CN111123817A - Simple electric control device and electric control system for independent cutting box - Google Patents
Simple electric control device and electric control system for independent cutting box Download PDFInfo
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- CN111123817A CN111123817A CN201811293337.0A CN201811293337A CN111123817A CN 111123817 A CN111123817 A CN 111123817A CN 201811293337 A CN201811293337 A CN 201811293337A CN 111123817 A CN111123817 A CN 111123817A
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- cutting
- roller
- speed reducer
- assembly
- vertical plate
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses an electric control device and an electric control system of a simple independent cutting box, wherein the electric control device mainly comprises: the device comprises a material pulling assembly, a transverse cutting moving assembly, a transverse cutting assembly, a material cutting press bar, a material pulling press roller, a press bar cylinder, a left vertical plate, a right vertical plate, an upper cross beam, a lower cross beam and a reinforcing beam; the material pulling assembly is a three-phase asynchronous motor matched with a turbine worm speed reducer, a flange of the speed reducer is installed on a left vertical plate, a shaft of a material pulling roller penetrates through the speed reducer to be fixed, meanwhile, the material pulling roller is an upper roller and a lower roller, the upper roller is fixed with 2 cylinders, and the upper roller can be lifted during feeding so as to facilitate feeding; through the design of material pulling and cutting automation, the material pulling, cutting and other work flows can be controlled through a three-phase motor, the equipment cost is low, the automation program is high, the labor cost is saved, the occupied area is reduced, the consistency degree of the batch property of the product is high, the equipment automation and product intelligence are also realized, and the equipment arrangement maintenance and management are facilitated.
Description
Technical Field
The invention belongs to the technical field of cutting machines, is applied to cutting of quilting machines after sewing finished products, and particularly relates to a simple independent cutting box electric control system which can also be extended to the field of cutting of other fabrics and paper.
Background
Present finished product cuts and uses the electric scissors to carry out off-the-shelf crosscut and limit to cut for the manual measure length back, extravagant cost of labor, and the product is not of uniform size after cutting, and the uniformity degree is not high, and the limit of cutting out can demonstrate the wave moreover, does not cut under the condition of pressing the thick stick moreover, and the front and the side of product are not on a straight line, become subsequent borduring of parallel state influence, can occupy very big space simultaneously because of measurement problem and deposit semi-manufactured goods, influence efficiency.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the electric control device and the electric control system of the simple independent cutting box, the device can be matched with various automatic quilters for use and can also be used independently, the labor cost is saved, the occupied area is reduced, the consistency degree of the batch property of the products is high, the automation and the intelligence of the equipment are realized, and the equipment is convenient to arrange, maintain and manage.
The purpose of the invention is realized by the following technical scheme:
the utility model provides an electrically controlled device and electrical system of independent cutting box of simple and easy type, wherein, the electrical controlled device part mainly includes: the device comprises a material pulling assembly, a transverse cutting moving assembly, a transverse cutting assembly, a material cutting press bar, a material pulling press roller, a press bar air cylinder, a left vertical plate, a right vertical plate, an upper cross beam, a lower cross beam and a reinforcing beam.
The material pulling assembly is a turbine worm speed reducer matched with a three-phase asynchronous motor, a flange of the speed reducer is installed on a left vertical plate, a shaft of the material pulling roller penetrates through the speed reducer to be fixed, the material pulling roller is an upper roller and a lower roller, the upper roller is fixed with 2 cylinders, the upper roller can be lifted during feeding, and feeding is facilitated.
The transverse cutting moving assembly is a three-phase asynchronous motor matched with a turbine worm speed reducer, a flange of the speed reducer is installed on the left vertical plate, the speed reducer is provided with an output shaft, and the transverse cutting assembly is driven to move through toothed belt transmission.
The transverse cutting assembly is arranged on the stiffening beam by a linear slide rail and is driven by a toothed belt, the transverse cutting assembly comprises a three-phase asynchronous motor and a worm and gear speed reducer, the speed reducer is provided with an output shaft, and the cutter is arranged on the output shaft.
The material cutting and pressing bar is arranged on a material pressing bar cylinder, the left side and the right side of the material cutting and pressing bar are provided with guide wool strips, and the cylinder is fixed on the upper cross beam.
The left vertical plate and the right vertical plate are connected by the upper cross beam and the lower cross beam, and are also provided with a plurality of reinforcing beams.
The plc programmable controller controls feeding, pulling and transverse cutting through 3 frequency converters, thereby completing cutting; meanwhile, a material pulling compression roller and a pressing lever air cylinder are controlled through a plc, so that material pulling and cutting are completed.
The invention has the advantages and beneficial effects that:
the automatic material pulling and cutting device overcomes the technical problem of production manual work, can control the work flows of material pulling, cutting and the like through a three-phase motor through the automatic design of material pulling and cutting, has low equipment cost and high automation program, saves the labor cost, reduces the occupied area, has high consistency degree of the batch property of products, also realizes the automation of the equipment, the intellectualization of the products and is convenient for the arrangement, maintenance and management of the equipment, and can be used together with various automatic quilters and also can be used independently.
Drawings
FIG. 1 is a schematic view of the internal structure of a simple cutting box;
FIG. 2 is a schematic view of the simple cutting box;
FIG. 3 is a left side view of the compact cutting box;
FIG. 4 is a right side view of the compact cutting box;
FIG. 5 is a top view of the simple cutting box;
FIG. 6 is a homepage of the electrical control system of the simple cutting box;
FIG. 7 is a first manual operation page of the simple cutting box electric control system;
FIG. 8 is a second manual operation page of the simple cutting box electric control system;
FIG. 9 is a system schematic;
fig. 10 is an exploded view of the system schematic (1): relay and ac contactor diagrams;
fig. 11 is an exploded view of the system schematic (2): a main circuit diagram;
fig. 12 is an exploded view of the system schematic (3): a PLC schematic diagram;
fig. 13 is an exploded view of the system schematic (4): schematic diagram of frequency converter.
1. The device comprises a material pulling assembly 2, a transverse cutting moving assembly 3, a transverse cutting assembly 4, a material cutting pressing bar 5, a material pulling pressing roller 6 and a pressing bar cylinder.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
The utility model provides an electrically controlled device and electrical system of independent cutting box of simple and easy type, wherein, the electrical controlled device part mainly includes: the device comprises a material pulling assembly (1), a transverse cutting moving assembly (2), a transverse cutting assembly (3), a material cutting press bar (4), a material pulling press roller (5), a press bar cylinder (6), a left vertical plate (7), a right vertical plate (8), an upper cross beam (9), a lower cross beam (10) and a reinforcing beam (11).
The material pulling assembly (1) is a three-phase asynchronous motor and is provided with a turbine worm speed reducer, a flange of the speed reducer is installed on a left vertical plate, a shaft of a material pulling roller penetrates through the speed reducer to be fixed, the material pulling roller is an upper roller and a lower roller, the upper roller is fixed with 2 cylinders, the upper roller can be lifted during feeding, and feeding is facilitated.
The transverse cutting moving assembly (2) is a three-phase asynchronous motor matched with a worm gear speed reducer, a flange of the speed reducer is arranged on the left vertical plate, the speed reducer is provided with an output shaft, and the transverse cutting assembly is driven to move through a toothed belt.
The transverse cutting assembly (3) is arranged on the reinforcing beam by a linear slide rail and is driven by a toothed belt, the transverse cutting assembly (3) comprises a three-phase asynchronous motor and a worm and gear speed reducer, the speed reducer is provided with an output shaft, and the cutter is arranged on the output shaft.
The material cutting and pressing bar (4) is arranged on a material pressing bar cylinder (6) and is provided with guide wool strips on the left and right sides, and the cylinder is fixed on the upper cross beam.
The left vertical plate (7) and the right vertical plate (8) are connected by an upper cross beam (9) and a lower cross beam (10), and are also provided with a plurality of reinforcing beams (11).
The working process is as follows:
1. and starting a power supply of the machine, and clicking to enter a loading state.
2. And pulling the product to be cut to the cutter (beyond the position of the cutter), and clicking to enter a quilting state.
3. Setting the length of the block to be cut, (pulling the material for the second time, pulling the material for the first time and pulling the material for the third time to be 0), and setting the yield to be cut.
4. Clicking a key to cut the material, the equipment can cut transversely automatically, and the waste material that cuts away is cleared up.
5. And selecting a material cutting option, clicking a manual button to be automatic, and automatically pulling and cutting by the equipment.
The equipment process flow is as follows: the material is pulled in the start, the encoder counts, and the speed is reduced when the material is to be cut, the material is pulled and stopped when the material reaches the cutting position, the material cutting pressure bar is pressed down, the cutting knife of the transverse cutting assembly rotates at a high speed, the transverse cutting assembly starts to move, the speed is reduced when the material reaches the speed reduction position, the material cutting pressure bar is opened until the material reaches the limiting position, and the material pulling roller starts to rotate to pull the material to perform the next circulation.
Claims (3)
1. The utility model provides an electrically controlled device and electrical system of independent cutting box of simple and easy type, wherein, the electrical controlled device part mainly includes: the device comprises a material pulling assembly, a transverse cutting moving assembly, a transverse cutting assembly, a material cutting press bar, a material pulling press roller, a press bar cylinder, a left vertical plate, a right vertical plate, an upper cross beam, a lower cross beam and a reinforcing beam; the method is characterized in that: the material pulling assembly is a three-phase asynchronous motor matched with a turbine worm speed reducer, a flange of the speed reducer is installed on a left vertical plate, a shaft of a material pulling roller penetrates through the speed reducer to be fixed, meanwhile, the material pulling roller is an upper roller and a lower roller, the upper roller is fixed with 2 cylinders, and the upper roller can be lifted during feeding so as to facilitate feeding; the transverse cutting moving assembly is a three-phase asynchronous motor matched with a turbine worm speed reducer, a flange of the speed reducer is arranged on the left vertical plate, and the speed reducer is provided with an output shaft and drives the transverse cutting assembly to move through the transmission of a toothed belt; the transverse cutting assembly is arranged on the stiffening beam by a linear slide rail and is driven by a toothed belt, the transverse cutting assembly comprises a three-phase asynchronous motor and a worm and gear speed reducer, the speed reducer is provided with an output shaft, and the cutter is arranged on the output shaft; the material cutting pressing bar is arranged on a material pressing bar air cylinder, the left side and the right side of the material cutting pressing bar are provided with guide wool strips, and the air cylinder is fixed on the upper cross beam; the left vertical plate and the right vertical plate are connected by the upper cross beam and the lower cross beam, and are also provided with a plurality of reinforcing beams.
2. The simple independent cutting box electric control system of claim 1, characterized in that: the plc programmable controller controls feeding, pulling and cross cutting through 3 frequency converters to complete cutting.
3. The simple independent cutting box electric control system of claim 2, characterized in that: and (3) pulling a material pressing roller and a pressing bar cylinder through plc control to finish pulling and cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811293337.0A CN111123817A (en) | 2018-11-01 | 2018-11-01 | Simple electric control device and electric control system for independent cutting box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811293337.0A CN111123817A (en) | 2018-11-01 | 2018-11-01 | Simple electric control device and electric control system for independent cutting box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111123817A true CN111123817A (en) | 2020-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811293337.0A Pending CN111123817A (en) | 2018-11-01 | 2018-11-01 | Simple electric control device and electric control system for independent cutting box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111123817A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959390A (en) * | 2021-01-29 | 2021-06-15 | 广东利元亨智能装备股份有限公司 | Flexible material cutting method and device, electronic equipment and computer storage medium |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2431091Y (en) * | 2000-08-11 | 2001-05-23 | 广东工业大学 | Crosscut machine driven by asynchronous motor |
| CN201809654U (en) * | 2010-09-29 | 2011-04-27 | 青岛巨融机械技术有限公司 | Bidirectional curtain cloth cutting machine |
| WO2011085654A1 (en) * | 2010-01-18 | 2011-07-21 | 深圳市吉阳自动化科技有限公司 | Preparing method and preparation system for cell core of lithium ion battery |
| CN204022032U (en) * | 2014-06-26 | 2014-12-17 | 宁波欣达印刷机器有限公司 | The active press-roller device that cuts of the automatic change of lap of intaglio press |
| CN205272183U (en) * | 2016-01-11 | 2016-06-01 | 厦门荣兴达旅游用品有限公司 | Sheeting equipment |
| CN106555288A (en) * | 2015-09-30 | 2017-04-05 | 天津宝盈电脑机械有限公司 | Automatization's feed system is cut independently |
| CN207914674U (en) * | 2018-03-20 | 2018-09-28 | 沈阳韩星自动化有限公司 | Bar shears material head material tail automatic sorting system |
-
2018
- 2018-11-01 CN CN201811293337.0A patent/CN111123817A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2431091Y (en) * | 2000-08-11 | 2001-05-23 | 广东工业大学 | Crosscut machine driven by asynchronous motor |
| WO2011085654A1 (en) * | 2010-01-18 | 2011-07-21 | 深圳市吉阳自动化科技有限公司 | Preparing method and preparation system for cell core of lithium ion battery |
| CN201809654U (en) * | 2010-09-29 | 2011-04-27 | 青岛巨融机械技术有限公司 | Bidirectional curtain cloth cutting machine |
| CN204022032U (en) * | 2014-06-26 | 2014-12-17 | 宁波欣达印刷机器有限公司 | The active press-roller device that cuts of the automatic change of lap of intaglio press |
| CN106555288A (en) * | 2015-09-30 | 2017-04-05 | 天津宝盈电脑机械有限公司 | Automatization's feed system is cut independently |
| CN205272183U (en) * | 2016-01-11 | 2016-06-01 | 厦门荣兴达旅游用品有限公司 | Sheeting equipment |
| CN207914674U (en) * | 2018-03-20 | 2018-09-28 | 沈阳韩星自动化有限公司 | Bar shears material head material tail automatic sorting system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959390A (en) * | 2021-01-29 | 2021-06-15 | 广东利元亨智能装备股份有限公司 | Flexible material cutting method and device, electronic equipment and computer storage medium |
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Application publication date: 20200508 |
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