CN111141241A - Collimation measurement reference network device and method - Google Patents

Collimation measurement reference network device and method Download PDF

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Publication number
CN111141241A
CN111141241A CN202010067530.3A CN202010067530A CN111141241A CN 111141241 A CN111141241 A CN 111141241A CN 202010067530 A CN202010067530 A CN 202010067530A CN 111141241 A CN111141241 A CN 111141241A
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magnet
collimation
tensiometer
line
measurement
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何晓业
张海艇
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University of Science and Technology of China USTC
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University of Science and Technology of China USTC
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C9/00Measuring inclination, e.g. by clinometers, by levels

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  • General Physics & Mathematics (AREA)
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  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The invention discloses a collimation measurement reference network device and a method. The alignment reference plate provides position conversion and deformation monitoring. The support frame provides magnet support and reference plate position adjustment. The tensioner provides tension line tensioning and lap transition. The static leveling sensor measures the relative position in the vertical direction. The linear position sensor measures the position in two transverse directions, and the tension wire of the linear position sensor is used as a reference line of the system and is connected with different reference plates. The biaxial inclinometer measures the attitude of the collimation reference plate. The invention provides a collimation measurement reference network method by using devices such as a collimation reference plate, a support frame, a tension line tensioner and the like established by a linear position sensor, a static level gauge and an electronic clinometer, thereby realizing high-precision installation and high-precision position deformation monitoring of components of a particle accelerator.

Description

Collimation measurement reference network device and method
Technical Field
The invention relates to the technical field of position monitoring, in particular to a collimation measurement reference network device and a method, which are suitable for quick installation, debugging and positioning of components of a particle accelerator.
Background
The collimation technique is a measurement technique for accurately measuring the position of an accelerator member, and is a premise and a basis for mounting the accelerator member to a theoretical design position with high accuracy. At present, the alignment positioning technology of the international accelerator component is mainly based on the laser tracker technology. Firstly, in the pre-collimation process, the magnetic center line and the magnetic center plane of the accelerator magnet component are converted into the position of the collimation target. Then, during the accelerator mounting process, the position of the alignment target is measured by the laser tracker, and the position and attitude of the magnet member are adjusted based on the measurement data. The measurement precision of the technology can reach 30 microns, and is mainly limited by the precision of the laser tracker. In the collimation measurement process, the actual accuracy may be worse due to the influence of the change of the environment and the influence of the error accumulation process of the segmented collimation measurement in a long distance. In order to improve the alignment accuracy of the magnet components, the international U.S. BNL laboratory develops a vibration line measurement technology, which measures the electromagnetic induction signal of the vibration line to accurately measure the relative position of the magnets on a magnet support, and the accuracy can reach 30 microns. Simple estimation, assuming that the error amplification factor of the storage ring is more than 100 times, means that the beam orbit distortion can reach 3 mm under the existing collimation precision, which not only may exceed the dynamic aperture of the diffraction limit storage ring, but also will cause obvious deterioration of the dynamic aperture and momentum aperture, and the beam is difficult to store. It is necessary to develop a first-turn electron beam-based correction technique and a high-precision magnet mechanical support technique supporting on-line fine adjustment to overcome this difficulty. Therefore, a higher-precision collimation measurement technology is developed, the influence of tolerance is solved, the difficulty of debugging the first-circle beam can be effectively reduced, and the engineering technical risk can be better controlled. The accurate measurement of the position and the posture of the accelerator magnet depends on the comprehensive application of various technologies. First, the center plane and centerline of the magnet must be able to be transferred with high precision to an external "visible" reference, either a coordinate backing plate or a reference plane or a reference straight line. Secondly, in a small-scale installation space (several meters), namely a local measuring station area, the position and the posture of the magnet reference can be accurately measured by applying an advanced instrument or a measuring technology; finally, for large accelerator devices, accurate positioning of all elements in the global coordinate system is required, which requires high-precision linking of reference networks during the measurement at the transfer station.
Disclosure of Invention
The invention aims to provide a collimation measurement reference network device and a collimation measurement reference network method, which improve the installation precision of a particle accelerator magnet.
The technical scheme adopted by the invention is as follows: a collimated measurement reference network apparatus, comprising: the collimation reference plate is used for providing position conversion and deformation monitoring; the support frame provides magnet support and position adjustment of the reference plate; the tensioner provides tension line tensioning and lap joint conversion; the static leveling sensor is used for measuring the relative position in the vertical direction; the linear position sensor is used for measuring the positions in two transverse directions, and the tension wire of the linear position sensor is used as a reference line of the system and is connected with different reference plates; and the double-shaft inclinometer is used for measuring the posture of the collimation reference plate.
Further, the collimation measurement reference network device comprises a magnet, an M30X100 bolt, an M30 nut, a magnet height adjusting mechanism, a tension wire gauge, a table support, a table A, M12X40 hexagon socket head cap screw, a spring washer A, a short adjusting seat, an M8X50 hexagon socket head cap screw, an M8X30 hexagon socket head cap screw, a spring washer B, T type adjusting seat, a base plate, a rectangular hollow bracket, a tension wire gauge conversion seat, a static force level base, an electronic inclinometer fixing seat, an electronic inclinometer base A, an electronic inclinometer base B, a plate, a supporting plate A, a supporting plate B, a pressing block, an M6X35 hexagon socket head cap screw, a table B, M12X60 bolt, a V-shaped frame, an M6X30 hexagon socket head cap screw, a pressing line V-shaped frame, a 1.5 inch ball bearing ceramic ball, a hanging plate, an M6X20 hexagon socket head cap screw, a tensioning wheel shaft, a tensioning wheel, a deep groove, and an M16 nut; a table A is welded above the table support; the table A is connected with a magnet height-adjusting mechanism, a short adjusting seat, an adjusting seat, a T-shaped adjusting seat and a base plate through bolts; completing the calibration of a single substrate, and unifying a tension instrument A, a static level gauge, an electronic clinometer and a tension instrument B under a substrate coordinate system; then, fixedly mounting substrates at two ends of a panel on the table A of each magnet assembly respectively, enabling the long edge of each substrate to be perpendicular to the beam direction, and starting off-line pre-collimation; the pre-collimation adopts a vibration line collimation method, namely a metal lead L1 passes through the center of a magnet to be measured, the diameter of the metal lead L1 is about 0.5 mm, vibration parameters of an electrified lead in a magnetic field are measured, the position of the magnet is adjusted, the magnetic center of each magnet is superposed with the lead L1, at the moment, L1 is used as a datum line of the whole combination system, a tensiometer A-a tensiometer A on the left and right substrates simultaneously takes L1 as a measurement target, four measurement values of the two tensiometers A are recorded and used as a basis for recovering a virtual datum line in the future field installation, two electronic tiltmeters on the two substrates work simultaneously, four readings after the adjustment are recorded and used as a basis for recovering the postures of the two substrates in the future field measurement; after the pre-collimation is finished, the installation is carried out on site, namely, the installation of a linear accelerator part, a linear part of a conveying line and a linear section part of a storage ring is firstly carried out; linear accelerator part, transportation line straight line part, storage ring straight line section part: carrying the platform support and the magnet which are subjected to pre-collimation to a machine installation site integrally, and carrying out primary positioning through a laser tracker; a pilot line reference line L2 is established through secondary mesh points, in order to meet large-scale installation, overlapping of the pilot lines needs to be considered, a second reference line L3 can appear at the overlapping part at the same time, and meanwhile, the alignment measurement precision can be improved by the overlapping part; adjusting the posture of the table support according to the four readings of the two electronic inclinometers in the pre-collimation process; calculating the position of the datum line L1 on the tensiometer B-the tensiometer B through the relation conversion between coordinate systems established by each sensor according to the reading of the tensiometer A-the tensiometer A during pre-collimation; adjusting the supporting position of the table to enable the reading of L2 on the tensiometer B-the tensiometer B to accord with the position data obtained by back calculation; checking the readings of the two NIVELs, finely adjusting the postures of the sensors, conforming to the readings during pre-collimation, and finishing the field installation of the linear parts; at least four ceramic ball target seats which are reasonably distributed and matched with 1.5 inches are arranged on the upper end surface of the secondary iron, a coordinate system and an element coordinate system used in magnetic measurement are unified, a three-coordinate measuring machine is used for measuring characteristic structure parameters of the magnet to determine the parameters of the coordinate system, and the coordinates of the peripheral 1.5-inch ceramic ball target seats are obtained by the three-coordinate measuring machine under the unified coordinate system and are reserved and filed as permanent technical parameters of the magnet.
The invention also provides a collimation measurement reference network method, which comprises the following steps:
firstly, calibrating a single substrate 16, and unifying a tensiometer A40, a static level 41, an electronic inclinometer 42 and a tensiometer B43 under a substrate 16 coordinate system; then, the base plates 16 are respectively and fixedly arranged at the two ends of the upper panel of the table A7 of each magnet 1 assembly, the long sides of the base plates 16 are perpendicular to the beam direction, and off-line pre-collimation is started;
secondly, a vibration line collimation method is adopted for pre-collimation, namely a metal lead L1 penetrates through the center of the magnet 1 to be measured, the diameter of the metal lead L1 is about 0.5 mm, vibration parameters of an electrified lead in a magnetic field are measured, the position of the magnet 1 is adjusted, the magnetic center of each magnet 1 is superposed with the lead L1, at the moment, L1 serves as a datum line of the whole combination system, a tensiometer A40-a tensiometer A40 on the left substrate 16 and the right substrate 16 simultaneously take L1 as a measurement target, four measured values of the two tensiometers A are recorded and serve as a basis for recovering a virtual datum line in the future field installation, and two electronic inclinometers 42 on the two substrates 16 work at the same time and record four readings after adjustment and serve as a basis for recovering the postures of the two substrates 16 in the future field measurement;
and thirdly, after the pre-collimation is finished, the installation is carried out on site, namely the installation of the linear accelerator part, the linear part of the conveying line and the linear section part of the storage ring is firstly carried out.
Further, the installation of the linear accelerator part, the linear part of the conveying line and the linear part of the storage ring comprises the following specific steps:
firstly, integrally transporting the pre-aligned table support 6 and the magnet 1 to a machine installation site, and preliminarily positioning the table support and the magnet by a laser tracker;
secondly, establishing a pilot line reference line L2 through secondary mesh points, considering the overlapping of the pilot lines in order to meet large-scale installation, wherein a second reference line L3 appears at the overlapping part at the same time, and the alignment measurement precision can be improved by the overlapping part;
thirdly, adjusting the posture of the table support 6 according to the four readings of the two electronic inclinometers 42 during pre-collimation;
fourthly, calculating the position of the datum line L1 on the tensiometer B43-the tensiometer B43 through the relation conversion between coordinate systems established by all sensors according to the reading of the tensiometer A40-the tensiometer A40 during pre-collimation; adjusting the position of the table support 6 to enable the reading of L2 in the tensiometer B43-tensiometer B43 to accord with the position data obtained by back calculation;
and fifthly, checking the readings of the two NIVELs, finely adjusting the postures of the sensors, conforming to the readings during pre-collimation, and finishing the field installation of the linear parts.
Further, at least four ceramic ball target seats 44 which are reasonably distributed and matched with 1.5 inches are arranged on the upper end surface of the secondary iron, a coordinate system and an element coordinate system used in magnetic measurement are set to be uniform, the characteristic structure parameters of the magnet are measured by a three-coordinate measuring machine to determine the parameters of the coordinate system, and the coordinates of the peripheral ceramic ball target seats 44 of 1.5 inches are obtained by the three-coordinate measuring machine under the uniform coordinate system and are reserved and filed as the permanent technical parameters of the magnet 1.
The principle of the invention is as follows: the measurement reference network device of the invention is a measurement system combination which is formed by reasonably distributing a tensiometer 5, a static level gauge 41 and an electronic clinometer 42 on an indium steel substrate 16 and reasonably overlapping a plurality of sets of measurement systems. The reference line of the measuring system of the tensiometer 5 is taken as the straight line reference to carry out high-precision collimation adjustment on each element; meanwhile, high-precision data can be provided in the vertical direction through the static level gauge for comparison and compensation; the tension wire instrument and the static force level instrument are arranged on the same substrate, the inclination of the substrate can cause great influence on the measurement result, and therefore the inclination needs to be monitored by an electronic inclinometer.
The invention has the beneficial effects that:
(1) the invention integrates the advantages of different high-precision sensors, realizes the global control measurement of key components under the condition of sharing a platform and a coordinate system, and improves the collimation installation precision to the relative position precision better than 20 micrometers in a 100-meter sliding window.
(2) The invention ensures the reliability and repeatability of the installation of the magnet of the particle accelerator.
(3) The invention improves the precision and the net shape strength of the particle accelerator control net in an auxiliary way.
Drawings
Fig. 1 is a schematic front view of a collimation measurement reference network device in an embodiment of the present invention.
Fig. 2 is a left-view and a B-sectional view of a collimation measurement reference network device in an embodiment of the invention with magnets hidden.
Fig. 3 is a schematic top view and a schematic a-plane base view of a collimation measurement reference network device in an embodiment of the invention.
FIG. 4 is a schematic diagram of the overall structure of a tensioner of the collimation measurement reference network device in the embodiment of the invention.
FIG. 5 is a schematic diagram of an assembly structure of a collimation measurement reference network device without a tensioner in the embodiment of the invention.
FIG. 6 is a schematic diagram of an assembly structure of a tensioner of the collimation measurement reference network device in the embodiment of the invention.
Fig. 7 is a schematic diagram of an assembly structure of a bending iron part of the collimation measurement reference network device in the embodiment of the invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
As shown in fig. 1, 2, 3, and 4, the collimation measurement reference network device of the present application includes a magnet 1, an M30X100 bolt 2, an M30 nut 3, a magnet height adjustment mechanism 4, a tensiometer 5, a stage support 6, a stage A7, an M12X40 socket head cap screw 8, a spring washer a9, a short adjustment seat 10, an adjustment seat 11, an M8X50 socket head cap screw 12, an M8X30 socket head cap screw 13, a spring washer B14, a T-shaped adjustment seat 15, a base plate 16, a rectangular hollow bracket 17, a tensiometer switching seat 18, a static level seat 19, an electronic inclinometer fixing seat 20, an electronic inclinometer seat a21, an electronic inclinometer seat B22, a support plate 23, a support plate a24, a support plate B25, a press block 26, an M6X35 socket head cap screw 27, a stage B28, an M12X 45 bolt 29, a V-shaped frame 30, an M6X 25 socket head cap screw 31, a 855, a ceramic frame 31, a tension disc 32, a ceramic frame 32, a tension disc 32, A3, a tension disc 32, tension wheel shaft 36, tension wheel 37, deep groove ball bearing 38 and M16 nut 39. A table A7 is welded above the table support 6; the bench A7 is connected with a magnet height-adjusting mechanism 4, a short adjusting seat 10, an adjusting seat 11, a T-shaped adjusting seat 15 and a base plate 16 through bolts;
as shown in fig. 5, the single substrate 16 is first calibrated, and the tensiometer a40, the static level 41, the electronic inclinometer 42, and the tensiometer B43 are unified under the coordinate system of the substrate 16. Then, the base plates 16 are respectively and fixedly installed at the two ends of the upper plate of the table a7 of each magnet 1 assembly, the long sides of the base plates 16 are perpendicular to the beam direction, and off-line pre-collimation is started.
As shown in fig. 5, the pre-collimation adopts a vibration line collimation method, i.e. a metal wire L1 with a diameter of about 0.5 mm passes through the center of the magnet 1 to be measured, the vibration parameters of the energized wire in the magnetic field are measured, and the magnetic center of each magnet 1 is coincided with the wire L1 by adjusting the position of the magnet 1. At this time, L1 is taken as a reference line for the entire combined system. The tensiometer A40-the tensiometer A40 on the left and right base plates 16 simultaneously takes L1 as a measurement target, and records four measurement values of the two tensiometers A as a basis for recovering a virtual reference line in future field installation. And simultaneously, the two electronic clinometers 42 on the two substrates 16 work, and four readings after the adjustment is finished are recorded and used as the basis for recovering the postures of the two substrates 16 in the future field measurement. The multi-pole magnets such as the four-pole and six-pole magnets can be pre-aligned by using the vibration line method. At the time of designing and processing the magnet, not less than four 1.5-inch ceramic ball target seats 44 are fixedly arranged on the periphery, particularly the upper end face, of the magnet 1. The coordinate system used in magnetic measurement is consistent with the element coordinate system of the magnet 1, and the establishment method comprises the following steps: searching and fixing the characteristic structure of the magnet 1, placing the magnet 1 on a three-coordinate machine to measure the characteristic structure (the ball center measurement precision and the point position measurement precision of the three-coordinate machine are 2 microns), establishing an element coordinate system, then measuring the coordinate value of a 1.5-inch ceramic ball target seat 44 on the periphery (particularly the upper end face) of the magnet 1, and using the coordinate value as a permanent geometric calibration value of the magnet 1, corresponding to the identity code of the magnet 1 one by one and saving the permanent geometric calibration value. When the magnet 1 is used for magnetic field measurement, the nominal magnetic field position or deviation value should be based on the coordinates in the above-mentioned element coordinate system. And calculating three-dimensional coordinate values of each 1.5-inch ceramic ball target seat 44 under each magnet 1 element coordinate system according to the design theoretical value and the actual magnetic center position obtained by pre-collimation, and using calculation data of initial positioning of a laser tracker during field installation and chord length scale installation.
After the pre-collimation is complete, the installation now proceeds to the field, first of all the installation of the linac section, the transport line straight section, the storage ring straight section, as shown in fig. 6. Firstly, integrally transporting the pre-aligned table support 6 and the magnet 1 to a machine installation site, and preliminarily positioning the table support and the magnet by a laser tracker; and secondly, establishing a pilot line reference line L2 through secondary mesh points, considering the overlapping of the pilot lines in order to meet large-scale installation, wherein a second reference line L3 can appear at the overlapping part at the same time, and the alignment measurement precision can be improved by the overlapping part. Thirdly, adjusting the posture of the table support 6 according to the four readings of the two electronic inclinometers 42 during pre-collimation; fourthly, according to the reading of the tensiometer A40-the tensiometer A40 during pre-collimation, calculating the position (reflected by the reading of the tensiometer) of the datum line L1 on the tensiometer B43-the tensiometer B43 (the lap joint part also comprises the tensiometer C45-the tensiometer C45) through the relation conversion between coordinate systems established by all sensors; adjusting the position of the table support 6 (note: adjusting the upper adjustable part of the table support 6 as a whole) to make the reading of L2(L3) in the tensiometer B43-tensiometer B43 (tensiometer C45-tensiometer C45) conform to the position data obtained by inverse calculation; and fifthly, checking the readings of the two NIVELs, finely adjusting the postures of the sensors, conforming to the readings during pre-collimation, and finishing the field installation of the linear parts.
As shown in fig. 7, the bent portion of the physical structure of the particle accelerator is accompanied by the occurrence of the secondary magnet, and since the secondary magnet is not convenient for finding the magnetic center by the pre-alignment method of the vibration line, the magnetic measurement system is required to perform magnetic measurement on a special magnetic measuring machine and determine the relative relationship parameter between the magnetic center (line) and the alignment reference (target) outside the magnet. In order to complete the installation of all the devices by using the collimation reference network technology, at least four ceramic ball target seats 44 which are reasonably distributed and matched with 1.5 inches are arranged on the upper end surface of the secondary iron. Like the method for establishing the coordinate system of the pre-alignment process of the multi-pole magnet, the coordinate system used in magnetic measurement and the coordinate system of the element should be established uniformly, the parameters of the coordinate system are determined by measuring the characteristic structure parameters of the magnet through a three-coordinate measuring machine, and the coordinates of the peripheral 1.5-inch ceramic ball target holder 44 are obtained by the three-coordinate measuring machine under the uniform coordinate system and are reserved and filed as the permanent technical parameters of the magnet 1. The specific installation steps are as follows, the first step, the pre-collimation of the secondary magnet: the two ends of the upper end face of the secondary iron support 6 are provided with collimation reference network substrates 16, and the included angle of the longitudinal central axis of the substrate 16 is equal to the bending angle of the magnet (at the moment, the central axis is also just vertical to the magnetic central line at the two ends of the secondary magnet); establishing an element coordinate system of the secondary magnet according to the reference datum of the magnetic measurement device; establishing a strict geometric relationship between the magnetic center and the 1.5-inch ceramic ball target seats 44 at the periphery of the magnet in the magnetic measurement process, and determining the three-dimensional coordinates of the 1.5-inch ceramic ball target seats 44 in an element coordinate system; fixing the geometrical relationship between the magnetic center and the eight 1.5-inch ceramic balls 33 on the two substrates 16 in the element coordinate system at the same time, and determining the coordinate values thereof; note that at this point the two electronic inclinometers 42 are operating properly, recording their readings at the end of pre-collimation, to restore the attitude of the magnets during field installation; secondly, during field installation, the magnet and the support are integrally transported to the field, a laser tracker is used for initial positioning, the coordinate position of the 1.5-inch ceramic ball 33 on the substrate 16 is checked (at this time, an element coordinate system can be converted into a machine large coordinate system), and the point position precision is better than 0.05 mm; meanwhile, the posture of the magnet 1 is adjusted according to the reading of the electronic clinometer 42; thirdly, fine adjustment of the position of the secondary iron is carried out by using a collimation reference network: the two base plates 16 at the two ends of the secondary iron respectively correspond to two adjacent crossed collimation network references, and the theoretical distance from the center of the 1.5-inch ceramic ball target seat 44 at the periphery of the magnet to the two reference lines L2 and L3 in an ideal state can be calculated according to coordinate conversion. The vertical distances from four (or more) 1.5-inch ceramic ball target seats 44 on the upper end face of the magnet to two reference lines L2 and L3 are measured by using a high-precision chord distance ruler, the adjustable parts on the upper layer of the support 6 are adjusted until the distance values reach calculated values, and meanwhile, the reading of the electronic inclinometer 42 is checked, and the final position is locked and fixed after the original reading requirement is met. And finishing the field installation of the secondary iron.
After the particle accelerator is installed, the particle accelerator needs to be continuously monitored and analyzed for long term and periodically, and the traditional deformation monitoring means mainly comprises a laser tracker, a total station, a level gauge, an inclinometer and other measuring methods. Among them, the tensiometer a40, the tensiometer B43 and the tensiometer C45 can monitor the position change of the magnet support 6 in two directions transversely (the change may come from the deformation of the support 6 structure, the ground settlement and the like), the static level 41 can monitor the change of the magnet support 6 in the vertical direction (the change may come from the deformation of the support 6, the ground settlement of the corresponding position and the like), and the electronic inclinometer 42 can monitor the inclination change in two directions in the horizontal plane. In the machine maintenance stage, a photogrammetry means can be used for carrying out regular deformation detection measurement, and meanwhile, the precision and the reliability of the result of the reference network monitoring can be rechecked and checked. The specific method is as follows: photogrammetry is carried out to obtain a 1.5-inch ceramic ball 33 on the upper end face of each magnet 1 and a reference straight line L2 (a part of an overlapping part comprises two reference lines L2 and L3) of a tensiometer B43 at a corresponding position, the vertical distance from the center of the 1.5-inch ceramic ball 33 to a line target of the reference straight line L2 and L3 on the equal-height surface of the center of the 1.5-inch ceramic ball 33 is calculated, and whether the line target changes and changes with a theoretical value or a previous measured value is checked, so that the purpose of monitoring the position change of the magnet is achieved. Meanwhile, as an analysis basis of long-term change, a DPA digital photogrammetry system is adopted to sequentially measure and obtain the position relation of each magnet 1 relative to the tensile lines L2 and L3, data of each observation period are reduced to an initial state, namely, a first measurement value after installation is used as an initial state observation value, and then a deformation value of each period relative to the initial period is calculated according to the least square principle. The data has important significance for machine operation, adjustment and deformation forecast analysis in the later period.

Claims (5)

1. A collimated measurement reference network apparatus, comprising: the method comprises the following steps: the collimation reference plate is used for providing position conversion and deformation monitoring; the support frame provides magnet support and position adjustment of the reference plate; the tensioner provides tension line tensioning and lap joint conversion; the static leveling sensor is used for measuring the relative position in the vertical direction; the linear position sensor is used for measuring the positions in two transverse directions, and the tension wire of the linear position sensor is used as a reference line of the system and is connected with different reference plates; and the double-shaft inclinometer is used for measuring the posture of the collimation reference plate.
2. The apparatus of claim 1, wherein: the device comprises a magnet (1), an M30X100 bolt (2), an M30 nut (3), a magnet heightening mechanism (4), a tension wire instrument (5), a table support (6), a table A (7), an M12X40 hexagon socket head cap screw (8), a spring washer A (9), a short adjusting seat (10), an adjusting seat (11), an M8X50 hexagon socket head cap screw (12), an M8X30 hexagon socket head cap screw (13), a spring washer B (14), a T-shaped adjusting seat (15), a base plate (16), a rectangular hollow support (17), a tension wire instrument conversion seat (18), a static level instrument base (19), an electronic inclinometer fixing seat (20), an electronic inclinometer base A (21), an electronic inclinometer base B (22), a plate (23), a supporting plate A (24), a supporting plate B (25), a pressing block (26), an M6X35 hexagon socket head cap screw (27), a table B (28), an M12X60 bolt (29), a V-shaped frame (30), The device comprises an M6X30 inner hexagon bolt (31), a line pressing V-shaped frame (32), a 1.5-inch ceramic ball (33), a tensioning wheel hanging plate (34), an M6X20 inner hexagon bolt (35), a tensioning wheel shaft (36), a tensioning wheel (37), a deep groove ball bearing (38) and an M16 nut (39); a table A (7) is welded above the table support (6); the table A (7) is connected with a magnet height-adjusting mechanism (4), a short adjusting seat (10), an adjusting seat (11), a T-shaped adjusting seat (15) and a base plate (16) through bolts; calibrating a single substrate (16), and unifying a tensiometer A (40), a static level gauge (41), an electronic inclinometer (42) and a tensiometer B (43) under a coordinate system of the substrate (16); then, fixedly mounting substrates (16) at two ends of an upper panel of a table A (7) of each magnet (1) assembly respectively, enabling long edges of the substrates (16) to be vertical to the beam direction, and starting off-line pre-collimation; the pre-collimation adopts a vibration line collimation method, namely, a metal lead L1 passes through the center of a magnet (1) to be measured, the diameter of the metal lead L1 is about 0.5 mm, the vibration parameters of an electrified lead in a magnetic field are measured, the position of the magnet (1) is adjusted, the magnetic center of each magnet (1) is superposed with the lead L1, at the moment, L1 is used as a datum line of the whole combination system, a tensiometer A (40) -a tensiometer A (40) on the left and right substrates (16) simultaneously take L1 as a measurement target, four measurement values of the two tensiometers A are recorded and used as the basis for recovering a virtual datum line in the future field installation, and two electronic inclinometers (42) on the two substrates (16) work and record four readings after adjustment are used as the basis for recovering the postures of the two substrates (16) in the future field measurement; after the pre-collimation is finished, the installation is carried out on site, namely, the installation of a linear accelerator part, a linear part of a conveying line and a linear section part of a storage ring is firstly carried out; linear accelerator part, transportation line straight line part, storage ring straight line section part: integrally transporting the pre-aligned table support (6) and the magnet (1) to a machine installation site, and preliminarily positioning through a laser tracker; a pilot line reference line L2 is established through secondary mesh points, in order to meet large-scale installation, overlapping of the pilot lines needs to be considered, a second reference line L3 can appear at the overlapping part at the same time, and meanwhile, the alignment measurement precision can be improved by the overlapping part; adjusting the posture of the table support (6) according to the four readings of the two electronic inclinometers (42) during pre-collimation; according to the readings of the tensiometer A (40) and the tensiometer A (40) in pre-collimation, the position of the reference line L1 in the tensiometer B (43) and the tensiometer B (43) is calculated through the relation conversion between coordinate systems established by all sensors; adjusting the position of the table support (6) to enable the reading of L2 on the tensiometer B (43) -the tensiometer B (43) to accord with the position data obtained by back calculation; checking the readings of the two NIVELs, finely adjusting the postures of the sensors, conforming to the readings during pre-collimation, and finishing the field installation of the linear parts; at least four ceramic ball target seats (44) which are reasonably distributed and matched with 1.5 inches are arranged on the upper end surface of the secondary iron, a coordinate system used in magnetic measurement and an element coordinate system are set to be uniform, a three-coordinate measuring machine is used for measuring characteristic structure parameters of the magnet to determine coordinate system parameters, and the coordinates of the peripheral 1.5-inch ceramic ball target seats (44) are obtained by the three-coordinate measuring machine under the uniform coordinate system and are reserved and filed as permanent technical parameters of the magnet (1).
3. A method of collimating a measurement reference network, comprising: the method comprises the following steps:
firstly, calibrating a single substrate (16), and unifying a tensiometer A (40), a static level gauge (41), an electronic inclinometer (42) and a tensiometer B (43) under a coordinate system of the substrate (16); then, fixedly mounting substrates (16) at two ends of an upper panel of a table A (7) of each magnet (1) assembly respectively, enabling long edges of the substrates (16) to be vertical to the beam direction, and starting off-line pre-collimation;
secondly, a vibration line collimation method is adopted for pre-collimation, namely a metal lead L1 penetrates through the center of the magnet (1) to be measured, the diameter of the metal lead L1 is about 0.5 mm, vibration parameters of an electrified lead in a magnetic field are measured, the position of the magnet (1) is adjusted, the magnetic center of each magnet (1) is superposed with the lead L1, at the moment, L1 serves as a datum line of the whole combination system, a tensiometer A (40) -a tensiometer A (40) on the left base plate (16) and the right base plate (16) simultaneously take L1 as a measurement target, four measured values of the two tensiometers A are recorded and serve as a basis for recovering a virtual datum line in the future field installation, two electronic inclinometers (42) on the two base plates (16) work at the same time, four readings after adjustment are recorded and serve as a basis for recovering the postures of the two base plates (16) in the future;
and thirdly, after the pre-collimation is finished, the installation is carried out on site, namely the installation of the linear accelerator part, the linear part of the conveying line and the linear section part of the storage ring is firstly carried out.
4. A method of collimating measurement reference networks according to claim 3, characterized in that: the installation of the linear accelerator part, the linear part of the conveying line and the linear part of the storage ring comprises the following specific steps:
firstly, integrally transporting the pre-aligned table support (6) and the magnet (1) to a machine installation site, and preliminarily positioning the table support and the magnet through a laser tracker;
secondly, establishing a pilot line reference line L2 through secondary mesh points, considering the overlapping of the pilot lines in order to meet large-scale installation, wherein a second reference line L3 appears at the overlapping part at the same time, and the alignment measurement precision can be improved by the overlapping part;
thirdly, adjusting the posture of the table support (6) according to four readings of the two electronic inclinometers (42) during pre-collimation;
fourthly, according to the readings of the tensiometer A (40) and the tensiometer A (40) during pre-collimation, calculating the position of the reference line L1 on the tensiometer B (43) and the tensiometer B (43) through the relationship conversion between coordinate systems established by all sensors; adjusting the position of the table support (6) to enable the reading of L2 on the tensiometer B (43) -the tensiometer B (43) to accord with the position data obtained by back calculation;
and fifthly, checking the readings of the two NIVELs, finely adjusting the postures of the sensors, conforming to the readings during pre-collimation, and finishing the field installation of the linear parts.
5. A method of collimating measurement reference networks according to claim 3, characterized in that: at least four ceramic ball target seats (44) which are reasonably distributed and matched with 1.5 inches are arranged on the upper end surface of the secondary iron, a coordinate system used in magnetic measurement and an element coordinate system are set to be uniform, a three-coordinate measuring machine is used for measuring characteristic structure parameters of the magnet to determine coordinate system parameters, and the coordinates of the peripheral 1.5-inch ceramic ball target seats (44) are obtained by the three-coordinate measuring machine under the uniform coordinate system and are reserved and filed as permanent technical parameters of the magnet (1).
CN202010067530.3A 2020-01-20 2020-01-20 Collimation measurement reference network device and method Pending CN111141241A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114062980A (en) * 2021-11-03 2022-02-18 中国科学院近代物理研究所 Electromagnet magnetic field measurement positioning device, positioning auxiliary system and positioning method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114062980A (en) * 2021-11-03 2022-02-18 中国科学院近代物理研究所 Electromagnet magnetic field measurement positioning device, positioning auxiliary system and positioning method
CN114062980B (en) * 2021-11-03 2022-04-26 中国科学院近代物理研究所 Electromagnet magnetic field measurement positioning device, positioning auxiliary system and positioning method

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