CN111120243A - Double-layer charging barrel mechanism - Google Patents
Double-layer charging barrel mechanism Download PDFInfo
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- CN111120243A CN111120243A CN201911374636.1A CN201911374636A CN111120243A CN 111120243 A CN111120243 A CN 111120243A CN 201911374636 A CN201911374636 A CN 201911374636A CN 111120243 A CN111120243 A CN 111120243A
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- cylinder
- sludge cylinder
- sludge
- double
- way valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/08—Cooling; Heating; Preventing freezing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
- F04B53/162—Adaptations of cylinders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
The invention provides a double-layer charging barrel mechanism which comprises a sludge cylinder working charging barrel and a sludge cylinder outer protection barrel, wherein the sludge cylinder working charging barrel is sleeved in the sludge cylinder outer protection barrel, two ends of the sludge cylinder outer protection barrel are provided with cooling ports, an annular cavity is arranged between the sludge cylinder working charging barrel and the sludge cylinder outer protection barrel, and two ends of the sludge cylinder working charging barrel and the sludge cylinder outer protection barrel are in clearance fit and provided with sealing pieces for supporting and sealing.
Description
Technical Field
The invention relates to the field of charging barrels, in particular to a double-layer charging barrel mechanism applied to a sludge pump.
Background
The hydraulic piston type sludge pump sewage pump in the current market adopts a hydraulic oil cylinder as a power cylinder to drive a working cylinder piston to move, an inlet and an outlet adopt tee joints, and two one-way valves are respectively installed as an inlet one-way check valve and an outlet one-way check valve; the inlet and outlet one-way valves are in an angle general form, namely the inlet and the outlet of the one-way valve are 90 degrees, and materials are easy to generate turbulence in the transmission process; a charging barrel of the working cylinder is not provided with a cooling system, and heat generated in the operation of equipment cannot be conducted and dissipated in time, so that a sealing element of the piston of the working cylinder is aged and loses efficacy; when the hydraulic oil cylinder is used as a power cylinder and is used for reversing, the installation position of the reversing device is fixed, and the collision between a piston and two end covers is easily caused due to the motion inertia and the hysteresis of a reversing valve.
Disclosure of Invention
The invention aims to provide a double-layer charging barrel mechanism which can conveniently replace working charging barrels made of different materials according to different wear conditions or material properties of the working charging barrels.
The invention also aims to provide a double-layer charging barrel mechanism, wherein cooling media are introduced into cooling ports arranged at two ends of an outer protection barrel and enter an annular cavity, so that a large amount of heat energy generated by back-and-forth movement friction during work between a sludge cylinder working charging barrel and a sludge cylinder piston is taken away, and the aging failure of a sludge cylinder piston sealing element is effectively delayed.
Another object of the present invention is to provide a dual-layer charging barrel mechanism, in which the working charging barrel is suspended on the piston of the sludge cylinder, so as to effectively compensate the cylindricity error and the assembly coaxiality error caused by the processing of the working charging barrel, avoid the eccentric wear of the inner hole of the working charging barrel and the piston of the sludge cylinder, and prolong the service life of the working charging barrel and the sealing members of the piston and the piston.
In order to achieve at least one of the above purposes, the present invention provides a double-layer charging barrel mechanism, which comprises a sludge cylinder working charging barrel and a sludge cylinder external protection barrel, wherein the sludge cylinder working charging barrel is sleeved in the sludge cylinder external protection barrel, two ends of the sludge cylinder external protection barrel are provided with cooling ports, an annular cavity is arranged between the sludge cylinder working charging barrel and the sludge cylinder external protection barrel, and two ends of the sludge cylinder working charging barrel and the sludge cylinder external protection barrel are supported and sealed by a sealing member in a clearance fit manner.
In some embodiments, the outer protection cylinder is sleeved on the excircle of the sludge cylinder working material cylinder, and the annular cavity is formed between the excircle of the sludge cylinder working material cylinder and two ends of the inner hole of the outer protection cylinder.
In some embodiments, wherein the sludge cylinder working cylinder is suspended on a sludge cylinder piston of the sludge cylinder, the cylindricity error and the coaxiality error of assembly caused by the processing of the sludge cylinder working cylinder are compensated.
In some embodiments, the sludge cylinder is provided with a sludge cylinder three-way valve body, and the middle opening of the sludge cylinder three-way valve body is connected with the sludge cylinder working material cylinder and used as a rodless cavity end cover of the sludge cylinder working material cylinder.
In some embodiments, the sludge cylinder is provided with a sludge cylinder three-way valve body, and an outer circle positioning step at the end part of the sludge cylinder three-way valve body is provided with a sealing piece and is installed in an inner hole at the end part of the sludge cylinder working material cylinder for static sealing.
In some embodiments, the sludge cylinder is provided with a sludge cylinder three-way valve body, and the middle opening of the sludge cylinder three-way valve body is connected with the sludge cylinder outer protection cylinder at one end of the rodless cavity of the sludge cylinder working material cylinder and is used as the rodless cavity end cover of the sludge cylinder working material cylinder.
In some embodiments, the sludge cylinder is provided with a sludge cylinder four-way valve body, the middle opening of the sludge cylinder four-way valve body is connected with the sludge cylinder working material cylinder, and the other opening in the middle is fixedly connected with the double-rod double-acting hydraulic oil cylinder.
In some embodiments, the sludge cylinder is provided with a sludge cylinder four-way valve body, and the middle port of the sludge cylinder four-way valve body is connected with the sludge cylinder outer protection cylinder at one end of the rod cavity of the sludge cylinder working material cylinder and is used as the rod cavity end cover of the sludge cylinder working material cylinder.
In some embodiments, the sludge cylinder is provided with a sludge cylinder four-way valve body, and the excircle positioning step at one end of the sludge cylinder four-way valve body is provided with a sealing piece and is arranged in an inner hole at the end part of the sludge cylinder working material cylinder for static sealing.
In some embodiments, the sludge cylinder further comprises a sludge cylinder connecting end cover, and the sludge cylinder connecting end cover is used as a rod cavity sealing end cover of the sludge cylinder working material cylinder.
In some embodiments, the through-type upper discharge port check valve of the sludge cylinder is a through-type structure, the through-type lower discharge port check valve of the sludge cylinder is a through-type structure, the material directly enters the sludge cylinder working material barrel through the through-type lower discharge port check valve of the sludge cylinder, and the material is directly discharged from the sludge cylinder working material barrel of the sludge cylinder through the through-type upper discharge port check valve of the sludge cylinder.
In some embodiments, the sludge cylinder piston of the sludge cylinder is in sliding sealing fit in the inner hole of the sludge cylinder working barrel.
In some embodiments, wherein the double-deck cartridge mechanism is mounted to a hydraulic sludge pump.
In some embodiments, wherein the dual-layer cartridge mechanism is mounted to a dual-cylinder dual-feed hydraulic piston pump or a dual-cylinder single-feed hydraulic piston pump or a single-cylinder dual-feed hydraulic piston pump or a single-cylinder single-feed hydraulic piston pump.
Compared with the prior art, the invention has the beneficial effects that: the working material barrels made of different materials can be conveniently replaced according to different abrasion conditions or material properties of the working material barrels; cooling media are introduced into cooling ports arranged at two ends of the outer protection cylinder to enter the annular cavity, a large amount of heat energy generated by back-and-forth movement friction during working between the sludge cylinder working material cylinder and the sludge cylinder piston is taken away, aging failure of the sludge cylinder piston sealing element is effectively delayed, the working material cylinder suspends on the sludge cylinder piston, cylindricity errors and assembly coaxiality errors caused by working material cylinder processing can be effectively compensated, eccentric wear of an inner hole of the working material cylinder and the sludge cylinder piston cannot be caused, and the service lives of the working material cylinder, the piston and the piston sealing element are prolonged.
Drawings
Fig. 1 is a schematic perspective view of the double-layer cartridge mechanism applied to a double-cylinder double-feed hydraulic piston pump according to a first preferred embodiment of the present invention.
Fig. 2 is a perspective view illustrating the double-cartridge mechanism according to the second preferred embodiment of the present invention applied to a double-cylinder single-feed hydraulic piston pump.
Fig. 3 is a perspective view of the double-layer cartridge mechanism applied to a single-cylinder double-feed hydraulic piston pump according to a third preferred embodiment of the invention.
Fig. 4 is a perspective view illustrating the double-cartridge mechanism according to the fourth preferred embodiment of the present invention applied to a single-cylinder single-feed hydraulic piston pump.
Detailed Description
For the purpose of promoting an understanding of the invention, reference will now be made in detail to the embodiments illustrated in the drawings. The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments described below are intended to be illustrative only and not limiting, and other obvious modifications will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention. Based on the understanding of the principle of the present invention, those skilled in the art can obtain other drawings and other embodiments without creative effort, and the scope of the present invention is covered by the claims.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be constructed and operated in a particular orientation and thus are not to be considered limiting.
The invention discloses a double-layer charging barrel mechanism, which can conveniently replace working charging barrels made of different materials according to different abrasion conditions or material properties of the working charging barrels; cooling media are introduced into cooling ports arranged at two ends of the outer protection cylinder to enter the annular cavity, a large amount of heat energy generated by back-and-forth movement friction during working between the sludge cylinder working material cylinder and the sludge cylinder piston is taken away, aging failure of the sludge cylinder piston sealing element is effectively delayed, the working material cylinder suspends on the sludge cylinder piston, cylindricity errors and assembly coaxiality errors caused by working material cylinder processing can be effectively compensated, eccentric wear of an inner hole of the working material cylinder and the sludge cylinder piston cannot be caused, and the service lives of the working material cylinder, the piston and the piston sealing element are prolonged.
The double-layer charging barrel mechanism is widely applied and can be applied to various types of sludge pumps, such as hydraulic piston type sludge pumps. It will be appreciated by those skilled in the art that the application of the double-layered cartridge mechanism of the present invention is not limited to the hydraulic piston type sludge pump of the present invention, and may be applied to other types of sludge pumps, and the present invention is not limited in this respect.
Fig. 1 shows the double-layer cartridge mechanism according to the first preferred embodiment of the present invention, which is installed on a two-cylinder double-feed hydraulic piston pump.
In this first preferred embodiment of the invention, the double-barrel mechanism is implemented as the left sludge cylinder working barrel 1204 and the left sludge cylinder outer protecting barrel 1205 of the left sludge cylinder 1200 of the two-cylinder double-feed hydraulic piston pump, and the right sludge cylinder working barrel 1304 and the right sludge cylinder outer protecting barrel 1305 of the right sludge cylinder 1300 of the two-cylinder double-feed hydraulic piston pump. It will be understood by those skilled in the art that in other variations of the first preferred embodiment of the present invention, the double-layer cartridge mechanism may have other modes at the location where the two-cylinder double-feed hydraulic piston pump is disposed, and the present invention is not limited in this respect.
Specifically, in this preferred embodiment of the present invention, the double cylinder double feed hydraulic piston pump comprises a double-outlet rod double acting hydraulic cylinder 1100, a left sludge cylinder 1200 and a right sludge cylinder 1300, the left sludge cylinder 1200 is mounted at the left end of the double-outlet rod double acting hydraulic cylinder 1100, and the right sludge cylinder 1300 is mounted at the right end of the double-outlet rod double acting hydraulic cylinder 1100.
Specifically, the double-rod-out double-acting hydraulic oil cylinder 1100 comprises a cylinder 1101, a cylinder flange, a double-rod-out double-acting hydraulic oil cylinder piston rod 1102, a buffer plunger, a first guide sleeve 1103 and a second guide sleeve 1107. Further, the double-rod-out double-acting hydraulic oil cylinder piston rod 1102 and the buffer plunger are assembled in the cylinder 1101, the first guide sleeve 1103 is installed at the left end of the cylinder 1101, the second guide sleeve 1107 is installed at the right end of the cylinder 1101, the piston of the double-rod-out double-acting hydraulic oil cylinder piston rod 1102 is in sliding sealing fit with the inner hole of the cylinder 1101, and the piston of the double-rod-out double-acting hydraulic oil cylinder piston rod 1102 is in sliding sealing fit with the inner holes of the first guide sleeve 1103 and the second guide sleeve 1107.
Specifically, the double-cylinder double-feed hydraulic piston pump further comprises a discharge manifold 1400 and a feed shunt pipe 1500, wherein the discharge manifold 1400 and the feed shunt pipe 1500 are installed on the left sludge cylinder 1200 and the right sludge cylinder 1300. Further, the discharge collecting pipe 1400 is connected to the discharge ports of the left sludge cylinder 1200 and the right sludge cylinder 1300 through flanges, and the feed dividing pipe 1500 is connected to the feed ports of the left sludge cylinder 1200 and the right sludge cylinder 1300 through flanges.
Specifically, the left sludge cylinder 1200 comprises a left sludge cylinder piston 1201, a left sludge cylinder three-way low-damping double-acting one-way valve 1202, a left sludge cylinder four-way low-damping double-acting one-way valve 1203, a left sludge cylinder working material cylinder 1204, a left sludge cylinder external protection cylinder 1205, a left sludge cylinder self-locking nut 1206 and a left sludge cylinder clamp key 1207.
Specifically, the right sludge cylinder 1300 comprises a right sludge cylinder piston 1301, a right sludge cylinder four-way type low-damping double-acting one-way valve 1302, a right sludge cylinder three-way type low-damping double-acting one-way valve 1303, a right sludge cylinder working material cylinder 1304, a right sludge cylinder outer protection cylinder 1305, a right sludge cylinder self-locking nut 1306 and a right sludge cylinder clamp key 1307.
Further, a left sludge cylinder working material cylinder 1204 is sleeved with a left sludge cylinder outer protection cylinder 1205, two ends of the left sludge cylinder outer protection cylinder 1205 are provided with cooling ports, an annular cavity is arranged between the left sludge cylinder working material cylinder 1204 and the left sludge cylinder outer protection cylinder 1205, and two ends of the left sludge cylinder working material cylinder 1204 and the left sludge cylinder outer protection cylinder 1205 are provided with sealing parts for clearance fit to support and seal. It should be noted that, preferably, in this preferred embodiment of the present invention, the left sludge cylinder working cylinder 1204 and the left sludge cylinder piston 1201 are in clearance fit, and the left sludge cylinder working cylinder 1204 made of different materials can be conveniently replaced according to different wear conditions or different material properties of the left sludge cylinder working cylinder 1204; the sealing element of the left sludge cylinder piston 1201 is accelerated to age and lose efficacy by generating a large amount of heat energy through back-and-forth movement friction during working between the left sludge cylinder working material cylinder 1204 and the left sludge cylinder piston 1201, cooling ports are arranged at two ends of the left sludge cylinder outer protection cylinder 1205 to introduce cooling media, the large amount of heat energy generated through back-and-forth movement friction during working between the left sludge cylinder working material cylinder 1204 and the left sludge cylinder piston 1201 is taken away, and the aging and losing efficacy of the sealing element of the left sludge cylinder piston 1201 are effectively delayed. Meanwhile, the two ends of the left sludge cylinder working material cylinder 1204 and the left sludge cylinder outer protection cylinder 1205 are in clearance fit, a sealing element is arranged to support and seal, so that the left sludge cylinder working material cylinder 1204 is suspended on the left sludge cylinder piston 1201, cylindricity errors and assembly coaxiality errors caused by machining of the left sludge cylinder working material cylinder 1204 can be effectively compensated, eccentric wear of an inner hole of the left sludge cylinder working material cylinder 1204 and the left sludge cylinder piston 1201 cannot be caused, and the service lives of the left sludge cylinder working material cylinder 1204, the left sludge cylinder piston 1201 and the sealing element of the left sludge cylinder piston 1201 are prolonged.
Further, right mud jar work feed cylinder 1304 cover has right mud jar external protection section of thick bamboo 1305, the both ends of right mud jar external protection section of thick bamboo 1305 are provided with the cooling opening, right mud jar work feed cylinder 1304 with there is an annular cavity between the right mud jar external protection section of thick bamboo 1305, right mud jar work feed cylinder 1304 with the both ends of right mud jar external protection section of thick bamboo 1305 are provided with the sealing member for clearance fit and support and seal. It should be mentioned that, preferably, in this preferred embodiment of the present invention, the right sludge cylinder working cylinder 1304 and the right sludge cylinder piston 1301 are in clearance fit, and the right sludge cylinder working cylinder 1304 of different materials can be conveniently replaced according to the wear condition or material property of the right sludge cylinder working cylinder 1304; the right sludge cylinder working material cylinder 1304 and the right sludge cylinder piston 1301 generate a large amount of heat energy through friction in a back and forth motion mode in the working process, the sealing element of the right sludge cylinder piston 1301 is aged and loses efficacy at an accelerated speed, cooling ports are arranged at two ends of an outer protection cylinder 1305 of the right sludge cylinder to introduce cooling media, the large amount of heat energy generated through friction in the back and forth motion mode in the working process between the right sludge cylinder working material cylinder 1304 and the right sludge cylinder piston 1301 is taken away, and aging and losing efficacy of the sealing element of the right sludge cylinder piston 1301 are effectively delayed. Simultaneously right side mud jar work feed cylinder 1304 with right side mud jar outer protection section of thick bamboo 1305 both ends clearance fit sets up the sealing member and supports and seal, makes right side mud jar work feed cylinder 1304 suspend in on the right side mud jar piston 1301, can effectual compensation cylindricity error that right side mud jar work feed cylinder 1304 processing caused and the axiality error of assembly can not cause the hole of right side mud jar work feed cylinder 1304 with the eccentric wear phenomenon of right side mud jar piston 1301 prolongs right side mud jar work feed cylinder 1304 with right side mud jar piston 1301 with the life of the sealing member of right side mud jar piston 1301.
Specifically, the left sludge cylinder three-way low-damping double-acting check valve 1202 of the left sludge cylinder 1200 comprises a left sludge cylinder three-way valve body 1208, a left sludge cylinder three-way valve body discharge port valve core 1209, a left sludge cylinder three-way valve body discharge port valve core seat 1210, a left sludge cylinder three-way valve body discharge port valve core gasket 1211, a left sludge cylinder three-way valve body feed port valve core 1212 and a left sludge cylinder three-way valve body feed port valve core gasket 1213; the upper and lower ports of the left sludge cylinder three-way valve body 1208 are respectively connected with the discharge collecting pipe 1400 and the feeding flow dividing pipe 1500 through flanges, and the middle port is connected with the left sludge cylinder outer protection cylinder 1205 at one end of the rodless cavity of the left sludge cylinder working material cylinder 1204 and serves as a rodless cavity end cover of the left sludge cylinder working material cylinder 1204.
Specifically, the left sludge cylinder four-way type low-damping double-acting check valve 1203 comprises a left sludge cylinder four-way valve body 1288, a left sludge cylinder four-way valve body discharge port valve core 1299, a left sludge cylinder four-way valve body discharge port valve core seat 121010, a left sludge cylinder four-way valve body discharge port valve core gasket 121111, a left sludge cylinder four-way valve body feed port valve core 121212 and a left sludge cylinder four-way valve body feed port valve core gasket 121313; the upper port and the lower port of the left sludge cylinder four-way valve body 1288 are respectively connected with the discharging collecting pipe 1400 and the feeding shunt pipe 1500 through flanges, one port in the middle is connected with the left sludge cylinder outer protective cylinder 1205 at one end of the left sludge cylinder working material cylinder 1204 with a rod cavity through a flange and is used as a rod cavity end cover of the left sludge cylinder working material cylinder 1204, and the other port in the middle is connected and fixed with the double-rod double-acting hydraulic oil cylinder 1100 through a flange.
Further, the left sludge cylinder piston 1201 is assembled at the left end of the double-rod double-acting hydraulic cylinder piston rod 1102, the left sludge cylinder clamping key 1207 is clamped in the left end clamping key groove of the double-rod double-acting hydraulic cylinder piston rod 1102, the left sludge cylinder self-locking nut 1206 is screwed on the left end external thread of the double-rod double-acting hydraulic cylinder piston rod 1102, and the left sludge cylinder piston 1201 is in sliding sealing fit in the inner hole of the left sludge cylinder working material cylinder 1204; the left sludge cylinder outer protecting cylinder 1205 is sleeved on the excircle of the left sludge cylinder working material cylinder 1204, an annular cavity is arranged between the excircle of the left sludge cylinder working material cylinder 1204 and two ends of an inner hole of the left sludge cylinder outer protecting cylinder 1205, and sealing parts are arranged at two ends of the left sludge cylinder working material cylinder 1204 and the left sludge cylinder outer protecting cylinder 1205 in a clearance fit manner to support and seal the clearance; a sealing piece is arranged on a right-end excircle positioning step of the left sludge cylinder three-way valve body 1208, the right-end excircle positioning step of the left sludge cylinder three-way valve body 1208 is installed in a left-end inner hole of the left sludge cylinder working material cylinder 1204 for static sealing, and the left sludge cylinder three-way valve body 1208 is connected with the left end of the left sludge cylinder outer protection cylinder 1205 through a screw; the outer circle positioning step at the left end of the left sludge cylinder four-way valve body 1288 is provided with a sealing element, the outer circle positioning step at the left end of the left sludge cylinder four-way valve body 1288 is installed in the inner hole at the right end of the left sludge cylinder working material cylinder 1204 and is static sealing, and the left sludge cylinder four-way valve body 1288 is connected with the right end of the left sludge cylinder outer protection cylinder 1205 through a screw; the right end inner hole of the left sludge cylinder four-way valve body 1288 is provided with a sealing device and is in sliding seal with the piston rod 1102 of the double-rod double-acting hydraulic oil cylinder extending into the hole, and the right end of the left sludge cylinder four-way valve body 1288 is fixedly connected with the left end flange of the cylinder barrel 1101 through a screw. The left sludge cylinder four-way valve body discharge port valve core seat 121010 is installed in an upper opening inner hole of the left sludge cylinder four-way valve body 1288, the left sludge cylinder four-way valve body discharge port valve core 1299 is installed in the inner hole of the left sludge cylinder four-way valve body discharge port valve core seat 121010 in a sliding fit manner, and the left sludge cylinder four-way valve body discharge port valve core sealing gasket 121111 is installed on an inner hole step of the left sludge cylinder four-way valve body 1288 below the left sludge cylinder four-way valve body discharge port valve core 1299. The left sludge cylinder four-way valve body feed port valve core 121212 is installed in a sliding fit manner in an inner hole of a valve core seat at the upper part of a feed port of the left sludge cylinder four-way valve body 1288, and the left sludge cylinder four-way valve body feed port valve core sealing gasket 121313 is installed on an inner hole step of the left sludge cylinder four-way valve body 1288 below the left sludge cylinder four-way valve body feed port valve core 121212. The left sludge cylinder three-way valve body discharge port valve seat 1210 is installed in an upper opening inner hole of the left sludge cylinder three-way valve body 1208, a left sludge cylinder three-way valve body discharge port valve core 1209 is installed in a sliding fit manner in the inner hole of the left sludge cylinder three-way valve body discharge port valve seat 1210, a left sludge cylinder three-way valve body discharge port valve core gasket 1211 is installed below the left sludge cylinder three-way valve body discharge port valve core 1209 on an inner hole step of the left sludge cylinder three-way valve body 1208, a left sludge cylinder three-way valve body feed port valve core 1212 is installed in a valve core seat inner hole on the upper portion of the left sludge cylinder three-way valve body 1208 feed port, and a left sludge cylinder three-way valve body feed port valve core gasket 1213 is installed below the left sludge cylinder three-way valve body. It will be appreciated by those skilled in the art that the foregoing screw connection is merely exemplary in this preferred embodiment of the present invention, and that other connection methods, such as welding, are also possible, and the present invention is not limited in this respect.
Preferably, in this preferred embodiment of the present invention, the three-way valve body 1208 of the left sludge cylinder of the left sludge three-way low damping double-acting check valve 1202 of the left sludge cylinder 1200 is an integrated three-way, the middle port is fixedly connected to the outer protecting cylinder 1205 of the left sludge cylinder at one end of the rodless cavity of the working cylinder 1204 of the left sludge cylinder, the outer circle positioning step is provided with a sealing device and an inner hole static seal of the working cylinder 1204 of the left sludge cylinder sleeved on the outer circle thereof, and the rodless cavity of the left sludge cylinder 1200 is sealed to serve as a sealing end cover of the rodless cavity of the sludge pump of the present invention; a straight-through discharge port one-way valve is arranged inside the upper opening of the left sludge cylinder three-way valve body 1208, and the upper opening is connected with the discharge collecting pipe 1400; the lower opening of the left sludge cylinder three-way valve body 1208 is internally provided with a straight-through type feed inlet one-way valve, and the lower opening is connected with the feed dividing pipe 1500.
Preferably, in this preferred embodiment of the present invention, the left sludge cylinder four-way valve body 1288 of the left sludge four-way low damping double-acting check valve 1203 is an integrated four-way, a straight discharge port check valve is arranged inside an upper opening of the left sludge cylinder four-way valve body 1288, and the upper opening is connected with the discharge collecting pipe 1400; a straight-through type feed inlet one-way valve is arranged inside the lower opening of the left sludge cylinder four-way valve body 1288, and the lower opening is connected with the feed dividing pipe 1500; the middle port of the left sludge cylinder outer protective cylinder 1205 is fixedly connected with one end of the rod cavity of the left sludge cylinder working material cylinder 1204, an outer circle positioning step is provided with a sealing device and an inner hole static seal which is sleeved on the outer circle of the sealing device and is used for sealing the rod cavity of the left sludge cylinder 1200 and is used as a sealing end cover of the rod cavity of the sludge pump; a sealing device and a piston rod 1102 of the double-rod double-acting hydraulic oil cylinder extending into the hole of the sealing device are arranged in the other hole in the middle in a sliding sealing manner, and a rod cavity of the left sludge cylinder 1200 is sealed; the piston rod 1102 of the double-rod double-acting hydraulic oil cylinder extends into the left sludge cylinder 1200 to be connected with the left sludge cylinder piston 1201, and is fixedly connected with the cylinder 1101 of the double-rod double-acting hydraulic oil cylinder 1100 through a flange.
It is worth mentioning that the left sludge cylinder three-way type low damping double-acting one-way valve 1202 is an integrated structure, has the functions of upper discharging one-way check and lower feeding one-way check, and is used as a rodless cavity sealing end cover of the left sludge cylinder working material cylinder 1204. The left sludge cylinder four-way type low-damping double-acting check valve 1203 is of an integrated structure, has the functions of upper discharging one-way check and lower feeding one-way check, and serves as a rod cavity sealing end cover of the left sludge cylinder working charging barrel 1204, and has the functions of sliding sealing with the piston rod 1102 of the double-rod double-acting hydraulic oil cylinder extending into the hole of the piston rod and connecting with the middle double-rod double-acting hydraulic oil cylinder 1100. The upper discharge port one-way valve is in a straight-through structure and is directly connected with the discharge collecting pipe 1400, the lower feed port one-way valve is in a straight-through structure and is directly connected with the feed dividing pipe 1500, materials directly enter the left sludge cylinder working material barrel 1204 through the straight-through lower feed port one-way valve from the feed dividing pipe 1500, the movement distance is short without other pipelines and elbows in the middle, the flowing direction is not changed, turbulent flow resistance is not generated, and the operation efficiency is high; the materials directly enter the discharge collecting pipe 1400 from the left sludge cylinder working material cylinder 1204 through a straight-through type upper discharge hole one-way valve, and the middle part does not need to pass through other pipelines and bends, has short movement distance, does not change the flow direction, does not generate turbulent flow resistance, and has small operation efficiency.
Specifically, the right sludge cylinder three-way low-damping double-acting one-way valve 1303 comprises a right sludge cylinder three-way valve body 1388, a right sludge cylinder three-way valve body discharge port valve core 1399, a right sludge cylinder three-way valve body discharge port valve core seat 131010, a right sludge cylinder three-way valve body discharge port valve core gasket 131111, a right sludge cylinder three-way valve body feed port valve core 131212 and a right sludge cylinder three-way valve body feed port valve core gasket 131313; the upper and lower ports of the right sludge cylinder three-way valve body 1388 are respectively connected with the discharging collecting pipe 1400 and the feeding flow dividing pipe 1500 through flanges, and the middle port is connected with the right sludge cylinder outer protection cylinder 1305 at one end of the rodless cavity of the right sludge cylinder working material cylinder 1304 to serve as a rodless cavity end cover of the right sludge cylinder working material cylinder 1304. Specifically, the right sludge cylinder four-way type low-damping double-acting check valve 1302 comprises a right sludge cylinder four-way valve body 1308, a right sludge cylinder four-way valve body discharge port valve core 1309, a right sludge cylinder four-way valve body discharge port valve core seat 1310, a right sludge cylinder four-way valve body discharge port valve core sealing gasket 1311, a right sludge cylinder four-way valve body feed port valve core 1312 and a right sludge cylinder four-way valve body feed port valve core sealing gasket 1313; the upper port and the lower port of the right sludge cylinder four-way valve body 1308 are respectively connected with the discharging collecting pipe 1400 and the feeding flow dividing pipe 1500 through flanges, one port in the middle is connected with the right sludge cylinder outer protecting cylinder 1305 at one end, provided with a rod cavity, of the right sludge cylinder working material cylinder 1304 through a flange, and is used as a rod cavity end cover of the right sludge cylinder working material cylinder 1304, and the other port in the middle is connected and fixed with the double-rod double-acting hydraulic oil cylinder 1100 through a flange.
Further, the right sludge cylinder piston 1301 is assembled at the right end of the double-outlet-rod double-acting hydraulic cylinder piston rod 1102, the right sludge cylinder clamping key 1307 is clamped in a right-end clamping key groove of the double-outlet-rod double-acting hydraulic cylinder piston rod 1102, the right sludge cylinder self-locking nut 1306 is screwed on a right-end external thread of the double-outlet-rod double-acting hydraulic cylinder piston rod 1102, and the right sludge cylinder piston 1301 is in sliding sealing fit in an inner hole of the right sludge cylinder working material barrel 1304; the right sludge cylinder outer protection cylinder 1305 is sleeved on the outer circle of the right sludge cylinder working material cylinder 1304, an annular cavity is formed between the outer circle of the right sludge cylinder working material cylinder 1304 and two ends of an inner hole of the right sludge cylinder outer protection cylinder 1305, and two ends of the right sludge cylinder working material cylinder 1304 and two ends of the right sludge cylinder outer protection cylinder 1305 are in clearance fit with each other and are provided with sealing parts for supporting and sealing; a sealing element is arranged on a positioning step of the excircle at the left end of the right sludge cylinder three-way valve body 1388, the positioning step of the excircle at the left end of the right sludge cylinder three-way valve body 1388 is installed in an inner hole at the right end of the right sludge cylinder working material cylinder 1304 in a static sealing manner, and is connected with the right end of a right sludge cylinder outer protection cylinder 1305 sleeved outside the right sludge cylinder working material cylinder 1304 through a screw; a positioning step on the outer circle of the right end of the right sludge cylinder four-way valve body 1308 is provided with a sealing element which is arranged in an inner hole at the left end of the right sludge cylinder working material cylinder 1304 in a static sealing manner and is connected with the left end of the right sludge cylinder outer protection cylinder 305 sleeved outside the right sludge cylinder working material cylinder 1304 through a screw; the left end inner hole of the right sludge cylinder four-way valve body 1308 is provided with a sealing device and a piston rod 1102 of the double-rod double-acting hydraulic oil cylinder extending into the hole of the sealing device in a sliding sealing mode, and the left end of the right sludge cylinder four-way valve body 1308 is fixedly connected with a right end flange of the cylinder barrel 1101 through a screw. The right sludge cylinder four-way valve body discharge port valve core seat 1310 is installed in an upper opening inner hole of the right sludge cylinder four-way valve body 1308, the right sludge cylinder four-way valve body discharge port valve core 1309 is installed in an inner hole of the right sludge cylinder four-way valve body discharge port valve core seat 1310 in a sliding fit manner, the right sludge cylinder four-way valve body discharge port valve core gasket 1311 is installed on an inner hole step of the right sludge cylinder four-way valve body 1308 below the right sludge cylinder four-way valve body discharge port valve core 1309, the right sludge cylinder four-way valve body feed port valve core 1312 is installed in a valve core seat inner hole at the upper part of the feed port of the right sludge cylinder four-way valve body 1308 in a sliding fit manner, and the right sludge cylinder four-way valve body feed port valve core gasket 1313 is installed on. Right side mud jar three-way valve body discharge gate valve core case 131010 is installed in right side mud jar three-way valve body 1388's the last mouth hole, right side mud jar three-way valve body discharge gate valve core 1399 sliding fit installs in right side mud jar three-way valve body discharge gate valve core case 131010 hole, right side mud jar three-way valve body discharge gate valve core 131111 is installed right side mud jar three-way valve body discharge gate valve core 1399 below on the step of right side mud jar three-way valve body 1388 hole, right side mud jar three-way valve body feed inlet valve core 131212 sliding fit installs in the valve core case hole on right side mud jar three-way valve body 1388 feed inlet upper portion, right side mud jar three-way valve body feed inlet valve core sealed pad 131313 is installed right side mud jar three-way valve body feed inlet valve core 131212 below on the step. It will be appreciated by those skilled in the art that the foregoing screw connection is merely exemplary in this preferred embodiment of the present invention, and that other connection methods, such as welding, are also possible, and the present invention is not limited in this respect.
Preferably, in this preferred embodiment of the present invention, the right sludge cylinder three-way valve body 1388 of the right sludge cylinder three-way low damping double-acting check valve 1303 of the right sludge cylinder 1300 is an integrated three-way valve, the middle port is fixedly connected to the right sludge cylinder outer protective cylinder 1305 at one end of the rodless cavity of the right sludge cylinder working cylinder 1304, the outer circle positioning step is provided with a sealing device and an inner hole static seal of the right sludge cylinder working cylinder 1304 sleeved on the outer circle thereof, and the rodless cavity of the right sludge cylinder 1300 is sealed to serve as a sealing end cover of the rodless cavity of the sludge pump of the present invention; a straight-through discharge port one-way valve is arranged inside an upper opening of the right sludge cylinder three-way valve body 1388, and the upper opening is connected with the discharge collecting pipe 1400; the lower opening of the right sludge cylinder three-way valve body 1388 is internally provided with a straight-through type feed inlet one-way valve, and the lower opening is connected with the feed shunt pipe 1500.
Preferably, in this preferred embodiment of the present invention, the right sludge cylinder three-way valve body 1388 of the right sludge cylinder four-way type low damping double-acting check valve 1302 is an integrated four-way, a straight-through discharge port check valve is arranged inside an upper port of the right sludge cylinder three-way valve body 1388, and the upper port is connected with the discharge manifold 1400; a straight-through type feed inlet one-way valve is arranged inside the lower opening of the right sludge cylinder three-way valve body 11388, and the lower opening is connected with the feed dividing pipe 1500; the middle port of the right sludge cylinder outer protection cylinder 1305 is fixedly connected with one end, provided with a rod cavity, of the right sludge cylinder working material cylinder 1304, an outer circle positioning step is provided with a sealing device and an inner hole of the right sludge cylinder working material cylinder 1304, which is sleeved on the outer circle of the sealing device, is statically sealed, and the rod cavity of the right sludge cylinder 1300 is sealed and serves as a sealing end cover of the rod cavity of the sludge pump; the other inner hole in the middle is provided with a sealing device and a piston rod 1102 of the double-rod double-acting hydraulic oil cylinder extending into the hole in a sliding sealing manner, so that the rod cavity of the right sludge cylinder 1300 is sealed; and a piston rod 1102 of the double-rod double-acting hydraulic oil cylinder extends into the right sludge cylinder 1300 and is connected with the right sludge cylinder piston 1301, and the piston rod is fixedly connected with the cylinder 1101 of the double-rod double-acting hydraulic oil cylinder 1100 through a flange.
It is worth mentioning that the right sludge cylinder three-way type low-damping double-acting one-way valve 1303 is an integrated structure, has the functions of upper discharging one-way non-return and lower feeding one-way non-return, and is used as a rodless cavity sealing end cover of the right sludge cylinder working material cylinder 1304. The right sludge cylinder four-way type low-damping double-acting check valve 1302 is an integrated structure, has the functions of upper discharging one-way check and lower feeding one-way check, and serves as a rod cavity sealing end cover of the right sludge cylinder working material cylinder 1304, and has the functions of sliding sealing with the piston rod 1102 of the double-discharging double-acting hydraulic oil cylinder extending into the hole of the piston rod and connecting with the middle double-discharging double-acting hydraulic oil cylinder 1100. The upper discharge port one-way valve is in a straight-through structure and is directly connected with the discharge collecting pipe 1400, the lower feed port one-way valve is in a straight-through structure and is directly connected with the feed dividing pipe 1500, materials directly enter the right sludge cylinder working material barrel 1304 through the straight-through lower feed port one-way valve from the feed dividing pipe 1500, the middle part does not need to pass through other pipelines and an elbow, the movement distance is short, the flowing direction is not changed, turbulent flow resistance is not generated, and the operation efficiency is low; the material is followed right sludge jar work feed cylinder 1304 directly gets into ejection of compact collecting pipe through straight-through type upper discharge gate check valve, and the centre need not to pass through other pipelines and elbow movement distance short and do not change the flow direction and produce the little operating efficiency height of turbulent resistance.
Specifically, the left sludge cylinder three-way low-damping double-acting check valve 1202 and the left sludge cylinder four-way low-damping double-acting check valve 1203 are installed at the left end and the right end of the left sludge cylinder 1200, and the right sludge cylinder four-way low-damping double-acting check valve 1302 and the right sludge cylinder three-way low-damping double-acting check valve 1303 are installed at the left end and the right end of the right sludge cylinder 1300. The piston rod 1102 of the double-rod double-acting hydraulic oil cylinder returns back and forth left and right to drive the left sludge cylinder piston 1201 and the right sludge cylinder piston 1301 at two ends to move back and forth, and further, the three-way type low-damping double-acting check valve and the four-way type low-damping double-acting check valve at two ends of the left sludge cylinder 1200, namely the three-way type low-damping double-acting check valve 1202 of the left sludge cylinder and the four-way type low-damping double-acting check valve 1203 of the left sludge cylinder, and the three-way type low-damping double-acting check valve and the four-way type low-damping double-acting check valve at two ends of the right sludge cylinder 1300, namely the four-way type low-damping double-acting check valve 1302 of the right sludge cylinder and the three-way type low-damping double-acting check valve 1303 of the right sludge cylinder, wherein the upper discharge port check valve and the lower feed port check valve of, the reciprocating motion realizes the pumping of materials.
The right cavity of the double-outlet-rod double-acting hydraulic oil cylinder 1100 is supplied with oil, the piston rod 1102 of the double-outlet-rod double-acting hydraulic oil cylinder pushes the piston 1201 of the left sludge cylinder to move leftwards, the left sludge cylinder three-way low-damping double-acting check valve 1202 at the left end of the left sludge cylinder 1200 moves downwards, the left sludge cylinder three-way valve body feed inlet valve core 1212 presses the left sludge cylinder three-way valve body feed inlet valve core sealing gasket 1213 tightly so as to close the feed inlet, the left sludge cylinder three-way low-damping double-acting one-way valve 1202 at the left end of the left sludge cylinder 1200 moves upward to separate from the left sludge cylinder three-way valve body discharge port valve core gasket 1211 by the left sludge cylinder three-way valve body discharge port valve core 1209 so as to open the discharge port, the material in the rodless cavity on the left side of the left sludge cylinder piston 1201 is discharged to the discharge manifold 1400 mounted on the left sludge cylinder 1200 and the right sludge cylinder 1300. Meanwhile, the left sludge cylinder four-way type low damping double-acting check valve 1203 at the right end of the left sludge cylinder 1200 moves downwards to press a left sludge cylinder four-way valve body discharge port valve core 1299 tightly against a left sludge cylinder four-way valve body discharge port valve core sealing gasket 121111 so as to close a discharge port, the left sludge cylinder four-way type low damping double-acting check valve 1203 at the right end of the left sludge cylinder 1200 moves upwards to separate from the left sludge cylinder four-way valve body feed port valve core sealing gasket 121313 so as to open a feed port, and a rod cavity at the right side of the left sludge cylinder piston 1201 is sucked into materials in the feeding flow dividing pipe 1500 arranged on the left sludge cylinder 1200 and the right sludge cylinder 1300 to finish storing the materials.
The right cavity of the double-outlet-rod double-acting hydraulic oil cylinder 1100 is supplied with oil, the piston rod 1102 of the double-outlet-rod double-acting hydraulic oil cylinder pulls the piston 1301 of the right sludge cylinder leftwards to move, the right sludge cylinder four-way type low damping double-acting check valve 1302 at the left end of the right sludge cylinder 1300 moves downwards to press the right sludge cylinder four-way valve body feed inlet valve core sealing gasket 1313 to close the feed inlet, the right sludge cylinder four-way type low damping double-acting check valve 1302 at the left end of the right sludge cylinder 1300 has the right sludge cylinder four-way valve body discharge port valve core 1309 moving upwards to be separated from the right sludge cylinder four-way valve body discharge port valve core sealing gasket 1311 so as to open the discharge port, the material in the rod cavity on the left side of the right sludge cylinder piston 1301 is discharged to the discharge collecting pipe 1400 installed on the left sludge cylinder 1200 and the right sludge cylinder 1300. Meanwhile, the right sludge cylinder three-way low-damping double-acting check valve 1303 at the right end of the right sludge cylinder 1300 has the right sludge cylinder three-way low-damping double-acting valve body discharge port valve plug 1399 moving downwards to press against the right sludge cylinder three-way valve body discharge port valve plug gasket 131111 so as to close the discharge port, the right sludge cylinder three-way low-damping double-acting check valve 1303 at the right end of the right sludge cylinder 1300 has the right sludge cylinder three-way valve body feed port valve plug 131212 moving upwards to separate from the right sludge cylinder three-way valve body feed port valve plug gasket 131313 so as to open the feed port, and the rodless cavity on the right side of the right sludge cylinder piston 1301 is sucked into the material in the left sludge cylinder 1200 and the feed split pipe 1500 on.
The left cavity of the double-rod double-acting hydraulic oil cylinder 1100 is supplied with oil, the piston rod 1102 of the double-rod double-acting hydraulic oil cylinder pulls the piston 1201 of the left sludge cylinder to move rightwards, the left sludge cylinder three-way low-damping double-acting check valve 1202 at the left end of the left sludge cylinder 1200 moves upward to separate from the left sludge cylinder three-way valve body feed inlet valve core sealing gasket 1213 so as to open the feed inlet, the left sludge cylinder three-way low-damping double-acting one-way valve 1202 at the left end of the left sludge cylinder 1200 moves downwards, the left sludge cylinder three-way valve body discharge port valve core 1209 presses the left sludge cylinder three-way valve body discharge port valve core sealing gasket 1211 to close the discharge port, the rodless cavity on the left side of the left sludge cylinder piston 1201 sucks materials in the feeding shunt pipe 1500 arranged on the left sludge cylinder 1200 and the right sludge cylinder 1300 to finish storing. Meanwhile, the left sludge cylinder four-way type low damping double-acting check valve 1203 at the right end of the left sludge cylinder 1200 has the left sludge cylinder four-way valve body discharge port valve core 1299 moving upwards to be separated from the left sludge cylinder four-way valve body discharge port valve core sealing gasket 121111 so as to open the discharge port, the left sludge cylinder four-way type low damping double-acting check valve 1203 at the right end of the left sludge cylinder 1200 has the left sludge cylinder four-way valve body feed port valve core 121212 moving downwards to press the left sludge cylinder four-way valve body feed port valve core sealing gasket 121313 tightly so as to close the feed port, and the material with the rod cavity at the right side of the left sludge cylinder piston 1201 is discharged to the discharge collecting pipe 1400 installed on the left sludge cylinder 1200 and the right sludge.
The left cavity of the double-outlet-rod double-acting hydraulic oil cylinder 1100 is supplied with oil, the piston rod 1102 of the double-outlet-rod double-acting hydraulic oil cylinder pushes the piston 1301 of the right sludge cylinder to move rightwards, the right sludge cylinder four-way type low damping double-acting check valve 1302 at the left end of the right sludge cylinder 1300 moves upwards to separate from the right sludge cylinder four-way valve body feed inlet valve core sealing gasket 1313 so as to open the feed inlet, the right sludge cylinder four-way type low damping double-acting check valve 1302 at the left end of the right sludge cylinder 1300 has the right sludge cylinder four-way valve body discharge port valve core 1309 moving downwards to press the right sludge cylinder four-way valve body discharge port valve core sealing gasket 1311 tightly so as to close the discharge port, the rod cavity on the left side of the right sludge cylinder piston 1301 sucks materials in the feeding shunt pipe 1500 arranged on the left sludge cylinder 1200 and the right sludge cylinder 1300 to finish storing. Meanwhile, the right sludge cylinder three-way low-damping double-acting check valve 1303 at the right end of the right sludge cylinder 1300 has the right sludge cylinder three-way valve body discharge port valve plug 1399 moving upward to separate from the right sludge cylinder three-way valve body discharge port valve plug gasket 131111 to open the discharge port, the right sludge cylinder three-way low-damping double-acting check valve 1303 at the right end of the right sludge cylinder 1300 has the right sludge cylinder three-way valve body feed port valve plug 131212 moving downward to press the right sludge cylinder three-way valve body feed port valve plug gasket 131313 tightly to close the feed port, and the material in the rodless cavity at the right side of the right sludge cylinder piston 1301 is discharged to the discharge collecting pipe 1400 installed on the left sludge cylinder 1200 and the right sludge cylinder 1300.
Further, the left sludge cylinder piston 1201 is mounted at the left end of the double-out-rod double-acting hydraulic cylinder piston rod 1102, and the right sludge cylinder piston 1301 is mounted at the right end of the double-out-rod double-acting hydraulic cylinder piston rod 1102. Preferably, the left sludge cylinder piston 1201 and the right sludge cylinder piston 1301 are axially and radially fixed to the double-outlet-rod double-acting hydraulic cylinder piston rod 1102 of the double-outlet-rod double-acting hydraulic cylinder 1100 through the left sludge cylinder clamp key 1207, the left sludge cylinder self-locking nut 1206 is axially locked and sealed, the right sludge cylinder piston 1301 is axially and radially fixed to the double-outlet-rod double-acting hydraulic cylinder piston rod 1102 of the double-outlet-rod double-acting hydraulic cylinder 1100 through the right sludge cylinder clamp key 1307, and the right sludge cylinder self-locking nut 1306 is axially locked and sealed. Preferably, in this preferred embodiment of the present invention, the left sludge cylinder piston 1201 is sleeved on the positioning steps of the double-rod double-acting hydraulic cylinder piston rod 1102 of the double-rod double-acting hydraulic cylinder 1100, and is in clearance fit with the positioning steps, and a sealing member is arranged in the middle for supporting and sealing, and a certain coaxiality deviation compensation is allowed; the left sludge cylinder clamping key 1207 fixes the left sludge cylinder piston 1201 at the positioning step of the double-rod double-acting hydraulic oil cylinder piston rod 1102 in the axial direction and the radial direction; the inner hole of the left sludge cylinder self-locking nut 1206 is designed as a step blind hole, the inner hole step is sleeved on the excircle of the left sludge cylinder clamping key 1207 to fix the left sludge cylinder clamping key 1207, the inner hole is an internal thread and is screwed with an external thread of the double-rod double-acting hydraulic cylinder piston rod 1102 to further fix the left sludge cylinder piston 1201, and a sealing ring seal is arranged on the annular surface of the left sludge cylinder self-locking nut 1206 and the left sludge cylinder piston 1201 which are jointed, so that materials in the charging barrel cannot permeate into the joint of the left sludge cylinder piston 1201 and the double-rod double-acting hydraulic cylinder piston rod 1102 to pollute and corrode. Preferably, in this preferred embodiment of the present invention, the right sludge cylinder piston 1301 is sleeved on the positioning steps of the double-rod double-acting hydraulic cylinder piston rod 1102 of the double-rod double-acting hydraulic cylinder 1100, and is in clearance fit with each other, and a sealing member is arranged in the middle for supporting and sealing, and a certain coaxiality deviation compensation is allowed; the right sludge cylinder clamping key 1307 fixes the right sludge cylinder piston 1301 at the positioning step of the double-rod double-acting hydraulic oil cylinder piston rod 1102 in an axial and radial direction; the inner hole of the right sludge cylinder self-locking nut 1306 is designed as a step blind hole, the right sludge cylinder clamping key 1307 is fixedly sleeved on the excircle of the right sludge cylinder clamping key 1307 through an inner hole step, the right sludge cylinder piston 1301 is further fixed through screwing the inner hole and the outer thread of the double-rod double-acting hydraulic cylinder piston rod 1102, and a sealing ring is arranged on the annular surface, which is attached to the right sludge cylinder self-locking nut 1306 and the right sludge cylinder piston 1301, so that materials in the charging barrel cannot penetrate into the joint of the right sludge cylinder piston 1301 and the double-rod double-acting hydraulic cylinder piston rod 1102 to cause pollution and corrosion.
It is worth mentioning that the double-cylinder double-feed hydraulic piston pump further comprises a stroke adjusting reversing device, and the stroke adjusting reversing device is installed between the left sludge cylinder 1200 and the right sludge cylinder 1300. Specifically, the stroke adjustment reversing device comprises a first sealing guide sleeve 1104, a first position sensor 1105, a reversing valve rod 1106, a position detection sensor 1108, a second position sensor 1109 and a second sealing guide sleeve 1110. More specifically, the first sealing guide bushing 1104 and the position sensor 1105 are installed on the left sludge cylinder four-way low damping double-acting check valve 1203 at the right end of the left sludge cylinder 1200, the second sealing guide bushing 1110 and the second position sensor 1109 are installed on the right sludge cylinder four-way low damping double-acting check valve 1302 at the left end of the right sludge cylinder 1300, the reversing valve rod 1106 is installed in the sealing guide bushing holes of the first sealing guide bushing 1104 and the second sealing guide bushing 1110, and the position detection sensor 1108 is installed on the reversing valve rod 1106.
It is worth mentioning that the effective strokes at the two ends of the double-rod double-acting hydraulic oil cylinder 1100 can be adjusted by adjusting the installation positions of the first position sensor 1105 and the second position sensor 1109, so that when the double-rod double-acting hydraulic oil cylinder 1100 moves back and forth at a high speed, the left sludge cylinder piston 1201 and the right sludge cylinder piston 1301 cannot contact the sealing end covers at the two ends of the sludge cylinder, and cylinder collision caused by large movement inertia is avoided.
More specifically, in this preferred embodiment of the present invention, the effective stroke of the left end of the dual-out rod, dual-acting hydraulic cylinder 1100 is adjusted by adjusting the mounting position of the first position sensor 1105 mounted on the left sludge cylinder four-way low damping, dual-acting check valve body 1288. The effective stroke of the right end of the double-rod double-acting hydraulic oil cylinder 1100 is adjusted by adjusting the mounting position of the second position sensor 1109 mounted on the right sludge cylinder four-way type low-damping double-acting check valve 1302, so that when the double-rod double-acting hydraulic oil cylinder 1100 moves back and forth at a high speed, the piston of the piston rod 1102 of the double-rod double-acting hydraulic oil cylinder cannot contact the first guide sleeve 1103 and the second guide sleeve 1107, and cylinder collision caused by large movement inertia is avoided.
And oil is supplied to the right cavity of the double-rod double-acting hydraulic oil cylinder 1100, the piston rod 1102 of the double-rod double-acting hydraulic oil cylinder pulls the right sludge cylinder piston 1301 leftwards to move, and the right sludge cylinder piston 1301 pushes the reversing valve rod 1106 installed in the holes of the first sealing guide sleeve 1104 and the second sealing guide sleeve 1110 to move leftwards. When the position detection sensor 1108 mounted on the reversing valve rod 1106 is close to the first position sensor 1105 mounted on the left sludge cylinder four-way valve 288, the first position sensor 1105 sends a signal to a hydraulic system to reverse the reversing valve, so as to supply oil to the left cavity of the double-outlet-rod double-acting hydraulic oil cylinder 1100. The piston rod 1102 of the double-rod double-acting hydraulic oil cylinder pulls the left sludge cylinder piston 1201 rightwards to move, and the left sludge cylinder piston 1201 pushes the reversing valve rod 1106 installed in the holes of the first sealing guide sleeve 1104 and the second sealing guide sleeve 1110 to move rightwards. When the position detection sensor 1108 mounted on the reversing valve rod 1106 is close to the second position sensor 1109 mounted on the right sludge cylinder four-way type low-damping double-acting check valve 1302, the second position sensor 1109 sends a signal to a hydraulic system to reverse the reversing valve, so that oil is supplied to the right cavity of the double-rod double-acting hydraulic oil cylinder 1100, and the cycle is repeated.
Fig. 2 shows the double-layer cartridge mechanism according to the second preferred embodiment of the present invention, which is mounted on a two-cylinder single-feed hydraulic piston pump.
In this second preferred embodiment of the present invention, the double-barrel mechanism is implemented as the left sludge cylinder working barrel 2204 and the left sludge cylinder outer protecting barrel 2205 of the left sludge cylinder 2200 of the two-cylinder single-feed hydraulic piston pump, and the right sludge cylinder working barrel 2304 and the right sludge cylinder outer protecting barrel 2305 of the right sludge cylinder 2300 of the two-cylinder single-feed hydraulic piston pump. It will be understood by those skilled in the art that in other variations of the second preferred embodiment of the present invention, the double-layer cartridge mechanism may be arranged in other ways in the double-cylinder single-feed hydraulic piston pump, and the present invention is not limited in this respect.
Specifically, in this preferred embodiment of the present invention, the double cylinder single feed hydraulic piston pump comprises a double-out-rod double acting hydraulic cylinder 2100, a left sludge cylinder 2200 and a right sludge cylinder 2300, the left sludge cylinder 2200 is installed at the left end of the double-out-rod double acting hydraulic cylinder 2100, and the right sludge cylinder 2300 is installed at the right end of the double-out-rod double acting hydraulic cylinder 2100.
Specifically, the double-rod and double-acting hydraulic oil cylinder 2100 comprises a cylinder 2101, a cylinder flange, a piston rod 2102 of the double-rod and double-acting hydraulic oil cylinder, a buffer plunger, a first guide sleeve 2103 and a second guide sleeve 2107. Further, the double-rod double-acting hydraulic oil cylinder piston rod 2102 and the buffer plunger are assembled in the cylinder 2101, the first guide sleeve 2103 is installed at the left end of the cylinder 2101, the second guide sleeve 2107 is installed at the right end of the cylinder 2101, a piston of the double-rod double-acting hydraulic oil cylinder piston rod 2102 is in sliding sealing fit with an inner hole of the cylinder 2101, and a piston rod of the double-rod double-acting hydraulic oil cylinder piston rod 2102 is in sliding sealing fit with the inner holes of the first guide sleeve 2103 and the second guide sleeve 2107.
Specifically, the two-cylinder single-feed hydraulic piston pump further comprises a discharge manifold 2400 and a feed dividing pipe 2500, wherein the discharge manifold 2400 and the feed dividing pipe 2500 are installed on the left sludge cylinder 2200 and the right sludge cylinder 2300. Further, the discharge manifold 2400 installed on the left sludge cylinder 2200 and the right sludge cylinder 2300 is connected to the discharge ports of the left sludge cylinder 2200 and the right sludge cylinder 2300 through flanges, and the feed manifold 2500 installed on the left sludge cylinder 2200 and the right sludge cylinder 2300 is connected to the feed ports of the left sludge cylinder 2200 and the right sludge cylinder 2300 through flanges.
Specifically, the left sludge cylinder 2200 comprises a left sludge cylinder piston 2201, a left sludge cylinder three-way low-damping double-acting one-way valve 2202, a left sludge cylinder connecting end cover 2203, a left sludge cylinder working material cylinder 2204, a left sludge cylinder external protection cylinder 2205, a left sludge cylinder self-locking nut 2206 and a left sludge cylinder clamping key 2207.
Specifically, the right sludge cylinder 2300 comprises a right sludge cylinder piston 2301, a right sludge cylinder connecting end cover 2302, a right sludge cylinder three-way low-damping double-acting one-way valve 2303, a right sludge cylinder working material cylinder 2304, a right sludge cylinder external protection cylinder 2305, a right sludge cylinder self-locking nut 2306 and a right sludge cylinder clamp key 2307.
Further, the left sludge cylinder working material cylinder 2204 is sleeved with the left sludge cylinder outer protection cylinder 2205, cooling ports are arranged at two ends of the left sludge cylinder outer protection cylinder 2205, an annular cavity is formed between the left sludge cylinder working material cylinder 2204 and the left sludge cylinder outer protection cylinder 2205, and sealing members are arranged at two ends of the left sludge cylinder working material cylinder 2204 and the left sludge cylinder outer protection cylinder 2205 in a clearance fit manner to support and seal the two ends.
It should be noted that, preferably, in this preferred embodiment of the present invention, the left sludge cylinder work barrel 2204 and the left sludge cylinder piston 2201 are in sliding sealing fit, so that the left sludge cylinder work barrel 2204 made of different materials can be conveniently replaced according to the wear condition or material property of the left sludge cylinder work barrel 2204. Cooling ports are formed in two ends of the left sludge cylinder outer protection cylinder 2205, cooling media are introduced into the annular cavity, a large amount of heat energy generated by back-and-forth movement friction between the left sludge cylinder working cylinder 2204 and the left sludge cylinder piston 2201 during working is taken away, and aging failure of a sealing member of the left sludge cylinder piston 2201 is effectively delayed. Meanwhile, the two ends of the left sludge cylinder working barrel 2204 and the left sludge cylinder outer protection barrel 2205 are in clearance fit, and a sealing member is arranged for supporting and sealing, so that the left sludge cylinder working barrel 2204 is suspended on the left sludge cylinder piston 2201. The left sludge cylinder working barrel 2204 is suspended on the left sludge cylinder piston 2201, so that cylindricity errors and assembly coaxiality errors caused by machining of the left sludge cylinder working barrel 2204 can be effectively compensated, eccentric wear of an inner hole of the left sludge cylinder working barrel 2204 and the left sludge cylinder piston 2201 cannot be caused, and the service lives of the left sludge cylinder working barrel 2204, the left sludge cylinder piston 2201 and a sealing member of the left sludge cylinder piston 2201 are prolonged.
Further, the cover of right mud jar work feed cylinder 2304 has right mud jar outer protection section of thick bamboo 2305, the both ends of right mud jar outer protection section of thick bamboo 2305 are provided with the cooling opening, right mud jar work feed cylinder 2304 with there is an annular cavity between the right mud jar outer protection section of thick bamboo 2305, right mud jar work feed cylinder 2304 with the both ends of right mud jar outer protection section of thick bamboo 2305 are provided with the sealing member for clearance fit and support and seal.
It should be noted that, preferably, in this preferred embodiment of the present invention, the right sludge cylinder working cylinder 2304 and the right sludge cylinder piston 2301 are in sliding sealing fit, and the right sludge cylinder working cylinder 2304 made of different materials can be conveniently replaced according to different wear conditions or different material properties of the right sludge cylinder working cylinder 2304. Cooling ports are formed in two ends of the right sludge cylinder outer protection cylinder 2305, cooling media are introduced into the cooling ports, a large amount of heat energy generated by back-and-forth movement friction during working between the right sludge cylinder working cylinder 2304 and the right sludge cylinder piston 2301 is taken away, and aging failure of a sealing element of the right sludge cylinder piston 2301 is effectively delayed. Meanwhile, two ends of the right sludge cylinder working material cylinder 2304 and the right sludge cylinder external protection cylinder 2305 are in clearance fit, and a sealing element is arranged for supporting and sealing, so that the right sludge cylinder working material cylinder 2304 is suspended on the right sludge cylinder piston 2301. The right sludge cylinder working cylinder 2304 is suspended on the right sludge cylinder piston 2301, so that cylindricity errors and assembly coaxiality errors caused by machining of the right sludge cylinder working cylinder 2304 can be effectively compensated, eccentric wear of an inner hole of the right sludge cylinder working cylinder 2304 and the right sludge cylinder piston 2301 cannot be caused, and the service life of the right sludge cylinder working cylinder 2304, the right sludge cylinder piston 2301 and a sealing element of the right sludge cylinder piston 2301 is prolonged.
Specifically, the left sludge cylinder three-way low-damping double-acting check valve 2202 of the left sludge cylinder 2200 comprises a left sludge cylinder three-way valve body 2208, a left sludge cylinder three-way valve body discharge port valve core 2209, a left sludge cylinder three-way valve body discharge port valve core seat 2210, a left sludge cylinder three-way valve body discharge port valve core seal 2211, a left sludge cylinder three-way valve body feed port valve core 2212 and a left sludge cylinder three-way valve body feed port valve core seal 2213. An upper port and a lower port of the left sludge cylinder three-way valve body 2208 are respectively connected with the discharging collecting pipe 2400 and the feeding flow dividing pipe 2500 through flanges, and a middle port is connected with the left sludge cylinder outer protection cylinder 2205 at one end of a rodless cavity of the left sludge cylinder working charging barrel 2204 through a flange and serves as a rodless cavity end cover of the left sludge cylinder working charging barrel 2204.
Specifically, one end of the left sludge cylinder connecting end cover 2203 is connected with the left sludge cylinder working barrel 2204, the end of the left sludge cylinder connecting end cover 2204 serves as a rod cavity end cover of the left sludge cylinder working barrel 2204, and the other end of the left sludge cylinder connecting end cover is fixedly connected with the double-rod double-acting hydraulic oil cylinder 2100 through a flange.
Further, the left sludge cylinder piston 2201 is assembled at the left end of the piston rod 2102 of the double-outlet-rod double-acting hydraulic cylinder, the left sludge cylinder clamping key 2207 is clamped in a clamping key groove at the left end of the piston rod 2102 of the double-outlet-rod double-acting hydraulic cylinder, the left sludge cylinder self-locking nut 2206 is screwed on the left end external thread of the piston rod 2102 of the double-outlet-rod double-acting hydraulic cylinder, and the left sludge cylinder piston 2201 is in sliding sealing fit in an inner hole of the left sludge cylinder working charging barrel 2204; the left sludge cylinder outer protection barrel 2205 is sleeved on the excircle of the left sludge cylinder working material barrel 2204, an annular cavity is formed between the excircle of the left sludge cylinder working material barrel 2204 and two ends of an inner hole of the left sludge cylinder outer protection barrel 2205, and sealing elements are arranged at two ends of the left sludge cylinder working material barrel 2204 and two ends of the left sludge cylinder outer protection barrel 205 in a clearance fit manner to support and seal the clearance; the outer circle positioning step of the right end of the left sludge cylinder three-way valve body 2208 of the left sludge cylinder three-way low-damping double-acting one-way valve 2202 is provided with a sealing element, the outer circle positioning step of the right end of the left sludge cylinder three-way valve body 2208 is installed in an inner hole of the left end of the left sludge cylinder working material cylinder 2204 in a static sealing mode, and the left sludge cylinder three-way valve body 2208 is connected with the left end of the left sludge cylinder outer protection cylinder 2205 through a screw. The outer circle positioning step at the left end of the left sludge cylinder connecting end cover 2203 is provided with a sealing element, the outer circle positioning step at the left end of the left sludge cylinder connecting end cover 2203 is installed in an inner hole at the right end of the left sludge cylinder working material cylinder 2204 and is static sealing, and the left sludge cylinder connecting end cover 2203 is connected with the right end of the left sludge cylinder outer protection cylinder 2205 through a screw; the right end inner hole of the left sludge cylinder connecting end cover 2203 is provided with a sealing device and is in sliding seal with the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extending into the hole, and the right end of the left sludge cylinder connecting end cover 2203 is fixedly connected with the flange of the cylinder barrel 2101 through a screw. The valve core seat 2210 of the left sludge cylinder three-way valve body discharge port is installed in an inner hole of an upper opening of the left sludge cylinder three-way valve body 2208, the valve core 2209 of the left sludge cylinder three-way valve body discharge port is installed in the inner hole of the valve core seat 2210 of the left sludge cylinder three-way valve body discharge port in a sliding fit manner, and the valve core sealing gasket 2213 of the left sludge cylinder three-way valve body feed port is installed on an inner hole step of the left sludge cylinder three-way valve body 2208 below the valve core 2209 of the left sludge cylinder three-. The left sludge cylinder three-way valve body feed inlet valve core 2212 is installed in the inner hole of the valve core seat at the upper part of the feed inlet of the left sludge cylinder three-way valve body 2208 in a sliding fit mode, and the left sludge cylinder three-way valve body feed inlet valve core sealing gasket 2213 is installed in the stepped hole at the lower part of the feed inlet of the left sludge cylinder three-way valve body 2208. It will be appreciated by those skilled in the art that the foregoing screw connection is merely exemplary in this preferred embodiment of the present invention, and that other connection methods, such as welding, are also possible, and the present invention is not limited in this respect.
Preferably, in this preferred embodiment of the present invention, the left sludge cylinder three-way valve body 2208 of the left sludge cylinder three-way low damping double-acting check valve 2202 of the left sludge cylinder 2200 is an integrated three-way, the middle port is fixedly connected with the left sludge cylinder outer protection cylinder 2205 at one end of the rodless cavity of the left sludge cylinder working cylinder 2204, the outer circle positioning step is provided with a sealing device and an inner hole static seal of the left sludge cylinder working cylinder 2204 sleeved on the outer circle thereof, and the rodless cavity of the left sludge cylinder 2200 is sealed to serve as a sealing end cover of the rodless cavity of the sludge pump of the present invention; a straight-through discharge port one-way valve is arranged inside an upper opening of the left sludge cylinder three-way valve body 2208, and the upper opening is connected with the discharge collecting pipe 2400; the lower opening of the left sludge cylinder three-way valve body 2208 is internally provided with a straight-through type feed inlet one-way valve, and the lower opening is connected with the feed shunt pipe 2500.
Preferably, in this preferred embodiment of the present invention, the outer circle positioning step at one end of the left sludge cylinder connecting end cover 2203 is provided with a sealing device and an inner hole static seal of the left sludge cylinder working material cylinder 2204 sleeved on the outer circle thereof, so as to seal the rod cavity of the left sludge cylinder 2200 and serve as the sealing end cover of the rod cavity of the sludge pump; the inner hole at the other end is provided with a sealing device and a piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extending into the hole is in sliding seal to seal the rod cavity of the left sludge cylinder 2200; the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extends into the left sludge cylinder 2200 to be connected with the left sludge cylinder piston 2201 and is fixedly connected with the cylinder flange of the double-rod double-acting hydraulic oil cylinder 2100 through a flange.
It is worth mentioning that the left sludge cylinder three-way type low-damping double-acting one-way valve 2202 is an integrated structure, has the functions of upper discharging one-way non-return and lower feeding one-way non-return, and is used as a rodless cavity sealing end cover of the left sludge cylinder working charging barrel 2204. The left sludge cylinder connecting end cover 2203 is used as a rod cavity sealing end cover of the left sludge cylinder working charging barrel 2204, and has the functions of sliding sealing with a piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extending into a hole of the piston rod and connecting with the middle double-rod double-acting hydraulic oil cylinder 2100. The upper discharge port one-way valve is in a straight-through structure and is directly connected with the discharge collecting pipe 2400, the lower feed port one-way valve is in a straight-through structure and is directly connected with the feed dividing pipe 2500, materials directly enter the left sludge cylinder working material barrel 2204 through the straight-through lower feed port one-way valve from the feed dividing pipe 2500, the movement distance is short without other pipelines and elbows in the middle, the flowing direction is not changed, turbulent flow resistance is not generated, and the operation efficiency is low; the materials directly enter the discharging collecting pipe 2400 from the left sludge cylinder working barrel 2204 through the straight-through type upper discharging port one-way valve, the moving distance is short without passing through other pipelines and elbows, the flowing direction is not changed, turbulent flow resistance is not generated, and the operation efficiency is low.
Specifically, the right sludge cylinder three-way low-damping double-acting one-way valve 2303 comprises a right sludge cylinder three-way valve body 2388, a right sludge cylinder three-way valve body discharge port valve core 2399, a right sludge cylinder three-way valve body discharge port valve core seat 231010, a right sludge cylinder three-way valve body discharge port valve core gasket 231111, a right sludge cylinder three-way valve body feed port valve core 231212 and a right sludge cylinder three-way valve body feed port valve core gasket 231313. Two upper and lower mouths of right sludge cylinder three-way valve body 2388 are connected respectively through the flange ejection of compact collecting pipe 2400 with feeding shunt tubes 2500, and the centre mouth passes through flange connection right sludge cylinder work feed cylinder 2304's no pole chamber one end right sludge cylinder outer protection section of thick bamboo 2305 is regarded as right sludge cylinder work feed cylinder 2304's no pole chamber end cover. Specifically, one end of the right sludge cylinder connecting end cover 2302 is connected with the right sludge cylinder working material cylinder 2304 and serves as a rod cavity end cover of the right sludge cylinder working material cylinder 2304, and the other end of the right sludge cylinder connecting end cover is fixedly connected with the double-rod double-acting hydraulic oil cylinder 2100 through a flange.
Further, the right sludge cylinder piston 2301 is assembled at the right end of the double-rod double-acting hydraulic cylinder piston rod 2102, the right sludge cylinder clamp key 2307 is clamped in a right end clamp key groove of the double-rod double-acting hydraulic cylinder piston rod 2102, the right sludge cylinder self-locking nut 2306 is screwed on a right end external thread of the double-rod double-acting hydraulic cylinder piston rod 2102, and the right sludge cylinder piston 2301 is in sliding sealing fit in an inner hole of the right sludge cylinder working cylinder 2304. The right sludge cylinder outer protection cylinder 2305 is sleeved on the excircle of the right sludge cylinder working cylinder 2304, an annular cavity is arranged between the excircle of the right sludge cylinder working cylinder 2304 and the two ends of the inner hole of the right sludge cylinder outer protection cylinder 2305, and the right sludge cylinder working cylinder 2304 and the two ends of the right sludge cylinder outer protection cylinder 2305 are in clearance fit to be provided with sealing pieces to support and seal. A sealing element is arranged on a positioning step at the right end excircle of the right sludge cylinder connecting end cover 2302 of the right sludge cylinder three-way valve body 2388 and is installed in an inner hole at the left end of the right sludge cylinder working material cylinder 2304 for static sealing, and the sealing element is connected with the left end of the right sludge cylinder outer protection cylinder 2305 sleeved outside the right sludge cylinder working material cylinder 2304 through a screw; the left end inner hole of the right sludge cylinder connecting end cover 2302 is provided with a sealing device and a piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extending into the hole of the sealing device in a sliding sealing mode, and the left end of the right sludge cylinder connecting end cover 2302 is fixedly connected with a right end flange of the cylinder barrel 2101 through a screw. Right sludge cylinder three-way type low damping double action check valve 2303 the location step of right sludge cylinder tee bend valve body 2388's left end excircle is provided with the sealing member, right sludge cylinder tee bend valve body 2388 is installed static seal in right-hand member hole of right sludge cylinder work feed cylinder 2304, through screw and cover right side sludge cylinder work feed cylinder 2304 is outer right-hand member of right side sludge cylinder outer protection section of thick bamboo 2305 is connected. Right side mud jar three-way valve body discharge gate valve core case 231010 is installed in right side mud jar three-way valve body 2388's the last mouth hole, right side mud jar three-way valve body discharge gate valve core 2399 sliding fit installs in right side mud jar three-way valve body discharge gate valve core case 231010 hole, right side mud jar three-way valve body discharge gate valve core sealed pad 231111 is installed right side mud jar three-way valve body discharge gate valve core 2399 below on the step of right side mud jar three-way valve body 2388 hole, right side mud jar three-way valve body feed inlet valve core 231212 sliding fit installs in the valve core case hole on right side mud jar three-way valve body 2388 feed inlet upper portion. The right sludge cylinder three-way valve body feed inlet valve core sealing gasket 231313 is installed on an inner hole step of the right sludge cylinder three-way valve body 2388 below the right sludge cylinder three-way valve body feed inlet valve core 231212. It will be appreciated by those skilled in the art that the foregoing screw connection is merely exemplary in this preferred embodiment of the present invention, and that other connection methods, such as welding, are also possible, and the present invention is not limited in this respect.
Preferably, in this preferred embodiment of the present invention, the right sludge cylinder three-way valve body 2388 of the right sludge cylinder three-way low damping double-acting check valve 2303 of the right sludge cylinder 2300 is an integrated three-way, a middle port is fixedly connected with the right sludge cylinder outer protective cylinder 2305 at one end of the rodless cavity of the right sludge cylinder working cylinder 2304, an outer circle positioning step of the middle port of the right sludge cylinder three-way valve body 2388 is provided with a sealing device and an inner hole static seal of the right sludge cylinder working cylinder 2304 sleeved on the outer circle thereof, the rodless cavity of the right sludge cylinder 2300 is sealed, and the sealing device is used as a sealing end cover of the rodless cavity of the sludge pump of the present invention. The upper opening of the right sludge cylinder three-way valve body 2388 is internally provided with a straight-through discharge outlet one-way valve, and the upper opening is connected with the discharge collecting pipe 2400. The lower opening of the right sludge cylinder three-way valve body 2388 is internally provided with a straight-through type feed inlet one-way valve, and the lower opening is connected with the feed shunt pipe 2500.
Preferably, in this preferred embodiment of the present invention, the outer circle positioning step at one end of the right sludge cylinder connecting end cap 2302 is provided with a sealing device and an inner hole static seal of the right sludge cylinder working material cylinder 2304 sleeved on the outer circle thereof, so as to seal the rod cavity of the right sludge cylinder 2300 and serve as a sealing end cap of the rod cavity of the sludge pump. And a sealing device and a piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extending into the hole of the sealing device are arranged in the inner hole at the other end of the sealing device in a sliding sealing manner, so that a rod cavity of the right sludge cylinder 2300 is sealed. The piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extends into the right sludge cylinder 2300 to be connected with the right sludge cylinder piston 2301 and is fixedly connected with the cylinder flange of the double-rod double-acting hydraulic oil cylinder 2100 through a flange.
It is worth mentioning that the right sludge cylinder three-way type low-damping double-acting one-way valve 2303 is an integrated structure, has the functions of upper discharging one-way non-return and lower feeding one-way non-return and is used as a rodless cavity sealing end cover of the right sludge cylinder working material cylinder 2304. The right sludge cylinder connecting end cover 2302 serves as a rod cavity sealing end cover of the right sludge cylinder working charging barrel 2304, and has the functions of sliding sealing with the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder extending into the hole of the right sludge cylinder connecting end cover and connecting the middle double-rod double-acting hydraulic oil cylinder 2100. The upper discharge port one-way valve is in a straight-through structure and is directly connected with the discharge collecting pipe 2400, the lower feed port one-way valve is in a straight-through structure and is directly connected with the feed dividing pipe 2500, materials directly enter the right sludge cylinder working material barrel 2304 through the straight-through lower feed port one-way valve from the feed dividing pipe 2500, the movement distance is short without other pipelines and elbows in the middle, the flowing direction is not changed, turbulent flow resistance is not generated, and the operation efficiency is low; the material is followed right sludge cylinder work feed cylinder 2304 directly gets into ejection of compact collecting pipe through straight-through type upper discharge gate check valve, and the centre need not to pass through other pipelines and elbow movement distance short and do not change the flow direction and produce the little operating efficiency height of torrent resistance.
Specifically, the left sludge cylinder three-way low damping double-acting check valve 2202 and the left sludge cylinder connecting end cap 2203 are provided at both ends of the left sludge cylinder 2200. The right sludge cylinder connecting end cap 2302 and the right sludge cylinder three-way type low damping double-acting check valve 2303 are installed at both ends of the right sludge cylinder 2300. Preferably, in this preferred embodiment of the present invention, the left sludge cylinder three-way low damping double-acting check valve 2202 is installed at the left end of the left sludge cylinder 2200, and the left sludge cylinder connecting end cap 2203 is installed at the right end of the left sludge cylinder 2200. The right sludge cylinder connecting end cap 2302 and the right sludge cylinder three-way type low damping double-acting one-way valve 2303 are installed at the left and right ends of the right sludge cylinder 2300. The piston rod 2102 of the double-rod double-acting hydraulic oil cylinder returns back and forth left and right to drive the left sludge cylinder piston 2201 and the right sludge cylinder piston 2301 at two ends to move back and forth, and then the upper discharge port one-way valve and the lower feed port one-way valve of the three-way low-damping double-acting one-way valve at two ends of the left sludge cylinder 2200 and the right sludge cylinder 2300 are alternately opened and closed to finish feeding and discharging, so that materials are pumped by the reciprocating motion.
The right cavity of the double-outlet-rod double-acting hydraulic oil cylinder 2100 is supplied with oil, the piston rod 2102 of the double-outlet-rod double-acting hydraulic oil cylinder pushes the piston 2201 of the left sludge cylinder leftwards to move, the left sludge cylinder three-way low-damping double-acting check valve 2202 at the left end of the left sludge cylinder 2200 moves downwards to press the left sludge cylinder three-way valve body feed inlet valve core sealing gasket 2213 to close the feed inlet, the left sludge cylinder three-way low-damping double-acting one-way valve 2202 at the left end of the left sludge cylinder 2200 moves upward to separate from the left sludge cylinder three-way valve body discharge port valve core sealing gasket 2211 so as to open the discharge port, the material in the rodless cavity on the left side of the left sludge cylinder piston 2201 is discharged to the discharge manifold 2400 installed on the left sludge cylinder 2200 and the right sludge cylinder 2300. Meanwhile, the rod cavity on the right side of the left sludge cylinder piston 2201 sucks external cooling medium.
And oil is supplied to the right cavity of the double-rod double-acting hydraulic oil cylinder 2100, the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder pulls the right sludge cylinder piston 2301 leftwards to move, and the rod cavity on the left side of the right sludge cylinder piston 2301 of the right sludge cylinder 2300 discharges cooling medium. Meanwhile, a valve core 2399 at the discharge port of the right sludge cylinder three-way low-damping double-acting check valve 2303 at the right end of the right sludge cylinder 2300 moves downwards to press a valve core sealing gasket 231111 at the discharge port of the right sludge cylinder three-way low-damping double-acting check valve 2303 at the right end of the right sludge cylinder 2300 to close the discharge port, the valve core 231212 at the feed port of the right sludge cylinder three-way low-damping double-acting check valve 2303 at the right end of the right sludge cylinder 2300 moves upwards to separate from the valve core sealing gasket 231313 at the feed port of the right sludge cylinder three-way valve so as to open the feed port, and a rodless cavity at the right side of the right sludge cylinder piston 2301 sucks materials in the feed flow dividing pipe 2500 arranged on the.
The left cavity of the double-rod double-acting hydraulic oil cylinder 2100 is supplied with oil, the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder pulls the piston 2201 of the left sludge cylinder to move rightwards, the left sludge cylinder three-way low-damping double-acting check valve 2202 at the left end of the left sludge cylinder 2200 moves upward to separate from the left sludge cylinder three-way valve body feed inlet valve core sealing gasket 2213 so as to open the feed inlet, the left sludge cylinder three-way low-damping double-acting one-way valve 2202 at the left end of the left sludge cylinder 2200 has the left sludge cylinder three-way valve body discharge port valve core 2209 moving downwards to press the left sludge cylinder three-way valve body discharge port valve core sealing gasket 2211 to close the discharge port, the rodless cavity on the left side of the left sludge cylinder piston 2201 sucks materials in the feeding shunt pipe 2500 arranged on the left sludge cylinder 2200 and the right sludge cylinder 2300 to finish storing. Meanwhile, the rod cavity on the right side of the left sludge cylinder piston 2201 discharges cooling medium.
And oil is supplied to the left cavity of the double-rod double-acting hydraulic oil cylinder 2100, the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder pushes the right sludge cylinder piston 2301 to move rightwards, and the rod cavity on the left side of the right sludge cylinder piston 2301 sucks external cooling medium. Meanwhile, the right sludge cylinder three-way low-damping double-acting check valve 2303 at the right end of the right sludge cylinder 2300 moves upwards to separate from a right sludge cylinder three-way valve body discharge port valve core sealing gasket 231111 to open a discharge port, the right sludge cylinder three-way low-damping double-acting check valve 2303 at the right end of the right sludge cylinder 2300 moves downwards to press the right sludge cylinder three-way valve body feed port valve core sealing gasket 231313 to close the feed port, and the material in the rodless cavity on the right side of the right sludge cylinder piston 2301 is discharged to the discharge collecting pipe 2400 installed on the left sludge cylinder 2200 and the right sludge cylinder 2300, so that discharge is completed.
Further, the left sludge cylinder piston 2201 is mounted at the left end of the double-rod double-acting hydraulic cylinder piston rod 2102, and the right sludge cylinder piston 2301 is mounted at the right end of the double-rod double-acting hydraulic cylinder piston rod 2102. Preferably, the left sludge cylinder piston 2201 and the right sludge cylinder piston 2301 are axially and radially fixed to the double-rod double-acting hydraulic cylinder piston rod 2102 of the double-rod double-acting hydraulic cylinder 2100 through the left sludge cylinder clamp key 2207, and the left sludge cylinder self-locking nut 2206 is axially locked and sealed. The right sludge cylinder piston 2301 is axially and radially fixed on the double-rod double-acting hydraulic cylinder piston rod 2102 of the double-rod double-acting hydraulic cylinder 2100 through the right sludge cylinder clamp key 2307, and the right sludge cylinder self-locking nut 2306 is axially locked and sealed.
Preferably, in this preferred embodiment of the present invention, the left sludge cylinder piston 2201 is sleeved on the positioning steps of the piston rod 2102 of the double-rod double-acting hydraulic cylinder 2100, and is in clearance fit, and a sealing member is arranged in the middle for supporting and sealing, and a certain coaxiality deviation compensation is allowed; the left sludge cylinder clamping key 2207 fixes the left sludge cylinder piston 2201 at the positioning step of the double-rod double-acting hydraulic oil cylinder piston rod 2102 in the axial direction and the radial direction; the inner hole of the left sludge cylinder self-locking nut 2206 is designed as a step blind hole, the inner hole step is sleeved on the excircle of the left sludge cylinder clamping key 2207 to fix the left sludge cylinder clamping key 2207, the inner hole is an internal thread and is screwed with an external thread of the piston rod 2102 of the double-rod double-acting hydraulic cylinder to further fix the left sludge cylinder piston 2201, and a sealing ring seal is arranged on the annular surface of the joint of the left sludge cylinder self-locking nut 2206 and the left sludge cylinder piston 2201, so that materials in a charging barrel cannot permeate into the joint of the left sludge cylinder piston 2201 and the piston rod 2102 of the double-rod double-acting hydraulic cylinder to pollute and corrode the joint.
Preferably, in this preferred embodiment of the present invention, the right sludge cylinder piston 2301 is sleeved on the positioning steps of the double-rod double-acting hydraulic cylinder piston rod 2102 of the double-rod double-acting hydraulic cylinder 2100, and is in sliding sealing fit, and a sealing member is arranged in the middle for supporting and sealing, and a certain coaxiality deviation compensation is allowed; the right sludge cylinder clamp key 2307 fixes the right sludge cylinder piston 2301 at the positioning step of the double-rod double-acting hydraulic oil cylinder piston rod 2102 and axially and radially fixes the piston rod 2102; the inner hole of the right sludge cylinder self-locking nut 2306 is designed as a step blind hole, the inner hole step is sleeved on the outer circle of the right sludge cylinder clamping key 2307 to fix the right sludge cylinder clamping key 2307, the inner hole is an internal thread and is screwed with an external thread of a double-rod double-acting hydraulic cylinder piston rod 2102 to further fix the right sludge cylinder piston 2301, and a sealing ring seal is arranged on the annular surface attached to the right sludge cylinder self-locking nut 2306 and the right sludge cylinder piston 2301, so that materials in a charging barrel cannot permeate into the joint of the right sludge cylinder piston 2301 and the double-rod double-acting hydraulic cylinder piston rod 2102 to pollute and corrode the joint.
It is worth mentioning that the double-cylinder single-feed hydraulic piston pump further comprises a stroke-adjusting reversing device, which is installed between the left sludge cylinder 2200 and the right sludge cylinder 2300. Specifically, the stroke adjustment and reversing device comprises a first sealing guide sleeve 2104, a first position sensor 2105, a reversing valve rod 2106, a position detection sensor 2108, a second position sensor 2109 and a second sealing guide sleeve 2110. More specifically, the first sealing guide 2104 and the first position sensor 2105 are mounted on the left sludge cylinder connecting end cap 2203 at the right end of the left sludge cylinder 2200, the second sealing guide 2110 and the second position sensor 2109 are mounted on the right sludge cylinder connecting end cap 2302 at the left end of the right sludge cylinder 2300, the reversing valve rod 2106 is mounted in the sealing guide holes of the first sealing guide 2104 and the second sealing guide 2110, and the position detecting sensor 2108 is mounted on the reversing valve rod 2106.
It is worth mentioning that the effective strokes at the two ends of the double-rod double-acting hydraulic oil cylinder 2100 can be adjusted by adjusting the installation positions of the first position sensor 2105 and the second position sensor 2109, so that when the double-rod double-acting hydraulic oil cylinder 2100 moves back and forth at a high speed, the left sludge cylinder piston 2201 and the right sludge cylinder piston 2301 cannot contact the sealing end covers at the two ends of the sludge cylinder, and cylinder collision caused by large movement inertia is avoided.
More specifically, in this preferred embodiment of the present invention, the effective stroke of the left end of the dual-extension rod double-acting hydraulic cylinder 2100 is adjusted by adjusting the mounting position of the first position sensor 2105 mounted on the left sludge cylinder connecting end cap 2203. The effective stroke of the right end of the double-rod double-acting hydraulic oil cylinder 2100 is adjusted by adjusting the installation position of the second position sensor 2109 arranged on the right sludge cylinder connecting end cover 2302, so that when the double-rod double-acting hydraulic oil cylinder 2100 moves back and forth at high speed, the piston of the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder cannot contact the first guide sleeve 2103 and the second guide sleeve 2107, and cylinder collision caused by large movement inertia is avoided.
The right cavity of the double-rod double-acting hydraulic oil cylinder 2100 is supplied with oil, the piston rod 2102 of the double-rod double-acting hydraulic oil cylinder pulls the right sludge cylinder piston 2301 leftwards to move, and the right sludge cylinder piston 2301 pushes the reversing valve rod 2106 arranged in the holes of the first sealing guide sleeve 2104 and the second sealing guide sleeve 2110 to move leftwards. When the position detection sensor 2108 mounted on the reversing valve rod 2106 is close to the first position sensor 2105 mounted on the left sludge cylinder connecting end cover 2203, the first position sensor 2105 sends a signal to a hydraulic system to reverse the reversing valve, so that oil is supplied to the left cavity of the double-rod double-acting hydraulic oil cylinder 2100. The piston rod 2102 of the double-rod double-acting hydraulic oil cylinder pulls the left sludge cylinder piston 2201 to move rightwards, and the left sludge cylinder piston 2201 pushes the reversing valve rod 2106 arranged in the holes of the first sealing guide sleeve 2104 and the second sealing guide sleeve 2110 to move rightwards. When the position detection inductor 2108 arranged on the reversing valve rod 2106 is close to the second position inductor 2109 arranged on the right sludge cylinder connecting end cover 2302, the second position inductor 2109 sends a signal to a hydraulic system to reverse the reversing valve, so that oil is supplied to the right cavity of the double-outlet-rod double-acting hydraulic oil cylinder 2100, and the cycle is repeated.
Fig. 3 shows the double-layer cartridge mechanism according to the third preferred embodiment of the present invention, which is mounted on a single-cylinder double-feed hydraulic piston pump.
In this third preferred embodiment of the present invention, the double barrel mechanism is implemented as the sludge cylinder working barrel 3204 and the sludge cylinder outer protective barrel 3205 of the sludge cylinder 3200 of the single cylinder double feed hydraulic piston pump. It will be appreciated by those skilled in the art that in other variations of the third preferred embodiment of the present invention, the double-layer cartridge mechanism may be arranged in other ways in the single-cylinder double-feed hydraulic piston pump, and the present invention is not limited in this respect.
In this preferred embodiment of the invention, the single cylinder dual feed hydraulic piston pump comprises a dual-out rod dual acting hydraulic cylinder 3100 and a sludge cylinder 3200, the sludge cylinder 3200 being arranged at the end of the dual-out rod dual acting hydraulic cylinder 3100. In this preferred embodiment of the invention, the sludge cylinder 3200 is mounted at the left end of the double out rod double acting hydraulic cylinder 3100. It will be appreciated by those skilled in the art that in other embodiments, the mud cylinder 3200 may be mounted on the right end of the dual out-rod, double acting, hydraulic cylinder 3100, and the invention is not limited in this respect.
Specifically, the double-rod double-acting hydraulic cylinder 3100 comprises a cylinder 3101, a cylinder flange, a piston rod 3102 of the double-rod double-acting hydraulic cylinder, a buffer plunger, a guide sleeve 3103, a cylinder rear end cover 3111 and a cylinder rear end cover flange 3107. Further, the piston rod 3102 of the double-rod double-acting hydraulic cylinder and the buffering plunger are assembled in the cylinder 3101, the guide sleeve 3103 is installed at the left end of the cylinder 3101, the rear end cover of the first sealing guide sleeve 3104 is installed at the right end of the cylinder 3101, the piston of the piston rod 3102 of the double-rod double-acting hydraulic cylinder is in sliding sealing fit with the inner hole of the cylinder 3101, and the piston rod of the piston rod 3102 of the double-rod double-acting hydraulic cylinder is in sliding sealing fit with the inner hole of the guide sleeve 3103.
Specifically, the single-cylinder double-feed hydraulic piston pump further comprises a discharge collecting pipe 3400 and a feed split-flow pipe 3500, wherein the discharge collecting pipe 3400 and the feed split-flow pipe 3500 are installed on the sludge cylinder 3200. Further, ejection of compact collecting pipe 3400 pass through the flange with the discharge gate of mud jar 3200 is connected, feeding shunt tubes 3500 pass through the flange with the feed inlet of mud jar 3200 is connected.
Specifically, the sludge cylinder 3200 comprises a sludge cylinder piston 3201, a sludge cylinder three-way low-damping double-acting one-way valve 3202, a sludge cylinder four-way low-damping double-acting one-way valve 3203, a sludge cylinder working material barrel 3204, a sludge cylinder outer protection barrel 3205, a sludge cylinder self-locking nut 3206 and a sludge cylinder clamping key 3207.
Further, the sludge cylinder working material cylinder 3204 is sleeved with the sludge cylinder outer protective cylinder 3205. Preferably, in this preferred embodiment of the present invention, the sludge cylinder outer protecting cylinder 3205 is fitted over an outer circumference of the sludge cylinder working cylinder 3204. The two ends of the sludge cylinder outer protection barrel 3205 are provided with cooling ports, an annular cavity is arranged between the sludge cylinder working material barrel 3204 and the sludge cylinder outer protection barrel 3205, and the two ends of the sludge cylinder working material barrel 3204 and the sludge cylinder outer protection barrel 3205 are provided with sealing pieces for clearance fit to support and seal. Preferably, in this preferred embodiment of the present invention, the annular cavity is formed between the outer circumference of the sludge cylinder work cylinder 3204 and both ends of the inner hole of the sludge cylinder outer protective cylinder 3205.
It should be noted that, in the preferred embodiment of the present invention, the sludge cylinder barrel 3204 and the sludge cylinder piston 3201 are in sliding sealing fit, so that the sludge cylinder barrel 3204 of different materials can be conveniently replaced according to the wear condition or material property of the sludge cylinder barrel 3204. The sealing element is characterized in that the reciprocating friction between the sludge cylinder working material barrel 3204 and the sludge cylinder piston 3201 generates a large amount of heat energy during working, cooling media are introduced into cooling ports arranged at two ends of the sludge cylinder outer protection barrel 3205 to enter the annular cavity, the large amount of heat energy generated by the reciprocating friction between the sludge cylinder working material barrel 3204 and the sludge cylinder piston 3201 during working is taken away, and the aging failure of the sealing element of the sludge cylinder piston 3201 is effectively delayed. Meanwhile, the two ends of the sludge cylinder working material barrel 3204 and the sludge cylinder outer protective barrel 3205 are in clearance fit, and a sealing member is arranged to support and seal, so that the sludge cylinder working material barrel 3204 is suspended on the sludge cylinder piston 3201. The mud cylinder working material barrel 3204 is suspended on the mud cylinder piston 3201, and can effectively compensate cylindricity errors and assembly coaxiality errors caused by processing of the mud cylinder working material barrel 3204, and the eccentric wear phenomenon of the inner hole of the mud cylinder working material barrel 3204 and the mud cylinder piston 3201 can not be caused, so that the service life of the mud cylinder working material barrel 3204, the mud cylinder piston 3201 and a sealing element of the mud cylinder piston 3201 is prolonged.
The sludge cylinder three-way low-damping double-acting check valve 3202 and the sludge cylinder four-way low-damping double-acting check valve 3203 are arranged at the end of the sludge cylinder 3200. Preferably, in this preferred embodiment of the present invention, said sludge cylinder three-way low damping double acting check valve 3202 is arranged at the left end of said sludge cylinder 3200 and said sludge cylinder four-way low damping double acting check valve 3203 is arranged at the right end of said sludge cylinder 3200. The piston rod 3102 of the double-rod double-acting hydraulic oil cylinder returns back and forth to push the piston 3201 of the sludge cylinder at the left end to move back and forth, the upper discharge port one-way valve and the lower discharge port one-way valve of the three-way low-damping double-acting one-way valve 3202 and the four-way low-damping double-acting one-way valve 3203 of the sludge cylinder are alternately opened and closed to finish feeding and discharging, and the reciprocating motion is carried out to achieve the purpose of pumping materials. It will be understood by those skilled in the art that the three-way low damping double acting check valve 3202 and the four-way low damping double acting check valve 3203 are provided in a position that is only exemplary, and the invention is not limited thereto.
Further, the sludge cylinder piston 3201 is mounted at the left end of the piston rod 3102 of the double-rod double-acting hydraulic cylinder, the sludge cylinder piston 3201 and the piston rod 3102 of the double-rod double-acting hydraulic cylinder are axially and radially fixed through a clamping key, and a self-sealing nut is axially locked and sealed. The sludge cylinder piston 3201 is a sliding seal fit in an inner bore of the sludge cylinder work barrel 3204. Preferably, in this preferred embodiment of the present invention, the sludge cylinder locking key 3207 is locked in the left end locking key groove of the double-rod double-acting hydraulic cylinder piston rod 3102, and the sludge cylinder self-locking nut 3206 is screwed on the left end external thread of the double-rod double-acting hydraulic cylinder piston rod 3102.
Preferably, in the preferred embodiment of the present invention, the sludge cylinder piston 3201 is sleeved on the positioning steps of the double-outlet-rod double-acting hydraulic cylinder piston rod 3102 of the double-outlet-rod double-acting hydraulic cylinder 3100, and is in clearance fit, and a sealing member is arranged in the middle for supporting and sealing, and a certain coaxiality deviation compensation is allowed. The sludge cylinder clamping key 3207 fixes the sludge cylinder piston 3201 at the positioning step of the double-rod double-acting hydraulic oil cylinder piston rod 3102 in the axial and radial directions. The sludge cylinder self-locking nut 3206 is characterized in that an inner hole is designed as a step blind hole, the sludge cylinder clamping key 3207 is fixedly sleeved on the excircle of the sludge cylinder clamping key 3207 through an inner hole step, the sludge cylinder clamping key 3207 is further fixedly screwed by the inner hole through an inner thread and an outer thread of a piston rod 3102 of the double-rod double-acting hydraulic oil cylinder, a sludge cylinder piston 3201 is further fixedly screwed by the inner hole through an inner thread, a sealing ring is arranged on a ring surface of the sludge cylinder self-locking nut 3206 and the sludge cylinder piston 3201, which are attached to each other, so that materials in a charging barrel cannot permeate into a joint of the sludge cylinder piston 3201 and the piston rod.
Specifically, the sludge cylinder three-way low-damping double-acting check valve 3202 of the sludge cylinder 3200 comprises a sludge cylinder three-way valve body 3208, a sludge cylinder three-way valve body discharge port valve core 3209, a sludge cylinder three-way valve body discharge port valve core seat 3210, a sludge cylinder three-way valve body discharge port valve core gasket 3211, a sludge cylinder three-way valve body feed port valve core 3212 and a sludge cylinder three-way valve body feed port valve core gasket 3213.
Further, an upper port and a lower port of the three-way valve body 3208 of the sludge cylinder are respectively connected with the discharge collecting pipe 3400 and the feeding flow dividing pipe 3500 through flanges, and a middle port is connected with the outer protective barrel 3205 of the sludge cylinder at one end of a rodless cavity of the working material barrel 3204 of the sludge cylinder through screws and serves as a rodless cavity end cover of the working material barrel 3204 of the sludge cylinder.
Preferably, in this preferred embodiment of the present invention, the three-way valve body 3208 of the sludge cylinder of the left sludge cylinder three-way low damping double-acting check valve 3202 of the sludge cylinder 3200 is an integrated three-way, the middle port is fixedly connected with the outer protection barrel 3205 of the sludge cylinder at one end of the rodless cavity of the working barrel 3204 of the sludge cylinder, the outer circle positioning step is provided with a sealing device and an inner hole of the working barrel 3204 of the sludge cylinder which is sleeved on the outer circle of the sealing device for static sealing the rodless cavity of the sludge cylinder 3200, which is used as the sealing end cover of the rodless cavity of the sludge pump of the present invention. The inside of the upper opening of the sludge cylinder three-way valve body 3208 is a straight-through type discharge port one-way valve, the upper opening is connected with the discharge collecting pipe 3400, the inside of the lower opening of the sludge cylinder three-way valve body 3208 is a straight-through type feed inlet one-way valve, and the lower opening is connected with the feed dividing pipe 3500.
Specifically, the sludge cylinder four-way low-damping double-acting check valve 3203 comprises a sludge cylinder four-way valve body 3288, a sludge cylinder four-way valve body discharge port valve core 3299, a sludge cylinder four-way valve body discharge port valve core seat 321010, a sludge cylinder four-way valve body discharge port valve core sealing gasket 321111, a sludge cylinder four-way valve body feed port valve core 321212 and a sludge cylinder four-way valve body feed port valve core sealing gasket 321313.
Furthermore, the upper and lower ports of the four-way valve body 3288 of the sludge cylinder are respectively connected with the discharge collecting pipe 3400 and the feeding flow dividing pipe 3500 through flanges, the middle port is connected with the outer protection barrel 3205 of the sludge cylinder at one end of the rod cavity of the working material barrel 3204 of the sludge cylinder through a flange and is used as the end cover of the rod cavity of the working material barrel 3204 of the sludge cylinder, and the other middle port is fixedly connected with the double-rod double-acting hydraulic oil cylinder 3100 through a flange.
Preferably, in the preferred embodiment of the present invention, the sludge cylinder four-way valve body 3288 of the sludge four-way low damping double-acting check valve 3203 is an integrated four-way. A straight-through discharge port one-way valve is arranged in the upper opening of the sludge cylinder four-way valve body 3288, and the upper opening is connected with the discharge collecting pipe 3400; a straight-through type feed inlet one-way valve is arranged inside the lower opening of the sludge cylinder four-way valve body 3288, and the lower opening is connected with the feed dividing pipe 3500; the middle opening is fixedly connected with the sludge cylinder outer protection barrel 3205 at one end of the sludge cylinder working material barrel 3204 with the rod cavity, the outer circle positioning step is provided with a sealing device and an inner hole of the sludge cylinder working material barrel 3204 sleeved on the outer circle of the sealing device for static sealing, and the rod cavity of the sludge cylinder 3200 is sealed to be used as a sealing end cover of the rod cavity of the sludge pump; the other inner hole in the middle is provided with a sealing device and a piston rod 3102 of the double-rod double-acting hydraulic oil cylinder extending into the hole to be sealed in a sliding way, so that a rod cavity of the sludge cylinder 3200 is sealed; and a piston rod 3102 of the double-rod double-acting hydraulic oil cylinder extends into the sludge cylinder 3200 and is connected with a piston 3201 of the sludge cylinder. The sludge cylinder three-way valve body 3208 of the sludge four-way low-damping double-acting check valve 3203 is fixedly connected with the cylinder barrel flange of the double-rod double-acting hydraulic cylinder 3100 through screws.
The right-hand member excircle location step of mud jar tee bend valve body 3208 is provided with the sealing member, the right-hand member excircle location step of mud jar tee bend valve body 3208 is installed static seal in the left end hole of mud jar work feed cylinder 3204, mud jar tee bend valve body 3208 through the screw with the left end of mud jar external protection section of thick bamboo 3205 is connected. The sludge cylinder three-way valve body discharge port valve core seat 3210 is installed in an upper opening inner hole of the sludge cylinder three-way valve body 3208, the sludge cylinder three-way valve body discharge port valve core 3209 is installed in an inner hole of the sludge cylinder three-way valve body discharge port valve core seat 3210 in a sliding fit manner, the sludge cylinder three-way valve body discharge port valve core gasket 3211 is installed on an inner hole step of the sludge cylinder three-way valve body 3208 below the sludge cylinder three-way valve body discharge port valve core 3209, the sludge cylinder three-way valve body feed port valve core 3212 is installed in a valve core seat inner hole at the upper part of a feed port of the sludge cylinder three-way valve body 3208 in a sliding fit manner, and the sludge cylinder three-way valve body feed port valve core gasket 3213 is installed on an inner hole step of the sludge cylinder three.
In the preferred embodiment of the present invention, the outer circle positioning step at the left end of the sludge cylinder four-way valve body 3288 is provided with a sealing member, the outer circle positioning step at the left end of the sludge cylinder four-way valve body 3288 is installed in the inner hole at the right end of the sludge cylinder working barrel 3204, and the sludge cylinder four-way valve body 3288 is connected with the right end of the sludge cylinder outer protective barrel 3205 through a screw for static sealing. The right end inner hole of the sludge cylinder four-way valve body 3288 is provided with a sealing device and is in sliding seal with a piston rod 3102 of the double-rod double-acting hydraulic oil cylinder extending into the hole, and the right end of the sludge cylinder four-way valve body 3288 is fixedly connected with a left end flange of the cylinder barrel 3101 through a screw. The sludge cylinder four-way valve body discharge port valve core seat 321010 is installed in an upper opening inner hole of the sludge cylinder four-way valve body 3288, the sludge cylinder four-way valve body discharge port valve core 3299 is installed in the inner hole of the sludge cylinder four-way valve body discharge port valve core seat 321010 in a sliding fit mode, and the sludge cylinder four-way valve body discharge port valve core sealing gasket 321111 is installed on an inner hole step of the sludge cylinder four-way valve body 3288 below the sludge cylinder four-way valve body discharge port valve core 3299. The sludge cylinder four-way valve body feed port valve core 321212 is installed in the inner hole of the valve core seat at the upper part of the feed port of the sludge cylinder four-way valve body 3288 in a sliding fit manner. The sealing gasket 321313 of the sludge cylinder four-way valve body feed port valve core is installed on the step of the inner hole of the sludge cylinder four-way valve body 3288 below the sludge cylinder four-way valve body feed port valve core 321212.
It will be appreciated by those skilled in the art that the foregoing screw connection is merely exemplary in this preferred embodiment of the present invention, and that other connection methods, such as welding, are also possible, and the present invention is not limited in this respect.
It is worth mentioning that the sludge cylinder three-way type low-damping double-acting one-way valve 3202 is an integrated structure, has the functions of upper discharging one-way non-return and lower feeding one-way non-return and is used as a rodless cavity sealing end cover of the sludge cylinder working material cylinder 3204. The sludge cylinder four-way type low-damping double-acting one-way valve 3203 is an integrated structure, has the functions of upper discharging one-way non-return and lower feeding one-way non-return, and serves as a rod cavity sealing end cover of the sludge cylinder working material cylinder 3204, and has the functions of sliding sealing with a piston rod 3102 of the double-rod double-acting hydraulic oil cylinder extending into a hole of the piston rod and connecting with the middle double-rod double-acting hydraulic oil cylinder 3100. The upper discharge port one-way valve is in a straight-through structure and is directly connected with the discharge collecting pipe 3400, the lower feed inlet one-way valve is in a straight-through structure and is directly connected with the feed dividing pipe 3500, materials directly enter the sludge cylinder working material barrel 3204 from the feed dividing pipe 3500 through the straight-through lower feed inlet one-way valve, the movement distance is short without other pipelines and elbows in the middle, the flowing direction is not changed, the turbulent flow resistance is not generated, and the operation efficiency is low; the materials directly enter the discharge collecting pipe 3400 from the sludge cylinder working material barrel 3204 through a straight-through type upper discharge port one-way valve, and the middle part does not need to pass through other pipelines and bends, has short movement distance, does not change the flow direction, does not generate turbulent flow resistance, and has small operation efficiency.
In this preferred embodiment of the invention, the right chamber of the double-out rod, double-acting hydraulic cylinder 3100 is supplied with oil, the piston rod 3102 of the double-outlet-rod double-acting hydraulic oil cylinder pushes the piston 3201 of the sludge cylinder leftwards to move leftwards, the sludge cylinder three-way low damping double-acting one-way valve 3202 at the left end of the sludge cylinder 3200 moves downwards to press the sludge cylinder three-way valve body feed inlet valve core 3212 to close the feed inlet, the valve core 3209 at the discharge port of the sludge cylinder three-way low-damping double-acting check valve 3202 at the left end of the sludge cylinder 3200 moves upwards to separate from the sealing gasket 3211 at the discharge port of the sludge cylinder three-way valve body so as to open the discharge port, the material in the rodless cavity on the left side of the sludge cylinder piston 3201 is discharged to the discharge collecting pipe 3400 installed on the sludge cylinder 3200. Meanwhile, a sludge cylinder four-way type low-damping double-acting check valve 3203 at the right end of the sludge cylinder 3200 moves downwards to press a sludge cylinder four-way valve body discharge port valve core 3299 to close a discharge port, a sludge cylinder four-way type low-damping double-acting check valve 3203 at the right end of the sludge cylinder 3200 moves upwards to separate from a sludge cylinder four-way valve body feed port valve core 321212 of the sludge cylinder four-way type low-damping double-acting check valve 3203 to open a feed port, and a rod cavity at the right side of a sludge cylinder piston 3201 sucks materials in a feed flow dividing pipe 3500 arranged on the sludge cylinder 3200 to finish storage.
The method is characterized in that oil is supplied to a left cavity of the double-rod double-acting hydraulic cylinder 3100, a piston rod 3102 of the double-rod double-acting hydraulic cylinder 3102 pulls a piston 3201 of a sludge cylinder to move rightwards, a valve core 3212 of a sludge cylinder three-way low-damping double-acting check valve 3202 at the left end of the sludge cylinder 3200 moves upwards to separate from a sealing gasket 3213 of the sludge cylinder three-way valve inlet valve core, so that a feed inlet is opened, a valve core 3209 of a sludge cylinder three-way low-damping double-acting check valve 3202 at the left end of the sludge cylinder 3200 moves downwards to press the sealing gasket 3211 of the valve core at the sludge cylinder three-way valve outlet so as to close the discharge outlet, and a rodless cavity at the left side of the sludge cylinder piston 3201 sucks materials in a feeding shunt 3500 mounted on the sludge cylinder 3200 to finish. Meanwhile, the sludge cylinder four-way type low damping double-acting check valve 3203 at the right end of the sludge cylinder 3200 moves upwards to separate from the sludge cylinder four-way valve body discharge port valve core sealing gasket 321111 so as to open the discharge port, the sludge cylinder four-way type low damping double-acting check valve 3203 at the right end of the sludge cylinder 3200 moves downwards to press the sludge cylinder four-way valve body feed port valve core 321212 to tightly close the sludge cylinder four-way valve body feed port valve core sealing gasket 321313 so as to close the feed port, and the material with a rod cavity at the right side of the sludge cylinder piston 3201 is discharged to the collecting pipe 3400 installed on the sludge cylinder 3200.
It is worth mentioning that the single-cylinder double-feed hydraulic piston pump further comprises a stroke adjusting reversing device, and the stroke adjusting reversing device is installed between the sludge cylinder 3200 and the cylinder rear end cover flange 3107 of the double-rod double-acting hydraulic cylinder 3100. Specifically, the stroke adjustment and reversing device includes a first sealing guide sleeve 3104, a first position sensor 3105, a reversing valve rod 3106, a position detection sensor 3108, a second position sensor 3109, and a second sealing guide sleeve 3110. More specifically, the first sealing guide sleeve 3104 and the first position sensor 3105 are installed on the sludge cylinder four-way type low damping double-acting check valve 3203 at the right end of the sludge cylinder 3200, the second sealing guide sleeve 3110 and the second position sensor 3109 are installed on the cylinder rear end cover 3111 of the double-rod double-acting hydraulic cylinder 3100, the reversing valve rod 3106 is installed in the sealing guide sleeve holes of the first sealing guide sleeve 3104 and the second sealing guide sleeve 3110, the position detection sensor 3108 is installed on the reversing valve rod 3106, and the reversing valve rod 3106 is also installed on a sludge cylinder piston clamping groove.
It is worth mentioning that the effective strokes at the two ends of the double-rod double-acting hydraulic cylinder 3100 can be adjusted by adjusting the mounting positions of the first position sensor 3105 and the second position sensor 3109, so that when the double-rod double-acting hydraulic cylinder 3100 moves back and forth at a high speed, the piston 3201 of the sludge cylinder cannot contact the sealing end covers at the two ends of the sludge cylinder, and the cylinder collision caused by large movement inertia is avoided.
More specifically, in this preferred embodiment of the present invention, the effective stroke of the left end of the double-out rod double acting hydraulic cylinder 3100 is adjusted by adjusting the mounting position of the first position sensor 3105 mounted on the sludge cylinder four-way low damping double acting check valve body 3288. The effective stroke of the right end of the double-rod double-acting hydraulic cylinder 3100 is adjusted by adjusting the mounting position of the second position sensor 3109 mounted on the cylinder rear end cover flange 3107, so that when the double-rod double-acting hydraulic cylinder 3100 moves back and forth at a high speed, the piston of the piston rod 3102 of the double-rod double-acting hydraulic cylinder cannot contact the guide sleeve 3103 and the cylinder rear end cover 3111, and cylinder collision caused by large movement inertia is avoided.
In this preferred embodiment of the present invention, the right chamber of the double-out-rod double-acting hydraulic cylinder 3100 is supplied with oil, the piston rod 3102 of the double-out-rod double-acting hydraulic cylinder pushes the sludge cylinder piston 3201 leftward, pulling the diverter valve stem 3106 installed in the holes of the first seal guide sleeve 3104 and the second seal guide sleeve 3110 leftward, when the position sensing sensor 3108 installed on the diverter valve stem 3106 approaches the first position sensor 3105 installed on the sludge cylinder four-way low damping double-acting check valve body 3288, the first position sensor 3105 sends a signal to a hydraulic system to divert the diverter valve, and the left chamber of the double-out-rod double-acting hydraulic cylinder 3100 is supplied with oil; the piston rod 3102 of the double-rod double-acting hydraulic oil cylinder pulls the left sludge cylinder piston 3201 rightwards to move, the left sludge cylinder piston 3201 pushes the reversing valve rod 3106 arranged in the holes of the first sealing guide sleeve 3104 and the second sealing guide sleeve 3110 to move rightwards, when the position detection inductor 3108 arranged on the reversing valve rod 3106 is close to the second position inductor 3109 arranged on the oil cylinder rear end cover flange 3107, the second position inductor 3109 sends a signal to a hydraulic system to change the direction of the reversing valve, and oil is supplied to the right cavity of the double-rod double-acting hydraulic oil cylinder 3100, and the cycle is repeated.
Fig. 4 shows the double-layer cartridge mechanism according to the fourth preferred embodiment of the present invention, which is mounted on a single-cylinder single-feed hydraulic piston pump.
In this fourth preferred embodiment of the present invention, the double cartridge mechanism is implemented as the sludge cylinder working cartridge 4204 and the sludge cylinder outer protection cartridge 4205 of the sludge cylinder 4200 of the single cylinder single feed hydraulic piston pump. It will be understood by those skilled in the art that in other variations of the fourth preferred embodiment of the present invention, the double-layer cartridge mechanism may be arranged in other ways in the single-cylinder single-feed hydraulic piston pump, and the present invention is not limited in this respect.
In this preferred embodiment of the invention, the single cylinder single feed hydraulic piston pump comprises a dual-out rod, double acting hydraulic ram 4100 and a sludge cylinder 4200, the sludge cylinder 4200 being disposed at the end of the dual-out rod, double acting hydraulic ram 4100. In this preferred embodiment of the invention, the sludge cylinder 4200 is mounted on the left end of the dual-out rod, double acting hydraulic ram 4100. It will be appreciated by those skilled in the art that in other embodiments, the sludge cylinder 4200 may be mounted to the right end of the dual-extension double acting hydraulic ram 4100, and the invention is not limited in this respect.
Specifically, the double-rod-out double-acting hydraulic oil cylinder 4100 comprises a cylinder 4101, a cylinder flange, a double-rod-out double-acting hydraulic oil cylinder piston rod 4102, a buffer plunger, a guide sleeve 4103, a cylinder rear end cover 4111 and a cylinder rear end cover flange 4107. Further, the double-rod-out double-acting hydraulic oil cylinder piston rod 4102 and the buffer plunger are assembled in the cylinder tube 4101, the guide sleeve 4103 is installed at the left end of the cylinder tube 4101, the piston of the double-rod-out double-acting hydraulic oil cylinder piston rod 4102 is in sliding sealing fit with the inner hole of the cylinder tube 4101, and the piston rod of the double-rod-out double-acting hydraulic oil cylinder piston rod 4102 is in sliding sealing fit with the inner hole of the guide sleeve 4103.
Specifically, the single-cylinder single-feed hydraulic piston pump further comprises a discharge manifold 4400 and a feed dividing pipe 4500, and the discharge manifold 4400 and the feed dividing pipe 4500 are installed on the sludge cylinder 4200. Further, the discharge collecting pipe 4400 is connected with the discharge hole of the sludge cylinder 4200 through a flange, and the feeding dividing pipe 4500 is connected with the feeding hole of the sludge cylinder 4200 through a flange.
Specifically, the sludge cylinder 4200 comprises a sludge cylinder piston 4201, a sludge cylinder three-way low-damping double-acting one-way valve 4202, a sludge cylinder connecting end cover 4203, a sludge cylinder working cylinder 4204, a sludge cylinder outer protection cylinder 4205, a sludge cylinder self-locking nut 4206 and a sludge cylinder clamp key 4207.
Further, the sludge cylinder working cylinder 4204 is sleeved with the sludge cylinder outer protective cylinder 4205. Preferably, in this preferred embodiment of the present invention, the sludge cylinder outer protective cylinder 4205 is fitted over the outer circumference of the sludge cylinder working cylinder 4204. Cooling ports are arranged at two ends of the sludge cylinder outer protective cylinder 4205, an annular cavity is arranged between the sludge cylinder working cylinder 4204 and the sludge cylinder outer protective cylinder 4205, and sealing members are arranged at two ends of the sludge cylinder working cylinder 4204 and the sludge cylinder outer protective cylinder 4205 in a clearance fit manner to support and seal the two ends. Preferably, in this preferred embodiment of the present invention, the annular cavity is formed between the outer circle of the sludge cylinder working cylinder 4204 and both ends of the inner hole of the sludge cylinder outer protecting cylinder 4205.
It should be noted that, preferably, in the preferred embodiment of the present invention, the sludge cylinder work cylinder 4204 and the sludge cylinder piston 4201 are in sliding sealing fit, and the sludge cylinder work cylinder 4204 made of different materials can be conveniently replaced according to the wear condition or material property of the sludge cylinder work cylinder 4204. The reciprocating friction between the sludge cylinder working cylinder 4204 and the sludge cylinder piston 4201 generates a large amount of heat energy during working, cooling media are introduced into the cooling ports arranged at the two ends of the sludge cylinder outer protection cylinder 4205 to enter the annular cavity, the large amount of heat energy generated by the reciprocating friction between the sludge cylinder working cylinder 4204 and the sludge cylinder piston 4201 during working is taken away, and aging failure of the sealing member of the sludge cylinder piston 4201 is effectively delayed. Meanwhile, the two ends of the sludge cylinder operating cylinder 4204 and the sludge cylinder outer protective cylinder 4205 are in clearance fit, and a sealing member is provided to support and seal the two ends, so that the sludge cylinder operating cylinder 4204 is suspended on the sludge cylinder piston 4201. The sludge cylinder working cylinder 4204 is suspended on the sludge cylinder piston 4201, so that cylindricity errors and assembly coaxiality errors caused by machining of the sludge cylinder working cylinder 4204 can be effectively compensated, eccentric wear of an inner hole of the sludge cylinder working cylinder 4204 and the sludge cylinder piston 4201 is avoided, and the service life of the sludge cylinder working cylinder 4204, the sludge cylinder piston 4201 and a sealing member of the sludge cylinder piston 4201 is prolonged.
In this preferred embodiment of the present invention, it is preferable that a right end outer circle positioning step of the sludge cylinder three-way valve body 4208 is provided with a sealing member, the right end outer circle positioning step of the sludge cylinder three-way valve body 4208 is installed in an inner hole of a left end of the sludge cylinder work cylinder 4204 to be statically sealed, and is connected to a left end of the sludge cylinder outer protection cylinder 4205 sleeved outside the sludge cylinder work cylinder 4204 by a screw. A sealing element is arranged on an excircle positioning step at the left end of the sludge cylinder connecting end cover 4203, the sludge cylinder connecting end cover 4203 is installed in an inner hole at the right end of the sludge cylinder working material cylinder 4204 for static sealing, and the right end of the sludge cylinder outer protection cylinder 4205 sleeved outside the sludge cylinder working material cylinder 4204 is connected through a screw.
In this preferred embodiment of the invention, the right chamber of the dual-extension rod, double acting hydraulic ram 4100 is supplied with oil, the piston rod 4102 of the double-rod double-acting hydraulic oil cylinder pushes the piston 4201 of the sludge cylinder leftwards to move leftwards, the valve core 4212 of the sludge cylinder three-way low-damping double-acting check valve 4202 of the sludge cylinder three-way valve body feed port at the left end of the sludge cylinder 4200 moves downwards to press the valve core sealing gasket 4213 of the sludge cylinder three-way valve body feed port so as to close the feed port, the valve core 4209 at the discharge port of the three-way low-damping double-acting check valve 4202 of the sludge cylinder at the left end of the sludge cylinder 4200 moves upwards to be separated from the valve core sealing gasket 4211 at the discharge port of the three-way valve body of the sludge cylinder so as to open the discharge port, and discharging the materials of the rodless cavity on the left side of the sludge cylinder piston 4201 to the discharging collecting pipe 4400 arranged on the sludge cylinder 4200. Meanwhile, the rod chamber on the right side of the sludge cylinder 4200 sucks in an external cooling medium.
The left cavity of the double-rod double-acting hydraulic oil cylinder 4100 is supplied with oil, a piston rod 4102 of the double-rod double-acting hydraulic oil cylinder pulls the sludge cylinder piston 4201 rightwards to move, the sludge cylinder three-way low-damping double-acting check valve 4202 at the left end of the sludge cylinder 4200 moves upwards to separate from the sludge cylinder three-way valve body feed inlet valve core gasket 4213 so as to open the feed inlet, the sludge cylinder three-way valve body discharge outlet valve core 4209 of the sludge cylinder three-way low-damping double-acting check valve 4202 at the left end of the sludge cylinder 4200 moves downwards to press the sludge cylinder three-way valve body discharge outlet valve core gasket 4211 so as to close the discharge outlet, and the rodless cavity at the left side of the sludge cylinder piston 4201 sucks the materials in the feeding material 450shunt pipe 0 installed on the sludge cylinder 4200 to finish storing. At the same time, the rod cavity on the right side of the mud cylinder piston 4201 discharges the cooling medium.
The sludge cylinder three-way low damping double-acting check valve 4202 and the sludge cylinder connecting end cap 4203 are provided at an end of the sludge cylinder 4200. Preferably, in this preferred embodiment of the present invention, the sludge cylinder three-way low damping double acting check valve 4202 is disposed at the left end of the sludge cylinder 4200, and the sludge cylinder connecting end cap 4203 is disposed at the right end of the sludge cylinder 4200. The piston rod 4102 of the double-rod double-acting hydraulic oil cylinder returns back and forth left and right to push the piston 4201 at the left end to move back and forth, the upper discharge port one-way valve and the lower feed port one-way valve of the sludge cylinder three-way low-damping double-acting one-way valve 4202 are opened and closed alternately to complete feeding and discharging, and the reciprocating motion is performed to achieve the purpose of pumping materials. It will be understood by those skilled in the art that the three-way low damping double acting check valve 4202 and the connecting end cap 4203 are provided in an orientation that is only exemplary, and the present invention is not limited thereto.
Further, the sludge cylinder piston 4201 is mounted at the left end of the piston rod 4102 of the double-rod double-acting hydraulic cylinder, the sludge cylinder piston 4201 and the piston rod 4102 of the double-rod double-acting hydraulic cylinder are axially and radially fixed through a clamping key, and a self-sealing nut is axially locked and sealed. The sludge cylinder piston 4201 is a sliding seal fit in the inner bore of the sludge cylinder work cylinder 4204.
Preferably, in this preferred embodiment of the present invention, the sludge cylinder piston 4201 is fitted over the positioning step of the dual-extension dual-acting hydraulic cylinder piston rod 4102 of the dual-extension dual-acting hydraulic cylinder 4100 in a sliding sealing fit with a seal disposed therebetween to support and seal and allow for some compensation for misalignment of the coaxiality.
Preferably, in this preferred embodiment of the present invention, the locking key 4207 of the sludge cylinder is locked in the locking key slot at the left end of the piston rod 4102 of the dual-extension rod dual-acting hydraulic cylinder, and the self-locking nut 4206 of the sludge cylinder is screwed on the external thread at the left end of the piston rod 4102 of the dual-extension rod dual-acting hydraulic cylinder.
Preferably, in this preferred embodiment of the present invention, the sludge cylinder catch 4207 secures the sludge cylinder piston 4201 axially and radially at the positioning step of the dual-extension dual-acting hydraulic ram piston rod 4102. The inner hole of the sludge cylinder self-locking nut 4206 is designed as a step blind hole, the sludge cylinder clamping key 4207 is fixed on the outer circle of the sludge cylinder clamping key 4207 in a sleeved mode through an inner hole step, the inner hole is an internal thread and an external thread of the piston rod 4102 of the double-rod double-acting hydraulic oil cylinder is screwed to further fix the sludge cylinder piston 4201, and a sealing ring is arranged on the annular surface, attached to the sludge cylinder self-locking nut 4206 and the sludge cylinder piston 4201, of the sludge cylinder self-locking nut 4206 to seal the annular surface, so that materials in a charging barrel cannot penetrate into the joint where the sludge cylinder piston 4201 and the piston rod 4102 of the double-rod.
Specifically, the sludge cylinder three-way low-damping double-acting check valve 4202 of the sludge cylinder 4200 comprises a sludge cylinder three-way valve body 4208, a sludge cylinder three-way valve body discharge port valve core 4209, a sludge cylinder three-way valve body discharge port valve core seat 4210, a sludge cylinder three-way valve body discharge port valve core gasket 4211, a sludge cylinder three-way valve body feed port valve core 4212 and a sludge cylinder three-way valve body feed port valve core gasket 4213.
Specifically, the valve core seat 4210 at the discharge port of the sludge cylinder three-way valve body is installed in an inner hole of an upper opening of the sludge cylinder three-way valve body 4208, the valve core 4209 at the discharge port of the sludge cylinder three-way valve body is installed in an inner hole of the valve core seat 4210 at the discharge port of the sludge cylinder three-way valve body in a sliding fit manner, the valve core gasket 4211 at the discharge port of the sludge cylinder three-way valve body is installed on a step of the inner hole of the sludge cylinder three-way valve body 4208 below the valve core 4209 at the discharge port of the sludge cylinder three-way valve body, the valve core 4212 at the feed port of the sludge cylinder three-way valve body is installed in an inner hole of the valve core seat at the upper part of the feed port of the sludge cylinder three-way valve body 4208 in a.
Further, the upper and lower ports of the three-way valve body 4208 of the sludge cylinder are respectively connected to the discharging manifold 4400 and the feeding shunt tube 4500 through flanges, and the middle port is connected to the outer protection cylinder 4205 at one end of the rodless cavity of the working cylinder 4204 of the sludge cylinder through screws, and serves as a rodless cavity end cap of the working cylinder 4204 of the sludge cylinder.
Preferably, in this preferred embodiment of the present invention, the three-way valve body 4208 of the sludge three-way low damping double-acting check valve 202 of the sludge cylinder 4200 is an integrated three-way, the middle port is fixedly connected to the outer protection cylinder 4205 of the rodless cavity end of the sludge cylinder work cylinder 4204, the outer positioning step of the three-way valve body 4208 of the sludge cylinder is provided with a sealing device and an inner hole of the rodless cavity of the sludge cylinder work cylinder 4204 sleeved on the outer circle thereof is static sealed, and the rodless cavity of the sludge cylinder 4200 is sealed to serve as a sealing end cover of the rodless cavity of the sludge pump of the present invention. A straight-through discharge port one-way valve is arranged inside an upper opening of the sludge cylinder three-way valve body 4208, the upper opening is connected with the discharge collecting pipe 4400, a straight-through feed port one-way valve is arranged inside a lower opening of the sludge cylinder three-way valve body 4208, and the lower opening is connected with the feed dividing pipe 4500. The outer circle positioning step at one end of the sludge cylinder connecting end cap 4203 is provided with a sealing device, and the sealing device is statically sealed with the inner hole of the sludge cylinder working material cylinder 4204 sleeved on the outer circle of the sealing device to seal the rod cavity of the sludge cylinder 4200, and the sealing device is used as a sealing end cap of the rod cavity of the sludge pump. And a sealing device is arranged in an inner hole at the other end of the sludge cylinder connecting end cover 4203, and a piston rod 4102 of the double-rod double-acting hydraulic oil cylinder extending into the hole is in sliding seal to seal a rod cavity of the sludge cylinder 4200. The piston rod 4102 of the double-rod double-acting hydraulic oil cylinder extends into the sludge cylinder connecting end cover 4203 to be connected with the sludge cylinder piston 4201 and is fixedly connected with the flange of the cylinder barrel of the double-acting hydraulic oil cylinder through screws.
It will be appreciated by those skilled in the art that the foregoing screw connection is merely exemplary in this preferred embodiment of the present invention, and that other connection methods, such as welding, are also possible, and the present invention is not limited in this respect.
It is worth mentioning that the sludge cylinder three-way low-damping double-acting one-way valve 4202 is an integrated structure, has the functions of upper discharging one-way check and lower feeding one-way check, and is used as a rodless cavity sealing end cover of the sludge cylinder working cylinder 4204. The sludge cylinder connecting end cap 4203 serves as a rod cavity sealing end cap of the sludge cylinder working cylinder 4204, and functions to slidably seal with the double-rod double-acting hydraulic cylinder piston rod 4102 extending into its bore and to connect the intermediate double-rod double-acting hydraulic cylinder 4100. The upper discharge port one-way valve is in a straight-through structure and is directly connected with the discharge collecting pipe 4400, the lower feed port one-way valve is in a straight-through structure and is directly connected with the feeding flow dividing pipe 4500, materials directly enter the sludge cylinder working material barrel 4204 from the feeding flow dividing pipe 4500 through the straight-through lower feed port one-way valve, the moving distance of the materials is short without other pipelines or elbows, the flowing direction is not changed, turbulent flow resistance is not generated, and the operation efficiency is low. The materials directly enter the discharging collecting pipe 4400 from the sludge cylinder working material cylinder 4204 through the straight-through type upper discharging port one-way valve, the moving distance is short without passing through other pipelines and elbows, the flowing direction is not changed, the turbulent resistance is not generated, the operation efficiency is low, and the operation efficiency is high.
It is worth mentioning that the single cylinder single feed hydraulic piston pump further comprises a stroke adjustment reversing device, which is mounted between the sludge cylinder 4200 and the cylinder rear end cover flange 4107 of the double-extension rod double-acting hydraulic cylinder 4100. Specifically, the stroke adjustment and reversing device includes a first sealing guide sleeve 4104, a first position sensor 4105, a reversing valve rod 4106, a position detection sensor 4108, a second position sensor 4109, and a second sealing guide sleeve 4110. More specifically, the first sealing guide sleeve 4104 and the first position sensor 4105 are mounted on the sludge cylinder connecting end cap 4203 at the right end of the sludge cylinder 4200, the second sealing guide sleeve 4110 and the second position sensor 4109 are mounted on the cylinder rear end cap 4111 of the dual-rod dual-acting hydraulic cylinder 4100, the reversing valve rod 4106 is mounted in the sealing guide sleeve holes of the first sealing guide sleeve 4104 and the second sealing guide sleeve 4110, the position detection sensor 4108 is mounted on the reversing valve rod 4106, and the reversing valve rod 4106 is further mounted on a sludge cylinder piston clamping groove.
It should be noted that the effective strokes of the two ends of the dual-rod dual-acting hydraulic cylinder 4100 can be adjusted by adjusting the installation positions of the first position sensor 4105 and the second position sensor 4109, so that when the dual-rod dual-acting hydraulic cylinder 4100 moves back and forth at a high speed, the piston 4201 of the sludge cylinder cannot contact the sealing end covers at the two ends of the sludge cylinder, and the cylinder collision caused by large movement inertia is avoided.
More specifically, in this preferred embodiment of the present invention, the effective stroke of the left end of the dual-out rod, dual-acting hydraulic ram 4100 is adjusted by adjusting the mounting position of the first position sensor 4105 mounted on the sludge cylinder connection end cap 4203. The effective stroke of the right end of the double-rod double-acting hydraulic oil cylinder 4100 is adjusted by adjusting the installation position of the second position sensor 4109 installed on the oil cylinder rear end cover flange 4107, so that when the double-rod double-acting hydraulic oil cylinder 4100 moves back and forth at high speed, the piston of the piston rod 4102 of the double-rod double-acting hydraulic oil cylinder cannot contact the guide sleeve 4103 and the oil cylinder rear end cover 4111, and cylinder collision caused by large movement inertia is avoided.
In this preferred embodiment of the invention, the right chamber of the dual-rod dual-acting hydraulic ram 4100 is fed, the dual-rod dual-acting hydraulic ram piston rod 4102 pushes the sludge cylinder piston 4201 to the left, pulls the diverter valve stem 4106 mounted in the bore of the first and second seal bushings 4104, 4110 to the left, and when the position sensing sensor 4108 mounted on the diverter valve stem 4106 approaches the first position sensor 4105 mounted on the sludge cylinder connection end cap 4203, the first position sensor 4105 signals the hydraulic system to divert the diverter valve and feed the left chamber of the dual-rod dual-acting hydraulic ram 4100; the piston rod 4102 of the double-rod double-acting hydraulic oil cylinder pulls the piston 4201 of the sludge cylinder to move rightwards, the reversing valve rod 4106 arranged in the holes of the first sealing guide sleeve 4104 and the second sealing guide sleeve 4110 is pushed to move rightwards, when the position detection sensor 4108 arranged on the reversing valve rod 4106 is close to the second position sensor 4109 arranged on the flange 4107 of the rear end cover of the oil cylinder, the second position sensor 4109 sends a signal to a hydraulic system to reverse the reversing valve, oil is supplied to the right cavity of the double-acting hydraulic oil cylinder 4100, and the cycle is repeated.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.
Claims (14)
1. The utility model provides a double-deck feed cylinder mechanism, its characterized in that, double-deck feed cylinder mechanism includes sludge cylinder work feed cylinder and the outer protection section of thick bamboo of sludge cylinder, wherein sludge cylinder work feed cylinder quilt cover is located in the outer protection section of thick bamboo of sludge cylinder, the outer protection section of thick bamboo both ends of sludge cylinder are provided with the cooling opening, sludge cylinder work feed cylinder with annular cavity has between the outer protection section of thick bamboo of sludge cylinder, sludge cylinder work feed cylinder with the outer protection section of thick bamboo both ends of sludge cylinder set up the sealing member for clearance fit and support and seal.
2. The dual layer cartridge mechanism according to claim 1, wherein said sludge cylinder outer protecting cylinder is fitted over an outer circumference of said sludge cylinder working cylinder, and said annular cavity is formed between the outer circumference of said sludge cylinder working cylinder and both ends of an inner hole of said sludge cylinder outer protecting cylinder.
3. The dual layer cartridge mechanism according to claim 1, wherein said sludge cylinder working cartridge is suspended on a sludge cylinder piston of a sludge cylinder to compensate for a cylindricity error and an assembly coaxiality error caused by the processing of said sludge cylinder working cartridge.
4. The double-deck barrel mechanism according to any one of claims 1 to 3, wherein the sludge cylinder is provided with a sludge cylinder three-way valve body, and a middle port of said sludge cylinder three-way valve body is connected to said sludge cylinder working barrel as a rodless chamber end cap of said sludge cylinder working barrel.
5. The double-deck cylinder mechanism according to any of claims 1 to 3, wherein the sludge cylinder is provided with a three-way valve body of the sludge cylinder, and the outer circle positioning step of the end of the three-way valve body of the sludge cylinder is provided with a sealing member and is installed in the inner hole of the end of the working cylinder of the sludge cylinder for static sealing.
6. The double-deck charging barrel mechanism according to any one of claims 1 to 3, wherein a sludge cylinder is provided with a sludge cylinder three-way valve body, and the middle port of the sludge cylinder three-way valve body is connected with the sludge cylinder outer protective barrel at one end of the rodless cavity of the sludge cylinder working charging barrel to serve as the rodless cavity end cover of the sludge cylinder working charging barrel.
7. The double-deck charging barrel mechanism according to any one of claims 1 to 3, wherein the sludge cylinder is provided with a sludge cylinder four-way valve body, the middle port of the sludge cylinder four-way valve body is connected with the sludge cylinder working charging barrel, and the other middle port is fixedly connected with the double-rod double-acting hydraulic oil cylinder.
8. The double-deck charging barrel mechanism according to any one of claims 1 to 3, wherein a sludge cylinder is provided with a sludge cylinder four-way valve body, and the middle port of the sludge cylinder four-way valve body is connected with the sludge cylinder outer protective barrel at one end of the rod cavity of the sludge cylinder working charging barrel to serve as the rod cavity end cover of the sludge cylinder working charging barrel.
9. The dual layer cartridge mechanism according to any one of claims 1 to 3, wherein the sludge cylinder is provided with a sludge cylinder four-way valve body, and an outer circumferential positioning step at one end of the sludge cylinder four-way valve body is provided with a sealing member and is installed in an inner hole at the end of the sludge cylinder working cartridge for static sealing.
10. The dual layer cartridge mechanism of any of claims 1 to 3, wherein the sludge cylinder further comprises a sludge cylinder connecting end cap, said sludge cylinder connecting end cap serving as a rod chamber sealing end cap of said sludge cylinder working cartridge.
11. The double-deck cylinder mechanism as defined in any one of claims 1 to 3, wherein said upper discharge port check valve of said sludge cylinder is of a through type structure, said lower discharge port check valve of said sludge cylinder is of a through type structure, said material is directly fed into said sludge cylinder working cylinder through said through type lower discharge port check valve of said sludge cylinder, and said material is directly discharged from said sludge cylinder working cylinder of said sludge cylinder through said through type upper discharge port check valve of said sludge cylinder.
12. The dual layer cartridge mechanism of any one of claims 1 to 3, wherein a sludge cylinder piston of a sludge cylinder is a sliding seal fit in an inner bore of said sludge cylinder working cartridge.
13. The double-deck cartridge mechanism of any one of claims 1 to 3, wherein the double-deck cartridge mechanism is mounted to a hydraulic sludge pump.
14. The dual-layer cartridge mechanism of any one of claims 1 to 3, wherein the dual-layer cartridge mechanism is mounted to a two-cylinder dual-feed hydraulic piston pump or a two-cylinder single-feed hydraulic piston pump or a single-cylinder dual-feed hydraulic piston pump or a single-cylinder single-feed hydraulic piston pump.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113339226A (en) * | 2021-01-13 | 2021-09-03 | 李江安 | Device for pumping polyphenyl particle slurry |
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