from being sticky, the wire core from blackening and becoming brittle and improve the weldability of the wire core. The tinned copper wire is mainly used as a conductive wire core of rubber-insulated mining cables, flexible wires, flexible cables, marine cables and the like, and is used as an outer shielding braided layer and an electric brush wire of the cable.
In the process of carrying out zinc tin plating on the surface of a copper wire by using the conventional copper wire tinning machine, the copper wire is opened due to uneven pulling force, and tin liquor on the surface of the copper wire is not effectively dried in time after the copper wire is tinned, so that the tin liquor on the surface of the copper wire falls off when the copper wire is rolled, and the surface of the copper wire cannot be completely covered by the tin liquor; and the content of elemental copper in the tin liquid tank is gradually increased, so that the tin plating effect of the tin liquid is poor, and meanwhile, the phenomenon of tin liquid precipitation cannot be timely solved.
Disclosure of Invention
In order to remedy the deficiencies of the prior art and to solve the problems described in the background, the invention proposes a hot tinning machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a hot tinning machine, which comprises a workbench; a winding roller and an unwinding roller are arranged on the workbench; the winding roller is driven by a first motor, and a tin liquid groove is arranged between the winding roller and the unwinding roller; a cleaning unit is arranged between the tin liquid tank and the unwinding roller, the cleaning unit is fixedly connected to the outer side wall of the tin liquid tank and is used for cleaning the surface of a copper wire, a fixed pulley is arranged below the cleaning unit and fixedly connected to the workbench, a first roller is arranged in the tin liquid tank and hinged to the side wall of the tin liquid tank, the liquid level of tin liquid filled in the tin liquid tank passes through the first roller, and a second roller is arranged at the middle position of the front side wall and the rear side wall of the tin liquid tank respectively; through the cooperation among the first motor, the winding roller, the unwinding roller, the tin liquid tank and the cleaning unit, the chemical tin plating on the surface of the copper wire on the unwinding roller is realized; when the automatic winding machine works, one end of a copper wire wound on an unwinding roller is wound around a fixed pulley, then the copper wire passes through a cleaning unit, then a second roller is wound, then a first roller is wound, then the second roller is wound, finally one end of the copper wire is fixedly connected to a winding roller, at the moment, tin liquid is poured into a tin liquid tank, when the tin liquid is not wound through the first roller, the tin liquid is stopped from being poured into the tin liquid tank, then a first motor is started, the motor rotates to drive the winding roller to rotate, then the winding roller is wound with the copper wire, meanwhile, the unwinding roller is pulled by the copper wire to rotate and the copper wire is released, and when the copper wire passes through the cleaning unit, the cleaning unit cleans oil stains on the surface of the copper wire; when the copper wire enters the tin liquid groove, the tin liquid is adhered to the surface of the copper wire; the wind-up roll rotates as the power that the copper line removed for the copper line can pass cleaning unit and molten tin bath smoothly, avoids the copper line at the tinning process, and the copper line is piled up the emergence of winding phenomenon on No. two gyro wheels and a gyro wheel.
Preferably, the cleaning unit comprises a cleaning shell, a first grinding roller, a second grinding roller and a scraper; sulfuric acid with the concentration of 6% -8% flows through the cleaning shell, a liquid inlet is formed in one end face of the cleaning shell, a liquid outlet is formed in the other end face of the cleaning shell, the height of the liquid outlet is higher than that of the liquid inlet, a first grinding roller is hinged to the side wall in the cleaning shell and located below a second grinding roller, the second grinding roller is fixedly connected to the inner side wall of the cleaning shell, a scraping plate is arranged on the upper end face of the cleaning shell and made of sponge materials; the oil stain on the surface of the copper wire is cleaned and the surface of the copper wire is polished by the cleaning unit; when the copper wire cleaning machine works, when the copper wire passes through the cleaning shell, the copper wire bypasses between the first grinding roller and the second grinding roller, then the copper wire is pulled by the winding roller to move, the copper wire drives the first grinding roller to rotate, and meanwhile, when the copper wire enters the second grinding roller, the second grinding roller is fixedly connected to the inner side of the cleaning shell, so that the surface of the copper wire can rub against the second grinding roller, the surface of the copper wire is ground and polished by the second grinding roller, meanwhile, the copper wire is pickled by sulfuric acid solution in the cleaning shell to clean oil stains adhered to the copper wire, then the copper wire penetrates out of the cleaning shell, a scraper at the mulberry end of the cleaned shell scrapes the sulfuric acid solution adsorbed on the copper wire, and then the copper wire enters a tin bath to carry out chemical tin plating; through the cleaning unit, the copper line surface is being carried out the pickling after being polished, both can carry out the pickling to the processing of copper line surface greasy dirt, can carry out the pickling to the copper line after polishing again, is of value to the erosion on copper line surface to be of value to the copper line gets into tin liquid inslot and carries out the tin-plating.
Preferably, a storage shell filled with sulfur powder is arranged on the inner side wall of the tin liquid groove; copper wires penetrate through the upper end face and the lower end face of the storage shell; the sulfur powder in the storage shell at the attached part of the copper wire falls into the tin liquid through the movement of the copper wire in the storage shell; when the copper wire cleaning device works, the quality of the combination of tin and the copper wire is high, and besides the surface of the copper wire needs to be cleaned by acid, the purity of tin liquid is also an important factor; when the copper wire enters the tin liquor tank, the copper wire enables the tin liquor to contain copper element, and if the content of copper in the tin liquor exceeds 1%, the tin liquor needs to be replaced by new tin liquor; avoiding the trouble of replacing the tin liquor and the cost increase, and adding the sulfur powder into the tin liquor; when the copper wire passes through the storage shell, the sulfur powder attached to the surface of the copper wire enters the tin liquid tank, and then the sulfur powder and the copper generate copper sulfide in the tin liquid and float in the tin liquid, so that the content of elemental copper in the tin liquid is reduced; the sulfur powder is put into the tin liquid tank through the copper wire, so that the trouble that operators frequently put the sulfur powder into the tin liquid tank is avoided.
Preferably, a plurality of stirring rods are uniformly arranged on the end surface of the first roller in the tin liquor tank, and the stirring of the tin liquor in the tin liquor tank is realized through the stirring rods; the during operation, tin liquid can produce at temperature 20-30 ℃ and sink the tin phenomenon, and tin distribution portion in the tin liquid is even, it is even to lead to copper line surface tinned portion, moreover the copper line is when getting into tin liquid inslot and carrying out chemical tinning, the copper line also is difficult to play the effect of stirring to the tin liquid, drive a gyro wheel rotation when the copper line removes simultaneously, a gyro wheel also is difficult to start the effect of stirring the tin liquid, consequently, set up a plurality of stirring rods on a gyro wheel, when a gyro wheel rotates, a gyro wheel drives the stirring rod and stirs in the tin liquid, make the even dispersion once more of tin of sediment in the tin liquid, thereby it is more even to be of value to copper line surface tinning.
Preferably, two ends of the rotating shaft of the first roller are connected with the rotating shaft of the first grinding roller in the cleaning shell through a belt, and the radius of the rotating shaft of the first roller is the same as that of the rotating shaft of the first grinding roller; the first roller is connected with the first grinding roller through a belt, so that the first roller and the first grinding roller synchronously rotate, and a copper wire is prevented from being pulled and broken when being ground by the first grinding roller and the second grinding roller; when the winding device works, when the winding roller winds copper wires, more and more copper wires are wound on the winding roller, and under the condition that the rotating angular speed of the winding roller is not changed, the linear speed of the winding roller for winding the copper wires is increased, so that the copper wires are disconnected; in order to prevent that the copper line from being dragged the rolling in-process by the wind-up roll, the copper line is dragged the disconnection, through the belt woolen cloth and a gyro wheel and a grinding roller, the copper line removes and drives a gyro wheel rotation, a gyro wheel passes through the belt and drives a grinding roller rotation, realize the synchronous rotation of a gyro wheel and a grinding roller, a grinding roller promotes the copper line and polishes No. two grinding roller surfaces simultaneously, make the copper line when being dragged the rolling by the wind-up roll, the power that drags that receives on the copper line and receive when initial keeps unchangeable, thereby avoid the emergence of copper line disconnection phenomenon.
Preferably, the second roller is provided with fan blades, and the fan blades are positioned on the second roller close to the wind-up roll; through the matching between the second roller and the fan blades, the surface of the copper wire after chemical tinning is dried in the air; when the winding device works, a copper wire comes out of a tin liquid groove, tin liquid adhered to the surface of the copper wire can not be air-dried in time, and when the copper wire is wound by a winding roller, the tin liquid on the copper wire can be adhered, so that the tin liquid can not completely cover the surface of the copper wire, and the tin plating of the copper wire fails; consequently settle the flabellum on No. two gyro wheels near the wind-up roll, when the copper line removed, the copper line was rubbed with the hands and is moved No. two gyro wheels and rotate, and simultaneously, No. two gyro wheels rotate and drive the flabellum and rotate, and the wind that produces when the flabellum rotates blows on the copper line after the tin-plating for the air-dry efficiency of copper line.
The invention has the technical effects and advantages that:
1. according to the hot tinning machine, the winding roller rotates to serve as the power for moving the copper wire, so that the copper wire can smoothly pass through the cleaning unit and the tin bath, and the phenomenon that the copper wire is accumulated and wound on the second roller and the first roller in the tinning process of the copper wire is avoided; and through the cleaning unit, the copper line surface is being carried out the pickling after being polished, both can be to the processing of copper line surface greasy dirt, can carry out the pickling to the copper line after polishing again, is of value to the erosion on copper line surface to be of value to the copper line gets into tin liquid inslot and carries out the tin-plating.
2. According to the hot tinning machine, sulfur powder attached to the surface of the copper wire enters the tin liquid tank, and then the sulfur powder and the copper generate copper sulfide in the tin liquid and float in the tin liquid, so that the content of elemental copper in the tin liquid is reduced; the sulfur powder is put into the tin liquid tank through the copper wire, so that the trouble that operators frequently put the sulfur powder into the tin liquid tank is avoided.
3. According to the hot tinning machine, the first idler wheel and the first grinding roller synchronously rotate, and the first grinding roller pushes the copper wire to polish the surface of the second grinding roller, so that when the copper wire is pulled and wound by the winding roller, the pulling force applied to the copper wire and the force applied to the copper wire in the initial process are kept unchanged, and the phenomenon of copper wire disconnection is avoided.
Drawings
The invention is further described with reference to the following figures and embodiments.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is an enlarged view of a portion of FIG. 1 at C;
FIG. 5 is a front view of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at D;
FIG. 7 is an enlarged view of a portion of FIG. 5 at E;
in the figure: the tin bath cleaning device comprises a workbench 1, a wind-up roll 11, a first motor 111, a wind-up roll 12, a tin bath 13, a first roller 131, a second roller 132, a storage shell 133, a stirring rod 134, a belt 135, fan blades 136, a fixed pulley 14, a cleaning unit 2, a cleaning shell 21, a liquid inlet 211, a liquid outlet 212, a first grinding roll 22, a second grinding roll 23 and a scraper 24.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the following embodiments.
As shown in fig. 1 to 7, a hot tinning machine according to the present invention includes a table 1; a winding roller 11 and an unwinding roller 12 are arranged on the workbench 1; the winding roller 11 is driven by a first motor 111, and a tin liquid groove 13 is arranged between the winding roller 11 and the unwinding roller 12; a cleaning unit 2 is arranged between the tin liquid tank 13 and the unwinding roller 12, the cleaning unit 2 is fixedly connected to the outer side wall of the tin liquid tank 13, the cleaning unit 2 is used for cleaning the surface of a copper wire, a fixed pulley 14 is arranged below the cleaning unit 2, the fixed pulley 14 is fixedly connected to the workbench 1, a first roller 131 is arranged in the tin liquid tank 13, the first roller 131 is hinged to the side wall of the tin liquid tank 13, the tin liquid level in the tin liquid tank 13 is over the first roller 131, and a second roller 132 is respectively arranged at the middle positions of the front side wall and the rear side wall of the tin liquid tank 13; through the cooperation of the first motor 111, the winding roller 11, the unwinding roller 12, the tin liquid tank 13 and the cleaning unit 2, the chemical tin plating on the surface of the copper wire on the unwinding roller 12 is realized; when the device works, one end of a copper wire wound on the unwinding roller 12 firstly passes around the fixed pulley 14, then passes through the cleaning unit 2, then passes around the second roller 132, then passes around the first roller 131, then passes around the second roller 132, finally one end of the copper wire is fixedly connected to the winding roller 11, at the moment, tin liquid is filled into the tin liquid tank 13, when the tin liquid is over the first roller 131, the tin liquid filling into the tin liquid tank 13 is stopped, then the first motor 111 is started, the motor rotates to drive the winding roller 11 to rotate, then the winding roller 11 winds the copper wire, meanwhile, the copper wire pulls the unwinding roller 12 to rotate and release the copper wire, and when the copper wire passes through the cleaning unit 2, the cleaning unit 2 cleans oil stains on the surface of the copper wire; when the copper wire enters the tin liquid groove 13, the tin liquid is adhered to the surface of the copper wire; wind-up roll 11 rotates as the power that the copper line removed for the copper line can pass cleaning unit 2 and molten tin bath 13 smoothly, avoids the copper line at the tinning process, and the copper line is piled up the emergence of winding phenomenon on No. two gyro wheels 132 and gyro wheel 131.
As a specific embodiment of the present invention, the cleaning unit 2 includes a cleaning case 21, a first grinding roller 22, a second grinding roller 23, and a scraper 24; sulfuric acid with the concentration of 6% -8% flows in the cleaning shell 21, a liquid inlet 211 is formed in one end face of the cleaning shell 21, a liquid outlet 212 is formed in the other end face of the cleaning shell 21, the height of the liquid outlet 212 is higher than that of the liquid inlet 211, a first grinding roller 22 is hinged to the side wall in the cleaning shell 21, the first grinding roller 22 is located below a second grinding roller 23, the second grinding roller 23 is fixedly connected to the inner side wall of the cleaning shell 21, a scraper 24 is arranged on the upper end face of the cleaning shell 21, and the scraper 24 is made of sponge materials; the cleaning unit 2 is used for cleaning oil stains on the surface of the copper wire and polishing the surface of the copper wire; when the copper wire passes through the cleaning shell 21, the copper wire bypasses between the first grinding roller 22 and the second grinding roller 23, then the copper wire is pulled by the winding roller 11 to move, the copper wire drives the first grinding roller 22 to rotate, and meanwhile, when the copper wire passes through the second grinding roller 23, the second grinding roller 23 is fixedly connected to the inner side of the cleaning shell 21, so that the surface of the copper wire can rub against the second grinding roller 23, the surface of the copper wire is ground and polished by the second grinding roller 23, meanwhile, the copper wire is pickled by sulfuric acid solution in the cleaning shell 21 to clean oil stains adhered to the copper wire, then the copper wire passes through the cleaning shell 21, a scraper 24 at the mulberry end of the cleaning shell 21 scrapes the sulfuric acid liquid adsorbed to the copper wire, and then the copper wire enters the tin bath 13 to be chemically tinned; through cleaning unit 2, copper line surface is being carried out the pickling after being polished, both can be to the processing of copper line surface greasy dirt, can carry out the pickling to the copper line after the polishing again, is of value to the erosion on copper line surface to be of value to the copper line gets into tin liquid groove 13 and carries out the tin-plating in.
As a specific embodiment of the present invention, a storage shell 133 containing sulfur powder is disposed on the inner side wall of the tin liquid tank 13; copper wires penetrate through the upper end face and the lower end face of the storage shell 133; the sulfur powder in the storage shell 133 at the attached part of the copper wire falls into the tin liquid through the movement of the copper wire in the storage shell 133; when the copper wire cleaning device works, the quality of the combination of tin and the copper wire is high, and besides the surface of the copper wire needs to be cleaned by acid, the purity of tin liquid is also an important factor; when the copper wire enters the tin liquid groove 13, the copper wire enables the tin liquid to contain copper element, and if the content of copper in the tin liquid exceeds 1%, the tin liquid needs to be replaced by new tin liquid; avoiding the trouble of replacing the tin liquor and the cost increase, and adding the sulfur powder into the tin liquor; when the copper wire passes through the storage shell 133, the sulfur powder attached to the surface of the copper wire enters the tin liquor tank 13, and then the sulfur powder and the copper generate copper sulfide in the tin liquor and float in the tin liquor, so that the content of elemental copper in the tin liquor is reduced; the sulfur powder is thrown into the tin liquid tank 13 through the copper wire, so that the trouble that the operator frequently throws the sulfur powder into the tin liquid tank 13 is avoided.
As a specific embodiment of the present invention, a plurality of stirring rods 134 are uniformly arranged on an end surface arranged on the first roller 131 in the tin liquor tank 13, and the stirring of the tin liquor in the tin liquor tank 13 is realized through the stirring rods 134; during operation, the tin liquid can produce the heavy tin phenomenon at temperature 20-30 ℃, and tin distribution portion in the tin liquid is even, it is even to lead to copper line surface tinning portion, moreover the copper line is when getting into tin liquid groove 13 and carrying out chemical tinning, the copper line also is difficult to play the effect of stirring to the tin liquid, drive a gyro wheel 131 when the copper line removes simultaneously and rotate, a gyro wheel 131 also is difficult to start the effect of stirring the tin liquid, consequently set up a plurality of stirring rods 134 on a gyro wheel 131, when gyro wheel 131 rotates, a gyro wheel 131 drives stirring rod 134 and stirs in the tin liquid, make the even dispersion of tin that deposits once more in the tin liquid, thereby it is more even to be of value to copper line surface tinning.
As a specific embodiment of the present invention, both ends of the rotating shaft of the first roller 131 are connected to the rotating shaft of the first grinding roller 22 in the cleaning shell 21 through a belt 135, and the radius of the rotating shaft of the first roller 131 is the same as the radius of the rotating shaft of the first grinding roller 22; the first roller 131 is connected with the first grinding roller 22 through a belt 135, so that the first roller 131 and the first grinding roller 22 rotate synchronously, and a copper wire is prevented from being pulled and broken when being ground by the first grinding roller 22 and the second grinding roller 23; when the winding device works, when the winding roller 11 winds copper wires, more and more copper wires are wound on the winding roller 11, and under the condition that the rotating angular speed of the winding roller 11 is not changed, the linear speed of the winding roller 11 for winding the copper wires is larger and larger, so that the copper wires are disconnected; in order to prevent that the copper line from being dragged the rolling in-process by wind-up roll 11, the copper line is dragged the disconnection, come to work as a result and a gyro wheel 131 and an abrasive roll 22 through belt 135, the copper line removes and drives gyro wheel 131 and rotate, gyro wheel 131 drives an abrasive roll 22 through belt 135 and rotates, realize the synchronous rotation of a gyro wheel 131 and an abrasive roll 22, an abrasive roll 22 promotes the copper line and polishes at No. two abrasive roll 23 surfaces simultaneously, make the copper line when being dragged the rolling by wind-up roll 11, the power that receives when dragging the power and the initial on the copper line keeps unchangeable, thereby avoid the emergence of copper line disconnection phenomenon.
As a specific embodiment of the present invention, the second roller 132 is provided with a fan blade 136, and the fan blade 136 is located on the second roller 132 close to the wind-up roll 11; through the matching between the second roller 132 and the fan blade 136, the air drying of the surface of the copper wire after the chemical tinning is realized; when the winding device works, a copper wire comes out from the tin liquid tank 13, if tin liquid adhered to the surface of the copper wire cannot be air-dried in time, the tin liquid on the copper wire can be adhered when the winding roller 11 winds the copper wire, so that the tin liquid cannot completely cover the surface of the copper wire, and the tin plating of the copper wire fails; consequently, settle flabellum 136 on No. two gyro wheels 132 that are close to wind-up roll 11, when the copper line removed, No. two gyro wheels 132 were rubbed with the hands to the copper line and were rotated, and simultaneously, No. two gyro wheels 132 rotated and drive flabellum 136 and rotate, and the wind that produces when flabellum 136 rotated blows on the copper line after the tin-plating for the air-dry efficiency of copper line.
When the device works, one end of a copper wire wound on the unwinding roller 12 firstly passes around the fixed pulley 14, then passes through the cleaning unit 2, then passes around the second roller 132, then passes around the first roller 131, then passes around the second roller 132, finally one end of the copper wire is fixedly connected to the winding roller 11, at the moment, tin liquid is filled into the tin liquid tank 13, when the tin liquid is over the first roller 131, the tin liquid filling into the tin liquid tank 13 is stopped, then the first motor 111 is started, the motor rotates to drive the winding roller 11 to rotate, then the winding roller 11 winds the copper wire, meanwhile, the copper wire pulls the unwinding roller 12 to rotate and release the copper wire, and when the copper wire passes through the cleaning unit 2, the cleaning unit 2 cleans oil stains on the surface of the copper wire; when the copper wire enters the tin liquid groove 13, the tin liquid is adhered to the surface of the copper wire; the winding roller 11 rotates to serve as power for moving the copper wires, so that the copper wires can smoothly pass through the cleaning unit 2 and the molten tin bath 13, and the phenomenon that the copper wires are accumulated and wound on the second idler wheel 132 and the first idler wheel 131 in the tinning process of the copper wires is avoided; when a copper wire passes through the cleaning shell 21, the copper wire bypasses between the first grinding roller 22 and the second grinding roller 23, then the copper wire is pulled by the winding roller 11 to move, the copper wire drives the first grinding roller 22 to rotate, and meanwhile, when the copper wire passes through the second grinding roller 23, the second grinding roller 23 is fixedly connected to the inner side of the cleaning shell 21, so that the surface of the copper wire can rub against the second grinding roller 23, the surface of the copper wire is ground and polished by the second grinding roller 23, meanwhile, the copper wire is pickled by sulfuric acid solution in the cleaning shell 21 to clean oil stains adhered to the copper wire, then the copper wire passes through the cleaning shell 21, is scraped by the scraper 24 at the mulberry end of the cleaning shell 21 to adsorb the sulfuric acid solution on the copper wire, and then enters the tin bath 13 to be chemically tinned; through the cleaning unit 2, the surface of the copper wire is polished and then subjected to acid cleaning, so that oil stains on the surface of the copper wire can be treated, the polished copper wire can be subjected to acid cleaning, the corrosion on the surface of the copper wire is facilitated, and the copper wire can enter the tin bath 13 to be tinned; the quality of the combination of tin and copper wires is that besides the surface of the copper wires needs to be acid-washed, the purity of the tin liquid is also an important factor; when the copper wire enters the tin liquid groove 13, the copper wire enables the tin liquid to contain copper element, and if the content of copper in the tin liquid exceeds 1%, the tin liquid needs to be replaced by new tin liquid; avoiding the trouble of replacing the tin liquor and the cost increase, and adding the sulfur powder into the tin liquor; when the copper wire passes through the storage shell 133, the sulfur powder attached to the surface of the copper wire enters the tin liquor tank 13, and then the sulfur powder and the copper generate copper sulfide in the tin liquor and float in the tin liquor, so that the content of elemental copper in the tin liquor is reduced; the sulfur powder is put into the tin liquid tank 13 through the copper wire, so that the trouble that operators frequently put the sulfur powder into the tin liquid tank 13 is avoided; the tin liquid can generate a tin deposition phenomenon at the temperature of 20-30 ℃, tin distribution parts in the tin liquid are uniform, so that tin plating parts on the surface of a copper wire are uniform, when the copper wire enters a tin liquid groove 13 for chemical tin plating, the copper wire is difficult to stir the tin liquid, meanwhile, the copper wire drives a roller 131 to rotate when moving, and the roller 131 is difficult to start the function of stirring the tin liquid, so that a plurality of stirring rods 134 are arranged on the roller 131, when the roller 131 rotates, the roller 131 drives the stirring rods 134 to stir in the tin liquid, so that the deposited tin is uniformly dispersed in the tin liquid again, and the surface of the copper wire is beneficial to more uniform tin plating; when the winding roller 11 winds the copper wire, the copper wire wound on the winding roller 11 is more and more, and under the condition that the rotating angular speed of the winding roller 11 is not changed, the linear speed of the winding roller 11 for winding the copper wire is more and more, so that the copper wire is disconnected; in order to prevent the copper wire from being pulled and broken in the winding process of the wound-up roller 11, the belt 135 is used for driving the first roller 131 and the first grinding roller 22, the copper wire moves to drive the first roller 131 to rotate, the first roller 131 drives the first grinding roller 22 to rotate through the belt 135, the first roller 131 and the first grinding roller 22 synchronously rotate, and meanwhile, the first grinding roller 22 pushes the copper wire to polish the surface of the second grinding roller 23, so that when the copper wire is pulled and wound by the wound-up roller 11, the pulling force applied to the copper wire and the force applied initially are kept unchanged, and the phenomenon of breaking the copper wire is avoided; if the copper wire comes out from the tin liquor tank 13, tin liquor adhered to the surface of the copper wire can not be air-dried in time, and when the copper wire is wound by the winding roller 11, the tin liquor on the copper wire can be adhered, so that the tin liquor can not completely cover the surface of the copper wire, and the tin plating of the copper wire fails; consequently, settle flabellum 136 on No. two gyro wheels 132 that are close to wind-up roll 11, when the copper line removed, No. two gyro wheels 132 were rubbed with the hands to the copper line and were rotated, and simultaneously, No. two gyro wheels 132 rotated and drive flabellum 136 and rotate, and the wind that produces when flabellum 136 rotated blows on the copper line after the tin-plating for the air-dry efficiency of copper line.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. A hot tinning machine is characterized in that: comprises a workbench (1); a winding roller (11) and an unwinding roller (12) are arranged on the workbench (1); the winding roller (11) is driven by a first motor (111), and a tin liquid groove (13) is arranged between the winding roller (11) and the unwinding roller (12); a cleaning unit (2) is arranged between the tin liquid tank (13) and the unwinding roller (12), the cleaning unit (2) is fixedly connected to the outer side wall of the tin liquid tank (13), the cleaning unit (2) is used for cleaning the surface of a copper wire, a fixed pulley (14) is arranged below the cleaning unit (2), the fixed pulley (14) is fixedly connected to the workbench (1), a first roller (131) is arranged in the tin liquid tank (13), the first roller (131) is hinged to the side wall of the tin liquid tank (13), the liquid level of the tin liquid in the tin liquid tank (13) is over the first roller (131), and second rollers (132) are respectively arranged in the middle positions of the front side wall and the rear side wall of the tin liquid tank (13); through the cooperation between a motor (111), wind-up roll (11), unreeling roller (12), molten tin bath (13) and cleaning unit (2), realize the chemical tin plating to unreeling roller (12) upper copper line surface.
2. A hot tin plating machine according to claim 1, characterized in that: the cleaning unit (2) comprises a cleaning shell (21), a first grinding roller (22), a second grinding roller (23) and a scraper (24); sulfuric acid with the concentration of 6% -8% flows in the cleaning shell (21), a liquid inlet (211) is formed in one end face of the cleaning shell (21), a liquid outlet (212) is formed in the other end face of the cleaning shell (21), the height of the liquid outlet (212) is higher than that of the liquid inlet (211), a first grinding roller (22) is hinged to the side wall in the cleaning shell (21), the first grinding roller (22) is located below a second grinding roller (23), the second grinding roller (23) is fixedly connected to the inner side wall of the cleaning shell (21), a scraping plate (24) is arranged on the upper end face of the cleaning shell (21), and the scraping plate (24) is made of sponge materials; through cleaning unit (2), realize the washing to copper line surface greasy dirt to and carry out polishing treatment to copper line surface.
3. A hot tin plating machine according to claim 2, characterized in that: a storage shell (133) filled with sulfur powder is arranged on the inner side wall of the tin liquid groove (13); copper wires penetrate through the upper end face and the lower end face of the storage shell (133); the copper wire moves in the storage shell (133), so that sulfur powder in the storage shell (133) at the attached part of the copper wire falls into tin liquid.
4. A hot tin plating machine according to claim 3, characterized in that: a plurality of stirring rods (134) are uniformly arranged on the end face of the first roller (131) in the tin liquid tank (13), and stirring of the tin liquid in the tin liquid tank (13) is realized through the stirring rods (134).
5. A hot tin plating machine according to claim 4, characterized in that: the two ends of the rotating shaft of the first roller (131) are connected with the two ends of the rotating shaft of the first grinding roller (22) in the cleaning shell (21) through a belt (135), and the radius of the rotating shaft of the first roller (131) is the same as that of the rotating shaft of the first grinding roller (22); a gyro wheel (131) passes through belt (135) and connects grinding roller (22) No. one, realizes the synchronous rotation of a gyro wheel (131) and grinding roller (22) No. one, prevents when being ground by grinding roller (22) No. one and grinding roller (23) No. two, and the copper line is pulled and is broken.
6. A hot tin plating machine according to claim 5, characterized in that: the second roller (132) is provided with fan blades (136), and the fan blades (136) are positioned on the second roller (132) close to the winding roller (11); through the cooperation between No. two gyro wheels (132) and flabellum (136), realize air-drying the copper line surface after the chemical tinning.
CN202010047266.7A 2020-01-16 2020-01-16 Hot tinning machine Withdrawn CN111155047A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010047266.7A CN111155047A (en) 2020-01-16 2020-01-16 Hot tinning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010047266.7A CN111155047A (en) 2020-01-16 2020-01-16 Hot tinning machine

Publications (1)

Publication Number Publication Date
CN111155047A true CN111155047A (en) 2020-05-15

Family

ID=70563476

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010047266.7A Withdrawn CN111155047A (en) 2020-01-16 2020-01-16 Hot tinning machine

Country Status (1)

Country Link
CN (1) CN111155047A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113481449A (en) * 2021-06-04 2021-10-08 胡良 Hot tinning machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205253765U (en) * 2015-12-11 2016-05-25 苏州米孚新材料科技有限公司 Copper line tinning stack
CN207877842U (en) * 2017-12-12 2018-09-18 贵溪正发铜业有限公司 A kind of efficient copper wire tin-plating device
CN208555526U (en) * 2018-06-01 2019-03-01 安福智星科技有限公司 A kind of multi-functional tinned wird continuous production integrated device
CN209178459U (en) * 2018-12-26 2019-07-30 重庆安美科技有限公司 A kind of copper strips tin machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205253765U (en) * 2015-12-11 2016-05-25 苏州米孚新材料科技有限公司 Copper line tinning stack
CN207877842U (en) * 2017-12-12 2018-09-18 贵溪正发铜业有限公司 A kind of efficient copper wire tin-plating device
CN208555526U (en) * 2018-06-01 2019-03-01 安福智星科技有限公司 A kind of multi-functional tinned wird continuous production integrated device
CN209178459U (en) * 2018-12-26 2019-07-30 重庆安美科技有限公司 A kind of copper strips tin machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113481449A (en) * 2021-06-04 2021-10-08 胡良 Hot tinning machine

Similar Documents

Publication Publication Date Title
CN111155048A (en) Tinning machine
CN111155047A (en) Hot tinning machine
CN113103094A (en) Coarsening and curing device and coarsening and curing process for high-elongation ultra-thick copper foil
CN218115633U (en) Water electroplating equipment with two-sided coating film function
CN107177808B (en) Tin-coated copper integrated production equipment
CN213680850U (en) Tinning stack of tinned wire processing usefulness
CN115045131B (en) Novel marine rope preparation process
CN213737993U (en) Copper wire take-up with clean function
US4948487A (en) Electrolytic processing apparatus for metallic members
JPS5818997B2 (en) Power supply device for metal strip
CN206887202U (en) Tin-coated copper integrated production equipment
US1509101A (en) Process and apparatus for coating wire
CN113481449B (en) Hot tinning machine
CN211645420U (en) Stranded wire auxiliary assembly is used in steel strand wires production
CN213134263U (en) Surface cleaning device before electromagnetic wire annealing coating
CN212245695U (en) Meter counting take-up machine capable of winding wires uniformly
CN113235034B (en) Tinning stack of copper line processing usefulness
CN214160926U (en) Novel electrolytic tungsten filament cleaning device
CN220744994U (en) Cable winding and unwinding device
CN113539571B (en) Tinned wire production equipment and production process
KR100920602B1 (en) An apparatus for removing the oxide coat on an anode for strip eletroplating
CN219880378U (en) Novel cable steel band oiling paste device
CN215823783U (en) Rust removal equipment for hardware machining
CN113263374B (en) Copper wire setting device of hot-dip tinned wire production line
CN210104047U (en) Iron wire copper plating equipment

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication

Application publication date: 20200515

WW01 Invention patent application withdrawn after publication