CN111138598A - Small-particle-size acrylic acid aqueous dispersion and preparation method thereof - Google Patents
Small-particle-size acrylic acid aqueous dispersion and preparation method thereof Download PDFInfo
- Publication number
- CN111138598A CN111138598A CN201911391581.5A CN201911391581A CN111138598A CN 111138598 A CN111138598 A CN 111138598A CN 201911391581 A CN201911391581 A CN 201911391581A CN 111138598 A CN111138598 A CN 111138598A
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- CN
- China
- Prior art keywords
- polymer
- monomer
- acrylic acid
- acrylic
- acrylate
- Prior art date
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- 239000006185 dispersion Substances 0.000 title claims abstract description 44
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims abstract description 42
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 238000002360 preparation method Methods 0.000 title abstract description 5
- 239000000178 monomer Substances 0.000 claims abstract description 69
- 229920000642 polymer Polymers 0.000 claims abstract description 59
- 239000002245 particle Substances 0.000 claims abstract description 30
- 239000002253 acid Substances 0.000 claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 16
- 230000009477 glass transition Effects 0.000 claims abstract description 16
- 238000004132 cross linking Methods 0.000 claims abstract description 15
- 238000007720 emulsion polymerization reaction Methods 0.000 claims abstract description 15
- 239000002023 wood Substances 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 10
- -1 terraces Substances 0.000 claims abstract description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 16
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 8
- 230000000977 initiatory effect Effects 0.000 claims description 7
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 6
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 claims description 5
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 claims description 4
- CTHJQRHPNQEPAB-UHFFFAOYSA-N 2-methoxyethenylbenzene Chemical compound COC=CC1=CC=CC=C1 CTHJQRHPNQEPAB-UHFFFAOYSA-N 0.000 claims description 4
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 4
- 239000011258 core-shell material Substances 0.000 claims description 4
- KETWBQOXTBGBBN-UHFFFAOYSA-N hex-1-enylbenzene Chemical compound CCCCC=CC1=CC=CC=C1 KETWBQOXTBGBBN-UHFFFAOYSA-N 0.000 claims description 4
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 4
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 claims description 4
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims description 3
- COCLLEMEIJQBAG-UHFFFAOYSA-N 8-methylnonyl 2-methylprop-2-enoate Chemical compound CC(C)CCCCCCCOC(=O)C(C)=C COCLLEMEIJQBAG-UHFFFAOYSA-N 0.000 claims description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 3
- 229920002125 Sokalan® Polymers 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 239000000084 colloidal system Substances 0.000 claims description 3
- 230000003472 neutralizing effect Effects 0.000 claims description 3
- 230000033116 oxidation-reduction process Effects 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 3
- 239000012986 chain transfer agent Substances 0.000 claims description 2
- 238000009408 flooring Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 238000010926 purge Methods 0.000 claims description 2
- 238000010992 reflux Methods 0.000 claims description 2
- 239000000839 emulsion Substances 0.000 abstract description 4
- 238000002834 transmittance Methods 0.000 abstract description 3
- 150000003254 radicals Chemical class 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 239000000243 solution Substances 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000008367 deionised water Substances 0.000 description 9
- 229910021641 deionized water Inorganic materials 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 239000004908 Emulsion polymer Substances 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 description 1
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 description 1
- QENRKQYUEGJNNZ-UHFFFAOYSA-N 2-methyl-1-(prop-2-enoylamino)propane-1-sulfonic acid Chemical compound CC(C)C(S(O)(=O)=O)NC(=O)C=C QENRKQYUEGJNNZ-UHFFFAOYSA-N 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- NCDLTBUQOIPZMC-UHFFFAOYSA-N 2-prop-2-enoyloxypropyl 3-oxobutanoate Chemical compound C=CC(=O)OC(C)COC(=O)CC(C)=O NCDLTBUQOIPZMC-UHFFFAOYSA-N 0.000 description 1
- PMNLUUOXGOOLSP-UHFFFAOYSA-M 2-sulfanylpropanoate Chemical compound CC(S)C([O-])=O PMNLUUOXGOOLSP-UHFFFAOYSA-M 0.000 description 1
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 1
- FJKZPONBPMKPLO-UHFFFAOYSA-N 3-prop-2-enoyloxypropyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCCOC(=O)C=C FJKZPONBPMKPLO-UHFFFAOYSA-N 0.000 description 1
- PICTWXAWDCLLKO-UHFFFAOYSA-N 4-prop-2-enoyloxybutyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCCCOC(=O)C=C PICTWXAWDCLLKO-UHFFFAOYSA-N 0.000 description 1
- ORDRGXFSRBRQQG-UHFFFAOYSA-N 6-methylheptyl 2-sulfanylpropanoate Chemical compound CC(C)CCCCCOC(=O)C(C)S ORDRGXFSRBRQQG-UHFFFAOYSA-N 0.000 description 1
- LVGFPWDANALGOY-UHFFFAOYSA-N 8-methylnonyl prop-2-enoate Chemical compound CC(C)CCCCCCCOC(=O)C=C LVGFPWDANALGOY-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- CIWBSHSKHKDKBQ-DUZGATOHSA-N D-araboascorbic acid Natural products OC[C@@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-DUZGATOHSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- IAXXETNIOYFMLW-COPLHBTASA-N [(1s,3s,4s)-4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl] 2-methylprop-2-enoate Chemical compound C1C[C@]2(C)[C@@H](OC(=O)C(=C)C)C[C@H]1C2(C)C IAXXETNIOYFMLW-COPLHBTASA-N 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- CBTVGIZVANVGBH-UHFFFAOYSA-N aminomethyl propanol Chemical compound CC(C)(N)CO CBTVGIZVANVGBH-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- XOCSLJFIGMLQLF-UHFFFAOYSA-N butyl 2-sulfanylpropanoate Chemical compound CCCCOC(=O)C(C)S XOCSLJFIGMLQLF-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 239000004815 dispersion polymer Substances 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000010350 erythorbic acid Nutrition 0.000 description 1
- 239000004318 erythorbic acid Substances 0.000 description 1
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethyl mercaptane Natural products CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229940026239 isoascorbic acid Drugs 0.000 description 1
- 229940119545 isobornyl methacrylate Drugs 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- HXQIZSOBKJTOLW-UHFFFAOYSA-N prop-2-enyl 2-sulfanylacetate Chemical compound SCC(=O)OCC=C HXQIZSOBKJTOLW-UHFFFAOYSA-N 0.000 description 1
- AXLMPTNTPOWPLT-UHFFFAOYSA-N prop-2-enyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCC=C AXLMPTNTPOWPLT-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012966 redox initiator Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229940071127 thioglycolate Drugs 0.000 description 1
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 239000013035 waterborne resin Substances 0.000 description 1
- 229920006313 waterborne resin Polymers 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/10—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of amides or imides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/003—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
Abstract
The invention relates to a small-particle-size high-hardness acrylic acid aqueous dispersion and a preparation method thereof, and is characterized in that a shell polymer contained in the acrylic acid aqueous dispersion has the following characteristics: a glass transition temperature (Tg) of 50 to 150 ℃, an acid value of 30 to 70mgKOH/g, an acrylate monomer as a polymerization unit in an amount of 60 to 100% by weight based on the weight of the shell polymer, and a self-crosslinking monomer in an amount of 0 to 40%; the core polymer comprises a polymer having a glass transition temperature (Tg) of-20 to 80 ℃, an acid value of 0 to 20mgKOH/g, 30 to 80% of a styrenic monomer, and has a hydrophobicity characterized by a Hansch parameter of at least 3.0. The preparation method is obtained by the free radical initiated aqueous emulsion polymerization, the particle size of the emulsion can be controlled according to the required size, the particle size can reach less than 50nm, the light transmittance of the finished product reaches more than 15, and the emulsion can be used for coating wood, concrete, terraces, paper and the like.
Description
Technical Field
The invention relates to a method for producing an aqueous acrylate dispersion with a very small particle size and high hardness, and to the use of the dispersion for coating wood, concrete, terraces and paper. The aqueous acrylate dispersion is obtained by free-radical-initiated aqueous emulsion polymerization.
Background
Environmental regulations have prompted the transformation of current solvent-based coatings to water-based coatings, which is particularly evident in wood coating. However, the prior water-based coating resin has obvious differences from solvent-based coating resin in the aspects of in-can transparency, wet film transparency and dry film transparency. This is because most aqueous coating resins exist in the aqueous phase as a "dispersion" rather than as a solution, and light is scattered at the interface of the aqueous phase and the dispersion particles, resulting in an opaque appearance of the resin. The transparency of the in-tank and wet film is greatly related to the particle size of the resin, and the finer the particle size, the smaller the light scattering ratio, and the more excellent the transparency of the in-tank and wet film of the resin. The color mixing and the aesthetic feeling of the paint are improved for the paint user.
On the other hand, the wood grain wettability of resin is also an important index for aqueous wood coating. Resin dispersions with large particle sizes are difficult to penetrate into wood grain resulting in poor wood grain wetting and a paint film with poor aesthetic appeal. The dispersion particles of small particle size can penetrate relatively easily into the wood grain, giving the paint film a penetrating, moist appearance.
For cost reasons, acrylic dispersions are the most used waterborne resins in wood coatings. In the prior art, the interfacial tension between dispersion particles and water is reduced and the particle size is reduced mainly by increasing the dosage of an emulsifier, introducing sulfonate into a monomer, increasing the acid value of resin and the like. EP2697267 discloses a technique for preparing aqueous dispersions of multiphase vinyl polymer particles by phase inversion using a water-plasticizable high acid number first stage polymer of low molecular weight as a second stage polymeric emulsifier to achieve low particle size and good film formation of acrylic emulsions. However, high acid number first stage oligomers inevitably lead to water sensitivity problems, which are undesirable in wood finishing. And the transparency in the dispersion tank prepared by the technology does not achieve the optimal effect, and further room for improvement is provided.
Patent EP 24576797 discloses another process for preparing an aqueous acrylic dispersion of fine particle size by core-shell emulsion polymerization with the introduction of the sulfonic acid monomer 2-acrylamido-2-methylpropanesulfonic acid at the stage of seed polymerization for the purpose of providing the latex particles with a stronger hydrophilicity, to prepare a colorant having a particle size of < 60nm which is transparent in the wet state. However, the introduction of sulfonic acid groups also causes the problem of reduced water resistance of paint films, so that the prepared dispersion is difficult to be used for solid-color finishing paints for woodware coating.
Disclosure of Invention
The object of the present invention is to provide an aqueous acrylic dispersion, more specifically an adhesive and a coating composition for one-component woodware coating, which exhibits a fine particle size (achievable < 50nm), excellent in-can and wet film transparency, excellent water resistance and high hardness.
An acrylic acid aqueous dispersion with small particle size and high hardness is characterized in that the components comprise a shell polymer and a core-shell structure of a core polymer,
wherein the shell polymers as protective colloids have the following characteristics: a glass transition temperature (Tg) of 50 to 150 ℃, an acid value of 30 to 70mgKOH/g, an acrylate monomer as a polymerization unit in an amount of 60 to 100% by weight based on the weight of the shell polymer, and a self-crosslinking monomer in an amount of 0 to 40%;
wherein the core polymer has a glass transition temperature (Tg) of-20 to 80 ℃, an acid value of 0 to 20mgKOH/g, 30 to 80% of styrene monomers, and has a hydrophobicity characterized by a Hansch parameter of at least 3.0.
The styrene monomer is selected from styrene, methyl styrene, vinyl toluene, methoxy styrene, butyl styrene or chlorostyrene and a mixture set thereof;
the acrylic monomer is selected from alkyl (methyl) acrylate of C1-C10 alkyl, methyl methacrylate, methyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, n-butyl methacrylate, tert-butyl methacrylate and isodecyl methacrylate; (meth) acrylic acid; (meth) acrylamide; (meth) acrylonitrile and mixtures thereof.
The mass fraction of the core polymer is 20-80% of the total mass of the shell polymer and the core polymer.
A process for preparing the above-mentioned aqueous acrylic dispersion having a small particle diameter and a high hardness, which is obtained by radical-initiated aqueous emulsion polymerization, comprising the steps of:
s1, under the condition of emulsion polymerization, carrying out contact polymerization on 60-100% of acrylate monomers and 0-40% of self-crosslinking monomers in a reactor;
s2, neutralizing the shell acrylic acid polymer by using an alkali solution;
s3, adding a core polymer monomer containing 30-80% of styrene monomers in the second stage, and carrying out emulsion polymerization by a batch method under the action of a thermal initiation system or an oxidation-reduction initiation system to form high-hardness acrylic acid aqueous dispersion with the particle size of less than 50 nm;
wherein the self-crosslinking monomer is entirely distributed on the shell polymer and the core polymer is substantially free of the crosslinking monomer; the (meth) acrylic monomer is distributed throughout the shell polymer, and the core polymer is substantially free of (meth) acrylic monomer.
In step S1, a chain transfer agent is used to reduce the molecular weight of the polymer.
The use of the small-particle-size high-hardness acrylic acid aqueous dispersion is characterized by being used for coating wood, concrete, terraces and paper.
The invention has the beneficial effects that: the acrylic acid aqueous dispersion can realize excellent in-tank transparency and dry-wet film transparency, and can obtain a completely transparent polymer wet film;
the preparation method of the acrylic acid aqueous dispersion is obtained by aqueous emulsion polymerization initiated by free radicals, the particle size of the finished acrylic acid aqueous dispersion can be controlled according to the required size, the particle size can be less than 50nm, the light transmittance of the finished product is more than 15, and the shell polymer in the acrylic acid aqueous dispersion has the following characteristics: a glass transition temperature (Tg) of 50 to 150 ℃, an acid value of 30 to 70mgKOH/g, an acrylate monomer as a polymerization unit in an amount of 60 to 100% by weight based on the weight of the shell polymer, and a self-crosslinking monomer in an amount of 0 to 40%; wherein the core polymer has a glass transition temperature (Tg) of-20 to 80 ℃, an acid value of 0 to 20mgKOH/g, 30 to 80% of styrene monomers, and has a hydrophobicity characterized by a Hansch parameter of at least 3.0.
The acrylic acid aqueous dispersion has wide application, and can be used for coating wood, concrete, terraces, paper and the like.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The Tg values used herein were calculated using the Fox formula (t.g. Fox, fill.am. physics, vol.1, phase 3, page 123 (1956)), i.e. for calculating the Tg values of copolymers of monomers M1 and M2:
1/Tg (calculated) w (M1)/Tg (M1) + w (M2)/Tg (M2)
Wherein, Tg (calculated): the calculated glass transition temperature of the copolymer; w (M1): the mass fraction of monomer M1 in the copolymer; w (M2): the mass fraction of monomer M2 in the copolymer; tg (M1): the glass transition temperature of homopolymer of monomer M1; tg (M2): the glass transition temperature of homopolymer of monomer M2; all temperatures are in kelvin temperature ° K, and the glass transition temperature of the homopolymer can be found, for example, in the Polymer Handbook (edited by j.
The light transmission coefficient (LT) is generally determined by the following method: the aqueous polymer dispersion was adjusted to a solids content of 40% with deionized water and measured with a DR/2010 spectrometer from Hach, Germany. The measurements were performed relative to water, with the LT of water designated as 100%.
The acid number is defined according to DIN EN ISO 3682(DIN 53402) as the ratio of the mass mKOH of potassium hydroxide required for neutralization of the test sample to the mass of this sample or, in the case of solutions or dispersions, the mass mB of the solids in the sample. The customary units are mgKOH/g or mg/g.
An acrylic acid aqueous dispersion with small particle size and high hardness is characterized in that the components comprise a shell polymer and a core-shell structure of a core polymer,
wherein the shell polymers as protective colloids have the following characteristics: a glass transition temperature (Tg) of 50 to 150 ℃, an acid value of 30 to 70mgKOH/g, an acrylate monomer as a polymerization unit in an amount of 60 to 100% by weight based on the weight of the shell polymer, and a self-crosslinking monomer in an amount of 0 to 40%;
wherein the core is partially polymerized, has a glass transition temperature (Tg) of-20 to 80 ℃, an acid value of 0 to 20mgKOH/g, has 30 to 80 percent of styrene monomers, and has hydrophobicity characterized by a Hansch parameter of at least 3.0.
The styrene monomer is selected from styrene, methyl styrene, vinyl toluene, methoxy styrene, butyl styrene or chlorostyrene and a mixture set thereof;
the acrylic monomer is selected from alkyl (methyl) acrylate of C1-C10 alkyl, methyl methacrylate, methyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, n-butyl methacrylate, tert-butyl methacrylate and isodecyl methacrylate; (meth) acrylic acid; (meth) acrylamide; (meth) acrylonitrile and mixtures thereof.
The mass fraction of the core polymer is 20-80% of the total mass of the shell polymer and the core polymer.
A process for preparing the above-mentioned aqueous acrylic dispersion having a small particle diameter and a high hardness by radical-initiated aqueous emulsion polymerization, which comprises the following steps:
s1, under the condition of emulsion polymerization, carrying out contact polymerization on 60-100% of acrylate monomers and 0-40% of self-crosslinking monomers in a reactor;
s2, neutralizing the shell acrylic acid polymer by using an alkali solution;
s3, adding a core polymer monomer containing 30-80% of styrene monomers in the second stage, and carrying out emulsion polymerization by a batch method under the action of a thermal initiation system or an oxidation-reduction initiation system to form high-hardness acrylic acid aqueous dispersion with the particle size of less than 50 nm;
wherein the self-crosslinking monomer is entirely distributed on the shell polymer and the core polymer is substantially free of the crosslinking monomer; the (meth) acrylic monomer is distributed throughout the shell polymer, and the core polymer is substantially free of (meth) acrylic monomer.
Examples of suitable acrylate monomers include acrylates and methacrylates such as methyl methacrylate, ethyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, isodecyl acrylate, n-butyl methacrylate, t-butyl methacrylate, isobornyl methacrylate, lauryl acrylate, lauryl methacrylate, and the like. More preferred combinations of acrylate monomers include methyl methacrylate and n-butyl acrylate; methyl methacrylate and 2-ethylhexyl acrylate.
Additional acid functional monomers may be included in the shell polymer, suitable acid functional monomers include acrylic acid, methacrylic acid and itaconic acid; sulfur acid-containing functional monomers including sulfoethyl (meth) acrylate, sulfopropyl (meth) acrylate, styrene sulfonic acid, vinyl sulfonic acid, and 2- (meth) acrylamido-2-methylpropane sulfonic acid and salts thereof.
Suitable self-crosslinking monomers include N-methylol (meth) acrylamide, diacetone acrylamide, acetoacetoxyethyl (meth) acrylate, acetoacetoxymethylethyl acrylate, acetoacetoxypropyl acrylate, allyl acetoacetate, acetoacetamidoethyl (meth) acrylate and acetoacetoxybutyl acrylate, preferably diacetone acrylamide.
Examples of the styrene-based monomer preferred in the core polymerization stage include styrene, vinyltoluene, methylstyrene, methoxystyrene, butylstyrene or chlorostyrene, etc.
Exemplary chain transfer agents include mercaptoethanol, 1-octanethiol, n-dodecyl mercaptan, t-dodecyl mercaptan, mercaptopropionic acid, n-butyl mercaptopropionate, isooctyl mercaptopropionate, allyl thioglycolate, crotyl mercaptopropionate, crotyl thioglycolate, α -methylstyrene dimer, and the like, with preferred chain transfer agents including n-dodecyl mercaptan, 1-octanethiol.
In a preferred embodiment of step S2, the prepared shell emulsion polymer is neutralized with a solution of a basic substance. Exemplary bases include ammonia, dimethylethanolamine, triethylamine, 2-methyl-2-amino-1-propanol, sodium hydroxide, potassium hydroxide, and the like, and neutralization with ammonia or sodium hydroxide is preferred.
The shell polymer in the emulsion polymer particles has a high glass transition temperature (Tg) of 50 to 150 ℃, preferably 60 to 130 ℃, more preferably 70 to 120 ℃.
The core polymer has a glass transition temperature (Tg) of-20 to 80 deg.C, preferably-20 to 50 deg.C, more preferably-10 to 30 deg.C.
In order to obtain the desired excellent properties of fine particle diameter and moldability, the mass percentage of the shell polymer to the total monomer mass is advantageously in the range of more than 20% to 80%, preferably 30% to 80%, more preferably 40% to 70%.
The monomer mixture for the shell polymer preferably has an acid value of 30 to 70mgKOH/g, more preferably 40 to 70mgKOH/g, still more preferably 40 to 60 mgKOH/g; the core polymer preferably has an acid value of 0 to 20mgKOH/g, more preferably 0 to 10mgKOH/g, and still more preferably 0 to 5 mgKOH/g.
In step S3, the monomer preferably has a hydrophobicity as defined by a Hansch parameter of at least 3.0, preferably a Hansch parameter of greater than 3.3, more preferably greater than 3.5. The Hansch parameter of the polymer was calculated using the group contribution method, with the central idea that each polymerized unit was assigned a hydrophobicity contribution value and the hydrophobicity of the whole monomer was quantitatively calculated based on the average mass fraction of the monomer in the polymer (Hansch, Fujita, j.amer.chem.soc, 86, 1616-. Monomers having a Hansch parameter of greater than 3 are generally referred to as "hydrophobic monomers".
For the shell and core stage emulsion polymerization, thermal initiation systems such as sodium persulfate, potassium persulfate, and ammonium persulfate may be employed. Or by a redox initiation system, typical oxidizing agents for redox systems include hydrogen peroxide, dibenzoyl peroxide, lauryl peroxide, di-t-butyl peroxide, t-butyl hydroperoxide, benzoyl peroxide and the like.
Suitable reducing agents include sodium bisulfite, sodium dithionite, formaldehyde and sodium sulfoxylate, disodium-2-hydroxy-2-sulfinic acid acetic acid, ascorbic acid, erythorbic acid, and mixtures thereof.
The use of the small-particle-size high-hardness acrylic acid aqueous dispersion is characterized by being used for coating wood, concrete, terraces and paper.
Raw material name abbreviation table:
example 1
S1:
To a reactor equipped with a stirrer, liquid addition port, reflux condenser and nitrogen purge line was added 550g of deionized water and 1.3g of SLS, and the initial charge was heated to 85 ℃ with stirring to fully dissolve the emulsifier. 22g of feed 1 (mixture as in Table one below) were added for emulsification for 1 minute, and then a solution of 0.3g of SPS in 10g of deionized water was added while maintaining the temperature for seed emulsion polymerization;
after 15min, 85 ℃ was maintained and the remainder of feed 1 was added dropwise simultaneously with a solution of 0.6g SPS in 50g of deionized water. Feeding 1 into the reaction kettle for 90min, and adding the SPS solution into the reaction kettle for 100 min. After the addition, the feed 1 and the SPS solution container and pipeline were rinsed with 8g of deionized water, respectively, and the temperature was maintained at 85 ℃ for 20 min.
S2:
A solution of 11.7g of NaOH in 60g of deionized water was then added dropwise to the reactor over 30min to neutralize the polymer emulsion.
After the dropwise addition, the temperature is kept for 1h.
S3:
The system was cooled to 75 ℃, the solution of feed 2 (mixture in table two below) was added and the vessel was rinsed with 10g of deionized water, mixed and emulsified for 30 min. 0.85g of TBHP (70%) was added in one portion, and a mixture of 0.358g of IAA and 6g of deionized water was added to the reactor, and the mixture was stirred well to polymerize the system for 15 min. And heating to 80 ℃, and dropwise adding a mixed solution of 0.3g of IAA and 6g of deionized water for 30 min. And after the dropwise addition, keeping the temperature at 70 ℃ for 30min, adding 11.2g of ADH, putting the mixture into a reactor, keeping the temperature for 30min, cooling to 40 ℃, and filtering by using 50-micron filter cloth, wherein the final product is a small-particle-size high-hardness acrylic acid aqueous dispersion with the pH of 8.36, the particle size of 36nm, the solid content of 40.50% and the Brookfield viscosity of 327 mPa.s.
Watch 1
Charge 1 (homogeneous mixture of the following)
Watch two
Charge 2 (homogeneous solution of the following)
170g St
145g BA
Example 2
An aqueous composition was prepared as described in example 1, except that the monomer mixed solution in feed 2 was replaced with 100g St, 190g BMA, and 25g EHA.
Example 3
An aqueous composition was prepared as described in example 1, except that the monomer mixed solution in feed 2 was replaced with 70g of St, 175g of MMA, and 70g of EHA.
Comparative example 1
An aqueous composition was prepared as described in example 1, except that the monomer mixed solution in feed 2 was replaced with 16g of St, 145g of BA and 154g of MMA.
The dispersion parameters obtained in the above examples are summarized in the following table:
example 1 | Example 2 | Example 3 | Comparative example 1 | |
Solid content (%) | 40.50 | 40.77 | 40.41 | 40.32 |
PH | 8.36 | 8.20 | 8.44 | 8.58 |
Particle size (nm) | 36 | 31 | 52 | 61 |
Viscosity (mPa.s) | 327 | 406 | 275 | 203 |
Hansch value of nuclear monomer | 3.78 | 3.89 | 3.16 | 2.61 |
Light transmittance (%) | 22 | 27 | 18 | 11 |
In summary, the above results show that an aqueous acrylic dispersion having high transparency and excellent in-can clarity can be prepared by finely adjusting the hydrophobicity (Hansch value) of the core monomer, and that the obtained aqueous acrylic dispersion has a wide range of applications, and can be used for coating wood, concrete, flooring, paper, and the like.
Claims (7)
1. An acrylic acid aqueous dispersion with small particle size and high hardness is characterized in that the components comprise a shell polymer and a core-shell structure of a core polymer,
wherein the shell polymers as protective colloids have the following characteristics: a glass transition temperature (Tg) of 50 to 150 ℃, an acid value of 30 to 70mgKOH/g, an acrylate monomer as a polymerization unit in an amount of 60 to 100% by weight based on the weight of the shell polymer, and a self-crosslinking monomer in an amount of 0 to 40%;
wherein the core polymer has a glass transition temperature (Tg) of-20 to 80 ℃, an acid value of 0 to 20mgKOH/g, 30 to 80% of styrene monomers, and a hydrophobicity characterized by a Hansch parameter of at least 3.0.
2. The small particle size, high hardness aqueous acrylic dispersion of claim 1 wherein said styrenic monomer is selected from the group consisting of styrene, methyl styrene, vinyl toluene, methoxy styrene, butyl styrene or chlorostyrene and mixtures thereof;
the acrylic monomer is selected from alkyl (methyl) acrylate of C1-C10 alkyl, methyl methacrylate, methyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, n-butyl methacrylate, tert-butyl methacrylate and isodecyl methacrylate; (meth) acrylic acid; (meth) acrylamide; (meth) acrylonitrile and mixtures thereof.
3. The small-particle-size high-hardness acrylic aqueous dispersion according to claim 1, wherein the mass fraction of the core polymer is 20 to 80% of the total mass of the shell polymer and the core polymer.
4. A method for preparing the small-particle-size high-hardness acrylic acid aqueous dispersion according to any one of claims 1 to 3, wherein the method is obtained by radical-initiated aqueous emulsion polymerization, and comprises the following steps:
s1, under the condition of emulsion polymerization, carrying out contact polymerization on 60-100% of acrylate monomers and 0-40% of self-crosslinking monomers in a reactor;
s2, neutralizing the shell acrylic acid polymer by using an alkali solution;
s3, adding a core polymer monomer containing 30-80% of styrene monomers in the second stage, and carrying out emulsion polymerization by a batch method under the action of a thermal initiation system or an oxidation-reduction initiation system to form high-hardness acrylic acid aqueous dispersion with the particle size of less than 50 nm;
wherein the self-crosslinking monomer is entirely distributed on the shell polymer and the core polymer is substantially free of the crosslinking monomer; the (meth) acrylic monomer is distributed throughout the shell polymer, and the core polymer is substantially free of (meth) acrylic monomer.
5. The method for preparing a small-particle-size and high-hardness acrylic acid aqueous dispersion according to claim 4, wherein a chain transfer agent is used to reduce the polymer molecular weight in step S1.
6. The process for preparing an aqueous acrylic dispersion having a small particle size and a high hardness as claimed in claim 4, wherein the reactor is a reactor equipped with a stirrer, a liquid feeding port, a reflux condenser and a nitrogen purge line.
7. Use of the small-particle-size high-hardness acrylic aqueous dispersion according to any one of claims 1 to 3 for coating wood, concrete, flooring and paper.
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