CN111123403A - Installation mistake-proofing system and method for gasket on automobile tool - Google Patents
Installation mistake-proofing system and method for gasket on automobile tool Download PDFInfo
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- CN111123403A CN111123403A CN202010013164.3A CN202010013164A CN111123403A CN 111123403 A CN111123403 A CN 111123403A CN 202010013164 A CN202010013164 A CN 202010013164A CN 111123403 A CN111123403 A CN 111123403A
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- 238000009434 installation Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims description 20
- 230000006698 induction Effects 0.000 claims description 16
- 230000005236 sound signal Effects 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 description 12
- 238000004891 communication Methods 0.000 description 4
- 230000001960 triggered effect Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
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- 230000007547 defect Effects 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
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Abstract
The invention discloses an installation mistake-proofing system of a gasket on an automobile tool, which comprises a first sensing device, a second sensing device, a control device and an alarm device, wherein the first sensing device is arranged on an installation site of the tool, the installation site is used for installing the gasket, the second sensing device is arranged on the gasket, and the alarm device is arranged on the tool; the first sensing device, the second sensing device and the alarm device are all electrically connected with the control device. According to the invention, the sensing devices are arranged on the tool and the gasket, and the alarm device is arranged on the tool, so that when the gasket is not matched with the tool or the part is not matched with the gasket, an alarm signal can be sent to inform a worker to replace the gasket, the unique corresponding relation between the gasket and the part supported by the gasket is realized, and the accuracy of part installation is improved.
Description
Technical Field
The invention relates to the technical field of installation of gaskets on automobile tools, in particular to an installation mistake-proofing system and method for the gaskets on the automobile tools.
Background
The work fixture used in automobile manufacturing is called as automobile work fixture, and various parts are needed in industrial production, wherein the work fixture is used for quickly fastening workpieces during machining and is a process device for keeping a machine tool, a cutter and the workpieces at correct relative positions.
To the higher frock of degree of flexibility, have many times to go up a set of frock or several stations sharing. Influenced by the traditional tool development thinking, gaskets with different thicknesses are often adopted for different parts.
In actual operation, the thickness difference of the gasket generally depends on the thickness of the part, and the thickness difference of the gasket is not obvious, so that the wrong gasket is frequently used in the process, and the accuracy and the working efficiency of welding, measurement and the like are affected.
Traditional frock gasket often carries out the mistake proofing through sign or colour, needs the manual work to distinguish, and it is big to distinguish the degree of difficulty, and different processes confuse easily to can influence the matching nature of follow-up part installation, reduced the matching rate of accuracy of gasket and installation part, thereby can influence the gas tightness etc. of equipment product.
Therefore, it is necessary to provide a system and a method for preventing the installation of the gasket on the automobile tool from being mistaken.
Disclosure of Invention
The invention aims to provide a system and a method for preventing a gasket on an automobile tool from being installed by mistake aiming at the defects of the prior art, so that the matching accuracy of the gasket and an installation part is improved.
The invention is realized by the following technical scheme:
on one hand, the invention provides an installation mistake-proofing system of a gasket on an automobile tool, which comprises a first sensing device, a second sensing device, a control device and an alarm device, wherein the first sensing device is arranged on an installation site of the tool, the installation site is used for installing the gasket, the second sensing device is arranged on the gasket, and the alarm device is arranged on the tool; the first sensing device, the second sensing device and the alarm device are all electrically connected with the control device; the first sensing device is used for judging whether the gasket is matched with the mounting site; the second sensing device is used for judging whether the part is matched with the gasket or not; the control device is used for receiving the judgment results of the first induction device and the second induction device and determining whether to trigger the alarm device to work according to the judgment results; the alarm device is used for sending out an alarm signal.
Further, the alarm device is arranged on the installation site of the tool.
Furthermore, the control device further comprises a display device, and the display device is used for displaying the positions of the first sensing device and the second sensing device and the judgment result.
Further, the control device comprises a triggering module, and the triggering module is used for triggering the alarm device to send out an alarm signal when receiving a mismatching result of the first sensing device and/or the second sensing device.
Further, the second sensing device is arranged on one side, far away from the tool, of the gasket.
Further, the sensing sources of the first sensing device and the second sensing device are weight or structures.
Further, the second sensing device is a sensing point.
Further, the alarm signal is a sound signal or a light signal.
On the other hand, the invention also provides an installation mistake-proofing method of the gasket on the automobile tool, which comprises the following steps:
s1, judging whether the gasket is matched with the mounting site;
s2, when the gasket is not matched with the installation site, sending an alarm signal to inform a user to replace the gasket, and returning to the step S1; when the spacer is matched with the mounting site, continuing to step S3;
s3, judging whether the part is matched with the gasket or not;
s4, when the part is not matched with the gasket, sending an alarm signal to inform a user of replacing the part, and returning to the step S3; when the part matches the pad, the process ends or returns to step S1 to determine the next mounting location.
Preferably, the alarm signal is an acoustic signal or an optical signal.
The invention has the beneficial effects that:
(1) the invention provides an installation mistake-proofing system of a gasket on an automobile tool, which is characterized in that a sensing device is arranged on the tool and the gasket, an alarm device is arranged on the tool, when the gasket is not matched with the tool or a part is not matched with the gasket, an alarm signal is sent out to inform a worker to replace the gasket, the unique corresponding relation between the gasket and the part supported by the gasket is realized, and the accuracy of part installation is improved.
(2) The invention provides an installation mistake-proofing system of a gasket on an automobile tool, which informs an operator of replacing wrong gaskets and parts through alarming, effectively avoids the mismatching phenomenon of the gaskets and the parts, omits the subsequent detection step of the matching of the gaskets and the parts, and improves the installation efficiency of the parts.
(3) The invention also provides an installation mistake-proofing method of the gasket on the automobile tool, which can quickly identify the unmatched gasket or part and alarm at the position of the wrong gasket or part, so that an operator can replace the wrong gasket or part in time.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the embodiment or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
Fig. 1 is a block diagram of an installation mistake-proofing system for a gasket on an automobile tool according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the several embodiments provided by the present invention, the described system embodiments are only illustrative, for example, the division of the modules is only one logical function division, and there may be other division manners in actual implementation, for example, a plurality of modules or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of modules or units through some interfaces, and may be in an electrical or other form.
The modules described as separate parts may or may not be physically separate, and parts displayed as modules may or may not be physical modules, may be located in one place, or may be distributed on a plurality of network modules. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, each functional unit in the embodiments of the present invention may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
Example 1
Please refer to fig. 1. As shown in the figure, the invention discloses an installation mistake-proofing system of a gasket on an automobile tool, which comprises a first induction device, a second induction device, a control device and an alarm device, wherein the first induction device is arranged on an installation site of the tool, the installation site is used for installing the gasket, the second induction device is arranged on the gasket, and the alarm device is arranged on the installation site of the tool; the first sensing device, the second sensing device and the alarm device are all electrically connected with the control device;
the first sensing device is used for judging whether the gasket is matched with the mounting site; the second sensing device is used for judging whether the mounted part is matched with the gasket or not; the control device is used for receiving the judgment results of the first induction device and the second induction device and determining whether to trigger the alarm device to work according to the judgment results; the alarm device is used for sending out an alarm signal, and the alarm signal is a sound signal.
The second sensing device is arranged on one side, far away from the tool, of the gasket.
The first sensing device comprises a first sensing source and a first storage device, wherein the sensing source of the first sensing device is the weight of the gasket, and the first storage device is pre-stored with the corresponding relation between gaskets with different weights and mounting sites.
The second sensing device is a sensing point, a sensing source of the second sensing device is a structure of a part, the second sensing device further comprises a second storage device, and the second storage device stores corresponding relations between parts with different structures and gaskets in advance.
The control device further comprises a display device, and the display device is used for displaying the positions of the first sensing device and the second sensing device and the judgment result.
The control device includes a trigger module, and the trigger module is configured to, when receiving a mismatch result of the first sensing device and/or the second sensing device, specifically include: when the gasket is not matched with the installation site and/or the part is not matched with the gasket, the alarm device is triggered to send an alarm signal at the corresponding position of the tool to remind an operator to replace the unmatched gasket or part in time.
The invention also discloses an installation mistake-proofing method of the gasket on the automobile tool, which specifically comprises the following steps:
s1, judging whether the gasket is matched with the mounting site;
s2, when the gasket is not matched with the installation site, sending an alarm signal to inform a user to replace the gasket, and returning to the step S1; when the spacer is matched with the mounting site, continuing to step S3;
s3, judging whether the part is matched with the gasket or not;
s4, when the part is not matched with the gasket, a sound alarm signal is sent out to inform a user to replace the part, and the step S3 is returned; and ending when the part is matched with the gasket.
Example 2
The invention discloses an installation mistake-proofing system of a gasket on an automobile tool, which comprises a first sensing device, a second sensing device, a control device and an alarm device, wherein the first sensing device is arranged on an installation site of the tool, the installation site is used for installing the gasket, the second sensing device is arranged on the gasket, and the alarm device is arranged on the installation site of the tool; the first sensing device, the second sensing device and the alarm device are all electrically connected with the control device;
the first sensing device is used for judging whether the gasket is matched with the mounting site; the second sensing device is used for judging whether the mounted part is matched with the gasket or not; the control device is used for receiving the judgment results of the first induction device and the second induction device and determining whether to trigger the alarm device to work according to the judgment results; the alarm device is used for sending out an alarm signal, and the alarm signal is an optical signal.
The second sensing device is arranged on one side, far away from the tool, of the gasket.
The first sensing device comprises a first sensing source and a first storage device, wherein the sensing source of the first sensing device is the weight of the gasket, and the first storage device is pre-stored with the corresponding relation between gaskets with different weights and mounting sites.
The second sensing device is a sensing point, a sensing source of the second sensing device is a structure of a part, the second sensing device further comprises a second storage device, and the second storage device stores corresponding relations between parts and gaskets with different weights and structures in advance.
The control device includes a trigger module, and the trigger module is configured to, when receiving a mismatch result of the first sensing device and/or the second sensing device, specifically include: when the gasket is not matched with the installation site and/or the part is not matched with the gasket, the alarm device is triggered to send an alarm signal at the corresponding position of the tool to remind an operator to replace the unmatched gasket or part in time.
The control device further comprises a wireless communication module, and the wireless communication module is used for sending the alarm signal to a mobile phone of an operator, so that the operator can be informed in time.
In this embodiment, the control device is provided on the tool.
The invention also discloses an installation mistake-proofing method of the gasket on the automobile tool, which specifically comprises the following steps:
s1, judging whether the gasket is matched with the mounting site;
s2, when the gasket is not matched with the installation site, sending an alarm signal to inform a user to replace the gasket, and returning to the step S1; when the spacer is matched with the mounting site, continuing to step S3;
s3, judging whether the part is matched with the gasket or not;
s4, when the part is not matched with the gasket, sending an alarm signal to inform a user of replacing the part, and returning to the step S3; when the part matches the pad, the process returns to step S1 to determine the next mounting point.
Example 3
The invention discloses an installation mistake-proofing system of a gasket on an automobile tool, which comprises a first sensing device, a second sensing device, a control device and an alarm device, wherein the first sensing device is arranged on an installation site of the tool, the installation site is used for installing the gasket, the second sensing device is arranged on the gasket, and the alarm device is arranged on the installation site of the tool; the first sensing device, the second sensing device and the alarm device are all electrically connected with the control device;
the first sensing device is used for judging whether the gasket is matched with the mounting site; the second sensing device is used for judging whether the mounted part is matched with the gasket or not; the control device is used for receiving the judgment results of the first induction device and the second induction device and determining whether to trigger the alarm device to work according to the judgment results; the alarm device is used for sending out an alarm signal, and the alarm signal is a sound signal.
The second sensing device is arranged on one side, far away from the tool, of the gasket.
The first sensing device comprises a first sensing source and a first storage device, wherein the sensing source of the first sensing device is the weight of the gasket, and the first storage device is pre-stored with the corresponding relation between gaskets with different weights and mounting sites.
The second sensing device is a sensing point, a sensing source of the second sensing device is a structure of a part, the second sensing device further comprises a second storage device, and the second storage device stores corresponding relations between parts with different structures and gaskets in advance.
The control device further comprises a display device, and the display device is used for displaying the positions of the first sensing device and the second sensing device and the judgment result.
The control device includes a trigger module, and the trigger module is configured to, when receiving a mismatch result of the first sensing device and/or the second sensing device, specifically include: when the gasket is not matched with the installation site and/or the part is not matched with the gasket, the alarm device is triggered to send an alarm signal at the corresponding position of the tool to remind an operator to replace the unmatched gasket or part in time.
In this embodiment, the control device is provided separately from the automobile tool.
The invention also discloses an installation mistake-proofing method of the gasket on the automobile tool, which specifically comprises the following steps:
s1, judging whether the gasket is matched with the mounting site;
s2, when the gasket is not matched with the installation site, sending an alarm signal to inform a user to replace the gasket, and returning to the step S1; when the spacer is matched with the mounting site, continuing to step S3;
s3, judging whether the part is matched with the gasket or not;
s4, when the part is not matched with the gasket, sending an alarm signal to inform a user of replacing the part, and returning to the step S3; when the part matches the pad, the process ends or returns to step S1 to determine the next mounting location.
Example 4
The invention discloses an installation mistake-proofing system of a gasket on an automobile tool, which comprises a first sensing device, a second sensing device, a control device and an alarm device, wherein the first sensing device is arranged on an installation site of the tool, the installation site is used for installing the gasket, the second sensing device is arranged on the gasket, and the alarm device is arranged on the installation site of the tool; the first sensing device, the second sensing device and the alarm device are all electrically connected with the control device;
the first sensing device is used for judging whether the gasket is matched with the mounting site; the second sensing device is used for judging whether the mounted part is matched with the gasket or not; the control device is used for receiving the judgment results of the first induction device and the second induction device and determining whether to trigger the alarm device to work according to the judgment results; the alarm device is used for sending out an alarm signal, and the alarm signal is a sound signal.
The control device further comprises a display device, and the display device is used for displaying the positions of the first sensing device and the second sensing device and the judgment result.
The control device includes a trigger module, and the trigger module is configured to, when receiving a mismatch result of the first sensing device and/or the second sensing device, specifically include: when the gasket is not matched with the installation site and/or the part is not matched with the gasket, the alarm device is triggered to send an alarm signal at the corresponding position of the tool to remind an operator to replace the unmatched gasket or part in time.
In this embodiment, controlling means and auto tooling separately set up, and controlling means can carry out wireless connection with operating personnel's mobile terminal to show the installation, the operating personnel of being convenient for knows the installation progress of gasket and part at any time.
The invention provides an installation mistake-proofing system of a gasket on an automobile tool, which is characterized in that a sensing device is arranged on the tool and the gasket, an alarm device is arranged on the tool, when the gasket is not matched with the tool or a part is not matched with the gasket, an alarm signal is sent out to inform an operator to replace the gasket, the unique corresponding relation between the gasket and the part supported by the gasket is realized, and the accuracy of part installation is improved. The invention also provides an installation mistake-proofing method of the gasket on the automobile tool, which can quickly identify the unmatched gasket or part and alarm at the position of the wrong gasket or part, so that an operator can replace the wrong gasket or part in time.
The above description is a preferred embodiment of the present invention, and the technical solutions of the present invention are further described in detail, and are not intended to limit the protection scope of the present invention, it should be noted that, for those skilled in the art, many modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations are also regarded as the protection scope of the present invention.
Claims (10)
1. An installation mistake-proofing system for a gasket on an automobile tool is characterized by comprising a first sensing device, a second sensing device, a control device and an alarm device,
the first sensing device is arranged on an installation site of the tool, the installation site is used for installing a gasket, the second sensing device is arranged on the gasket, and the alarm device is arranged on the tool;
the first sensing device, the second sensing device and the alarm device are all electrically connected with the control device;
the first sensing device is used for judging whether the gasket is matched with the mounting site;
the second sensing device is used for judging whether the part is matched with the gasket or not;
the control device is used for receiving the judgment results of the first induction device and the second induction device and determining whether to trigger the alarm device to work according to the judgment results;
the alarm device is used for sending out an alarm signal.
2. The system of claim 1, wherein the alarm device is disposed on a mounting site of the tool.
3. The system of claim 1, wherein the control device further comprises a display device, and the display device is configured to display the positions and the determination results of the first sensing device and the second sensing device.
4. The system of claim 1 or 3, wherein the control device comprises a triggering module, and the triggering module is used for triggering the alarm device to send out an alarm signal when a mismatching result of the first sensing device and/or the second sensing device is received.
5. The system of claim 4, wherein the second sensing device is disposed on a side of the gasket away from the tool.
6. The system of claim 5, wherein the first and second sensors are weighted or structured in terms of their sensing sources.
7. The system of claim 6, wherein the second sensing device is a sensing point.
8. The system of claim 1, wherein the alarm signal is an audio signal or an optical signal.
9. The method for preventing the installation error of the gasket on the automobile tool is characterized by comprising the following steps of:
s1, judging whether the gasket is matched with the mounting site;
s2, when the gasket is not matched with the installation site, sending an alarm signal to inform a user to replace the gasket, and returning to the step S1; when the spacer is matched with the mounting site, continuing to step S3;
s3, judging whether the part is matched with the gasket or not;
s4, when the part is not matched with the gasket, sending an alarm signal to inform a user of replacing the part, and returning to the step S3; when the part matches the pad, the process ends or returns to step S1 to determine the next mounting location.
10. The method of claim 9, wherein the alarm signal is an audio signal or an optical signal.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010013164.3A CN111123403A (en) | 2020-01-07 | 2020-01-07 | Installation mistake-proofing system and method for gasket on automobile tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010013164.3A CN111123403A (en) | 2020-01-07 | 2020-01-07 | Installation mistake-proofing system and method for gasket on automobile tool |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113863675A (en) * | 2021-10-26 | 2021-12-31 | 中国葛洲坝集团机电建设有限公司 | Concrete construction method for main transformer tunnel structure |
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| JP2011152582A (en) * | 2010-01-28 | 2011-08-11 | Fanuc Ltd | Position detection device and position detection method for workpiece to be welded |
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Application publication date: 20200508 |