CN111151986B - Assembling method of large cabinet - Google Patents
Assembling method of large cabinet Download PDFInfo
- Publication number
- CN111151986B CN111151986B CN201911322629.7A CN201911322629A CN111151986B CN 111151986 B CN111151986 B CN 111151986B CN 201911322629 A CN201911322629 A CN 201911322629A CN 111151986 B CN111151986 B CN 111151986B
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- parts
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- main body
- body frame
- assembling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H3/00—Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H3/00—Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
- B25H3/04—Racks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H5/00—Tool, instrument or work supports or storage means used in association with vehicles; Workers' supports, e.g. mechanics' creepers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an assembling method of a large cabinet, which relates to the technical field of cabinet assembling and solves the problem that the existing cabinet is time-consuming and labor-consuming in assembling, and the technical scheme is characterized by comprising the following steps: a. assembling a main body frame; b. classifying the parts; c. arranging an installation table and a part receiving table; d. the mounting table and the part receiving table are separated into columns; e. placing parts; f. assembling by a mounting vehicle; g. picking up parts; h. sequentially assembling; through dividing into groups each spare part's number, each spare part is a set of with the required bolt of this spare part of installation, nut and gasket, only is responsible for the installation of one of them a set of spare part alone, installs in proper order by the people of difference according to the installation order, guarantees that the problem of neglected loading and misloading can not appear to reduced the operation of reprocessing, makeeing installation operation labour saving and time saving more.
Description
Technical Field
The invention relates to the technical field of cabinet assembly, in particular to an assembly method of a large cabinet.
Background
A cabinet is a free standing or self-supporting enclosure for housing electrical or electronic equipment, the cabinet generally including a configuration door, removable or non-removable side panels and a back panel; the equipment cabinet is an indispensable component in the electrical equipment, is a carrier of the electrical control equipment, is generally made of cold-rolled steel plates or alloys, can provide protection effects such as water resistance, dust prevention and electromagnetic interference resistance for storing the equipment, and is generally divided into a server equipment cabinet, a network equipment cabinet, a console equipment cabinet and the like.
The rack generally includes main body frame, the front and back door, left and right sides door, fixed tray, the slip tray, power support, the reason wire loop, the reason wire frame, L support and extension crossbeam etc, the rack is when producing, need produce each spare part alone earlier, after finishing production, assemble again, because the spare part of rack itself is numerous in the equipment, still need use the bolt of a large amount of different models when installing, nut and gasket, consequently often can appear the part neglected loading when carrying out the cabinet body equipment, the problem of misloading, in order to guarantee the quality of equipment, often need carry out strict later stage inspection, after neglected loading and misloading appear in the inspection, often need to dismantle the installation again together to parts around the part of neglected loading and the part of misloading around, this has just led to the installation operation and has wasted time and energy.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an assembling method of a large cabinet, which is characterized in that the number of each part is divided into groups, each part and a bolt, a nut and a gasket required for installing the part are in one group, one person is only responsible for the installation of one group of parts, and the parts are sequentially installed by different persons according to the installation sequence, so that the problems of neglected installation and wrong installation are avoided, the repair operation is reduced, and the installation operation is more time-saving and labor-saving.
In order to achieve the purpose, the invention provides the following technical scheme: a method for assembling a large cabinet comprises the following steps:
a. assembling a main body frame: assembling a main body frame of the cabinet to realize the construction of the main body frame;
b. and (3) classifying parts: grouping according to different cabinets, listing parts forming the cabinets, classifying according to a front door, a rear door, a left door, a right door, a fixed tray, a sliding tray, a power supply bracket, a wire arranging ring, a wire arranging frame, an L bracket and an expansion beam, wherein each single part represents one group, each group of parts comprises the single part, and bolts, nuts and gaskets required by the installation of the parts, counting the number of the groups and sequencing the groups according to the installation sequence;
c. arranging an installation table and a part receiving table: constructing a mounting table and a part receiving table, wherein the mounting table and the part receiving table are provided with four parts, the mounting table and the part receiving table are surrounded into a regular octagon, and the mounting table and the part receiving table are distributed in a staggered manner in the clockwise direction;
d. the mounting table and the part receiving table are divided into columns: when the mounting tables are used for dividing columns, a scribing and dividing mode is adopted, the width of each column is equal to twice of the width of the main body frame, and the number of the columns on each mounting table is equal to one half of the grouping number; when the part picking platform is divided into columns, the parts picking platform is separated by a partition plate, the number of the columns of each part picking platform is equal to the number of the groups, and each column is labeled, wherein the labels correspond to the serial numbers of the group sequencing one by one and have equal numerical values;
e. placing parts: placing parts required for installation on the part getting table, and placing the parts grouped correspondingly at the columns of the part getting table with corresponding labels during placement;
f. assembling an installation vehicle: mounting part supporting blocks on two supporting rods of a mounting vehicle, wherein the mounting number of the part supporting blocks on one mounting vehicle is equal to half of the grouping number of the parts;
g. receiving parts: picking up parts from one of the part picking stations, wherein the number of the picked parts is half of the number of the grouped parts, and the parts, the bolts, the nuts and the gaskets of the group are all placed in one supporting block;
h. sequentially assembling: the main body frame installation personnel install the main body frame on the installation platforms according to the clockwise or anticlockwise direction around the regular octagon formed by the installation platforms and the part receiving platforms, the main body frame installation personnel install a main body frame on each installation platform column during installation, after the main body frame installation is completed, the main body frame installation personnel sequentially move according to the sequence of the received part grouping, tools required by installation are placed on tool tables of the installation vehicle, the installation vehicle moves along the moving direction of the main body frame installation personnel, in the moving process, the parts received by the installation personnel are installed on the main body frame when passing through each installation platform column, the parts which are half of the part grouping number and the bolts, nuts and gaskets for installing the parts are received when passing through the part receiving platforms, after the parts on one main body frame are installed, the main body frame installer detaches the mounted cabinet and mounts the main body frame to be assembled.
By adopting the technical scheme, each installer is only responsible for the installation of one of the parts, and each installer sequentially installs according to the sequence, so that the problems of neglected installation and wrong installation are not easy to occur, the repair operation is reduced, and the installation operation is more time-saving and labor-saving.
The invention is further configured to: and f, arranging a tool table on the mounting vehicle, wherein the tool table is provided with a tool groove for placing a mounting tool.
Through adopting above-mentioned technical scheme, when installing, can place the instrument in the middle of the instrument groove, be convenient for carry the instrument to the instrument of placing in the middle of the instrument groove is convenient for choose the use when installing.
The invention is further configured to: in the step e, when the parts are placed at each column on the parts picking platform, the number of the placed groups of the parts is equal to half of the total group number of the parts, and the parts with the same number of the groups are placed again after the parts are picked each time.
By adopting the technical scheme, the group number of the parts to be picked up at each time is the same as the number of the columns on one mounting table, so that an installer can completely mount the parts in the hand on the main body frame of the mounting table after walking off one mounting table, and then pick up the parts from another part picking-up table, thereby easily ensuring that the installer is not easy to miss the mounting.
The invention is further configured to: in the step e, when the parts are placed, the parts, the bolts, the nuts and the gaskets in the same group are placed together.
Through adopting above-mentioned technical scheme, when putting, put spare part, bolt, nut and the gasket of same group together, the installer classification of being convenient for takes.
The invention is further configured to: and in the step f, a supporting groove is formed in the top of the supporting block and used for placing a bolt, a nut and a gasket.
Through adopting above-mentioned technical scheme, through setting up the support groove for bolt, nut and gasket are difficult to drop from the supporting shoe.
The invention is further configured to: in the step f, the types of the supporting blocks are various, a placing hole penetrating through the supporting block is formed in the top of the supporting block for placing the plate-shaped part, a groove for placing the part is formed in the top of the supporting block for placing the rod-shaped and annular part, and different supporting blocks are selected according to the type of the placed part during installation.
By adopting the technical scheme, different supporting blocks are selected according to the shapes of different parts, so that the supporting blocks are convenient to transport.
The invention is further configured to: and after the step h, inspecting the assembled cabinet body, inspecting the firmness degree of the mounting position during inspection, and fastening the position with infirm mounting.
Through adopting above-mentioned technical scheme, the firm degree of inspection mounted position prevents to appear installing insecure condition.
In summary, compared with the prior art, the invention has the following beneficial effects:
1. each installer is only responsible for installing one part, and the installers sequentially install the parts in sequence, so that the problems of neglected installation and wrong installation are not easy to occur, the repair operation is reduced, and the installation operation is more time-saving and labor-saving;
2. according to the tool table and the tool groove, when the tool table and the tool groove are arranged, tools can be placed in the tool groove, the tools are convenient to carry, and the tools placed in the tool groove are convenient to select and use when the tools are installed.
Drawings
FIG. 1 is an isometric view of the complete structure of the embodiment;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an isometric view of the support block of the embodiment.
In the figure: 1. a base plate; 11. a universal wheel; 2. a support bar; 21. a vertical rod; 3. a support block; 31. placing holes; 32. a support groove; 33. a clamping groove; 34. a groove; 4. a push rod; 41. a connecting rod; 5. a tool table; 51. a tool slot.
Detailed Description
The first embodiment is as follows: an installation vehicle, see attached figures 1 and 2, comprises a bottom plate 1 arranged in a rectangular shape, a push rod arranged above one side of a top plate, two support rods 2 arranged above the bottom plate 1, a plurality of support blocks 3 arranged above the bottom plate 1 and four universal wheels 11 arranged at four corners of the bottom plate 1; the axis direction of the push rod is horizontally arranged and is parallel to one side of the bottom plate 1 close to the push rod; two ends of the bottom of the push rod are fixedly connected with two connecting rods 41, and one end of the bottom of each connecting rod 41 is fixedly connected to the top of the bottom plate 1; the axial direction of the support rod 2 is horizontally arranged and the axial direction of the support rod 2 and the axial direction of the push rod 4 are parallel to each other. Both ends of the bottom of the supporting rod 2 are fixedly connected with two vertical rods 21 which are vertically arranged, and one end of the bottom of each vertical rod 21 is fixedly connected to the top of the bottom plate 1. The length direction level of supporting shoe 3 sets up and the length direction of supporting shoe 3 and the axis direction mutually perpendicular of bracing piece 2, and two joint grooves 33 that are located two bracing pieces 2 tops respectively are seted up to supporting shoe 3 bottom, and joint groove 33 mutually supports with bracing piece 2.
Referring to fig. 2 and 3, the supporting block 3 is divided into a plurality of types, a placing hole 31 having the same width as the received plate is formed in the top of the supporting block 3 for receiving the plate, the placing hole 31 penetrates through the supporting block 3 in the vertical direction, and a groove 34 for placing a part is formed in the top of the supporting block 3 for placing a rod-shaped or ring-shaped part. Supporting grooves 32 are formed in the tops of the supporting blocks 3, and bolts, nuts and gaskets are placed in the supporting grooves 32.
Referring to fig. 1, a tool table 5 is disposed on one side of the pushing rod close to the supporting rods 2, two ends of the tool table 5 are respectively and fixedly connected to the two supporting rods 2, and a tool groove 51 for placing a tool is disposed at the top of the tool table 5.
The working principle of the mounting vehicle during use is as follows: the supporting block 3 is selected according to the parts to be transported, then the supporting block 3 is supported on the top of the supporting rod 2, the supporting rod 2 is clamped into the clamping groove 33, and then the parts are transported.
Example two: a method for assembling a large cabinet comprises the following steps:
a. assembling a main body frame: assembling a main body frame of the cabinet to realize the construction of the main body frame;
b. and (3) classifying parts: grouping according to different cabinets, listing parts forming the cabinets, classifying according to a front door, a rear door, a left door, a right door, a fixed tray, a sliding tray, a power supply bracket, a wire arranging ring, a wire arranging frame, an L bracket and an expansion beam, wherein each single part represents one group, each group of parts comprises the single part, and bolts, nuts and gaskets required by the installation of the parts, counting the number of the groups and sequencing the groups according to the installation sequence;
c. arranging an installation table and a part receiving table: constructing a mounting table and a part receiving table, wherein the mounting table and the part receiving table are provided with four parts, the mounting table and the part receiving table are surrounded into a regular octagon, and the mounting table and the part receiving table are distributed in a staggered manner in the clockwise direction;
d. the mounting table and the part receiving table are divided into columns: when the mounting tables are used for dividing columns, a scribing and dividing mode is adopted, the width of each column is equal to twice of the width of the main body frame, and the number of the columns on each mounting table is equal to one half of the grouping number; when the part picking platform is divided into columns, the parts picking platform is separated by a partition plate, the number of the columns of each part picking platform is equal to the number of the groups, and each column is labeled, wherein the labels correspond to the serial numbers of the group sequencing one by one and have equal numerical values;
e. placing parts: placing parts required for installation on the part getting table, and placing the parts grouped correspondingly at the columns of the part getting table with corresponding labels during placement; when the parts are placed at each column on the parts picking platform, the number of the placed parts is equal to half of the total grouping number of the parts; when the parts are placed, the parts, the bolts, the nuts and the gaskets in the same group are placed together;
f. assembling an installation vehicle: mounting part supporting blocks 3 on two supporting rods 2 of a mounting vehicle, wherein the mounting number of the part supporting blocks 3 on one mounting vehicle is equal to half of the grouping number of parts, and placing tools required for mounting on a tool table 5 of the mounting vehicle;
g. receiving parts: picking up parts from one of the parts picking stations, the number of picked parts being half of the number of parts grouped, and placing the parts, bolts, nuts and spacers of the group in one of the supporting blocks 3, the parts being placed in the grooves 34 or the placing holes 31, the bolts, nuts and spacers being placed in the supporting grooves 32;
h. sequentially assembling: the main body frame is installed on the installation platforms by the main body frame installation personnel according to the clockwise or anticlockwise direction around the regular octagon formed by the installation platforms and the part receiving platform, one main body frame is installed on each installation platform in a column during installation, after the installation of the main body frame is completed, the main body frame installation personnel move in sequence according to the sequence of the picked parts and components, and move along the moving direction of the main body frame installation personnel, during the moving process, the parts taken by the machine are arranged on the main body frame when passing through a mounting table and are arranged in columns, the parts which are half of the grouped number of the parts are taken when passing through the part taking table, and the bolts, the nuts and the gaskets are used for installing the parts, after the parts on one main body frame are installed, a main body frame installer detaches the installed cabinet and installs a main body frame to be assembled; after receiving the parts each time, placing the parts with half of the total grouping number of the parts again;
i. and (4) checking: the cabinet body that finishes to the equipment is inspected, inspects the firm degree of mounted position in the time of the inspection, fastens to the position of installing insecure.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (7)
1. A method for assembling a large cabinet is characterized in that: the method comprises the following steps:
a. assembling a main body frame: assembling a main body frame of the cabinet to realize the construction of the main body frame;
b. and (3) classifying parts: grouping according to different cabinets, listing parts forming the cabinets, classifying according to a front door, a rear door, a left door, a right door, a fixed tray, a sliding tray, a power supply bracket, a wire arranging ring, a wire arranging frame, an L bracket and an expansion beam, wherein each single part represents one group, each group of parts comprises the single part, and bolts, nuts and gaskets required by the installation of the parts, counting the number of the groups and sequencing the groups according to the installation sequence;
c. arranging an installation table and a part receiving table: constructing a mounting table and a part receiving table, wherein the mounting table and the part receiving table are provided with four parts, the mounting table and the part receiving table are surrounded into a regular octagon, and the mounting table and the part receiving table are distributed in a staggered manner in the clockwise direction;
d. the mounting table and the part receiving table are divided into columns: when the mounting tables are used for dividing columns, a scribing and dividing mode is adopted, the width of each column is equal to twice of the width of the main body frame, and the number of the columns on each mounting table is equal to one half of the grouping number; when the part picking platform is divided into columns, the parts picking platform is separated by a partition plate, the number of the columns of each part picking platform is equal to the number of the groups, and each column is labeled, wherein the labels correspond to the serial numbers of the group sequencing one by one and have equal numerical values;
e. placing parts: placing parts required for installation on the part getting table, and placing the parts grouped correspondingly at the columns of the part getting table with corresponding labels during placement;
f. assembling an installation vehicle: mounting part supporting blocks (3) on two supporting rods (2) of a mounting vehicle, wherein the mounting number of the part supporting blocks (3) on one mounting vehicle is equal to half of the grouping number of parts;
g. receiving parts: picking up parts from one of the part picking stations, wherein the number of the picked parts is half of the number of the grouped parts, and the parts, the bolts, the nuts and the gaskets of the group are all placed in one supporting block (3);
h. sequentially assembling: the main body frame is installed on the installation platforms by a main body frame installer according to the clockwise or anticlockwise direction around the regular octagon formed by the installation platforms and the part receiving platform, the main body frame is installed on each installation platform in a column, after the main body frame is installed, the main body frame installer sequentially moves according to the sequence of the received part groups, tools required for installation are placed on a tool table (5) of the installation vehicle, the installation vehicle moves along the moving direction of the main body frame installer, in the moving process, the parts received by the main body frame installer are installed on the main body frame when passing through each installation platform in the column, the parts which are half of the part group number and the bolts, nuts and gaskets for installing the parts are received when passing through the part receiving platform, and after the parts on one main body frame are installed, the main body frame installer detaches the mounted cabinet and mounts the main body frame to be assembled.
2. The method of assembling a large cabinet according to claim 1, wherein: and f, arranging a tool table (5) on the mounting vehicle, wherein a tool groove (51) for placing a mounting tool is formed in the tool table (5).
3. The method of assembling a large cabinet according to claim 1, wherein: in the step e, when the parts are placed at each column on the parts picking platform, the number of the placed groups of the parts is equal to half of the total group number of the parts, and the parts with the same number of the groups are placed again after the parts are picked each time.
4. The method of assembling a large cabinet according to claim 3, wherein: in the step e, when the parts are placed, the parts, the bolts, the nuts and the gaskets in the same group are placed together.
5. The method of assembling a large cabinet according to claim 1, wherein: in the step f, a supporting groove (32) is formed in the top of the supporting block (3), and the supporting groove (32) is used for placing bolts, nuts and gaskets.
6. The method of assembling a large cabinet according to claim 1, wherein: in the step f, the types of the supporting blocks (3) are various, a placing hole (31) penetrating through the supporting blocks (3) is formed in the top of each supporting block (3) used for placing the plate-shaped part, a groove (34) used for placing the part is formed in the top of each supporting block (3) used for placing the rod-shaped and annular part, and different supporting blocks (3) are selected according to the types of the placed parts during installation.
7. The method of assembling a large cabinet according to claim 1, wherein: and after the step h, inspecting the assembled cabinet body, inspecting the firmness degree of the mounting position during inspection, and fastening the position with infirm mounting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911322629.7A CN111151986B (en) | 2019-12-20 | 2019-12-20 | Assembling method of large cabinet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911322629.7A CN111151986B (en) | 2019-12-20 | 2019-12-20 | Assembling method of large cabinet |
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| CN111151986A CN111151986A (en) | 2020-05-15 |
| CN111151986B true CN111151986B (en) | 2021-07-06 |
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| CN201911322629.7A Active CN111151986B (en) | 2019-12-20 | 2019-12-20 | Assembling method of large cabinet |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112158457B (en) * | 2020-09-22 | 2022-05-10 | 哈尔滨华强电力电站设备修造有限责任公司 | Transportation equipment for machining mechanical parts |
| CN112404926A (en) * | 2020-10-26 | 2021-02-26 | 浙江江山博奥电气有限公司 | Assembly fixture is used in cubical switchboard production |
| CN114654190B (en) * | 2022-04-24 | 2024-03-01 | 毕红海 | Quick positioning and conveying device for automobile parts |
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| CN111151986A (en) | 2020-05-15 |
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