CN111128485A - Integrated equipment for processing insulator - Google Patents
Integrated equipment for processing insulator Download PDFInfo
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- CN111128485A CN111128485A CN201811292363.1A CN201811292363A CN111128485A CN 111128485 A CN111128485 A CN 111128485A CN 201811292363 A CN201811292363 A CN 201811292363A CN 111128485 A CN111128485 A CN 111128485A
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- control switch
- motor
- processing
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- integrated equipment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
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Abstract
The invention discloses integrated equipment for processing insulators, which comprises a base and a fixed frame, wherein a first electric cylinder is embedded in the middle of the base, the top end of the first electric cylinder is rotatably connected with a first rotary disc, a first motor is embedded in the middle of the fixed frame, two pairs of second electric cylinders are respectively embedded on two sides of the fixed frame, the output ends of the two pairs of second electric cylinders are respectively and fixedly connected with one side of two fixed rods, the other sides of the two fixed rods are respectively provided with a groove, and the top ends of the two fixed rods are respectively and fixedly provided with a second motor. Avoid manual processing, reduce the error, improve production efficiency.
Description
Technical Field
The invention relates to the technical field of insulator processing, in particular to integrated equipment for processing an insulator.
Background
The porcelain insulator is an insulator made of ceramics, is an important equipment component in national power grid construction, and has the advantages that the quantity demand of the porcelain insulator is gradually increased along with the development of national economic construction, and meanwhile, the quality requirement of the porcelain insulator is also strict along with the development of a high-voltage power supply technology.
And current porcelain insulator still continues traditional semi-automatization formula processing mode, relies on the manual work to be fixed in the carousel with cylindrical mud base promptly, then the carousel drives the mud base rotation, and operating personnel is manual to be processed the mud base outline, appears the error easily, makes the insulator that processes out have the flaw, and the disability rate is higher, influences production efficiency, and the while in the course of working mud bits splashes and influences operating personnel's normal work, and the mud bits splashes and causes the waste.
Disclosure of Invention
The invention aims to provide integrated equipment for machining insulators, and the integrated equipment is used for solving the problems that the existing porcelain insulator machining mode proposed in the background technology is large in error and mud splash influences the normal work of operators.
In order to achieve the purpose, the invention provides the following technical scheme: an integrated device for processing insulators comprises a base and a fixing frame, wherein the fixing frame is fixedly arranged in the middle of the top end of the base, a first electric cylinder is embedded in the middle of the base, the top end of the first electric cylinder is rotatably connected with a first rotary disc, a first motor is embedded in the middle of the fixing frame, the bottom end of the first motor is fixedly connected with a second rotary disc, two pairs of second electric cylinders are respectively embedded in two sides of the fixing frame, the output ends of the two pairs of second electric cylinders are respectively fixedly connected with one side of two fixing rods, the other sides of the two fixing rods are both provided with grooves, the top ends of the two fixing rods are both fixedly provided with a second motor, the bottom ends of the inner walls of the two grooves are both fixedly provided with screw rod seats, the top ends of the two screw rod seats are respectively connected with the bottom ends of two screw rods, and the middle parts of the two, and the middle parts of one sides of the two sliding blocks are fixedly provided with scrapers.
As a preferred technical scheme of the invention, a transparent frame is fixedly arranged on the outer ring of the top end of the base, and a transparent door plate is hinged to one side of the transparent frame.
As a preferred technical solution of the present invention, a switch panel is fixedly disposed on one side of the top end of the fixing frame, a first electric cylinder control switch, a first motor control switch, a second electric cylinder control switch and a second motor control switch are respectively mounted on the surface of the switch panel, and the first electric cylinder, the first motor, the two pairs of second electric cylinders and the two second motors are respectively electrically connected to a power supply through the first electric cylinder control switch, the first motor control switch, the second electric cylinder control switch and the second motor control switch.
As a preferable technical scheme of the invention, the middle part of the top end of the first rotary table and the middle part of the bottom end of the second rotary table are both provided with a clamping groove.
As a preferable technical scheme of the invention, the top ends of the two screw rods are respectively and fixedly connected with the output shafts of the two second motors.
As a preferable technical scheme of the invention, two sides of one side of the sliding block are respectively provided with a detachable soft brush.
Compared with the prior art, the invention has the beneficial effects that: according to the integrated equipment for machining the insulator, the height of the first rotary table can be conveniently adjusted through the first electric cylinder, so that the equipment is suitable for machining insulators with different heights, the position of the scraper can be conveniently adjusted through the second electric cylinder, the equipment is suitable for machining insulators with different sizes, the height of the scraper can be conveniently adjusted through the second motor, manual machining is avoided, errors are reduced, the production efficiency is improved, scrap splashing in the machining process can be avoided through the fact that the transparent frame is matched with the transparent door plate, the machining environment is guaranteed, meanwhile, mud scraps can be concentrated on the base and can be conveniently recycled, and the mud scraps adhered to a mud blank can be brushed away through the soft brush.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a cross-sectional view of a fixing rod according to the present invention;
FIG. 3 is a schematic view of a slider structure according to the present invention;
fig. 4 is a schematic top view of the present invention.
In the figure: 1. a base; 2. a fixed mount; 3. a first electric cylinder; 4. a first turntable; 5. a first motor; 6. a second turntable; 7. a card slot; 8. a second electric cylinder; 9. fixing the rod; 10. a second motor; 11. grooving; 12. a screw base; 13. a screw rod; 14. a slider; 15. a scraper; 16. soft brushing; 17. a transparent frame; 18. a switch panel; 19. a transparent door panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides an integrated apparatus for processing an insulator, including a base 1 and a fixing frame 2, wherein the fixing frame 2 is fixedly disposed at the middle of the top end of the base 1, a first electric cylinder 3 is embedded in the middle of the base 1, a first rotating disc 4 is rotatably connected to the top end of the first electric cylinder 3, a first motor 5 is embedded in the middle of the fixing frame 2, the bottom end of the first motor 5 is fixedly connected to a second rotating disc 6, two pairs of second electric cylinders 8 are respectively embedded at two sides of the fixing frame 2, the output ends of the two pairs of second electric cylinders 8 are respectively fixedly connected to one side of two fixing rods 9, the other side of the two fixing rods 9 is respectively provided with a slot 11, the top ends of the two fixing rods 9 are respectively fixedly provided with a second motor 10, the bottom ends of the inner walls of the two slots 11 are respectively fixedly provided with a screw rod seat 12, the top ends, the middle parts of the two screw rods 13 are respectively in threaded connection with two sliding blocks 14, and the middle parts of one sides of the two sliding blocks 14 are respectively fixedly provided with a scraper 15.
Preferably, the outer lane on base 1 top is fixed and is equipped with transparent frame 17, and one side of transparent frame 17 articulates there is transparent door board 19, cooperatees through transparent frame 17 and transparent door board 19 and can avoid the garrulous bits to splash in the course of working, guarantees the processing environment, can concentrate the mud bits on base 1 simultaneously, is convenient for retrieve.
Preferably, one side of 2 tops of mount is fixed and is equipped with flush mounting plate 18, flush mounting plate 18's surface is installed first electronic jar control switch respectively, first motor control switch, electronic jar control switch of second and second motor control switch, first electronic jar 3, first motor 5, two pairs of electronic jars of second 8 and two second motors 10 are respectively through first electronic jar control switch, first motor control switch, electronic jar control switch of second and second motor control switch and power electric connection, the staff of being convenient for through flush mounting plate 18 controls integrated equipment, and the operation is simple and convenient.
Preferably, the middle part on the top end of the first rotating disc 4 and the middle part at the bottom end of the second rotating disc 6 are both provided with a clamping groove 7, and the clamping groove 7 is convenient for being matched with the support to fix the mud blank.
Preferably, the top ends of the two screw rods 13 are respectively fixedly connected with the output shafts of the two second motors 10, the screw rods 13 are driven to rotate through the second motors 10, and then the positions of the scrapers 15 are convenient to adjust.
Preferably, both sides of one side of the slide 14 are provided with detachable soft brushes 16, and mud scraps adhered to the adobes can be brushed away by the soft brushes 16.
When in specific use, the integrated equipment for processing the insulator, provided by the invention, is characterized in that firstly, a support column required by the insulator is respectively matched with two clamping grooves 7, then, an insulator mud blank is fixed between the support columns, then, a first electric cylinder 3 is adjusted according to the height of the mud blank, the height of a first rotary disc 4 is adjusted to a proper height through the first electric cylinder 3, then, the equipment is suitable for processing the insulators with different heights, then, a first motor 5 is opened through a switch panel 18, the mud blank is driven to rotate through the first motor 5, then, an operator can control two pairs of second electric cylinders 8 through the switch panel 18, the positions of two fixing rods 9 are adjusted through the second electric cylinders 8, then, the position of a scraper 15 is adjusted, the scraper 15 is in contact with the mud blank for processing operation, the equipment is suitable for processing the insulators with different sizes, and the height of the scraper 15 can be adjusted through a second motor 10 in the processing, avoid manual processing, reduce the error, improve production efficiency, realize the processing integration, can produce the mud bits in the course of working, cooperate through translucent frame 17 and transparent door board 19 this moment and can avoid the garrulous bits in the course of working to splash, guarantee the processing environment, can concentrate the mud bits on base 1 simultaneously, be convenient for retrieve, the easy adhesion of a small amount of mud bits is on the surface of mud base in the course of working, can brush the adhesion mud bits on the mud base through soft brush 16, improve the machining effect.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An integrated device for processing insulators comprises a base (1) and a fixing frame (2), and is characterized in that the fixing frame (2) is fixedly arranged in the middle of the top end of the base (1), a first electric cylinder (3) is embedded in the middle of the base (1), a first turntable (4) is rotatably connected to the top end of the first electric cylinder (3), a first motor (5) is embedded in the middle of the fixing frame (2), a second turntable (6) is fixedly connected to the bottom end of the first motor (5), two pairs of second electric cylinders (8) are respectively embedded in two sides of the fixing frame (2), the output ends of the two pairs of second electric cylinders (8) are respectively and fixedly connected with one side of two fixing rods (9), a slot (11) is formed in the other side of the two fixing rods (9), and a second motor (10) is fixedly arranged at the top ends of the two fixing rods (9), the bottom of fluting (11) inner wall all is fixed and is equipped with lead screw seat (12), two the top of lead screw seat (12) is connected with the bottom of two lead screws (13) respectively, two the middle part of lead screw (13) is threaded connection respectively has two sliders (14), two the middle part of slider (14) one side all is fixed and is equipped with scraper (15).
2. The integrated equipment for processing the insulator according to claim 1, wherein: the base is characterized in that a transparent frame (17) is fixedly arranged on the outer ring of the top end of the base (1), and a transparent door panel (19) is hinged to one side of the transparent frame (17).
3. The integrated equipment for processing the insulator according to claim 1, wherein: the utility model discloses a power supply device, including mount (2), one side on top is fixed and is equipped with flush mounting plate of switch (18), flush mounting plate of switch (18) surface is installed first electronic jar control switch, first motor control switch, second electronic jar control switch and second motor control switch respectively, first electronic jar (3), first motor (5), two pairs of electronic jars of second (8) and two second motors (10) are respectively through first electronic jar control switch, first motor control switch, the electronic jar control switch of second and second motor control switch and power electric connection.
4. The integrated equipment for processing the insulator according to claim 1, wherein: the middle part of the top end of the first rotary table (4) and the middle part of the bottom end of the second rotary table (6) are both provided with clamping grooves (7).
5. The integrated equipment for processing the insulator according to claim 1, wherein: the top ends of the two screw rods (13) are respectively and fixedly connected with the output shafts of the two second motors (10).
6. The integrated equipment for processing the insulator according to claim 1, wherein: and two sides of one side of the sliding block (14) are respectively provided with a detachable soft brush (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811292363.1A CN111128485A (en) | 2018-11-01 | 2018-11-01 | Integrated equipment for processing insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811292363.1A CN111128485A (en) | 2018-11-01 | 2018-11-01 | Integrated equipment for processing insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111128485A true CN111128485A (en) | 2020-05-08 |
Family
ID=70494739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811292363.1A Pending CN111128485A (en) | 2018-11-01 | 2018-11-01 | Integrated equipment for processing insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111128485A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114141456A (en) * | 2021-11-30 | 2022-03-04 | 江西高强电瓷集团有限公司 | Anti-drop insulator processing device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03215339A (en) * | 1990-01-16 | 1991-09-20 | Ngk Insulators Ltd | Current-carrying drying of ceramic material |
| CN203521072U (en) * | 2013-09-12 | 2014-04-02 | 重庆鸽牌电瓷有限公司 | Platform for cementing disc-shaped suspension insulators |
| CN203631215U (en) * | 2013-11-12 | 2014-06-04 | 重庆迪科机电设备有限公司 | Insulator blank processing platform |
| CN104816376A (en) * | 2015-05-13 | 2015-08-05 | 株洲鼎顺新材料科技有限公司 | Elliptical porcelain insulator shape processing device and processing method thereof |
| CN104923838A (en) * | 2015-06-30 | 2015-09-23 | 浙江畅尔智能装备股份有限公司 | Double-station double-spindle machine tool |
| CN207381189U (en) * | 2017-11-21 | 2018-05-18 | 南京电气（江西）电瓷有限公司 | A kind of forming machine of porcelain insulator |
| CN108673596A (en) * | 2018-07-21 | 2018-10-19 | 佛山拧西乐信息技术有限公司 | A kind of computer fittings process equipment |
| CN108687604A (en) * | 2018-05-18 | 2018-10-23 | 江苏聚泰科技有限公司 | A kind of liquid crystal display die set production substrate edging device |
-
2018
- 2018-11-01 CN CN201811292363.1A patent/CN111128485A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03215339A (en) * | 1990-01-16 | 1991-09-20 | Ngk Insulators Ltd | Current-carrying drying of ceramic material |
| CN203521072U (en) * | 2013-09-12 | 2014-04-02 | 重庆鸽牌电瓷有限公司 | Platform for cementing disc-shaped suspension insulators |
| CN203631215U (en) * | 2013-11-12 | 2014-06-04 | 重庆迪科机电设备有限公司 | Insulator blank processing platform |
| CN104816376A (en) * | 2015-05-13 | 2015-08-05 | 株洲鼎顺新材料科技有限公司 | Elliptical porcelain insulator shape processing device and processing method thereof |
| CN104923838A (en) * | 2015-06-30 | 2015-09-23 | 浙江畅尔智能装备股份有限公司 | Double-station double-spindle machine tool |
| CN207381189U (en) * | 2017-11-21 | 2018-05-18 | 南京电气（江西）电瓷有限公司 | A kind of forming machine of porcelain insulator |
| CN108687604A (en) * | 2018-05-18 | 2018-10-23 | 江苏聚泰科技有限公司 | A kind of liquid crystal display die set production substrate edging device |
| CN108673596A (en) * | 2018-07-21 | 2018-10-19 | 佛山拧西乐信息技术有限公司 | A kind of computer fittings process equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114141456A (en) * | 2021-11-30 | 2022-03-04 | 江西高强电瓷集团有限公司 | Anti-drop insulator processing device |
| CN114141456B (en) * | 2021-11-30 | 2023-11-21 | 江西高强电瓷集团有限公司 | Anticreep insulator processingequipment |
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Application publication date: 20200508 |
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