CN111118792B - Singeing position online adjusting device and control method of singeing machine and singeing machine - Google Patents
Singeing position online adjusting device and control method of singeing machine and singeing machine Download PDFInfo
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- CN111118792B CN111118792B CN201911365239.8A CN201911365239A CN111118792B CN 111118792 B CN111118792 B CN 111118792B CN 201911365239 A CN201911365239 A CN 201911365239A CN 111118792 B CN111118792 B CN 111118792B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
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Abstract
The invention relates to an on-line singeing position adjusting device and a control method of a singeing machine and the singeing machine. The singeing position online adjusting device comprises two roller seats which are oppositely arranged, a roller which is rotatably connected between the two roller seats, and a driving device which is connected with the roller seats and is used for driving the roller seats to move along the radial direction of the roller, wherein two ends of the roller are respectively rotatably connected with one roller seat; the control method is based on the singeing position on-line adjusting device, according to the singeing process of different cloth materials, the corresponding roller positions are preset and recorded and numbered, the PLC is adopted to control the driving device to drive the rollers to reach the preset positions, and when the same cloth material is singed again, the corresponding roller positions recorded with the numbers are directly selected and called for singeing. The singeing machine adopts the singeing position on-line adjusting device. The invention enables the roller to have the moving capability, thereby playing the role of adjusting the singeing position on line.
Description
Technical Field
The invention belongs to the technical field of spinning, and particularly relates to a cloth cover position adjusting device of a singeing machine, a control method and the singeing machine.
Background art:
the cloth cover of traditional singeing machine and the relative position of burner realize through manual regulation burner position, in actual operation, can't accomplish online adjustment, and the adjusting position is difficult to control, and the regulation direction is single, is difficult to adapt to the demand of the different singeing technology of multiple cloth. Meanwhile, due to the randomness and errors generated by manual adjustment and the frequent replacement of the varieties of the singed fabrics, the singeing effect of different batches of the same fabric is difficult to accurately reproduce.
The invention content is as follows:
the invention firstly solves the technical problems that: the cloth cover position adjusting device of the singeing machine can automatically adjust the relative position of a cloth cover and a fire hole according to requirements and adjust a singeing process on line.
In order to solve the technical problems, the invention adopts the technical scheme that: the singeing position on-line adjusting device of the singeing machine comprises two roller seats which are arranged oppositely, a roller which is rotatably connected between the two roller seats, two ends of the roller are respectively rotatably connected with one roller seat, and the singeing machine further comprises a driving device which is connected with the roller seats and used for driving the roller seats to move along the radial direction of the roller.
As a preferred scheme, the driving device comprises a first support, the two roller seats are connected to the first support, the first support is further rotatably connected with a first screw rod and a first motor which is fixedly connected with the first screw rod in a transmission mode, the first screw rod is axially fixed relative to the first support, and the first screw rod is perpendicular to the axial direction of the rollers and drives the roller seats to move back and forth along the axial direction of the first screw rod.
As a preferable scheme, the driving device further comprises a second support, the first support is connected to the second support in a sliding mode, the sliding direction of the first support on the second support is perpendicular to the first screw rod and the roller, a second motor is fixedly connected to the second support, and the second motor drives the first support to slide through the screw rod in a transmission mode.
As a preferred scheme, drive arrangement includes swing arm, allies oneself with the arm and the third motor of fixed connection on alliing oneself with the arm, and two roller seats are integrative to be formed in the one end of swing arm, and the roller rotates to be connected on two roller seats of swing arm one end, and the other end that the roller seat was kept away from in the swing arm rotates through first round pin axle and connects on alliing oneself with the arm, this first round pin axle and swing arm fixed connection, with alliing oneself with the arm and rotate and be connected, the third motor is connected with first round pin transmission, drives first round pin axle and rotates, and the axial of first round pin axle is on a parallel with the roller axial.
As a preferred scheme, the driving device further comprises a base and a fourth motor fixedly connected to the base, one end, far away from the swing arm, of the linkage arm is rotatably connected to the base through a second pin shaft, the second pin shaft is fixedly connected with the linkage arm and rotatably connected with the base, the fourth motor is in transmission connection with the second pin shaft and drives the second pin shaft to rotate, and the axial direction of the second pin shaft is parallel to the axial direction of the roller.
Preferably, the device further comprises a controller, wherein the controller is connected with the driving device and controls the action of the driving device.
The invention further aims to solve the technical problems that: the method for regulating and controlling the singeing position of the singeing machine on line can accurately reproduce the singeing effect of the same fabric in different batches, so that the singeing quality of the same fabric is balanced and consistent. Meanwhile, the operation steps of singeing the same fabric are simplified, the production efficiency is improved, and the operation difficulty is reduced.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the online regulating and controlling method of the singeing position of the singeing machine adopts the online regulating device of the singeing position to be matched with a fire hole of the singeing machine for use, presets corresponding roller positions and forms records and numbers according to the singeing process of different cloth materials, records the records in a storage module of a PLC, adopts the PLC to control a driving device to drive a roller to reach the preset position, updates the preset value in real time according to the singeing effect detection result in the practice process manually, and directly selects and calls the corresponding roller position recorded by the number for singeing when singeing the same cloth material again.
The invention further aims to solve the technical problems that: the singeing machine with the singeing position capable of being adjusted on line is provided, so that the adaptability of the singeing machine to singeing of different fabrics is realized, the complexity of adjusting the singeing position of the singeing machine when the fabrics are changed is reduced, the adjusting time is saved, the singeing efficiency is improved, and the singeing effect is optimized.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides a singeing machine, includes above-mentioned singeing machine singeing position on-line adjusting device, still includes the burning burner device that sets up relatively with singeing machine singeing position on-line adjusting device, burning burner device is including the fixed frame that sets up, connects two burner axle beds in the frame, and both ends rotate the burner of connection on the burner axle bed respectively, and the burner is on a parallel with the roller setting, be connected with the fifth motor of being connected with the burner transmission in the frame, fifth motor drive burner rotates.
Preferably, the singeing frame is slidably connected to the singeing seat, and the fire hole is any one of a spiral fire hole, a Ma fire hole, a slit fire hole, a direct-injection fire hole and a convergent-injection fire hole.
The invention has the beneficial effects that: the roller seat is driven by the driving device to move along the axial direction of the roller, so that the roller has the moving capacity, the position of the cloth cover of the fabric wrapped on the roller is driven to change, and when the roller seat is matched with a fire hole on a singeing machine for use, the relative position relation between the cloth cover and the fire hole can be adjusted on line, so that the effect of adjusting the singeing position on line is achieved.
The invention further utilizes the online regulating and controlling method of the singeing position of the singeing machine, utilizes the online regulating and controlling device of the singeing position to carry out online regulation on the singeing position, and forms parameter records for subsequent calling, thus calling the same singeing process parameters for the same fabrics of different batches and obtaining the same singeing quality.
Meanwhile, the invention also continuously finely adjusts and corrects the singeing process parameters through the on-line implementation and update mode of the singeing process parameters according to the singeing effect, so that the singeing quality can be continuously improved.
The utility model provides an adopt above-mentioned online adjusting device of singeing position's singeing machine in addition, the online adjusting device of singeing position sets up with burning burner device relatively in this singeing machine, and the online adjusting device of singeing position cooperates the operation with the burner, through the position of the online adjusting device adjustment roller of singeing position, just can change the relative position of cloth cover and burner to the realization carries out the function of online adjustment to the singeing position.
Description of the drawings:
the following detailed description of embodiments of the invention is provided in conjunction with the appended drawings, in which:
FIG. 1 is a schematic view of a first specific structure of an on-line adjusting device for a singeing position of a singeing machine according to the present invention;
FIG. 2 is a sectional view A-A of FIG. 1;
FIG. 3 is a schematic view of a second specific structure of the singeing position on-line adjusting device of the singeing machine of the present invention;
FIG. 4 is a cross-sectional view B-B of FIG. 3;
FIG. 5 is a cross-sectional view C-C of FIG. 3;
FIG. 6 is a schematic view showing the detailed structure of the singeing machine using the singeing position on-line adjusting device shown in FIG. 1.
In FIGS. 1 to 6: 1. the roller seat, 2, the roller, 3, the drive arrangement, 301, the first support, 302, the first lead screw, 303, the first motor, 304, the second support, 305, the second motor, 306, the swing arm, 307, the yoke, 308, the third motor, 309, the first round pin axle, 310, the base, 311, the fourth motor, 312, the second round pin axle, 313, the second lead screw, 4, the controller, 5, the burning burner device, 501, the frame, 502, the burner shaft seat, 503, the burner, 504, the fifth motor, 6, the worm gear speed reducer, 7, the transmission shaft, 8, the guide rail, 9, the internal thread hollow shaft speed reducer, 10, the fabric.
The specific implementation mode is as follows:
specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1:
the singeing position on-line adjusting device of the singeing machine as shown in figure 1 comprises two roller bases 1 which are oppositely arranged, a roller 2 which is rotatably connected between the two roller bases, two ends of the roller 2 are respectively and rotatably connected with one roller base 1, and the singeing machine further comprises a driving device 3 which is connected with the roller bases 1 and is used for driving the roller bases 1 to move along the radial direction of the roller 2.
In this embodiment, the driving device 3 includes two sets of first brackets 301 corresponding to the roller bases 1 one by one, each set of first brackets 301 is rotatably connected with one first lead screw 302, the two first lead screws 302 are parallel to each other and axially fixed with respect to the first brackets 301, the two first lead screws 302 are perpendicular to the axial direction of the roller 2, and the two first lead screws 302 penetrate through the roller bases 1 one by one and are in threaded connection with the roller bases 1.
In order to improve the sliding stability of the two roller bases 1, the two roller bases 1 are respectively slidably connected to the corresponding first brackets 301, while in actual production, the two roller bases 1 can be only in threaded connection with the corresponding first lead screws 302, and the connection modes can realize the axial movement of the rollers 2 along the first lead screws 302.
In this embodiment, the same ends of the two first lead screws 302 are both provided with a worm and gear reducer 6, the two worm and gear reducers 6 are in transmission connection through a transmission shaft 7, a set of first supports 301 is provided with a first motor 303 for driving one worm and gear reducer 6 to rotate, the rotation of the first motor 303 drives the two worm and gear reducers 6 to rotate synchronously, the two worm and gear reducers 6 drive the two first lead screws 302 to rotate synchronously, the two first lead screws 302 drive the two roller bases 1 to move synchronously relative to the first supports 301 when rotating, the two roller bases 1 drive the rollers 2 to move back and forth along the axial direction of the first lead screws 302, so as to adjust the axial position of the rollers 2 on the first lead screws 302, and thus, the online adjusting function of the fabric singeing position is realized.
Although the above technical solution can already realize the function of online adjusting the singeing position of the fabric, the adjusting direction is still single, in order to improve the adjusting capability, in this embodiment, a second bracket 304 is further provided, as shown in fig. 1, the first bracket 301 is slidably connected to the guide rail 8 on the second bracket 304, the sliding direction of the first bracket 301 on the second bracket 304 is perpendicular to both the first lead screw 302 and the roller 2, the second bracket 304 is fixedly connected with a second motor 305, the second motor 305 drives the first bracket 301 to slide through lead screw transmission, and the specific lead screw transmission structure is as follows: a second screw rod 313 parallel to the guide rail 8 is fixedly connected to the first support 301, an internal thread hollow shaft speed reducer 9 is fixedly connected to the second support 304, an output shaft of the internal thread hollow shaft speed reducer 9 is a hollow shaft, threads matched with the second screw rod 313 are arranged on the inner wall of the output shaft, the second screw rod 313 is in threaded connection with the output shaft of the internal thread hollow shaft speed reducer 9, the second motor drives the internal thread hollow shaft speed reducer 9 to rotate to drive the output shaft of the internal thread hollow shaft speed reducer 9 to rotate, and the second screw rod 313 drives the whole first support 301 to move back and forth along the axial direction of the output shaft of the internal thread hollow shaft speed reducer 9.
In this embodiment, the first motor 303 and the second motor 305 are both electrically connected to a controller 4, the controller 4 is a single chip or a computer, and the controller 4 controls the first motor 303 and the second motor 305 to cooperatively operate according to the position of the artificially set roller 2, so as to adjust the position of the roller 2 at any point in a plane.
The working process of the embodiment 1 is as follows: when the online singeing position adjusting device of the singeing machine in embodiment 1 is used, the second bracket 304 is firstly installed on the singeing machine, so that the roller 2 is positioned at the fire hole side of the singeing machine, then, the relative position relation between the cloth cover and the fire hole is estimated according to the singeing requirements of different fabrics, and the controller 4 controls the first motor 303 and the second motor 305 to act, so that the roller 2 moves to an accurate position.
Example 2:
the present embodiment provides another technical solution of the driving device 3, which can also function as a driving function for the roller holder 1.
As shown in fig. 3 to 5, the driving device 3 in this embodiment includes a swing arm 306, a link arm 307 and a third motor 308 fixedly connected to the link arm 307, the two roller bases 1 are integrally formed at one end of the swing arm 306, the roller 2 is rotatably connected to the two roller bases 1 at one end of the swing arm 306, the other end of the swing arm 306 away from the roller bases 1 is rotatably connected to the link arm 307 through a first pin 309, the first pin 309 is fixedly connected to the swing arm 306 and rotatably connected to the link arm 307, the third motor 308 is connected to the first pin 309 in a transmission manner to drive the first pin 309 to rotate, and an axial direction of the first pin 309 is parallel to an axial direction of the roller 2.
The third motor 308 can drive the first pin 309 to rotate, and the first pin 309 drives the first swing arm 306 to swing, so that the position adjusting function of the roller seat 1 can be realized, and the fabric singeing position can be adjusted.
In this embodiment, the driving device 3 further includes a base 310 and a fourth motor 311 fixedly connected to the base 310, one end of the linkage arm 307 far from the swing arm 306 is rotatably connected to the base 310 through a second pin 312, the second pin 312 is fixedly connected to the linkage arm 307 and rotatably connected to the base 310, the fourth motor 311 is in transmission connection with the second pin 312 to drive the second pin 312 to rotate, and the axial direction of the second pin 312 is parallel to the axial direction of the roller 2.
In this embodiment, the third motor 308 and the fourth motor 311 are electrically connected to a controller 4, and the controller 4 controls the third motor 308 and the fourth motor 311 to cooperatively operate, so as to adjust the position of the roller 2, and further improve the adjustment capability of the online fabric singeing position adjusting device for adjusting the singeing position.
Example 3:
the embodiment takes the embodiment 1 as a basis, and describes the specific implementation steps of the online regulating and controlling method of the singeing position of the singeing machine in detail.
As shown in fig. 6, first, the online singeing position adjusting device described in embodiment 1 is installed on a singeing machine and used in cooperation with a singeing machine burner 503, corresponding roller 2 positions are preset and recorded and numbered according to singeing processes of different fabrics, the PLC controls the driving device 3 to drive the rollers 2 to reach the preset positions, the preset values are manually updated in real time according to singeing effect detection results in a practical process, and when singeing is performed on the same fabric again, the corresponding roller positions recorded with the numbers are directly selected and called for singeing. A specific embodiment of the PLC, i.e. the controller 4 shown in fig. 6.
Specifically, as shown in fig. 6, when the singeing position needs to be moved downward, the PLC controls the second motor 305 to operate, the second motor 305 drives the internal threaded hollow shaft reducer 9 to rotate, so that the second lead screw 313 moves downward, and the first bracket 301 is driven to move downward integrally, so that the roller 2 moves downward, and the specific moving distance can be controlled by controlling the rotation angle of the second motor 305 through the PLC.
Similarly, when the singeing position needs to be adjusted leftwards or rightwards, the PLC controls the first motor 303 to act, the first motor 303 drives the worm gear reducer 6 to rotate, the first screw rod 302 is driven to rotate, and the first screw rod 302 drives the roller seat 1 to move leftwards and rightwards so as to adjust the position of the roller 2.
The position of the roller 2 input in advance can be stored and named, and when the same fabric is singed next time, the position of the roller 2 adopted at this time can be directly called from the PLC system without inputting again, so that the working efficiency can be improved, and the singeing effect of twice singeing the same fabric can be consistent.
Example 4:
in this embodiment, as shown in fig. 6, a singeing machine includes the online adjusting device for the singeing position of the singeing machine described in embodiment 1, and further includes a burning fire hole device 5 disposed opposite to the online adjusting device for the singeing position of the singeing machine, both the online adjusting device for the singeing position and the burning fire hole device 5 are fixedly connected to a fixed support (not shown in the figure), the burning fire hole device 5 includes a frame 501 fixedly disposed, two fire hole shaft bases 502 connected to the frame 501, fire holes 503 rotatably connected to the fire hole shaft bases 502 at both ends respectively, the fire holes 503 are disposed parallel to the rollers 2, a fifth motor 504 connected to the frame 501 in a transmission manner with the fire holes 503 is connected, and the fifth motor 504 drives the fire holes 503 to rotate.
The singeing frame is connected to the singeing seat in a sliding mode, and the fire hole 503 is any one of a spiral fire hole, a Ma's fire hole, a slit type fire hole, a direct-spraying type fire hole and a convergent-spraying type fire hole.
The working process of the embodiment is as follows: as shown in fig. 6, when singeing different fabrics 10, the controller 4 may control the first motor 303 and the second motor 305 to adjust the position of the roller 2 according to preset parameters, so as to change the position between the fabric 10 and the fire hole 503, i.e. to adjust the singeing position on line. Meanwhile, the fifth motor 504 can also drive the fire hole 503 to rotate, so that the adjustable singeing position range can be increased according to actual needs, and the adaptability of the singeing machine is larger. Similarly, the fifth motor 504 is electrically connected to the controller 4, so that the controller 4 can also preset and adjust the fire hole angle on line according to the type of the fabric 10.
The above embodiments are merely illustrative of the principles and effects of the present invention, and some embodiments in use, and are not intended to limit the invention; it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications belong to the protection scope of the present invention.
Claims (4)
1. The online adjusting device for the singeing position of the singeing machine comprises two roller bases (1) which are arranged oppositely and a roller (2) which is rotatably connected between the two roller bases, wherein the two ends of the roller (2) are respectively rotatably connected with one roller base (1), and the online adjusting device is characterized by further comprising a driving device (3) which is connected with the roller bases (1) and is used for driving the roller bases (1) to move along the radial direction of the roller (2), the driving device (3) comprises a first support (301), the two roller bases (1) are connected onto the first support (301), the first support (301) is also rotatably connected with a first screw rod (302) and a first motor (303) which is fixedly connected with the first screw rod (302) in a transmission way, the first screw rod (302) is axially fixed relative to the first support (301), the first screw rod (302) is perpendicular to the axial direction of the roller (2) and drives the roller bases (1) to move back and forth along the axial direction of the first screw rod (302), the driving device (3) further comprises a second support (304), the first support (301) is connected to the second support (304) in a sliding mode, the sliding direction of the first support (301) on the second support (304) is perpendicular to the first screw rod (302) and the roller (2) at the same time, a second motor (305) is fixedly connected to the second support (304), the second motor (305) drives the first support (301) to slide through screw rod transmission, and the driving device further comprises a controller (4), the controller (4) is connected with the driving device (3) and controls the action of the driving device (3).
2. The online adjusting device for the singeing position of the singeing machine comprises two roller seats (1) which are arranged oppositely and a roller (2) which is rotatably connected between the two roller seats, wherein the two ends of the roller (2) are respectively rotatably connected with one roller seat (1), and the online adjusting device is characterized by further comprising a driving device (3) which is connected with the roller seats (1) and is used for driving the roller seats (1) to move along the radial direction of the roller (2), wherein the driving device (3) comprises a swing arm (306), a linkage arm (307) and a third motor (308) which is fixedly connected onto the linkage arm (307), the two roller seats (1) are integrally formed at one end of the swing arm (306), the roller (2) is rotatably connected onto the two roller seats (1) at one end of the swing arm (306), the other end, far away from the roller seats (1), of the swing arm (306) is rotatably connected onto the linkage arm (307) through a first pin shaft (309), and the first pin shaft (309) is fixedly connected with the swing arm (306), is rotationally connected with the connecting arm (307), the third motor (308) is in transmission connection with the first pin shaft (309) to drive the first pin shaft (309) to rotate, the axial direction of the first pin shaft (309) is parallel to the axial direction of the roller (2), the driving device (3) also comprises a base (310) and a fourth motor (311) fixedly connected to the base (310), one end of the link arm (307) far away from the swing arm (306) is rotationally connected to the base (310) through a second pin shaft (312), the second pin shaft (312) is fixedly connected with the link arm (307), is rotationally connected with the base (310), the fourth motor (311) is in transmission connection with the second pin shaft (312) to drive the second pin shaft (312) to rotate, the axial direction of the second pin shaft (312) is parallel to the axial direction of the roller (2), and the device also comprises a controller (4), the controller (4) is connected with the driving device (3) and controls the action of the driving device (3).
3. The online regulating and controlling method for the singeing position of the singeing machine is characterized in that the online regulating device for the singeing position of the singeing machine in the claim 1 or 2 is adopted to be matched with a fire hole of the singeing machine for use, corresponding roller positions are preset and recorded and numbered according to the singeing process of different cloth materials, a PLC (programmable logic controller) is adopted to control a driving device to drive the rollers to reach the preset positions, the preset values are manually updated in real time according to the singeing effect detection result in the practical process, and when the same cloth material is singed again, the corresponding roller positions recorded by the numbers are directly selected and called for singeing.
4. A singeing machine, comprising the online adjusting device for singeing position of the singeing machine as claimed in claim 1 or 2, further comprising a burning fire hole device (5) disposed opposite to the online adjusting device for singeing position of the singeing machine, wherein said burning fire hole device (5) comprises a fixedly disposed frame (501), two fire hole shaft bases (502) connected to the frame (501), fire holes (503) rotatably connected to the fire hole shaft bases (502) at both ends respectively, the fire holes (503) are disposed parallel to the rollers (2), a fifth motor (504) in transmission connection with the fire holes (503) is connected to the frame (501), and the fifth motor (504) drives the fire holes (503) to rotate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911365239.8A CN111118792B (en) | 2019-12-26 | 2019-12-26 | Singeing position online adjusting device and control method of singeing machine and singeing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911365239.8A CN111118792B (en) | 2019-12-26 | 2019-12-26 | Singeing position online adjusting device and control method of singeing machine and singeing machine |
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| CN111118792A CN111118792A (en) | 2020-05-08 |
| CN111118792B true CN111118792B (en) | 2022-07-01 |
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| CN207313933U (en) * | 2017-05-11 | 2018-05-04 | 杭州宙富染整有限公司 | A kind of gassing frame |
| CN207313934U (en) * | 2017-09-29 | 2018-05-04 | 泰州印染机械有限公司 | New gassing frame |
| CN209338848U (en) * | 2018-12-18 | 2019-09-03 | 浙江华晨印染有限公司 | A kind of singeing mechanism applied to gassing frame |
| CN209338847U (en) * | 2018-12-18 | 2019-09-03 | 浙江华晨印染有限公司 | A kind of singeing mechanism of gassing frame |
| CN109736067A (en) * | 2018-12-28 | 2019-05-10 | 浙江三元纺织有限公司 | A kind of cotton tencel interwoven color bakes method for sorting after knitting trousering |
| CN209722518U (en) * | 2019-03-11 | 2019-12-03 | 佛山市顺德彩辉纺织有限公司 | A kind of automatic gassing apparatus of looped fabric |
| CN110485100A (en) * | 2019-08-13 | 2019-11-22 | 白木日根 | A kind of environment-friendly type gassing frame with burner regulatory function |
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