CN111153768A - Synthetic method of isohexide - Google Patents

Synthetic method of isohexide Download PDF

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Publication number
CN111153768A
CN111153768A CN202010072809.0A CN202010072809A CN111153768A CN 111153768 A CN111153768 A CN 111153768A CN 202010072809 A CN202010072809 A CN 202010072809A CN 111153768 A CN111153768 A CN 111153768A
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catalyst
diacetone alcohol
temperature
isohexide
hours
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CN111153768B (en
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陈兴坤
丁云杰
杜中南
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Xiangliu Beijing Technology Co ltd
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Zhejiang Normal University CJNU
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/132Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
    • C07C29/136Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
    • C07C29/143Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of ketones
    • C07C29/145Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of ketones with hydrogen or hydrogen-containing gases
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8896Rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/892Nickel and noble metals
    • B01J35/394
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

Abstract

The invention discloses a method for synthesizing isohexane glycol, which takes diacetone alcohol and hydrogen as raw materials to carry out hydrogenation reaction in the presence of a catalyst to prepare the isohexane glycol, wherein the catalyst is a supported double-component heterogeneous catalyst consisting of an active component and a carrier, the first active component of the catalyst is Ni or Cu, the second active component of the catalyst is one of Rh, Au, Re, La, Co, Mn or Ag, and the carrier is one or more than two of active carbon, white carbon black and gas phase alumina. The special catalyst is used in the reaction for preparing the isohexide by catalyzing the hydrogenation of the diacetone alcohol, the catalyst has extremely high stability and catalytic activity, the yield of the isohexide is high, the utilization rate of active components is high, the 100 percent conversion rate and 99.9 percent selectivity can be achieved under mild reaction conditions without adding a protective agent, and the catalyst is continuously stable for 500 hours and is not obviously deactivated.

Description

Synthetic method of isohexide
Technical Field
The invention relates to the technical field of compound synthesis, in particular to a method for synthesizing isohexide.
Background
Isohexylene glycol (MPD for short), chinese name: 2-methyl-2, 4-pentanediol, a colorless, transparent, slightly viscous liquid, with a slightly fresh, sweet and fragrant smell. As a fine chemical product with wide application, the isohexide is widely applied in the fields of building materials, cosmetics, textiles, pesticides, coatings, biochemical engineering, organic synthesis and the like, and is mainly used as a solvent, a coupling agent, an emulsifier, a penetrating agent, a stabilizer and the like. According to different routes of raw materials, the existing synthesis processes of isohexide are divided into two types:
(1) the acetone condensate diacetone alcohol is used as a raw material and is synthesized by a catalytic hydrogenation method;
(2) the compound is prepared by taking 2,4,4, 6-tetramethyl-1, 3-dioxacyclohexane as a raw material and decomposing methanol.
Compared with the two methods, the first method has wide sources of raw materials, low price and easy realization, thereby gaining wide attention. However, in the process of synthesizing isohexide by hydrogenation reduction using diacetone alcohol as raw material, the preparation of high performance hydrogenation catalyst is a key link for realizing the final industrial application of the reaction.
Patent CN1066608A reports a catalyst for hydrogenation of diacetone alcohol, in which highly dispersed nickel (Ni) metal supported catalyst (Ni/SiO) is prepared by metal vapor method2) The catalyst has the conversion rate of diacetone alcohol of 95 percent in a high-pressure reaction kettle, and the selectivity of the target product, namely, the isohexide, is only 50 percent. This method has not received much attention at the beginning of the report because the selectivity was too low.
Patents CN1228354A and CN1565730A have prepared highly dispersed heterogeneous nickel-based heterogeneous catalysts using nickel-aluminum alloy, which have a target product yield of 85% in the course of diacetone alcohol hydrogenation reaction. However, the preparation process of the series of catalysts is complex, a large amount of NaOH strong base solution is needed, the environmental pollution is serious, and the series of catalysts are not suitable for pilot scale production and industrial production.
Patents CN102329193B and CN107235825A respectively use raney nickel and hydroxyapatite as carrier to catalyze the hydrogenation reaction of diacetone alcohol to obtain excellent reaction results. The report in patent CN102329193B shows that a large amount of alkaline auxiliary agent needs to be added during the reaction process to obtain satisfactory catalytic reaction results, which will greatly increase the cost of subsequent separation and environmental management. Both the two reaction processes adopt an intermittent reaction kettle process, and stability data of the catalyst is not given, so that the scale-up production is not facilitated in the industrial application process, and the inactivation of the catalyst can greatly increase the production cost. Based on the previous report, the patent CN104549425B developed a molecular sieve-supported nickel-based heterogeneous catalyst which can stably run for 500 hours on a fixed bed reaction bed and still has excellent catalytic performance. However, the catalytic performance of the catalyst is reduced compared with the previous reports, which is probably because the side reaction in the reaction process is enhanced due to the fact that the pH value of the molecular sieve carrier is not easy to control.
In view of various problems in the reported patents, the excellent catalytic performance and the catalyst stability cannot be effectively unified, so that the catalyst which has the excellent catalytic performance and can operate for a long period with high stability is developed and combined with a continuous reaction process, the isohexide is prepared by hydrogenating diacetone alcohol, the industrial application requirement can be better met, and the short plate in the isohexide production in China at present can be timely solved.
Disclosure of Invention
The invention aims to provide a method for synthesizing isohexide, which aims to solve the defects of the prior art.
The invention adopts the following technical scheme:
a process for synthesizing isohexide includes such steps as hydrogenating diacetone alcohol and hydrogen in the presence of catalyst to obtain isohexide,
the catalyst is a supported double-component heterogeneous catalyst consisting of active components and a carrier, wherein the first active component of the catalyst is Ni or Cu, the second active component of the catalyst is one of Rh, Au, Re, La, Co, Mn or Ag, and the carrier is one or more than two of active carbon, white carbon black and fumed alumina; the content of the first active component is 0.1-30% of the mass of the catalyst, the content of the second active component is 0.01-10% of the mass of the catalyst, and the balance is a carrier; the supported bi-component heterogeneous catalyst is prepared by the following steps:
(1) mixing the soluble salt of the first main active component and the soluble salt of the second active component with the formula amount, deionized water and the carrier with the formula amount to prepare a mixed solution;
(2) dropwise adding a certain amount of strong ammonia water into the mixed solution prepared in the step (1) until the pH value is 8.5-13.5;
(3) stirring the mixed solution obtained in the step (2) at room temperature for 1-24 hours;
(4) stirring the mixed solution obtained in the step (3) at the temperature of 60-100 ℃ for 2-24 hours;
(5) filtering the mixed solution obtained in the step (4) to obtain a solid product, washing the obtained solid product with deionized water, and then drying the solid product at the temperature of 100 ℃ and 150 ℃ for 2 to 24 hours; then roasting at 200-800 ℃ for 2-24 hours to obtain the supported bi-component heterogeneous catalyst.
Further, the content of the first active component is 5-25% of the mass of the catalyst, and the content of the second active component is 0.1-5% of the mass of the catalyst.
Further, the supported bi-component heterogeneous catalyst needs to be subjected to reduction activation treatment before use, and the reduction activation treatment conditions are as follows: the temperature is 120-450 ℃, the pressure is 0.1-2.0 MPa, and the volume space velocity of hydrogen is 500-3000 h-1The treatment time is 1-120 h.
Further, the method for preparing the isohexide by taking diacetone alcohol and hydrogen as raw materials and carrying out hydrogenation reaction in the presence of a catalyst comprises the following steps: adding diacetone alcohol raw material into a mixer to mix with hydrogen, and then reacting in a reactor with certain temperature, pressure and catalyst to obtain a product, wherein the reaction conditions are as follows:
the reaction pressure is 0.5-10.0 MPa, the reaction temperature is 30-230 ℃, the molar ratio of hydrogen to diacetone alcohol is 1: 1-150: 1, and the liquid volume of diacetone alcohol is emptyThe speed is 0.1-6.0 h-1
Further, the reaction pressure is 1.5-6.0 MPa, the reaction temperature is 60-120 ℃, the molar ratio of hydrogen to diacetone alcohol is 2: 1-10: 1, and the liquid volume space velocity of diacetone alcohol is 0.1-2.0 h-1
Further, the reactor is a fixed bed reactor or a slurry bed reactor.
Further, the reactor is a fixed bed reactor.
The invention has the beneficial effects that:
1. the special catalyst is used in the reaction for preparing the isohexide by catalyzing the hydrogenation of diacetone alcohol, the catalyst is simple in preparation method, green and pollution-free, good in preparation repeatability, extremely high in stability and catalytic activity, high in yield of the isohexide, high in active component utilization rate, capable of achieving 100% conversion rate and 99.9% selectivity under mild reaction conditions without adding a protective agent, and continuous and stable for 500 hours, and does not obviously inactivate the catalyst. The invention has simple separation of reaction products and catalysts, simple reaction flow, reduces one-time investment and production cost of production and subsequent separation devices, and is easy to realize large-scale continuous industrial application.
2. The supported double-component heterogeneous catalyst prepared by the invention has the advantages that the double-active components are uniformly dispersed on the surface of the carrier, the dispersibility is high, and the double-active components are cooperatively catalyzed, so that diacetone alcohol and hydrogen molecules can be closely and fully contacted with double-active sites, and the catalytic hydrogenation efficiency is improved; in the preparation process of the catalyst, ammonia water uniformly acts with the carrier and the active component for a long time, so that the acting force between the active component and the carrier is enhanced, the agglomeration and sintering of the active component in the reaction process can be inhibited, and the stability of the catalyst is improved; in addition, the double components are used for concerted catalysis, the reaction condition is mild, and the selectivity of a target product is improved; the design of the high-performance catalytic reaction system avoids the addition of a large amount of protective agents in the reaction process, and the cost of later separation and purification is reduced by combining the use of a continuous fixed bed reaction process.
3. According to the invention, ammonia water is added into a precursor solution in advance during the preparation of the catalyst, and then ammonia is uniformly volatilized from a mixed system by a stirring and heating method, so that the ammonia in the whole catalyst preparation system is uniformly distributed, the active components are uniformly distributed on a carrier in the catalyst preparation process, and in addition, strong interaction can be generated between the active metal component salt and the nano-grade carrier in the precipitation process, so that the effect of highly dispersing the metal active components is achieved. A closely contacted interface is formed between the second active group and the first active component Ni or Cu in the catalyst preparation process, and the electron transfer between different components on the interface provides convenience for improving the electron transfer in the hydrogenation reaction process and accelerates the reaction process.
4. The activation method of the supported double-component heterogeneous catalyst is continuous activation, can take away a large amount of water generated in the activation process in time, and improves the mechanical strength of the catalyst.
5. The reactor is a continuous reactor, and is relative to a batch reactor, so that continuous production can be realized, the production safety is ensured, and the reactor is a proposal vigorously advocated by the state at present; secondly, a large amount of labor force can be liberated, and the production efficiency is improved.
Detailed Description
The present invention will be further explained with reference to examples. The following examples are provided only for illustrating the present invention and are not intended to limit the scope of the present invention.
A method for synthesizing isohexane glycol, which takes diacetone alcohol and hydrogen as raw materials to prepare the isohexane glycol by hydrogenation reaction in the presence of a catalyst, comprises the following steps: adding diacetone alcohol raw material into a mixer to mix with hydrogen, and then reacting in a reactor with certain temperature, pressure and catalyst to obtain a product, wherein the reaction conditions are as follows:
the reaction pressure is 0.5-10.0 MPa, preferably 1.5-6.0 MPa, the reaction temperature is 30-230 ℃, preferably 60-120 ℃, the molar ratio of hydrogen to diacetone alcohol is 1: 1-150: 1, preferably 2: 1-10: 1, and the liquid volume space velocity of diacetone alcohol is 0.1-6.0 h-1Preferably 0.1 to 2.0 hours-1(ii) a The reactor is a fixed bed reactor or a slurry bed reactor, preferably a fixed bed reactor.
The catalyst is a supported double-component heterogeneous catalyst consisting of active components and a carrier, wherein the first active component of the catalyst is Ni or Cu, the second active component of the catalyst is one of Rh, Au, Re, La, Co, Mn or Ag, and the carrier is one or more than two of active carbon, white carbon black and fumed alumina; the content of the first active component is 0.1-30% of the mass of the catalyst, preferably 5-25%, the content of the second active component is 0.01-10% of the mass of the catalyst, preferably 0.1-5%, and the balance is a carrier; the supported bi-component heterogeneous catalyst is prepared by the following steps:
(1) mixing the soluble salt of the first main active component and the soluble salt of the second active component with the formula amount, deionized water and the carrier with the formula amount to prepare a mixed solution;
(2) dropwise adding a certain amount of strong ammonia water into the mixed solution prepared in the step (1) until the pH value is 8.5-13.5;
(3) stirring the mixed solution obtained in the step (2) at room temperature for 1-24 hours;
(4) stirring the mixed solution obtained in the step (3) at the temperature of 60-100 ℃ for 2-24 hours;
(5) filtering the mixed solution obtained in the step (4) to obtain a solid product, washing the obtained solid product with deionized water, and then drying the solid product at the temperature of 100 ℃ and 150 ℃ for 2 to 24 hours; then roasting at 200-800 ℃ for 2-24 hours to obtain the supported bi-component heterogeneous catalyst.
The supported bi-component heterogeneous catalyst needs to be subjected to reduction activation treatment before use, and the reduction activation treatment conditions are as follows: the temperature is 120-450 ℃, the pressure is 0.1-2.0 MPa, and the volume space velocity of hydrogen is 500-3000 h-1The treatment time is 1-120 h.
The activated carbon, the white carbon black (coconut shell) and the fumed alumina related to the following examples are all purchased from Shandong Li Hua New Material Co., Ltd and are all in nano-scale.
Example 1
Mixing 10.0g of nickel nitrate and 1.0g of cobalt nitrate with 150ml of deionized water and 10.0g of white carbon black to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.0; stirring at room temperatureMixing the mixed solution for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Co/SiO2
Taking the above Ni-Co/SiO2Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 99.8 percent, and the selectivity of the isohexide is 98.8 percent.
Example 2
Mixing 10.0g of nickel nitrate and 1.0g of silver nitrate with 150ml of deionized water and 10.0g of white carbon black to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.0; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to be roasted for 8 hours at the temperature of 600 ℃ to obtain the catalyst of Ni-Ag/SiO2
Taking the above Ni-Ag/SiO2Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump, fully mixing the diacetone alcohol with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.h of the catalyst,h in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 90.8 percent, and the selectivity of the isohexide is 98.8 percent.
Example 3
Mixing 10.0g of nickel nitrate and 1.0g of lanthanum nitrate with 150ml of deionized water and 10.0g of white carbon black to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.0; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to be roasted for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-La/SiO2
Taking the Ni-La/SiO2Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out while controlling the flow rate at 50mL/min (example H)2And diacetone alcohol in a molar ratio of 10.0:1), the reaction time was 60 hours, and samples were taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 92.5 percent, and the selectivity of the isohexide is 98.9 percent.
Example 4
Mixing 10.0g of nickel nitrate and 0.5g of rhodium trichloride with 150ml of deionized water and 10.0g of white carbon black to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixture liquid until the pH value is 12.0; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; transferring to a muffle furnace to roast at 600 DEG CThe catalyst is Ni-Rh/SiO after 8 hours2
Taking the Ni-Rh/SiO2Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 100 percent, and the selectivity of the isohexide is 99.9 percent.
Example 5
Mixing 10.0g of nickel nitrate and 0.3g of ammonium perrhenate with 150ml of deionized water and 10.0g of white carbon black to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.0; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Re/SiO2
Taking the above Ni-Re/SiO2Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. Diacetone alcohol hydrogenation reaction, diacetone alcohol conversion rate 99.9%, isohexaneThe diol selectivity was 99.8%.
Example 6
Mixing 10.0g of nickel nitrate and 0.8g of manganese nitrate with 150ml of deionized water and 10.0g of white carbon black to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.3; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Mn/SiO2
Taking the Ni-Mn/SiO2Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 100.0 percent, and the selectivity of the isohexide is 99.8 percent.
Example 7
Mixing 10.0g of nickel nitrate and 1.0g of cobalt nitrate with 150ml of deionized water and 10.0g of vapor phase aluminum oxide to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 13.0; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Co/Al2O3
Taking the above Ni-Co/Al2O3Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment, and the conditions of the reduction activation treatment areThe temperature is 450 ℃, the pressure is 0.3MPa, and the volume space velocity of hydrogen is 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 99.7 percent, and the selectivity of the isohexide is 99.2 percent.
Example 8
Mixing 10.0g of nickel nitrate and 1.0g of cobalt nitrate with 150ml of deionized water and 10.0g of active carbon AC to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.0; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then the mixture is transferred to a muffle furnace to be roasted for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Co/AC.
1.0g (about 2ml) of the above Ni-Co/AC catalyst was charged into a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 100.0 percent, and the selectivity of the isohexide is 99.6 percent.
Example 9
Mixing 10.0g of nickel nitrate and 1.2g of chloroauric acid with 150ml of deionized water and 10.0g of white carbon black to prepare a mixed solution; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution untilThe pH was 12.0; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Au/SiO2
Taking the Ni-Au/SiO2Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 93.8 percent, and the selectivity of the isohexide is 99.3 percent.
Example 10
Preparing a mixed solution by taking 10.0g of nickel nitrate, 0.8g of manganese nitrate, 150ml of deionized water, 10.0g of white carbon black and 5g of gas-phase alumina; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.3; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Mn/SiO2-Al2O3
Taking the Ni-Mn/SiO2-Al2O3Catalyst 1.0g (ca. 2ml) was charged to a fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol with high pressure pumpMixing with hydrogen in a mixer, regulating the liquid volume space velocity of diacetone alcohol to 0.5 g/g.h, and reacting in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 100.0 percent, and the selectivity of the isohexide is 95.8 percent.
Example 11
Preparing a mixed solution by taking 10.0g of nickel nitrate, 0.8g of manganese nitrate, 150ml of deionized water, 10.0g of white carbon black, 3g of gas-phase aluminum oxide and 4g of activated carbon; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solution until the pH value is 12.3; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Mn/SiO2-Al2O3-AC。
Taking the Ni-Mn/SiO2-Al2O31.0g (ca. 2ml) of AC catalyst was charged in the fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 100.0 percent, and the selectivity of the isohexide is 96.8 percent.
Example 12
Preparing a mixed solution by taking 7.4g of copper nitrate, 0.8g of manganese nitrate, 150ml of deionized water, 10.0g of white carbon black, 3g of gas-phase aluminum oxide and 4g of activated carbon; a certain amount of strong ammonia water is taken at room temperature and is dripped into the mixed solutionTo a pH of 12.3; stirring the mixed solution at room temperature for 10 hours; then raising the temperature to 100 ℃ at the speed of 1 ℃/min, and stirring for 2 hours; filtering and washing the obtained solid product, and then drying the solid product for 24 hours at the temperature of 100 ℃; then transferring the mixture into a muffle furnace to roast the mixture for 8 hours at the temperature of 600 ℃ to obtain the catalyst Ni-Mn/SiO2-Al2O3-AC。
Taking the above Cu-Mn/SiO2-Al2O31.0g (ca. 2ml) of AC catalyst was charged in the fixed bed reactor. Before use, the raw materials are subjected to in-situ reduction activation treatment under the conditions of temperature of 450 ℃, pressure of 0.3MPa and hydrogen volume space velocity of 1000h-1And the treatment time is 12 h. And when the temperature in the reactor is naturally reduced to 120 ℃, increasing the pressure to 2.0MPa, and waiting for the system to be stable. Pumping diacetone alcohol into a mixer through a high-pressure pump to be fully mixed with hydrogen, adjusting the liquid volume space velocity of the diacetone alcohol to be 0.5 g/g.g.h of the catalyst, and adjusting the H in the reaction system2The reaction was carried out with the flow rate controlled at 50mL/min for 60 hours, and a sample was taken from the collection pot and analyzed by gas chromatography. The diacetone alcohol is subjected to hydrogenation reaction, the conversion rate of the diacetone alcohol is 93.2 percent, and the selectivity of the isohexide is 96.8 percent.
Example 13
Comparative example 8, catalyst stability test was conducted under the same reaction conditions, sampling was conducted at regular intervals, and the reaction data of the continuous test for 500 hours are shown in the following table:
time (h) Diacetone alcohol conversion (%) Isohexane glycol selectivity (%)
60 100.0 99.3
100 99.7 99.5
150 100.0 99.2
200 100.0 99.3
250 99.8 99.7
300 99.6 99.8
400 99.8 99.2
500 100.0 99.6
The present invention has been described in detail above, but the present invention is not limited to the specific embodiments described herein.

Claims (7)

1. A method for synthesizing isohexide is characterized in that diacetone alcohol and hydrogen are taken as raw materials to carry out hydrogenation reaction in the presence of a catalyst to prepare the isohexide,
the catalyst is a supported double-component heterogeneous catalyst consisting of active components and a carrier, wherein the first active component of the catalyst is Ni or Cu, the second active component of the catalyst is one of Rh, Au, Re, La, Co, Mn or Ag, and the carrier is one or more than two of active carbon, white carbon black and fumed alumina; the content of the first active component is 0.1-30% of the mass of the catalyst, the content of the second active component is 0.01-10% of the mass of the catalyst, and the balance is a carrier; the supported bi-component heterogeneous catalyst is prepared by the following steps:
(1) mixing the soluble salt of the first main active component and the soluble salt of the second active component with the formula amount, deionized water and the carrier with the formula amount to prepare a mixed solution;
(2) dropwise adding a certain amount of strong ammonia water into the mixed solution prepared in the step (1) until the pH value is 8.5-13.5;
(3) stirring the mixed solution obtained in the step (2) at room temperature for 1-24 hours;
(4) stirring the mixed solution obtained in the step (3) at the temperature of 60-100 ℃ for 2-24 hours;
(5) filtering the mixed solution obtained in the step (4) to obtain a solid product, washing the obtained solid product with deionized water, and then drying the solid product at the temperature of 100 ℃ and 150 ℃ for 2 to 24 hours; then roasting at 200-800 ℃ for 2-24 hours to obtain the supported bi-component heterogeneous catalyst.
2. The method for synthesizing isohexide according to claim 1, wherein the content of the first active component is 5% -25% of the mass of the catalyst, and the content of the second active component is 0.1% -5% of the mass of the catalyst.
3. The method for synthesizing isohexide according to claim 1, wherein the supported bicomponent heterogeneous catalyst is subjected to reduction activation treatment before use, and the conditions of the reduction activation treatment are as follows: the temperature is 120-450 ℃, the pressure is 0.1-2.0 MPa, and the volume space velocity of hydrogen is 500-3000 h-1The treatment time is 1-120 h.
4. The method for synthesizing isohexide according to claim 1, wherein diacetone alcohol and hydrogen are used as raw materials to prepare isohexide by hydrogenation reaction in the presence of a catalyst, and the method comprises the following steps: adding diacetone alcohol raw material into a mixer to mix with hydrogen, and then reacting in a reactor with certain temperature, pressure and catalyst to obtain a product, wherein the reaction conditions are as follows:
the reaction pressure is 0.5-10.0 MPa, the reaction temperature is 30-230 ℃, the molar ratio of hydrogen to diacetone alcohol is 1: 1-150: 1, and the liquid volume space velocity of diacetone alcohol is 0.1-6.0 h-1
5. The method for synthesizing isohexide according to claim 4, wherein the reaction pressure is 1.5-6.0 MPa, the reaction temperature is 60-120 ℃, the molar ratio of hydrogen to diacetone alcohol is 2: 1-10: 1, and the liquid volume space velocity of diacetone alcohol is 0.1-2.0 h-1
6. The method for synthesizing isohexide according to claim 4, wherein the reactor is a fixed bed reactor or a slurry bed reactor.
7. The method of claim 4, wherein the reactor is a fixed bed reactor.
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