CN111128480A - Cable protection layer winding robot - Google Patents

Cable protection layer winding robot Download PDF

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Publication number
CN111128480A
CN111128480A CN201911204863.XA CN201911204863A CN111128480A CN 111128480 A CN111128480 A CN 111128480A CN 201911204863 A CN201911204863 A CN 201911204863A CN 111128480 A CN111128480 A CN 111128480A
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CN
China
Prior art keywords
winding
cable
clamping piece
wire clamping
screw rod
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Granted
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CN201911204863.XA
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Chinese (zh)
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CN111128480B (en
Inventor
汪逸凡
毛凯
俞宙
林鹏
孙英顺
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Hangzhou Aohai Offshore Engineering Technology Co Ltd
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Individual
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Priority to CN201911204863.XA priority Critical patent/CN111128480B/en
Publication of CN111128480A publication Critical patent/CN111128480A/en
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Publication of CN111128480B publication Critical patent/CN111128480B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a cable protective layer winding robot which comprises a base, a winding diameter adjusting device, a winding device and a lifting device, wherein the winding device is movably arranged at the upper part of the winding diameter adjusting device, and the winding diameter adjusting device, the winding device and the lifting device are all supported on the base; according to the invention, the cable protective layer winding robot formed by adopting the combined structure of the base, the winding diameter adjusting device, the winding device and the lifting device is adopted, and the closed-loop control of the winding diameter adjusting device, the winding device and the lifting device is realized through the control system, so that the winding material is uniformly, compactly and automatically wound on the cable with higher height, and the winding efficiency is improved; this cable inoxidizing coating winding robot structural design is exquisite, has higher steadiness and firm nature to operation such as installation, dismantlement, change, maintenance is extremely convenient, uses reliably and the fault rate is low, only needs one-man operation, has saved the manpower, has practiced thrift the cost, is fit for popularizing and applying.

Description

Cable protection layer winding robot
Technical Field
The invention relates to the technical field of production equipment, in particular to a cable protective layer winding robot, and particularly relates to a cable protective layer winding robot for automatically insulating and wrapping a vertical cable in a carrying construction vehicle mode and the like.
Background
In order to meet the special requirements of the cable on the aspects of electromagnetic shielding, insulating property, impact resistance, structural strength and the like, one or more layers of protective belts with specific properties are often required to be wound on the outer side of a cable core or an inner insulating layer, so that the purpose of improving the performance of the cable is achieved, and the adhesive tape with the fireproof function is essential for the cable as the protective belt.
At present, a plurality of cables are wound with adhesive tapes on the cables in a manual mode, the mode is low in efficiency, the wound adhesive tapes are often wound and distributed unevenly on the cables, and the cables are exposed due to uneven distribution of the adhesive tapes, so that the risk potential danger of cable ignition is possibly brought; after the cable is vertically installed, when the adhesive tape is wound, a worker can wind the adhesive tape on the cable at a higher position only by the aid of a ladder or a construction vehicle, so that certain dangers and potential safety hazards exist; in addition, because the cable is often used in places or in a harsh environment, high voltage and radiation conditions may exist around the cable, which affects human health.
Disclosure of Invention
The invention solves the technical problem of overcoming the defects of the prior art and provides a cable protective layer winding robot capable of uniformly, compactly and automatically winding a winding material on a cable with higher height.
In order to solve the technical problem, the invention is solved by the following technical scheme:
a cable protective layer winding robot comprises a base, a winding diameter adjusting device, a winding device and a lifting device, wherein the winding diameter adjusting device is used for sleeving a cable, the winding device is used for placing a winding material and winding the winding material sleeved by the winding diameter adjusting device on the cable, the lifting device is arranged between the base and the winding diameter adjusting device and can move up and down, the winding device is movably arranged at the upper part of the winding diameter adjusting device, the winding device and the lifting device are all supported on the base, and the cable sequentially penetrates through the winding diameter adjusting device, the lifting device and the base from top to bottom; the basic working process of the cable protective layer winding robot is as follows: before work, the cable is sleeved in the winding diameter adjusting device, so that the cable sequentially penetrates through the winding diameter adjusting device, the lifting device and the base from top to bottom until the bottom end of the cable is fixed in the base, the winding material is arranged in the winding device, and the initial section of the winding material is aligned to the initial position of the cable; starting a winding diameter adjusting device, and sheathing and tightly sleeving the sheathed cable by the winding diameter adjusting device; starting the winding device and the lifting device, winding the winding material from the initial section to the initial position of the cable by the winding device, and making ascending motion or descending motion along the height direction of the cable by the lifting device to drive the winding diameter adjusting device and the winding device to make ascending motion or descending motion simultaneously, so that the winding device continuously winds the subsequent winding material from the initial section to different height positions of the cable, the winding material can be stably and compactly wound on the cable, and the winding missing phenomenon that the winding material is not wound on the cable is avoided, thereby realizing the continuous and automatic uniform winding of the winding material on the cable; the winding material is an adhesive tape, the adhesive tape is wound into a cylindrical adhesive tape roll, the cylindrical adhesive tape roll is arranged in the winding material device, the initial section of the adhesive tape is an initial section of adhesive tape pulled out from the cylindrical adhesive tape roll, and the initial section of adhesive tape and the subsequent adhesive tape are conveniently and continuously wound on different height positions of the cable along the whole body of the cable under the action of inertial tension; the winding diameter adjusting device, the winding mechanism and the lifting mechanism are respectively controlled by a control system, and the control system is the existing control system adopting a closed-loop control mode; the cable protection layer winding robot formed by adopting the combined structure of the base, the winding diameter adjusting device, the winding device and the lifting device realizes the uniform, compact and automatic winding of the winding material on the cable with higher height through the closed-loop control of the control system on the winding diameter adjusting device, the winding device and the lifting device, and improves the winding efficiency; this cable inoxidizing coating winding robot structural design is exquisite, has higher steadiness and firm nature to operation such as installation, dismantlement, change, maintenance is extremely convenient, uses reliably and the fault rate is low, only needs one-man operation, has saved the manpower, has practiced thrift the cost.
Preferably, the winding diameter adjusting device comprises a wire clamping piece for sleeving the cable, a screw rod rotatably arranged on the wire clamping piece, a screw rod nut sleeved on the screw rod and moving along the screw rod, a third motor fixedly arranged at one end of the screw rod and used for driving the screw rod to rotate, and a second bearing fixedly arranged at the other end of the screw rod and used for supporting the screw rod in the wire clamping piece, the screw rod nut is connected to the wire clamping piece, the winding device is movably arranged at the upper part of the wire clamping piece, and the wire clamping piece, the screw rod, the third motor and the second bearing are all supported on the lifting device. The third motor is connected with the screw through a coupler; the third motor is electrically connected with the control system, and the control system controls the starting, closing and rotating speed of the third motor; when the cable clamping device works, the third motor is started, the third motor drives the screw rod to rotate, the rotating screw rod drives the screw rod nut to linearly move back and forth along the screw rod simultaneously, and the screw rod nut which linearly moves back and forth drives the cable clamping piece to move until the cable which is sleeved into the cable clamping piece is sleeved and tightly sleeved by the cable clamping piece. The winding diameter adjusting device formed by the wire clamping piece, the screw rod nut, the third motor and the second bearing combined structure has accurate driving and transmission functions, higher working stability, firmness and balance capability, and extremely convenient operation such as installation, disassembly, replacement, maintenance and the like.
Preferably, the wire clamping piece comprises a left wire clamping piece arranged on the left side of the screw rod nut, a right wire clamping piece sleeved on the screw rod and positioned on the right side of the left wire clamping piece, a left guide rail fixedly arranged on the left wire clamping piece, and a right guide rail fixedly arranged on the right wire clamping piece, a second wire passing hole for sleeving a cable is formed between the left wire clamping piece and the right wire clamping piece, and the winding device can be arranged between the left guide rail and the right guide rail in a circular motion mode. When the device works, the third motor is started, the third motor drives the screw rod to rotate, the rotating screw rod drives the screw rod nut to linearly move back and forth along the screw rod at the same time, and the screw rod nut which linearly moves back and forth drives the left wire clamping piece to linearly move back and forth at the same time, so that the left wire clamping piece is close to or far away from the right wire clamping piece which is relatively static; when the left wire clamping piece is close to the right wire clamping piece, the aperture of the second wire passing hole is reduced; when the left wire clamping piece is far away from the right wire clamping piece, the aperture of the second wire passing hole is enlarged; the left wire clamping piece is driven by the lead screw nut to be close to or far away from the right wire clamping piece to adjust the aperture of the second wire passing hole, so that the aperture is in close contact with the diameter of the cable, and the cable is clamped in the second wire passing hole formed by the left wire clamping piece and the right wire clamping piece; the winding device makes circular motion back and forth between the left guide rail and the right guide rail, so that the winding device can be continuously wound on the cable, the tightness and flexibility of the winding device on the cable are further improved, and the phenomenon of winding leakage is further avoided. The shapes of the left guide rail and the right guide rail are arc shapes, and the cable penetrates through the second wire passing hole from top to bottom; the left wire clamping piece is provided with a first shaft hole, the right wire clamping piece is provided with a second shaft hole, and the screw rod is rotatably arranged in the first shaft hole and the second shaft hole in a penetrating mode; the left wire clamping piece is provided with a bearing groove corresponding to the first shaft hole, and the second bearing is adhered to the bearing groove through strong glue. The wire clamping piece formed by the left wire clamping piece, the right wire clamping piece, the left guide rail and the right guide rail combined structure further improves the driving and transmission accuracy of the wire clamping piece and the diameter winding adjusting device, has higher flexibility, and further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
Preferably, the screw rod nut comprises a bottom plate with a hole and a first connecting sleeve connected with the bottom plate with the hole into a whole, the bottom plate with the hole is fixedly arranged on the right side of the left wire clamping piece, and the screw rod is rotatably arranged in the bottom plate with the hole and the first connecting sleeve in a penetrating mode. The bottom plate with the hole is provided with a mounting hole and is fastened in the mounting hole through a bolt, so that the bottom plate with the hole is fixed on the left wire clamping piece through the bolt; the first connecting sleeve is provided with a first threaded hole, and the screw rod is rotatably sleeved in the first threaded hole; the screw nut formed by the combined structure of the bottom plate with the hole and the first connecting sleeve further improves the driving and transmission accuracy and flexibility of the screw nut and the diameter winding adjusting device, and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
Preferably, the winding device comprises a driving wheel and a driven wheel which can move circularly and are clamped on the left guide rail or the right guide rail, a second motor which is connected with a driving wheel shaft and is used for driving the driving wheel to rotate, a winding material supporting plate which is fixedly arranged on the second motor, and a winding material sleeve shaft which is fixedly sleeved on the winding material supporting plate, wherein the winding material is sleeved in the winding material sleeve shaft, and the winding material is supported by the winding material supporting plate. The distance between the driving wheel and the driven wheel is matched with the thickness of the left guide rail or the right guide rail, the second motor is fixedly arranged below the winding material supporting plate through bolts, the driving wheel is connected with the second motor shaft through a fixing pin, and the winding material sleeve shaft is welded on the winding material supporting plate; the winding device also comprises a winding bottom plate positioned below the second motor, the second motor is fixedly arranged on the winding bottom plate through bolts, the driven wheel is provided with a fixed shaft, and the fixed shaft is fixedly connected with the winding bottom plate through bolts; the second motor is electrically connected with the control system, and the control system controls the starting, closing and rotating speed of the second motor; when the winding device works, after the winding diameter adjusting device clamps the winding materials, the second motor is started, the second motor drives the driving wheel to rotate, the driving wheel and the driven wheel are tightly attached between the left guide rail and the right guide rail and do circular motion along the left guide rail or the right guide rail, the winding material supporting plate and the winding material sleeve shaft are driven to do circular motion simultaneously, and therefore the winding materials in the winding material sleeve shaft are wound on the cable; the winding device formed by the combined structure of the driving wheel, the driven wheel, the winding supporting plate, the winding sleeve shaft, the second motor and the winding bottom plate has the accurate driving and transmission functions, higher working stability, firmness and balance capability and extremely convenient operation such as installation, disassembly, replacement, maintenance and the like.
Preferably, the lifting device comprises a supporting platform which is arranged below the diameter winding adjusting device and supports the diameter winding adjusting device in a lifting motion manner, a cross connecting rod mechanism for driving the supporting platform to move in a lifting motion manner, and a power mechanism for driving the cross connecting rod mechanism, wherein the top end of the cross connecting rod mechanism is movably connected to the supporting platform, and the bottom end of the cross connecting rod mechanism is hinged to the power mechanism; the saddle is equipped with and is located the second and crosses the first line hole of crossing under the line hole, and the cable runs through second line hole, first line hole of crossing in proper order from the top down and establishes on the base until the cable bottom is fixed. The third motor is fixedly arranged on the support platform through a bolt; during operation, because the cable has higher height, elevating movement through the lifting device drives around footpath adjusting device and winding device and makes elevating movement along the cable, and specific working process is as follows: the power mechanism is started, the power mechanism drives the cross connecting rod mechanism to ascend or descend upwards, the cross connecting rod mechanism ascends or descends downwards to drive the supporting platform to ascend or descend simultaneously, the winding diameter adjusting device and the winding device ascend or descend simultaneously along with the supporting platform, and the winding device ascends or descends simultaneously along with the winding device, so that the winding device continuously winds the winding materials at different height positions of the cable in the ascending or descending process; the lifting device formed by the combined structure of the supporting platform, the cross connecting rod mechanism and the power mechanism has the advantages of accurate driving and transmission functions, higher working stability, firmness and balance capability, and extremely convenient operation such as installation, disassembly, replacement, maintenance and the like.
Preferably, the power mechanism comprises a screw rod fixedly arranged in the base in a rotatable manner, a screw nut sleeved on each of two sides of the screw rod, a first motor fixedly arranged at one end of the screw rod and driving the screw rod to rotate, and a first bearing fixedly sleeved at the other end of the screw rod, wherein the bottom end of the cross connecting rod mechanism is hinged between the two screw nuts. The thread directions of the lead screws where the two nuts are respectively located are opposite; the nut comprises a second connecting sleeve and a second connecting sheet which is connected with the second connecting sleeve into a whole, the second connecting sleeve is provided with a second threaded hole, the second connecting sheet is provided with a second through hole, the screw rod is rotatably sleeved in the second threaded hole, and the bottom end of the cross connecting rod mechanism is hinged to the second through hole of the second connecting sheet through a pin shaft; the first motor is electrically connected with the control system, and the control system controls the starting, closing and rotating speed of the first motor; when the winding device works, the first motor is started, the first motor drives the screw rod to rotate, the rotating screw rod drives the two nuts to be close to or far from each other at the same time, the two nuts close to or far from each other drive the cross connecting rod mechanism to be lifted upwards or downwards at the same time, the cross connecting rod mechanism is lifted upwards or downwards to drive the supporting platform to be lifted or descended at the same time, the winding diameter adjusting device and the winding device are lifted or descended along with the supporting platform at the same time, and the winding device is lifted or descended along with the winding device at the same time, so that the winding device continuously winds the winding material at different height positions of the cable in the lifting or descending process; the power mechanism formed by the screw rod, the two nuts, the first motor and the first bearing combined structure further improves the driving and transmission accuracy and flexibility of the power mechanism and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
Preferably, the cross link mechanism comprises a cross link formed by hinging a plurality of connecting rods and a guide piece respectively hinged at the top end of the cross link, the bottom ends of the cross links are respectively hinged on two nuts, and the guide pieces are slidably arranged in the saddle. Wherein, the top end and the bottom end of the cross connecting rod are respectively provided with a top hole and a bottom hole, and the cross connecting rod is hinged in the guide piece through the top hole; the bottom hole is matched with the second through hole, and the cross connecting rod and the second connecting sheet are hinged in the bottom hole and the second through hole through a pin shaft; the tray table is provided with sliding grooves, the two guide pieces are respectively clamped in each sliding groove in a sliding mode, the guide pieces slide along the sliding grooves, the sliding grooves enable the sliding to be smoother, and the smoothness of the overall transmission of the device is improved; the left wire clamping piece is provided with a blocking prevention groove, the front end of the blocking prevention groove is aligned with the front end of the sliding groove, the width of the blocking prevention groove is half of that of the sliding groove, and the blocking prevention groove prevents the edge of the left wire clamping piece from abutting against the guide piece to block the sliding of the guide piece; the cross connecting rod mechanism formed by the cross connecting rod and the two guide piece combined structures further improves the driving and transmission accuracy and flexibility of the cross connecting rod mechanism, the power mechanism and the lifting device, and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
Preferably, the guide member comprises a guide head slidably disposed in the tray, and a first connecting piece integrally connected to the guide head, and the top end of the cross connecting rod is hinged to the first connecting piece. The guide head is an I-shaped guide head, and the I-shaped guide head has a good guide effect and high stability and balance capability in the guide process; the first connecting piece is provided with a first through hole matched with the top hole, and the cross connecting rod and the first connecting piece are hinged in the top hole and the first through hole through a pin shaft; the guide piece formed by the guide head and the first connecting sheet combined structure further improves the driving and transmission accuracy and flexibility of the guide piece, the cross connecting rod mechanism and the lifting device, and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
According to the invention, the base comprises a lower cover and an upper cover which can be opened or closed and fixedly covers the lower cover, a clamping space is formed between the lower cover and the upper cover, and a cable sequentially penetrates through the second wire passing hole and the first wire passing hole from top to bottom until the bottom end of the cable is fixedly arranged in the clamping space, so that the cable with higher height can be stably and firmly erected so as to be wound by a winding material; the first motor is fixedly connected to the side wall of the lower cover through a bolt, and the first bearing is fixedly connected to the lower cover through a bolt; the upper cover is provided with a limiting groove in a through hole shape, the limiting groove is opposite to the upper sliding groove, and the cross connecting rod penetrates out of the upper cover from the limiting groove; the base composed of the lower cover and the upper cover is high in safety during working, and convenience in operation such as installation, disassembly, replacement and maintenance is improved.
Preferably, the cable winding machine further comprises a camera arranged on the left wire clamping piece, the camera is located on the upper portion of the diameter winding adjusting device and electrically connected with the control system, images or images collected by the camera are processed and transmitted through the control system, and the working state of the winding material wound on the cable is monitored by the cable protective layer winding robot in real time through the camera, so that the working personnel can timely process the abnormal working conditions.
Due to the adoption of the technical scheme, the invention has the remarkable technical effects that: the cable protection layer winding robot formed by adopting the combined structure of the base, the winding diameter adjusting device, the winding device and the lifting device realizes the uniform, compact and automatic winding of the winding material on the cable with higher height through the closed-loop control of the control system on the winding diameter adjusting device, the winding device and the lifting device, and improves the winding efficiency; this cable inoxidizing coating winding robot structural design is exquisite, has higher steadiness and firm nature to operation such as installation, dismantlement, change, maintenance is extremely convenient, uses reliably and the fault rate is low, only needs one-man operation, has saved the manpower, has practiced thrift the cost, is fit for popularizing and applying.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of a cable shield winding robot according to the present invention.
Fig. 2 is a schematic structural view of an assembly embodiment between the lifting device and the base according to the present invention.
Fig. 3 is a schematic structural diagram of an embodiment of the lifting device of the present invention.
FIG. 4 is a schematic structural diagram of an embodiment of a cross-link of the present invention.
Fig. 5 is a schematic structural diagram of an embodiment of the nut of the present invention.
Fig. 6 is a schematic structural view of an embodiment of the guide member of the present invention.
FIG. 7 is a schematic structural diagram of an embodiment of a pallet of the present invention.
Fig. 8 is a schematic structural diagram of an embodiment of the winding diameter adjusting device of the present invention.
Figure 9 is a schematic structural view of an embodiment of a feed screw nut of the present invention.
Fig. 10 is a schematic structural view of an embodiment of the wire clamping member of the present invention.
Fig. 11 is a schematic structural view of an embodiment of the winding device of the present invention.
Fig. 12 is a control function block diagram of an embodiment in which the control system of the present invention controls the first motor, the second motor, the third motor, and the camera, respectively.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
A cable protective layer winding robot is shown in figures 1-12 and comprises a base 5, a winding diameter adjusting device 3, a winding device 2 and a lifting device 1, wherein the winding diameter adjusting device 3 is used for sleeving a cable 6, the winding device 2 is used for placing a winding material 2.1 and winding the winding material 2.1 sleeved by the winding diameter adjusting device 3 on the cable 6, the lifting device 1 is arranged between the base 5 and the winding diameter adjusting device 3 and can move up and down, the winding device 2 is movably arranged on the upper portion of the winding diameter adjusting device 3, the winding device 2 and the lifting device 1 are all supported on the base 5, and the cable 6 sequentially penetrates through the winding diameter adjusting device 3, the lifting device 1 and the base 5 from top to bottom.
The basic working process of the cable protective layer winding robot in the embodiment is as follows: before work, the cable is sleeved in the winding diameter adjusting device, so that the cable sequentially penetrates through the winding diameter adjusting device, the lifting device and the base from top to bottom until the bottom end of the cable is fixed in the base, the winding material is arranged in the winding device, and the initial section of the winding material is aligned to the initial position of the cable; starting a winding diameter adjusting device, and sheathing and tightly sleeving the sheathed cable by the winding diameter adjusting device; starting the winding device and the lifting device, winding the winding material from the initial section to the initial position of the cable by the winding device, and making ascending motion or descending motion along the height direction of the cable by the lifting device to drive the winding diameter adjusting device and the winding device to make ascending motion or descending motion simultaneously, so that the winding device continuously winds the subsequent winding material from the initial section to different height positions of the cable, the winding material can be stably and compactly wound on the cable, and the winding missing phenomenon that the winding material is not wound on the cable is avoided, thereby realizing the continuous and automatic uniform winding of the winding material on the cable; the winding material is an adhesive tape, the adhesive tape is wound into a cylindrical adhesive tape roll, the cylindrical adhesive tape roll is arranged in the winding material device, the initial section of the adhesive tape is an initial section of adhesive tape pulled out from the cylindrical adhesive tape roll, and the initial section of adhesive tape and the subsequent adhesive tape are conveniently and continuously wound on different height positions of the cable along the whole body of the cable under the action of inertial tension; the winding diameter adjusting device, the winding mechanism and the lifting mechanism are respectively controlled by a control system, and the control system is the existing control system adopting a closed-loop control mode; the cable protection layer winding robot formed by adopting the combined structure of the base, the winding diameter adjusting device, the winding device and the lifting device realizes the uniform, compact and automatic winding of the winding material on the cable with higher height through the closed-loop control of the control system on the winding diameter adjusting device, the winding device and the lifting device, and improves the winding efficiency; this cable inoxidizing coating winding robot structural design is exquisite, has higher steadiness and firm nature to operation such as installation, dismantlement, change, maintenance is extremely convenient, uses reliably and the fault rate is low, only needs one-man operation, has saved the manpower, has practiced thrift the cost.
In this embodiment, the winding diameter adjusting device 3 includes a wire clamping member 3.2 for sleeving the cable 6, a screw rod 3.5 rotatably disposed on the wire clamping member 3.2, a lead screw nut 3.4 sleeved on the screw rod 3.5 and moving along the screw rod 3.5, a third motor 3.1 fixedly disposed at one end of the screw rod 3.5 and for driving the screw rod 3.5 to rotate, a second bearing 3.3 fixedly disposed at the other end of the screw rod 3.5 and supporting the screw rod 3.5 in the wire clamping member 3.2, the lead screw nut 3.4 is connected to the wire clamping member 3.2, the winding device 2 is movably disposed at the upper portion of the wire clamping member 3.2, and the wire clamping member 3.2, the screw rod 3.5, the third motor 3.1 and the second bearing 3.3 are all supported on the lifting device 1. The third motor is connected with the screw through a coupler; the third motor is electrically connected with the control system, and the control system controls the starting, closing and rotating speed of the third motor; when the cable clamping device works, the third motor is started, the third motor drives the screw rod to rotate, the rotating screw rod drives the screw rod nut to linearly move back and forth along the screw rod simultaneously, and the screw rod nut which linearly moves back and forth drives the cable clamping piece to move until the cable which is sleeved into the cable clamping piece is sleeved and tightly sleeved by the cable clamping piece. The winding diameter adjusting device formed by the wire clamping piece, the screw rod nut, the third motor and the second bearing combined structure has accurate driving and transmission functions, higher working stability, firmness and balance capability, and extremely convenient operation such as installation, disassembly, replacement, maintenance and the like.
In this embodiment, the wire clamping member 3.2 includes a left wire clamping member 3.2.2 arranged on the left side of the feed screw nut 3.4, a right wire clamping member 3.2.1 sleeved on the screw rod 3.5 and positioned on the right side of the left wire clamping member 3.2.2, a left guide rail 3.2.6 fixedly arranged on the left wire clamping member 3.2.2, and a right guide rail 3.2.8 fixedly arranged on the right wire clamping member 3.2.1, a second wire passing hole 3.2.5 for sleeving the cable 6 is formed between the left wire clamping member 3.2.2 and the right wire clamping member 3.2.1, and the winding device 2 can be arranged between the left guide rail 3.2.6 and the right guide rail 3.2.8 in a circular motion. When the device works, the third motor is started, the third motor drives the screw rod to rotate, the rotating screw rod drives the screw rod nut to linearly move back and forth along the screw rod at the same time, and the screw rod nut which linearly moves back and forth drives the left wire clamping piece to linearly move back and forth at the same time, so that the left wire clamping piece is close to or far away from the right wire clamping piece which is relatively static; when the left wire clamping piece is close to the right wire clamping piece, the aperture of the second wire passing hole is reduced; when the left wire clamping piece is far away from the right wire clamping piece, the aperture of the second wire passing hole is enlarged; the left wire clamping piece is driven by the lead screw nut to be close to or far away from the right wire clamping piece to adjust the aperture of the second wire passing hole, so that the aperture is in close contact with the diameter of the cable, and the cable is clamped in the second wire passing hole formed by the left wire clamping piece and the right wire clamping piece; the winding device makes circular motion back and forth between the left guide rail and the right guide rail, so that the winding device can be continuously wound on the cable, the tightness and flexibility of the winding device on the cable are further improved, and the phenomenon of winding leakage is further avoided. The shapes of the left guide rail and the right guide rail are arc shapes, and the cable penetrates through the second wire passing hole from top to bottom; the left wire clamping piece is provided with a first shaft hole 3.2.9, the right wire clamping piece is provided with a second shaft hole 3.2.3, and the screw rod is rotatably arranged in the first shaft hole and the second shaft hole in a penetrating way; the left wire clamping piece is provided with a bearing groove 3.2.4 corresponding to the first shaft hole, and the second bearing is adhered to the bearing groove through strong glue. The wire clamping piece formed by the left wire clamping piece, the right wire clamping piece, the left guide rail and the right guide rail combined structure further improves the driving and transmission accuracy of the wire clamping piece and the diameter winding adjusting device, has higher flexibility, and further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
In this embodiment, the feed screw nut 3.4 includes a bottom plate 3.4.2 with holes and a first connecting sleeve 3.4.1 connected with the bottom plate 3.4.2 with holes, the bottom plate 3.4.2 with holes is fixed on the right side of the left wire clamp 3.2.2, and the screw rod 3.5 is rotatably inserted into the bottom plate 3.4.2 with holes and the first connecting sleeve 3.4.1. Wherein, the perforated bottom plate is provided with a mounting hole 3.4.2.0 and is fastened in the mounting hole through a bolt, so that the perforated bottom plate is fixed on the left wire clamping piece through the bolt; the first connecting sleeve is provided with a first threaded hole 3.4.1.0, and the screw rod is rotatably sleeved in the first threaded hole; the screw nut formed by the combined structure of the bottom plate with the hole and the first connecting sleeve further improves the driving and transmission accuracy and flexibility of the screw nut and the diameter winding adjusting device, and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
In this embodiment, the winding device 2 includes a driving wheel 2.6 and a driven wheel 2.7 that are clamped on the left guide rail 3.2.6 or the right guide rail 3.2.8 and can move circularly, a second motor 2.4 connected with the driving wheel 2.6 by a shaft and used for driving the driving wheel 2.6 to rotate, a winding support plate 2.3 fixedly arranged on the second motor 2.4, and a winding sleeve shaft 2.2 fixedly sleeved on the winding support plate 2.3, wherein the winding sleeve shaft 2.2 is sleeved with the winding 2.1, and the winding support plate 2.3 supports the winding 2.1. The distance between the driving wheel and the driven wheel is matched with the thickness of the left guide rail or the right guide rail, the second motor is fixedly arranged below the winding material supporting plate through bolts, the driving wheel is connected with the second motor shaft through a fixing pin 2.8, and the winding material sleeve shaft is welded on the winding material supporting plate; the winding device also comprises a winding bottom plate 2.5 positioned below the second motor, the second motor is fixedly arranged on the winding bottom plate through bolts, the driven wheel is provided with a fixed shaft 2.9, and the fixed shaft is fixedly connected with the winding bottom plate through bolts; the second motor is electrically connected with the control system, and the control system controls the starting, closing and rotating speed of the second motor; when the winding device works, after the winding diameter adjusting device clamps the winding materials, the second motor is started, the second motor drives the driving wheel to rotate, the driving wheel and the driven wheel are tightly attached between the left guide rail and the right guide rail and do circular motion along the left guide rail or the right guide rail, the winding material supporting plate and the winding material sleeve shaft are driven to do circular motion simultaneously, and therefore the winding materials in the winding material sleeve shaft are wound on the cable; the winding device formed by the combined structure of the driving wheel, the driven wheel, the winding supporting plate, the winding sleeve shaft, the second motor and the winding bottom plate has the accurate driving and transmission functions, higher working stability, firmness and balance capability and extremely convenient operation such as installation, disassembly, replacement, maintenance and the like.
In this embodiment, the lifting device 1 includes a supporting platform 1.3 which is arranged below the diameter winding adjusting device 3 and supports the diameter winding adjusting device 3 and can move up and down, a cross connecting rod mechanism 1.2 for driving the supporting platform 1.3 to move up and down, and a power mechanism 1.1 for driving the cross connecting rod mechanism 1.2, the top end of the cross connecting rod mechanism 1.2 is movably connected to the supporting platform 1.3, and the bottom end of the cross connecting rod mechanism 1.2 is hinged to the power mechanism 1.1; the saddle 1.3 is provided with a first wire passing hole 1.3.2 positioned under the second wire passing hole 3.2.5, and the cable 6 sequentially penetrates through the second wire passing hole 3.2.5 and the first wire passing hole 1.3.2 from top to bottom until the bottom end of the cable 6 is fixedly arranged on the base 5. During operation, because the cable has higher height, elevating movement through the lifting device drives around footpath adjusting device and winding device and makes elevating movement along the cable, and specific working process is as follows: the power mechanism is started, the power mechanism drives the cross connecting rod mechanism to ascend or descend upwards, the cross connecting rod mechanism ascends or descends downwards to drive the supporting platform to ascend or descend simultaneously, the winding diameter adjusting device and the winding device ascend or descend simultaneously along with the supporting platform, and the winding device ascends or descends simultaneously along with the winding device, so that the winding device continuously winds the winding materials at different height positions of the cable in the ascending or descending process; the lifting device formed by the combined structure of the supporting platform, the cross connecting rod mechanism and the power mechanism has the advantages of accurate driving and transmission functions, higher working stability, firmness and balance capability, and extremely convenient operation such as installation, disassembly, replacement, maintenance and the like.
In this embodiment, the power mechanism 1.1 includes a screw 1.1.3 rotatably and fixedly disposed in the base 5, a nut 1.1.2 respectively sleeved on two sides of the screw 1.1.3, a first motor 1.1.1 fixedly disposed at one end of the screw 1.1.3 and driving the screw 1.1.3 to rotate, and a first bearing 1.1.4 fixedly sleeved at the other end of the screw 1.1.3, and the bottom end of the cross connecting rod mechanism 1.2 is hinged between the two nuts 1.1.2. The thread directions of the lead screws where the two nuts are respectively located are opposite; the nut comprises a second connecting sleeve 1.1.4.2 and a second connecting piece 1.1.4.1 which is connected with the second connecting sleeve into a whole, the second connecting sleeve is provided with a second threaded hole 1.1.4.2.0, the second connecting piece is provided with a second through hole 1.1.4.1.0, the screw rod is rotatably sleeved in the second threaded hole, and the bottom end of the cross connecting rod mechanism is hinged on the second through hole of the second connecting piece through a pin shaft; the first motor is electrically connected with the control system, and the control system controls the starting, closing and rotating speed of the first motor; when the winding device works, the first motor is started, the first motor drives the screw rod to rotate, the rotating screw rod drives the two nuts to be close to or far from each other at the same time, the two nuts close to or far from each other drive the cross connecting rod mechanism to be lifted upwards or downwards at the same time, the cross connecting rod mechanism is lifted upwards or downwards to drive the supporting platform to be lifted or descended at the same time, the winding diameter adjusting device and the winding device are lifted or descended along with the supporting platform at the same time, and the winding device is lifted or descended along with the winding device at the same time, so that the winding device continuously winds the winding material at different height positions of the cable in the lifting or descending process; the power mechanism formed by the screw rod, the two nuts, the first motor and the first bearing combined structure further improves the driving and transmission accuracy and flexibility of the power mechanism and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
In this embodiment, the cross link mechanism 1.2 includes a cross link formed by hinging a plurality of links 1.2.2, and a guide member 1.2.1 respectively hinged on the top end of the cross link, the bottom ends of the cross link are respectively hinged on two nuts 1.1.2, and the guide member 1.2.1 is slidably arranged in the saddle 1.3. Wherein, the top end and the bottom end of the cross connecting rod are respectively provided with a top hole 1.2.3 and a bottom hole 1.2.4, and the cross connecting rod is hinged in the guide piece through the top hole; the bottom hole is matched with the second through hole, and the cross connecting rod and the second connecting sheet are hinged in the bottom hole and the second through hole through a pin shaft; the saddle is provided with sliding chutes 1.3.1, the two guide parts are respectively clamped in each sliding chute in a sliding way, the guide parts slide along the sliding chutes, the sliding chutes enable the sliding to be smoother, and the smoothness of the integral transmission of the device is improved; the left wire clamping piece is provided with a blocking prevention groove 3.2.7, the front end of the blocking prevention groove is aligned with the front end of the sliding groove, the width of the blocking prevention groove is half of that of the sliding groove, and the blocking prevention groove prevents the edge of the left wire clamping piece from abutting against the guide piece to block the sliding of the guide piece; the cross connecting rod mechanism formed by the cross connecting rod and the two guide piece combined structures further improves the driving and transmission accuracy and flexibility of the cross connecting rod mechanism, the power mechanism and the lifting device, and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
In this embodiment, the guide member 1.2.1 includes a guide head 1.2.1.1 slidably disposed in the tray 1.3, and a first connecting plate 1.2.1.2 connected with the guide head 1.2.1.1 as a whole, and the top end of the cross connecting rod is hinged to the first connecting plate 1.2.1.2. The guide head is an I-shaped guide head, and the I-shaped guide head has a good guide effect and high stability and balance capability in the guide process; the first connecting piece is provided with a first through hole 1.2.1.2.0 matched with the top hole, and the cross connecting rod and the first connecting piece are hinged in the top hole and the first through hole through a pin shaft; the guide piece formed by the guide head and the first connecting sheet combined structure further improves the driving and transmission accuracy and flexibility of the guide piece, the cross connecting rod mechanism and the lifting device, and also further improves the convenience of operations such as installation, disassembly, replacement, maintenance and the like.
In the invention, the base comprises a lower cover 5.2 and an upper cover 5.3 which can be opened or closed and fixedly covers the lower cover, a clamping space 5.1 is formed between the lower cover and the upper cover, and a cable sequentially penetrates through the second wire passing hole and the first wire passing hole from top to bottom until the bottom end of the cable is fixedly arranged in the clamping space, so that the cable with higher height can be stably and firmly erected so as to be wound by a winding material; the first motor is fixedly connected to the side wall of the lower cover through a bolt, and the first bearing is fixedly connected to the lower cover through a bolt; the upper cover is provided with a limiting groove in a through hole shape, the limiting groove is opposite to the upper sliding groove, and the cross connecting rod penetrates out of the upper cover from the limiting groove; the base composed of the lower cover and the upper cover is high in safety during working, and convenience in operation such as installation, disassembly, replacement and maintenance is improved.
In this embodiment, still including establishing camera 4 on left wire clip 3.2.2, camera 4 is located the upper portion around footpath adjusting device 3, camera and control system electric connection, and the image or the image of camera collection are handled and are transmitted through control system, and the operating condition of winding material winding on the cable is twined to the cable through camera real time monitoring cable inoxidizing coating winding robot to the staff in time handles the unusual operating mode that appears.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.

Claims (10)

1. The utility model provides a cable inoxidizing coating winding machine people which characterized in that: including base (5), be used for winding footpath adjusting device (3) that entangles cable (6), be used for settling winding material (2.1) and will entangle winding material (2.1) winding on cable (6) that footpath adjusting device (3) entangle, lifting device (1) between base (5) and winding footpath adjusting device (3) of establishing of liftable motion, the upper portion at winding footpath adjusting device (3) is established to winding material device (2) movablely, around footpath adjusting device (3), winding material device (2), lifting device (1) are all supported on base (5), cable (6) from the top down run through in proper order in winding footpath adjusting device (3), lifting device (1), base (5).
2. The cable shield winding robot of claim 1, wherein: the winding diameter adjusting device (3) comprises a wire clamping piece (3.2) used for sleeving a cable (6), a screw rod (3.5) rotatably arranged on the wire clamping piece (3.2), a screw rod nut (3.4) sleeved on the screw rod (3.5) and moving along the screw rod (3.5), a third motor (3.1) fixedly arranged at one end of the screw rod (3.5) and used for driving the screw rod (3.5) to rotate, and a second bearing (3.3) fixedly arranged at the other end of the screw rod (3.5) and used for supporting the screw rod (3.5) in the wire clamping piece (3.2), wherein the screw rod nut (3.4) is connected to the wire clamping piece (3.2), the winding device (2) is movably arranged on the upper portion of the wire clamping piece (3.2), and the wire clamping piece (3.2), the screw rod (3.5), the third motor (3.1) and the second bearing (3.3) are supported on the lifting device (1).
3. A cable shield winding robot as claimed in claim 2, wherein: the wire clamping piece (3.2) comprises a left wire clamping piece (3.2.2) arranged on the left side of the screw rod nut (3.4), a right wire clamping piece (3.2.1) sleeved on the screw rod (3.5) and positioned on the right side of the left wire clamping piece (3.2.2), a left guide rail (3.2.6) fixedly arranged on the left wire clamping piece (3.2.2), and a right guide rail (3.2.8) fixedly arranged on the right wire clamping piece (3.2.1), a second wire passing hole (3.2.5) for sleeving the cable (6) is formed between the left wire clamping piece (3.2.2) and the right wire clamping piece (3.2.1), and the winding device (2) can be arranged between the left guide rail (3.2.6) and the right guide rail (3.2.8) in a circular motion mode.
4. A cable shield winding robot according to claim 2 or 3, characterized in that: the feed screw nut (3.4) comprises a perforated bottom plate (3.4.2) and a first connecting sleeve (3.4.1) which is connected with the perforated bottom plate (3.4.2) into a whole, the perforated bottom plate (3.4.2) is fixedly arranged on the right side of the left wire clamping piece (3.2.2), and the screw rod (3.5) is rotatably arranged in the perforated bottom plate (3.4.2) and the first connecting sleeve (3.4.1) in a penetrating way.
5. A cable shield winding robot as claimed in claim 4, wherein: the winding device (2) comprises a driving wheel (2.6) and a driven wheel (2.7) which are clamped on the left guide rail (3.2.6) or the right guide rail (3.2.8) and can move circularly, a second motor (2.4) which is connected with the driving wheel (2.6) through a shaft and used for driving the driving wheel (2.6) to rotate, a winding supporting plate (2.3) which is fixedly arranged on the second motor (2.4), and a winding sleeve shaft (2.2) which is fixedly sleeved on the winding supporting plate (2.3), wherein the winding sleeve shaft (2.2) is sleeved with the winding material (2.1), and the winding supporting plate (2.3) supports the winding material (2.1).
6. A cable shield winding robot according to claim 3 or 5, characterized in that: the lifting device (1) comprises a lifting-falling support table (1.3) which is arranged below the diameter winding adjusting device (3) and supports the diameter winding adjusting device (3), a cross connecting rod mechanism (1.2) for driving the support table (1.3) to move up and down and a power mechanism (1.1) for driving the cross connecting rod mechanism (1.2), the top end of the cross connecting rod mechanism (1.2) is movably connected to the support table (1.3), and the bottom end of the cross connecting rod mechanism (1.2) is hinged to the power mechanism (1.1); the saddle (1.3) is provided with a first wire passing hole (1.3.2) which is positioned under the second wire passing hole (3.2.5), and the cable (6) sequentially penetrates through the second wire passing hole (3.2.5) and the first wire passing hole (1.3.2) from top to bottom until the bottom end of the cable (6) is fixedly arranged on the base (5).
7. A cable shield winding robot as claimed in claim 6, wherein: the power mechanism (1.1) comprises a screw (1.1.3) which is rotatably and fixedly arranged in a base (5), a screw nut (1.1.2) which is sleeved on each of two sides of the screw (1.1.3), a first motor (1.1.1) which is fixedly arranged at one end of the screw (1.1.3) and drives the screw (1.1.3) to rotate, and a first bearing (1.1.4) which is fixedly arranged at the other end of the screw (1.1.3), wherein the bottom end of the cross connecting rod mechanism (1.2) is hinged between the two screw nuts (1.1.2).
8. The cable shield winding robot of claim 7, wherein: the cross connecting rod mechanism (1.2) comprises a cross connecting rod formed by hinging a plurality of connecting rods (1.2.2) and a guide piece (1.2.1) respectively hinged at the top end of the cross connecting rod, the bottom ends of the cross connecting rods are respectively hinged on two nuts (1.1.2), and the guide pieces (1.2.1) are slidably arranged in the supporting platform (1.3).
9. The cable shield winding robot of claim 8, wherein: the guide piece (1.2.1) comprises a guide head (1.2.1.1) which is slidably arranged in the support table (1.3) and a first connecting piece (1.2.1.2) which is connected with the guide head (1.2.1.1) into a whole, and the top end of the cross connecting rod is hinged on the first connecting piece (1.2.1.2).
10. A cable shield winding robot according to claim 3 or 5 or 7 or 8 or 9, characterized in that: the device also comprises a camera (4) arranged on the left wire clamping piece (3.2.2), and the camera (4) is positioned on the upper part of the winding diameter adjusting device (3).
CN201911204863.XA 2019-11-29 2019-11-29 Cable protection layer winding robot Active CN111128480B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201911204863.XA CN111128480B (en) 2019-11-29 2019-11-29 Cable protection layer winding robot

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5435871A (en) * 1992-02-12 1995-07-25 Sofanou S.A. Process for producing tubular sheath sound insulation for electric cables
CN1164846A (en) * 1994-08-01 1997-11-12 Xxsys技术股份有限公司 Apparatus and method for reinforcing vertical columns
CN106986733A (en) * 2017-04-01 2017-07-28 中国五洲工程设计集团有限公司 A kind of high-fineness ratio propellant automation side is wrapped around device
CN207124077U (en) * 2017-09-20 2018-03-20 芜湖市旭辉电工新材料有限责任公司 A kind of vertical wrapped tension control mechanism of cable paper band
CN207602291U (en) * 2017-12-20 2018-07-10 武汉凯密科汽车零部件有限公司 A kind of automatic winding apparatus of automobile wiring harness adhesive tape
CN108808542A (en) * 2017-05-05 2018-11-13 中国科学院沈阳自动化研究所 A kind of broken strand of power transmission line repair robot mechanism
CN209000640U (en) * 2018-11-23 2019-06-18 广东金铭泰电缆实业有限公司 A kind of cable coating unit

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5435871A (en) * 1992-02-12 1995-07-25 Sofanou S.A. Process for producing tubular sheath sound insulation for electric cables
CN1164846A (en) * 1994-08-01 1997-11-12 Xxsys技术股份有限公司 Apparatus and method for reinforcing vertical columns
CN106986733A (en) * 2017-04-01 2017-07-28 中国五洲工程设计集团有限公司 A kind of high-fineness ratio propellant automation side is wrapped around device
CN108808542A (en) * 2017-05-05 2018-11-13 中国科学院沈阳自动化研究所 A kind of broken strand of power transmission line repair robot mechanism
CN207124077U (en) * 2017-09-20 2018-03-20 芜湖市旭辉电工新材料有限责任公司 A kind of vertical wrapped tension control mechanism of cable paper band
CN207602291U (en) * 2017-12-20 2018-07-10 武汉凯密科汽车零部件有限公司 A kind of automatic winding apparatus of automobile wiring harness adhesive tape
CN209000640U (en) * 2018-11-23 2019-06-18 广东金铭泰电缆实业有限公司 A kind of cable coating unit

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