CN111116123A - Recycled aggregate fiber concrete for high-speed railway engineering and preparation method thereof - Google Patents

Recycled aggregate fiber concrete for high-speed railway engineering and preparation method thereof Download PDF

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Publication number
CN111116123A
CN111116123A CN202010018590.6A CN202010018590A CN111116123A CN 111116123 A CN111116123 A CN 111116123A CN 202010018590 A CN202010018590 A CN 202010018590A CN 111116123 A CN111116123 A CN 111116123A
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China
Prior art keywords
aggregate
recycled aggregate
recycled
concrete
fiber concrete
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CN202010018590.6A
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Chinese (zh)
Inventor
杨鲁
谭盐宾
谢永江
李林香
岳成军
王浩
李康
葛昕
郑永杰
吴俊杰
王琳
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Beijing Tiefeng Construction Engineering Technology Co Ltd
Beijing Tieke Special Engineering Technology Development Co
China Academy of Railway Sciences Corp Ltd CARS
Railway Engineering Research Institute of CARS
Original Assignee
Beijing Tiefeng Construction Engineering Technology Co Ltd
Beijing Tieke Special Engineering Technology Development Co
China Academy of Railway Sciences Corp Ltd CARS
Railway Engineering Research Institute of CARS
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Application filed by Beijing Tiefeng Construction Engineering Technology Co Ltd, Beijing Tieke Special Engineering Technology Development Co, China Academy of Railway Sciences Corp Ltd CARS, Railway Engineering Research Institute of CARS filed Critical Beijing Tiefeng Construction Engineering Technology Co Ltd
Priority to CN202010018590.6A priority Critical patent/CN111116123A/en
Publication of CN111116123A publication Critical patent/CN111116123A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/90Electrical properties
    • C04B2111/94Electrically conducting materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Bridges Or Land Bridges (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a recycled aggregate fiber concrete for high-speed railway engineering and a preparation method thereof, wherein the recycled aggregate fiber concrete is prepared from the following raw materials in percentage by mass: 37-55% of regenerated coarse aggregate, 17-37% of regenerated fine aggregate, 11-18% of ordinary portland cement, 5-9% of fly ash, 0.2-0.4% of glass fiber, 6-8% of water and 0.15-0.2% of water reducing agent. The aggregate is pretreated by adopting a colloid mill to prepare silica mortar, the aggregate performance is optimized, the working performance of the concrete is improved by combining high-zirconium glass fiber, and the interface transition area is strengthened by utilizing a slurry stone-wrapping process, so that the recycled aggregate fiber concrete which can be used for high-speed railway railings, bridge deck waterproof layers and other parts is prepared. The recycled aggregate fiber concrete provided by the invention fully utilizes the waste self-compacting concrete, can meet the performance requirements of railway engineering structures, and has the advantages of simple formula and preparation method, low cost and wide application value.

Description

Recycled aggregate fiber concrete for high-speed railway engineering and preparation method thereof
The technical field is as follows:
the invention belongs to the technical field of concrete, and particularly relates to recycled aggregate fiber concrete for high-speed railway engineering and a preparation method thereof.
Background art:
CRTS
Figure 131706DEST_PATH_IMAGE001
the slab ballastless track structure is taken as an independent innovation technology, less experience can be used for reference in the construction process, particularly in the aspect of self-compacting concrete technology, only a small amount of construction application in a turnout area is carried out in the early stage, and the structural forms are all different. CRTS
Figure 886036DEST_PATH_IMAGE001
The filling layer in the slab ballastless track structure is a thin panel structure with narrow and closed spaceAnd the cavity is internally provided with barriers such as a steel bar net and the like, only the self-compacting concrete can be filled in the cavity, and the self-compacting concrete and the track slab are required to be well bonded together to form an integral common bearing acting force. Therefore, ordinary self-compacting concrete cannot satisfy CRTS
Figure 685364DEST_PATH_IMAGE001
The filling requirement of a filling layer of a slab ballastless track structure is met, and meanwhile, a professional self-compacting concrete construction team, construction equipment and a mature construction process are lacked, and in addition, the high sensitivity of the self-compacting concrete causes the problem that the loss rate is greatly higher than that of other concretes in the self-compacting concrete construction. If the concrete quality is not properly controlled and not strictly managed, the loss rate of the self-compacting concrete can reach more than 30 percent at most. If a large amount of waste self-compacting concrete is not reasonably utilized and is stacked or buried in the open air, a large amount of land resources are occupied, the problem of environmental pollution is caused, and great negative effects are brought to the society, the environment and the resources.
The regeneration and utilization of the construction waste in China has a certain achievement in the aspects of laboratory research and market application, most of the waste in the existing construction waste can be used as regeneration resources after being sorted, rejected and crushed, metal waste materials can be recycled, solid construction waste can be cleaned, crushed and screened by construction waste treatment equipment to form reasonably graded coarse and fine aggregates to replace the traditional natural aggregates to prepare the recycled aggregate concrete, the problem that the natural and high-quality aggregates are increasingly lacked is solved, and a large amount of construction solid waste has serious influence on ecology, so that great social, environmental and economic benefits are brought. For example, CN108751854A discloses a method for preparing recycled aggregate concrete, which reduces the absorption of water by the concrete, thereby reducing the flaking of the recycled aggregate concrete caused by freezing and thawing and weathering, and increasing the service life of the recycled aggregate concrete. CN109265087A discloses a road recycled aggregate pervious concrete and a preparation method thereof, which increases the toughness and strength of the recycled aggregate pervious concrete to obtain the high-strength high-toughness recycled aggregate pervious concrete.
The conventional concrete is mostly adopted in the prior art, the recycled aggregate prepared by the self-compacting concrete with high gel material dosage is not provided, and the recycled aggregate is mainly applied to the projects of building construction, highways, municipal works and the like, and still belongs to the blank in the railway field. The invention provides recycled aggregate fiber concrete with strength of C40 or below for high-speed railway railings, protective fences, roadbed hexagonal blocks, bridge deck waterproofing and the like and a preparation method thereof. The method has the advantages that the water absorption rate of the recycled aggregate can be effectively reduced by adopting the ultra-dispersed silica mortar for carrying out the pretreatment of the recycled aggregate, the working performance of the concrete can be effectively improved and the segregation and bleeding phenomenon can be reduced by adopting the glass fiber to replace the traditional polyacrylonitrile fiber, the negative influence of the water absorption of the recycled aggregate on the working performance, the mechanical performance and the durability of the concrete can be reduced by adopting the aggregate pulp wrapping process to prepare the concrete, and the prepared recycled aggregate fiber concrete for railway engineering has good working performance, durability and proper mechanical performance.
The invention content is as follows:
for existing CRTS
Figure 208750DEST_PATH_IMAGE001
The invention relates to a method for solving the problems of serious waste of self-compacting concrete of a slab ballastless track and the current situation of insufficient application of recycled aggregate concrete, which aims to fully utilize waste self-compacting concrete to build green railway engineering, improves the performance of self-compacting concrete recycled coarse aggregate with high cementing material consumption by silica mortar, and is applied to the preparation of fiber concrete with the strength of C40 and below in high-speed railway engineering.
In order to achieve the purpose, the invention adopts the following technical scheme:
the recycled aggregate fiber concrete for the high-speed railway engineering is characterized by comprising the following components in parts by weight: the raw materials for the recycled aggregate fiber concrete comprise the following components in percentage by mass: 37-55% of regenerated coarse aggregate, 17-37% of regenerated fine aggregate, 11-18% of ordinary portland cement, 5-9% of fly ash, 0.2-0.4% of glass fiber, 6-8% of water and 0.15-0.2% of water reducing agent, wherein the sum of the percentages of the raw materials is 100%.
The recycled aggregate needs to be soaked in silica mortar for not less than 2 hours, and the silica mortar is prepared by uniformly premixing silica mortar and water in a mass ratio of 1: 5-1: 10, and then grinding for not less than 2 minutes by using a colloid mill. The silica mortar fully fills the cracks of the recycled aggregate, so that the water absorption of the recycled aggregate is effectively reduced; and the pre-wet recycled aggregate can provide moisture for cement hydration, and the hydration degree of the cementing material is improved.
The strength grade of the ordinary portland cement is not lower than 42.5MPa, and the fly ash is
Figure 700911DEST_PATH_IMAGE002
And (3) grade fly ash.
The glass fiber adopts high-zirconium alkali-resistant glass fiber, ZrO2The content of the glass fiber is more than 16.5 percent, the glass fiber is formed by compounding dispersed fibers with the length of 12mm and reinforced fibers with the length of 36mm according to the mass ratio of 1:5, and the glass fiber is used for reducing the bleeding phenomenon of concrete and effectively improving the working performance of the concrete.
The preparation method of the recycled aggregate fiber concrete for the high-speed railway engineering comprises the following steps: 1) adding cement, fly ash, water and a water reducing agent into a stirrer in proportion, and stirring for 30 s; 2) then adding the recycled coarse aggregate and the recycled fine aggregate into a stirrer, and stirring for 90 s; 3) finally, adding two types of glass fibers and stirring for 60s to finish the preparation of the recycled aggregate fiber concrete. The aggregate is wrapped by the pre-stirred slurry, so that the transition area of the concrete interface can be obviously strengthened, and the aims of improving the mechanical property, the durability and the volume stability of the concrete are fulfilled.
The specific implementation mode is as follows:
the technical solution of the present invention will be further specifically described below by way of examples.
Example 1:
the recycled aggregate fiber concrete for the waterproof protective layer of the bridge deck of the high-speed railway comprises the following components in parts by weight: the dosage of the cementing material is 360 kg/m based on the mass of the raw materials3Wherein the cement consumption is 290kg/m3The using amount of the fly ash is 70kg/m3(ii) a Glass fiber 3kg/m3(ii) a The using amount of the recycled fine aggregate is 862kg/m3The using amount of the recycled coarse aggregate is 1053kg/m3(the particle size of the recycled coarse aggregate is 5-10 mm); 140kg/m water3(ii) a 4kg/m of water reducing agent3
The production process of the recycled aggregate fiber concrete for the waterproof protective layer of the bridge deck of the high-speed railway comprises the following steps: (1) firstly, pretreating recycled aggregate, soaking the recycled aggregate in silica mortar for not less than 2 hours, uniformly premixing the silica mortar and water in a mass ratio of 1: 5-1: 10, and then grinding for not less than 2 minutes by using a colloid mill; (2) and secondly, putting the powder material, water and the water reducing agent into a stirrer to be stirred and mixed for 30s, putting the pretreated recycled coarse and fine aggregates into the stirrer to be stirred for 90s, and finally putting the fibers and stirring for 60s to finish the preparation of the recycled aggregate concrete.
Example 2:
the recycled aggregate fiber concrete for the high-speed railway railings comprises the following components in parts by weight: the usage amount of the cementing material is 279 kg/m based on the mass of the raw materials3Wherein the cement consumption is 195kg/m3The using amount of the fly ash is 84kg/m3(ii) a Glass fiber 1kg/m3(ii) a The dosage of the recycled fine aggregate is 859kg/m3The dosage of the recycled coarse aggregate is 968kg/m3(ii) a The water consumption is 156kg/m3(ii) a The dosage of the water reducing agent is 2.79kg/m3
The production process of the recycled aggregate fiber concrete for the waterproof protective layer of the bridge floor of the high-speed railway comprises the following steps: (1) firstly, pretreating recycled aggregate, soaking the recycled aggregate in silica mortar for not less than 2 hours, uniformly premixing the silica mortar and water in a mass ratio of 1: 5-1: 10, and then grinding for not less than 2 minutes by using a colloid mill; (2) and secondly, putting the powder material, water and the water reducing agent into a stirrer to be stirred and mixed for 30s, putting the pretreated recycled coarse and fine aggregates into the stirrer to be stirred for 90s, and finally putting the fibers and stirring for 60s to finish the preparation of the recycled aggregate concrete.
In the above examples 1-2, the properties of the recycled aggregate fiber concrete prepared were as follows:
Figure DEST_PATH_IMAGE003
from the test results, the recycled aggregate fiber concrete for the high-speed railway engineering can meet the concrete strength requirement of C40 and below, has good frost resistance and compactness, is suitable for waterproof protective layers and auxiliary structural members of railway bridge floors, realizes recycling of waste self-compacting concrete, and has strong social and economic benefits.
The foregoing description of the embodiments is provided to enable those of ordinary skill in the art to understand and utilize the embodiments. Various modifications to these embodiments will be readily apparent to those skilled in the art, in light of the specification, and the generic principles defined herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the embodiments described herein, and those skilled in the art should make improvements and modifications to the present invention based on the disclosure of the present invention within the protection scope of the present invention.

Claims (7)

1. The recycled aggregate fiber concrete for the high-speed railway engineering is characterized by comprising the following components in parts by weight: the raw materials for the recycled aggregate fiber concrete comprise the following components in percentage by mass: 37-55% of regenerated coarse aggregate, 17-37% of regenerated fine aggregate, 11-18% of ordinary portland cement, 5-9% of fly ash, 0.2-0.4% of glass fiber, 6-8% of water and 0.15-0.2% of water reducing agent, wherein the sum of the percentages of the raw materials is 100%.
2. The recycled aggregate fiber concrete according to claim 1, wherein: recycled aggregate consisting of CRTS
Figure DEST_PATH_IMAGE001
The self-compacting concrete of the slab ballastless track is formed by crushing and shaping, wherein the particle size of the coarse aggregate is divided into a single particle fraction of 5-10 mm and a continuous fraction of 5-20 mm, the particle size of the fine aggregate is not more than 5mm, and the recycled aggregate is adopted to completely replace natural aggregate.
3. The recycled aggregate fiber concrete according to claim 1, wherein: the recycled aggregate needs to be soaked in silica mortar for not less than 2 hours, and the silica mortar is prepared by uniformly premixing silica mortar and water in a mass ratio of 1: 5-1: 10, and then grinding for not less than 2 minutes by using a colloid mill.
4. The recycled aggregate fiber concrete according to claim 1, wherein: the strength grade of the ordinary portland cement is not lower than 42.5MPa, and the fly ash is
Figure 504843DEST_PATH_IMAGE002
And (3) grade fly ash.
5. The recycled aggregate fiber concrete according to claim 1, wherein: the glass fiber adopts high-zirconium alkali-resistant glass fiber, ZrO2The content of the glass fiber is more than 16.5 percent, and the glass fiber is formed by compounding dispersed fibers with the length of 12mm and reinforced fibers with the length of 36mm according to the mass ratio of 1: 5.
6. The method for preparing recycled aggregate fiber concrete according to claim 1, wherein:
the method specifically comprises the following steps:
1) adding cement, fly ash, water and a water reducing agent into a stirrer in proportion, and stirring for 30 s;
2) then adding the recycled coarse aggregate and the recycled fine aggregate into a stirrer, and stirring for 90 s;
3) finally, adding two types of glass fibers and stirring for 60s to finish the preparation of the recycled aggregate fiber concrete.
7. The recycled aggregate fiber concrete according to claim 1, wherein: the recycled aggregate fiber concrete is mainly used for parts such as railings of high-speed railways, waterproof layers of bridge floors and the like.
CN202010018590.6A 2020-01-08 2020-01-08 Recycled aggregate fiber concrete for high-speed railway engineering and preparation method thereof Pending CN111116123A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN111548104A (en) * 2020-06-01 2020-08-18 中国建材检验认证集团北京天誉有限公司 Low-water-absorption regenerative GRC material prepared from high belite sulphoaluminate cement
CN114716211A (en) * 2022-05-12 2022-07-08 济南大学 Reinforcement method of recycled coarse aggregate, and reinforced recycled coarse aggregate and concrete obtained by reinforcement method
CN114809813A (en) * 2022-05-13 2022-07-29 深圳市特区建工绿志环境科技有限公司 Recycled aggregate railing post and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111548104A (en) * 2020-06-01 2020-08-18 中国建材检验认证集团北京天誉有限公司 Low-water-absorption regenerative GRC material prepared from high belite sulphoaluminate cement
CN114716211A (en) * 2022-05-12 2022-07-08 济南大学 Reinforcement method of recycled coarse aggregate, and reinforced recycled coarse aggregate and concrete obtained by reinforcement method
CN114809813A (en) * 2022-05-13 2022-07-29 深圳市特区建工绿志环境科技有限公司 Recycled aggregate railing post and preparation method thereof

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