CN111114154B - Scanning type textile digital printing machine - Google Patents

Scanning type textile digital printing machine Download PDF

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Publication number
CN111114154B
CN111114154B CN202010044147.6A CN202010044147A CN111114154B CN 111114154 B CN111114154 B CN 111114154B CN 202010044147 A CN202010044147 A CN 202010044147A CN 111114154 B CN111114154 B CN 111114154B
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China
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roller
conveying belt
cloth
lifting
driving
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CN202010044147.6A
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Chinese (zh)
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CN111114154A (en
Inventor
何小燕
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Hopetech Digital Co ltd
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Hopetech Digital Co ltd
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Priority to CN202010044147.6A priority Critical patent/CN111114154B/en
Publication of CN111114154A publication Critical patent/CN111114154A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/04—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
    • B41J15/042—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles for loading rolled-up continuous copy material into printers, e.g. for replacing a used-up paper roll; Point-of-sale printers with openable casings allowing access to the rolled-up continuous copy material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/04—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
    • B41J15/046—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles for the guidance of continuous copy material, e.g. for preventing skewed conveyance of the continuous copy material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/04—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
    • B41J15/048—Conveyor belts or like feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/17—Cleaning arrangements

Abstract

The invention discloses a scanning type textile digital printing machine, which comprises a rack, a cloth feeding mechanism, a printing and conveying belt mechanism, a gantry sliding frame, a printing and scanning vehicle, a belt glue distributing and removing device and a conveying belt cleaning device, wherein the cloth feeding mechanism is arranged on the rack; the printing conveying belt mechanism is arranged at the top of the frame, the gantry sliding frame stretches over the printing conveying belt mechanism, the printing scanning vehicle can be arranged on the gantry sliding frame in a sliding mode, the belt glue spreading and removing device stretches over the front portion of the printing conveying belt mechanism, the cloth feeding mechanism is arranged behind the printing conveying belt mechanism, and the conveying belt cleaning device is arranged below the printing conveying belt mechanism. The advantages are that: the cloth feeding mechanism is matched with the large and small cloth rolls at the same time, so that the cost is saved; the cloth automatically corrects the edge in real time on line; the printing quality is high; the glue distribution and removal function are integrated, and the use is convenient; the conveying belt cleaning device adopts a composite cleaning mode and a composite drying combination, so that the cleaning effect is improved; the water consumption is small, and the energy is saved and the environment is protected; the production efficiency is improved.

Description

Scanning type textile digital printing machine
Technical Field
The invention relates to a scanning type textile digital printing machine, in particular to a structure of the scanning type textile digital printing machine.
Background
The scanning type textile digital printing machine is widely used for clothing, cut-parts, clothes, leather, bags, transfer paper, artificial flower leaves, shoe materials, flocked cloth, thick plates, cloth and the like. At present, a scanning textile digital printing machine comprises a rack, and a cloth feeding mechanism, a printing and conveying belt mechanism, a gantry sliding frame and a conveying belt cleaning device which are arranged on the rack; the cloth feeding mechanism comprises a cloth feeding frame, a large cloth rolling and wrapping angle roller, a cloth passing roller, a constant tension roller, a pressure roller and a width expanding and wrapping angle roller, wherein the large cloth rolling and wrapping angle roller, the cloth passing roller, the constant tension roller, the pressure roller and the width expanding and wrapping angle roller are arranged on the frame; the frame is provided with a side aligning device for aligning the cloth; the constant tension roller is provided with a constant tension mechanism which enables the constant tension roller to keep tension, and the constant tension mechanism adopts a balancing weight or both ends of the constant tension roller are provided with air cylinders. When the cloth feeding mechanism is used, a cloth frame is required to be independently assembled, then cloth is guided to the upper side of the conveying belt through the large-winding angle wrapping roller, the cloth passing roller and the expanding angle wrapping roller, and the cloth is tightly attached to the upper side of the conveying belt of the printing conveying belt mechanism through the pressure roller. The printing and conveying belt mechanism mainly comprises a conveying belt, a driving roller and a driven roller; when the conveyer belt works, the cloth to be printed is stuck on the conveyer belt.
Before the stamp, the cloth pastes on the conveying belt through cloth feeding mechanism, and in order to make the cloth keep pasting on the conveying belt tightly, need scribble a layer glue on the conveying belt earlier, make the cloth keep pasting on the conveying belt tightly through the viscous force of glue, like this when the stamp, drive the cloth through the conveying belt transmission and constantly carry forward, ensure the precision of stamp. Therefore, the glue spreading before printing is important, and if the glue on the conveying belt is unevenly and unevenly spread, the cloth on the conveying belt is wrinkled, the printing quality problem is caused, and even the risk of scratching the spray head due to wrinkling and upwarping of the cloth exists. Moreover, glue on the conveying belt can reduce or drop in adhesive force after being used for a period of time, and needs to be re-glued. Manual glue spreading is generally adopted;
during printing, as the conveying belt is of an annular structure and continuously rotates under the driving of the driving roller, printing ink and flock of cloth can be adhered to the surface of the conveying belt in the printing process, so that the following cloth is adhered with the ink, and the flock can carry water when the flock cannot be cleaned; the printed cloth is not qualified because the printed cloth is provided with the watermark. In order to solve the problem, the scanning textile digital printing machine usually comprises a cleaning device arranged below a conveyor belt and used for cleaning ink on the surface of the conveyor belt below the conveyor belt, and the current cleaning device adopts the following two modes: (1) the sponge roller absorbs water, and (2) the strip water and the sponge absorb water.
However, the existing scanning type textile digital printing machine has the following technical problems that (1) a cloth rack needs to be independently arranged; (2) the edge aligning device only aligns edges in the cloth moving process and needs a large space for buffering; (3) the position of the movable roller is fixed, and the crease of the cloth is not eliminated when the cloth is printed; (4) the moving roller is not provided with a heating device, so that the cloth can be more closely attached to the printing conveying belt; the problems that the spray head is damaged and the cloth is scrapped due to the fact that the cloth is not tightly attached due to wrinkling cannot be solved; (5) the balancing weight of the constant tension mechanism is inconvenient to adjust, and the matching performance of the balancing weight is not necessarily suitable for the used cloth because of too many fabric types, and frequent matching adjustment is needed; the cylinders arranged at the two ends of the constant tension roller are difficult to control the balance of forces at the two sides due to the inevitable practical difference of the cylinder quality, so that the phenomenon of locking is easy to occur; (6) the flatness of manual glue spreading is poor, and the working efficiency of glue spreading and removing is low; (7) the cleaning means and the combination are simple, and the cleaning effect on the cloth flocks adhered to the surface of the conveying belt is not ideal; (8) the water consumption is large, the waste water discharge is large, no waste water recycling system is provided, and energy conservation and environmental protection are not facilitated.
Disclosure of Invention
In order to overcome the technical problems of the existing scanning type textile digital printing machine, the invention provides the scanning type textile digital printing machine with complete functions and high performance.
In order to achieve the purpose, the invention adopts the technical scheme that:
a scanning textile digital printing machine comprises a frame, a cloth feeding mechanism, a printing and conveying belt mechanism, a gantry sliding frame, a printing and scanning vehicle, a belt glue distributing and removing device and a conveying belt cleaning device, wherein the cloth feeding mechanism, the printing and conveying belt mechanism, the gantry sliding frame, the printing and scanning vehicle, the belt glue distributing and removing device and the conveying belt cleaning device are arranged on the frame; the printing and conveying belt mechanism is arranged at the top of the frame, the gantry carriage stretches over the printing and conveying belt mechanism, the printing and scanning vehicle is slidably arranged on the gantry carriage, the belt glue spreading and removing device stretches over the front part of the printing and conveying belt mechanism, the cloth loading mechanism is arranged behind the printing and conveying belt mechanism, and the conveying belt cleaning device is arranged below the printing and conveying belt mechanism; the printing and conveying belt mechanism is characterized by comprising a conveying belt, a driving roller, a driven roller, a conveying belt deviation rectifying roller and a belt driving mechanism, wherein the driving roller, the driven roller and the conveying belt deviation rectifying roller are rotatably arranged on a rack; the belt driving mechanism is arranged on the outer side of the rack and is in transmission connection with one end of the driving roller;
the belt glue distribution and removal device comprises a glue distribution scraper seat, a glue distribution cross beam, a glue distribution scraper plate, a scraper height adjusting bolt, a glue distribution cylinder seat and a glue distribution lifting cylinder; the two adhesive spreading scraper seats are respectively arranged on two sides of the frame; the scraper height adjusting bolt is arranged at the bottom of the rubber spreading scraper seat, two ends of the rubber spreading cross beam are erected on the scraper height adjusting bolt and transversely suspended above the conveying belt, the rubber spreading scraper plate is fixed on one side of the rubber spreading cross beam, and the cutter head of the rubber spreading scraper plate is transversely suspended above the conveying belt; the two glue distribution cylinder seats are arranged above the glue distribution scraper seat; the two glue distribution lifting cylinders are arranged on the glue distribution cylinder seat, and cylinder rods of the glue distribution lifting cylinders face downwards and are connected with the end parts of the glue distribution cross beams;
the conveying belt cleaning device comprises a cleaning mechanism for cleaning the conveying belt and a cleaning water supply system for supplying water to the cleaning mechanism; wherein, wiper mechanism sets up in the frame liftable, and wiper mechanism is located conveyer's below.
Further, the height of the glue distribution cross beam can be adjusted through the scraper height adjusting bolt, namely the relative position between the glue distribution scraper plate and the conveying belt is adjusted through the scraper height adjusting bolt. When the glue spreading scraper plate is used for spreading glue, the height of the glue spreading scraper plate is adjusted by the scraper height adjusting bolt on the mounting seat according to the thickness requirement of the glue spreading, and the glue spreading scraper plate is pressed downwards by the glue spreading lifting cylinder to be automatically pressed on the conveying belt; therefore, the height of the two sides of the scraper can be guaranteed to be consistent, the operation is convenient, and the glue distribution effect can be well guaranteed. When the glue is distributed, the driving roller drives the conveying belt to pour the glue to the surface of the conveying belt, and the glue is uniformly coated on the conveying belt through the glue distributing scraper plate. Thereby use same set of cloth mucilage binding to be put, through the height of adjusting the cloth and glue the scraper height control bolt on the blade holder, can also be used for removing glue, have cloth concurrently and glue and remove two kinds of functions of gluing, cloth glues and removes promptly and design into integral type structure, uses convenience very, need not install in addition and remove gluey mechanism, practices thrift the cost, easy operation.
Further, the cloth feeding mechanism comprises an air expansion shaft, a large-roll angle wrapping roller, a cloth passing roller a, a constant-tension floating roller, a cloth passing roller b, a cloth passing roller c, a moving roller and a width expanding angle wrapping roller which are arranged on the rack; the rear side of the frame is a cloth feeding side;
the inflatable shaft, the large-roll angle wrapping roller, the cloth passing roller a, the cloth passing roller b and the cloth passing roller c are sequentially arranged at intervals in a height increasing mode along the advancing direction of cloth;
the constant-tension floating roller is arranged at the lower position between the cloth passing roller a and the cloth passing roller b in a lifting manner and is used for enabling cloth to be always kept at a certain tightness;
the expanding angle wrapping roller is arranged at the rear side of the cloth passing roller c, and the height position of the expanding angle wrapping roller is lower than that of the cloth passing roller c; the height positions of the expanding angle wrapping roller and the cloth passing roller c are higher than the height position of a conveying belt of the printing conveying belt mechanism;
the moving roller is horizontally arranged at the lower position between the cloth passing roller c and the expanding angle wrapping roller in a back-and-forth movement mode and is used for attaching the cloth to a conveying belt of the printing conveying belt mechanism;
one end of the air expansion shaft is provided with an unreeling driving device which drives the air expansion shaft to rotate,
the left side and the right side of the rack are respectively provided with a lifting guide mechanism which is a driving lifting guide mechanism and a driven lifting guide mechanism; two ends of the constant-tension floating roller are respectively and rotatably arranged on the lifting guide mechanism, and one side of the rack where the active lifting guide mechanism is arranged is provided with a floating lifting driving device for driving the lifting guide mechanism to lift;
a group of front and rear sliding mechanisms for the moving roller to horizontally move are arranged on the left side and the right side of the rack, and are respectively a driving front and rear sliding mechanism and a driven front and rear sliding mechanism; two ends of the movable roller are respectively and rotatably arranged on the front and rear sliding mechanisms, and one side of the rack is provided with a horizontal movement driving device for driving the front and rear sliding mechanisms to horizontally move back and forth.
Furthermore, the unreeling driving device comprises an unreeling motor and a speed reduction transmission mechanism, and one end of the air inflation shaft is in transmission connection with the unreeling motor through the speed reduction transmission mechanism; two ends of the air expansion shaft are provided with annular safety chucks for isolating the cloth from the speed reduction transmission mechanism; the inside of the expanding roller fixing block is provided with a gap, the inside of the gap is provided with an expanding roller pressing block which compresses the end part of the expanding cornerite roller in a matching way, the expanding roller pressing block is provided with a threaded hole, and an expanding roller pressing screw is arranged in the threaded hole. If the middle of the cloth roll is looser or tighter than two sides, and the expanding angle wrapping roller is provided with a bending roller on the expanding angle wrapping roller, the cloth can be tightened by penetrating through the expanding angle wrapping roller, the loosening condition can not occur, and the cloth can not wrinkle when being pressed and stuck on the conveying belt by the moving roller. If the tightness of the cloth does not occur, the expanding angle wrapping roller is rotated to the side without the welding bending roller.
Furthermore, the frame is provided with an unwinding deviation correcting system for correcting the position of the cloth, and the unwinding deviation correcting system comprises a deviation correcting sensor for detecting deviation of the cloth, a left-right sliding mechanism, a left-right sliding driving device, the inflatable shaft and the large winding and wrapping angle roller; the deviation-rectifying sensor is arranged on the inner side of the frame and is positioned between the large wrapping angle roller and the cloth passing roller a;
the two left and right sliding mechanisms are respectively a driving left and right sliding mechanism and a driven left and right sliding mechanism; the two left and right sliding mechanisms are respectively arranged on the left and right sides of the frame; the driving left-right sliding mechanism and the driven left-right sliding mechanism respectively comprise 2 deviation rectifying linear guide rails, 2 deviation rectifying slide blocks and a deviation rectifying slide seat, the deviation rectifying linear guide rails are arranged in parallel with the air expansion shaft, the deviation rectifying slide blocks are slidably arranged on the deviation rectifying linear guide rails, and the deviation rectifying slide seats are arranged on the deviation rectifying slide blocks; two ends of the air expansion shaft are rotatably arranged on the corresponding deviation rectifying slide seats, a deviation rectifying vertical plate is arranged on each deviation rectifying slide seat, the large winding and wrapping angle roller is arranged at the upper end of the 2 deviation rectifying vertical plates in a spanning mode, and the unwinding driving device is also arranged on the corresponding deviation rectifying slide seats;
the left-right sliding driving device is arranged on one side of the rack where the driving left-right sliding mechanism is located, the left-right sliding driving device comprises a deviation correcting motor, a deviation correcting speed reducer, a deviation correcting screw rod and a deviation correcting screw nut, the deviation correcting screw nut is sleeved on the deviation correcting screw rod, the deviation correcting screw rod is in transmission connection with the deviation correcting motor through the deviation correcting speed reducer, and the deviation correcting screw nut is fixed below a deviation correcting sliding seat of the driving left-right sliding mechanism.
Furthermore, the driving front-back sliding mechanism and the driven front-back sliding mechanism respectively comprise a horizontal moving linear guide rail, a horizontal moving sliding block and a horizontal moving sliding seat, the horizontal moving linear guide rail is horizontally arranged on the rack corresponding to the moving roller according to the front-back direction, the horizontal moving sliding block is slidably arranged on the horizontal moving linear guide rail, and the horizontal moving sliding seat is arranged on the horizontal moving sliding block; the horizontal moving slide seat is driven by a horizontal moving driving device to slide back and forth on a horizontal moving linear guide rail, two vertical slide plates which are vertically arranged at intervals are arranged at the top of the horizontal moving slide seat, a moving roller mounting seat which can move up and down along the vertical slide plates is sleeved on each vertical slide plate, a cloth pressing air cylinder which controls the moving roller mounting seat to move up and down is arranged on the horizontal moving slide seat, the end part of a moving roller is rotatably arranged on the moving roller mounting seat, and a horizontal moving linkage beam is erected between the moving roller mounting seat on the driving front-back sliding mechanism and the moving roller mounting seat on the driven front-back sliding mechanism; the cloth roller c is rotatably arranged at the upper end of the vertical sliding plate.
Further, the horizontal movement driving device comprises a driving horizontal movement driving mechanism and a driven horizontal movement driving mechanism, wherein the driving horizontal movement driving mechanism and the driven horizontal movement driving mechanism respectively comprise a gear, a spur rack and a rack connecting plate, and the driving horizontal movement driving mechanism further comprises a moving roller motor, a moving roller reduction box and a gear synchronous transmission shaft; the moving roller motor is arranged below the horizontal moving sliding seat of the driving front-back sliding mechanism, the moving roller reduction box is arranged on the moving roller motor and is in transmission connection with the moving roller motor, a gear on the driving horizontal movement driving mechanism is arranged on an output shaft of the moving roller reduction box, and the gears on the driving horizontal movement driving mechanism and the driven horizontal movement driving mechanism are coaxially connected together through a gear synchronous transmission shaft; the rack connecting plate is connected with the outer side of the horizontal moving sliding seat, and the straight rack is arranged on the rack connecting plate or at the bottom of the horizontal moving sliding seat and is meshed with the gear; the moving roller is internally provided with a constant temperature heating rod for promoting the cloth to be tightly attached to a conveying belt of the printing conveying belt mechanism, and a temperature sensor for detecting the temperature of the moving roller is arranged beside the moving roller.
Furthermore, the lifting guide mechanisms comprise lifting blocks, 2 chain wheels and chains, wherein the 2 chain wheels are arranged on the outer side of the frame one above the other, the chains are arranged on the 2 chain wheels, a chain wheel synchronous transmission shaft is arranged between the chain wheels which are close to the lower part of each group of lifting guide mechanisms, and the chain wheel synchronous transmission shafts are in rotary transmission connection with the floating lifting driving device; two ends of the constant tension floating roller are respectively and rotatably arranged on the corresponding lifting block; the chain wheel on the driving lifting guide mechanism is in transmission connection with the floating lifting driving device; the lifting guide mechanism also comprises a floating roller guide shaft which is vertically arranged on the outer side of the lifting block, and the lifting block is sleeved on the floating roller guide shaft; the floating lifting driving device comprises a constant tension cylinder, 2 synchronizing wheels and a synchronizing belt; one of the synchronous wheels is arranged on the frame, the other synchronous wheel is arranged on the chain wheel synchronous transmission shaft, and the synchronous belt is spanned on 2 synchronous wheels; the synchronous belt is provided with a clamping block, the side face of the clamping block is connected with a hinged shaft, the bottom of the constant tension cylinder is hinged to the rack in an upward mode, and the push rod of the constant tension cylinder is hinged to the hinged shaft in a downward mode; the side below of permanent tension cylinder is equipped with the cylinder guiding axle of vertical setting, and cylinder guiding axle sleeve has the cylinder guide block, and the cylinder guide block passes through the articulated shaft and links together with aforementioned initiative lift guiding mechanism's elevator.
Further, the cleaning mechanism comprises a cleaning disc, a primary brush roller, a front sponge roller, a rear sponge roller, a scraper plate, a front spray pipe, a rear spray pipe, a brush driving mechanism, an air knife for air drying of a conveying belt and a water suction roller for sucking water; wherein the content of the first and second substances,
the cleaning disc is arranged on the rack and is of a trapezoidal structure;
the primary brush roller, the front sponge roller and the rear sponge roller can be rotatably erected on the cleaning disc and are sequentially arranged on the upper part of the cleaning disc at intervals in a front-back sequence;
the front water spraying pipe is arranged in front of the first-stage brush roller;
the scraper plate and the rear spray pipe are sequentially arranged between the first-stage brush roller and the front sponge roller at intervals in a front-back sequence;
the rear spray pipe is arranged between the first-stage brush roller and the front sponge roller;
the air knife is arranged on the frame and is positioned behind the rear sponge roller;
the water suction roller is arranged on the frame and is positioned behind the air knife;
the first-stage brush roller is provided with a brush for cleaning the conveying belt; the brush driving mechanism is arranged on the outer side of the cleaning disc and used for driving the primary brush roller to rotate;
sponge layers for sucking water drops on the conveying belt are sleeved on the front sponge roller and the rear sponge roller respectively, a water squeezing roller arranged in parallel with the rear sponge roller is arranged below the rear sponge roller, and the water squeezing roller is closely contacted with the sponge layers sleeved on the surface of the rear sponge roller;
a transverse trapezoidal table is arranged in the middle of the cleaning disc and divides the cleaning disc into a front part and a rear part which are respectively a front-stage sewage disc and a rear-stage sewage disc; the front-stage sewage tray corresponds to the first-stage brush rollers in a matched mode and is located below the first-stage brush rollers, and the lower half portions of the brushes of the first-stage brush rollers extend into the front-stage sewage tray; the rear-stage sewage tray is matched and corresponding to the front sponge roller and the rear sponge roller and is positioned below the front sponge roller and the rear sponge roller; a drain outlet is arranged at the bottom of the front-stage sewage tray, and a drain ball valve is arranged below the drain outlet; a circulating water return port is arranged at the bottom of the rear-stage sewage tray;
the cleaning water supply system comprises a circulating water tank, a water pump and an adjusting valve, wherein two filter screens are arranged in the circulating water tank, the circulating water tank is divided into two parts, namely a wastewater tank and a purified water tank by the filter screens, the wastewater tank is provided with a circulating water inlet connected with the circulating water return port through a pipeline, and the bottom of the wastewater tank is provided with a wastewater cleaning outlet; the water purifying tank is provided with a tap water inlet, a circulating water outlet and a liquid level meter for detecting a water level signal, and the front spray pipe and the rear spray pipe are respectively connected with the water pump and the circulating water outlet pipeline in series through regulating valves; the left side and the right side of the cleaning disc are provided with bag opening embedded sliding sleeve rails, the bag opening embedded sliding sleeve rails comprise outer rails and inner rails, the inner rails are slidably sleeved in the outer rails, the outer rails lie on the rack, the front parts of the outer sides of the inner rails are connected with connecting fixing blocks, the side surfaces of the connecting fixing blocks are provided with slot plates, the slot plates are provided with notch grooves, the notch grooves and the wall parts of the connecting fixing blocks form lifting slots, the lifting slots are provided with lifting inserting plates capable of moving up and down in the lifting slots, the lower parts of the lifting inserting plates are provided with step-type notch parts, the lifting inserting plates are inserted into the lifting slots through the notch parts, the rear parts of the outer sides of the inner rails are connected with sliding fixing blocks, the outer sides of the front parts of the cleaning disc are fixed on the lifting inserting plates, and the outer; a rolling bearing is arranged at the rear lower corner of the cleaning disc, a rolling groove for the rolling bearing to move is formed in the top of the sliding fixing block, the rolling groove is located below the cleaning disc, and the rolling bearing is arranged on the rolling groove in a rolling mode; the front lower parts of the left side and the right side of the cleaning disc of the frame are respectively provided with a cleaning lifting cylinder capable of jacking the front part of the cleaning disc, the front part of the cleaning disc is provided with a lifting top column contacted with a push rod of the cleaning lifting cylinder, and the lower end part of the lifting top column is provided with a round guide angle end face; the frame all is equipped with the spacing post that prevents that antifriction bearing from breaking away from the roll recess in the rear side and the preceding upside of wasing the dish, and during the washing, wash lift cylinder under the spacing cooperation of spacing post to antifriction bearing will wash a slope jack-up as the fulcrum, drive one-level brush roller, leading sponge roller, rearmounted sponge roller, scraper plate position and rise and contact with conveyer respectively. The cleaning mechanism can be pulled out to the front of the frame for maintenance through the embedded sliding sleeve rail.
In the cleaning mechanism, the cleaning disc, the first-stage brush roller, the front sponge roller, the rear sponge roller and the scraper plate need to be pulled out of the rack for maintenance, such as cleaning deposits and dirt of the cleaning disc, replacing a brush of the first-stage brush roller, a sponge layer of the front sponge roller and the rear sponge roller and the like, and at the moment, the whole cleaning mechanism needs to be lowered to be separated from the conveying belt. When in cleaning, the whole cleaning mechanism needs to be lifted to be contacted with the conveying belt; the working principle of the lifting is that a lever structure is formed by taking a rolling bearing as a rotatable fulcrum and cleaning a lifting cylinder and a cleaning disc; the whole cleaning mechanism is automatically lifted by controlling the lifting of the cleaning lifting cylinder, and the cleaning mechanism cannot be separated from the rack under the limitation of the limiting column, so that the lifting and positioning of the cleaning mechanism are realized.
Further, aforementioned brush actuating mechanism includes one-level brush roller motor, drive chain and 2 driving sprocket, and the one-level brush roller passes through the chain drive that drive chain and 2 driving sprocket constitute and is vice to be connected with one-level brush roller motor drive, and the chain drive is vice to be set up in the outside of wasing the dish, and one-level brush roller motor sets up in the outer bottom of wasing the dish.
Further, the air knife is formed by cold drawing of an aluminum profile, a pocket-shaped air cavity is formed in the air knife, and a duckbilled air blowing groove is formed beside the pocket-shaped air cavity; the pocket-shaped air cavity is provided with an air inlet pipe connected with the air blower. The air blowing groove of the air knife adopts a duckbilled structure, so that certain high pressure can be generated, the pressure and the wind force of the blown air are increased, and the efficiency of the air knife is improved; a scraper seat is arranged on the trapezoidal table of the cleaning disc, an inclined surface which is inclined towards the back upper direction is arranged at the end of the scraper seat, and the scraper plate is arranged on the inclined surface; a front water baffle plate for preventing water from splashing outside the cleaning disc is arranged above the front side of the cleaning disc, and side water baffles for preventing water from splashing outside the cleaning disc are arranged above the left side and the right side of the cleaning disc; the inner side of the front water baffle is provided with a front water baffle brush, and the inner side of the side water baffle is provided with a side water baffle brush; a T-shaped clamping joint is arranged at the end part of a cylinder rod of the glue distribution lifting cylinder, and a cylinder connecting clamping groove matched with the T-shaped clamping joint is arranged on the glue distribution cross beam; the T-shaped clamping head is clamped in the T-shaped clamping head cylinder connecting clamping groove.
The working principle of the cloth feeding mechanism is as follows: when the scanning type textile digital printing machine starts printing, cloth needs to continuously and flatly enter the upper surface of a conveying belt of the machine, and the printing and scanning vehicle is used for printing decorations on the cloth through the conveying of the conveying belt.
The working principle of the conveying belt cleaning device is as follows: the combined mode that adopts scrubbing and scraping is as rough washing and is got rid of the batting earlier and print the ink, and subsequent sponge roller of protection is not damaged by faintly acid printing ink, then washes once more as the fine purifiation, adopts the dry measure of triple difference to ensure that conveyer reaches complete drying under the low temperature state at last, avoids high temperature to impel conveyer too fast ageing, reduction of service life. The method specifically comprises the following steps: after primary spray washing is carried out on the conveying belt through the front spray pipe and the brush of the primary brush roller is cleaned, the subsequent scraper plate scrapes the flocks of the conveying belt completely; the rear-mounted water spraying pipe is used for spraying and washing the conveying belt again, the water spraying amount can be adjusted through the adjusting valve according to actual conditions, water stains on the surface of the conveying belt are cleaned through the front-mounted sponge roller, the rear-mounted sponge roller is matched with the water squeezing roller, the rear-mounted sponge roller sucks water drops on the surface of the conveying belt and automatically squeezes the water-sucked rear-mounted sponge roller, and therefore the sponge roller can continuously work for a long time; and finally, continuously blowing water to the conveying belt through an air knife to thoroughly blow the conveying belt.
From the above, compared with the prior art, the invention has the following advantages: (1) the structure is scientific and compact, and the design is reasonable; the cloth rolling machine can be adapted to the cloth rolling in size at the same time, and a cloth rack does not need to be independently arranged, so that the cost is saved, and the operation is more convenient; (2) the unwinding deviation correcting system has the function of correcting deviation and aligning edges of the cloth, can automatically perform online real-time edge alignment, and does not need a large space for buffering; therefore, the deviation rectifying opposite edges can save space and lead the structure to be more compact; (3) the movable roller has a reciprocating movement function under the support of the front and rear sliding mechanisms, so that the indentation of the cloth can be reduced, and the printing quality is improved; (4) the moving roller is provided with a constant temperature heating rod, so that the cloth can be more closely attached to the printing conveying belt; meanwhile, under the matching of the front and rear sliding mechanisms, the cloth is ensured to be attached to the conveying belt of the printing and conveying belt mechanism, and the conditions that the cloth is wrinkled, the spray head is damaged and the cloth is scrapped are avoided; (5) the lifting guide mechanism and the floating lifting driving device form a constant tension device, and the single air cylinder is adopted to realize the control of the constant tension floating roller; the occurrence of the phenomenon of jamming is avoided; (6) the working mode switching between glue distribution and glue removal is realized by adjusting the height of the scraper height adjusting bolt on the glue distribution scraper seat, the two functions of glue distribution and glue removal are integrated, the use is very convenient, a glue removal mechanism is not required to be additionally installed, and the cost is saved; the flatness consistency of the adhesive distribution is good, the flatness is high, and the working efficiency of adhesive distribution and removal is greatly improved; (7) a composite cleaning mode of cleaning cloth flocks by adopting a primary brush roller, wiping water by a scraper plate and absorbing water by a sponge roller is adopted; the cleaning effect of the cloth batting is greatly improved, and the condition that the conveyor belt works with water is thoroughly avoided; (8) the water consumption is small, the waste water discharge is less, the combination of a cleaning disc and a cleaning water supply system is added, the waste water can be recycled and filtered, and the energy is saved and the environment is protected; (9) a composite drying combination of sponge roller drying and air knife drying is adopted, cold air drying is realized, and the service life of the conveying belt is long; multiple protection, so that the conveying belt can work for a long time without water; the production efficiency is improved and the rejection rate is reduced; the energy consumption is reduced, and the energy is saved and the environment is protected; (10) the whole cleaning disc structure adopts a lever principle and can automatically lift; but also avoids the phenomenon of lifting and blocking when the lifting device is used in a water-carrying environment for a long time; the cleaning disc can slide out of the frame, and the maintenance is convenient.
Drawings
Fig. 1 is a perspective view of a preferred embodiment of the present invention.
Fig. 2 is a structural view of the printing conveyor belt mechanism.
Fig. 3 is a perspective view of the cloth feeding mechanism.
Fig. 4 is an enlarged view of fig. 3 at a.
Fig. 5 is an enlarged view of fig. 3 at B.
Fig. 6 is an exploded view of fig. 3.
Fig. 7 is a perspective view of another angle of fig. 3.
Fig. 8 is an enlarged view of fig. 7 at C.
FIG. 9 is an exploded view of the unwind rectifying system.
Fig. 10 is an exploded view of the mechanism associated with the constant tension dancer.
Fig. 11 is a perspective view of the moving roller and its related mechanism.
Fig. 12 is an exploded view of the moving roller.
Fig. 13 is a perspective view of the expanding horner roll and the bending roll.
Fig. 14 is a schematic view showing a use state when the diameter of the cloth roll is small.
FIG. 15 is a schematic view showing a state of use when the diameter of the roll of cloth is large.
Fig. 16 is a perspective view of the cleaning mechanism.
Fig. 17 is a partially exploded view of fig. 16.
Fig. 18 is an enlarged view of fig. 17 at E.
Fig. 19 is a schematic view of the internal structure of fig. 16.
Fig. 20 is a schematic structural view of a washing water supply system.
Fig. 21 is a perspective view of the air knife.
Fig. 22 is a cross-sectional view of fig. 21.
Fig. 23 is a perspective view of the belt glue spreading and removing device.
The reference numbers illustrate: 1-a frame, 2-a cloth feeding mechanism, 3-a printing conveying belt mechanism, 4-a gantry sliding frame, 5-a printing scanning vehicle, 6-a conveying belt cleaning device, 7-a belt glue distributing and removing device, 8-a printing control cabinet and 9-a cloth roll; 20-an inflatable shaft, 21-a large angle wrapping roller, 22-cloth passing rollers a and 23-constant tension floating rollers, 24-cloth passing rollers b and 25-cloth passing rollers c and 26-an expanding angle wrapping roller, 27-a moving roller, 28-a bending roller and 29-an auxiliary unreeling support; 31-a conveying belt, 32-a driven roller, 33-a driving roller, 34-a conveying belt deviation rectifying roller and 35-a belt driving mechanism; 60-cleaning water supply system, 61-cleaning disc, 62-primary brush roller, 63-scraper plate, 64-front sponge roller, 65-rear sponge roller, 66-wringing roller, 67-front water spraying pipe, 68-rear water spraying pipe, 69-wind knife and 6 a-water absorbing roller; 71-glue distribution scraper plate, 72-glue distribution beam, 73-glue distribution scraper seat, 74-glue distribution lifting cylinder, 75-glue distribution cylinder seat, 76-scraper height adjusting bolt and 77-cylinder connecting clamping groove; 200-an unwinding deviation correcting system, 201-an annular safety chuck, 202-a deviation correcting motor, 203-a deviation correcting linear guide rail, 204-a deviation correcting sensor, 205-the unwinding motor, 206-a deviation correcting slide block, 207-a deviation correcting slide seat, 208-a deviation correcting screw rod, 209-a deviation correcting screw rod nut and 210-a deviation correcting vertical plate; 230-lifting block, 231-synchronous belt, 232-synchronous wheel, 233-chain wheel, 234-chain, 235-chain wheel synchronous transmission shaft, 236-air cylinder guide shaft, 237-constant tension air cylinder, 238-floating roller guide shaft, 240-articulated shaft, 241-air cylinder guide block and 242-clamping block;
261-cloth gap passing, 262-vertical plate of spreading roller, 263-fixed block of spreading roller, 264-pressing block of spreading roller, 265-threaded hole, 266-pressing screw of spreading roller; 27 a-driving front-back sliding mechanism, 27 b-driven front-back sliding mechanism, 270-moving roller motor, 271-spur rack, 272-gear, 273-cloth pressing cylinder, 274-horizontal moving linear guide, 275-horizontal moving slide block, 276-horizontal moving slide seat, 277-moving roller mounting seat, 278-vertical slide plate, 279-rack joint plate, 280-gear synchronous transmission shaft, 281-constant temperature heating rod, 282-temperature sensor, 283-horizontal moving linkage beam; 600-water pump, 601-circulating water tank, 602-wastewater tank, 603-water purification tank, 604-filter screen, 605-circulating water inlet, 606-wastewater cleaning outlet, 607-tap water inlet, 608-circulating water outlet, 609-liquid level meter, 610-regulating valve; 61 a-a front stage sewage tray, 61 b-a rear stage sewage tray, 61 c-a sewage discharge port, 61 d-a circulating water return port, 611-a ball valve, 612-a front water retaining brush, 613-a side water retaining brush, 614-a side water retaining plate, 615-a trapezoidal table, 616-a rolling groove, 617-a rolling bearing, 618-a limiting column, 619-a cleaning lifting cylinder and 61 e-a lifting top column; 620-wrapping port embedded sliding sleeve rail, 621-outer rail, 622-inner rail, 623-connecting fixed block, 624-slot plate, 625-lifting slot, 626-lifting slot plate, 627-sliding fixed block, 628-brush driving mechanism, 629-first-stage brush roller motor, 62 a-transmission chain and 62 b-transmission chain wheel; 631-doctor seat; 691-pocket wind cavity, 692-blowing groove, 693-air inlet pipe.
Detailed Description
The invention and its advantageous technical effects are explained in further detail below with reference to the drawings and preferred embodiments.
Referring to fig. 1 to 2, the scanning textile digital printing machine of the present invention comprises a frame 1, a cloth feeding mechanism 2, a printing and conveying belt mechanism 3, a gantry carriage 4, a printing and scanning vehicle 5, a belt glue spreading and removing device 7, and a conveying belt cleaning device 6, which are arranged on the frame 1; the printing and conveying belt mechanism 3 is arranged at the top of the frame 1, the gantry carriage 4 stretches over the printing and conveying belt mechanism 3, the printing and scanning vehicle 5 is arranged on the gantry carriage 4 in a sliding manner, the belt glue distribution and removal device 7 stretches over the front part of the printing and conveying belt mechanism 3, the cloth feeding mechanism 2 is arranged behind the printing and conveying belt mechanism 3, and the conveying belt cleaning device 6 is arranged below the printing and conveying belt mechanism 3; it is characterized in that the preparation method is characterized in that,
referring to fig. 2, the printing conveyor belt mechanism 3 includes a conveyor belt 31, a driving roller 33, a driven roller 32, a conveyor belt deviation-rectifying roller 34 and a belt driving mechanism, wherein the driving roller 33, the driven roller 32 and the conveyor belt deviation-rectifying roller 34 are all rotatably arranged on the frame 1, the driving roller 33 is arranged at the front part of the frame 1, the driven roller 32 is arranged at the rear part of the frame 1, the conveyor belt 31 is spanned between the driving roller 33 and the driven roller 32, and the conveyor belt deviation-rectifying roller 34 passes through the conveyor belt 31 and is pressed on the inner side surface of the conveyor belt 31; the belt driving mechanism is arranged on the outer side of the frame 1 and is in transmission connection with one end of the driving roller 33;
referring to fig. 23, the belt glue spreading and removing device 7 comprises a glue spreading scraper seat 73, a glue spreading beam 72, a glue spreading scraper plate 71, a scraper height adjusting bolt 76, a glue spreading cylinder seat 75 and a glue spreading lifting cylinder 74; the two adhesive spreading scraper seats 73 are respectively arranged at two sides of the frame 1; the scraper height adjusting bolt 76 is arranged at the bottom of the rubber spreading scraper seat 73, two ends of the rubber spreading cross beam 72 are erected on the scraper height adjusting bolt 76 and transversely suspended above the conveying belt, the rubber spreading scraper plate 71 is fixed at one side of the rubber spreading cross beam 72, and the cutter head of the rubber spreading scraper plate 71 is transversely suspended above the conveying belt; two glue distribution cylinder seats 75 are arranged above the glue distribution scraper seat 73; two glue distribution lifting cylinders 74 are arranged on the glue distribution cylinder seat 75, and cylinder rods of the glue distribution lifting cylinders 74 are downwards connected with the end part of the glue distribution cross beam 72; the height of the glue distribution cross beam 72 can be adjusted through the scraper height adjusting bolt 76, namely, the relative position between the glue distribution scraper plate 71 and the conveying belt is adjusted through the scraper height adjusting bolt 76;
the conveyor belt cleaning device 6 comprises a cleaning mechanism for cleaning the conveyor belt 31 and a cleaning water supply system 60 for supplying water to the cleaning mechanism; wherein, the cleaning mechanism is arranged on the frame 1 in a lifting way, and the cleaning mechanism is positioned below the conveying belt 31.
The working process of the belt glue distributing and removing device 7 is as follows: (1) glue spreading mode: the cloth rubber scraper plate 71 is lightly pasted on the conveying belt by rotating the scraper height adjusting bolt 76, glue is evenly poured onto the conveying belt, when the conveying belt runs, the cloth rubber scraper plate 71 cannot move along with the conveying belt, the relative height position of the cloth rubber scraper plate and the conveying belt is kept, and the cloth rubber lifting cylinder 74 acts to drive the cloth rubber scraper plate 71 to press downwards, so that the glue is evenly smeared on the conveying belt. (2) And (3) glue removing mode: when glue is removed, the cloth glue scraper plate 71 is pressed against the upper surface of the conveying belt by rotating the scraper height adjusting bolt 76, a proper amount of glue solvents such as ethyl acetate are poured onto the conveying belt, after the glue solvents are uniformly dispersed, the conveying belt is controlled to slowly advance, the glue solvents are fully dissolved with the glue, then the cloth glue lifting cylinder 74 acts to drive the cloth glue scraper plate 71 to press downwards, and the cloth glue scraper plate 71 scrapes the glue.
Referring to fig. 3, preferably, the cloth feeding mechanism 2 includes an air expanding shaft 20, a large wrap angle roller 21, a cloth passing roller a22, a constant tension floating roller 23, a cloth passing roller b24, a cloth passing roller c25, a moving roller 27 and a width expanding wrap angle roller 26 which are arranged on the frame 1; the rear side of the frame 1 is a cloth feeding side;
the inflatable shaft 20, the large roll wrapping angle roller 21, the cloth passing roller a22, the cloth passing roller b24 and the cloth passing roller c25 are sequentially arranged at intervals in a height increasing mode along the advancing direction of cloth;
the constant-tension floating roller 23 is arranged at the lower position between the cloth passing roller a22 and the cloth passing roller b24 in a lifting manner, and is used for keeping cloth at a certain tightness all the time;
the expanding cornerite roller 26 is arranged at the rear side of the cloth passing roller c25, and the height position of the expanding cornerite roller 26 is lower than that of the cloth passing roller c 25; the height positions of the expanding angle-covering roller 26 and the cloth passing roller c25 are higher than the height position of the conveying belt 31 of the printing and conveying belt mechanism 3;
the moving roller 27 is horizontally arranged at the lower position between the cloth passing roller c25 and the expanding angle roller 26 in a back and forth movement way and is used for attaching the cloth to the conveying belt 31 of the printing and conveying belt mechanism 3;
one end of the air expansion shaft 20 is provided with an unreeling driving device for driving the air expansion shaft 20 to rotate,
the left side and the right side of the frame 1 are respectively provided with a lifting guide mechanism which is a driving lifting guide mechanism and a driven lifting guide mechanism; two ends of the constant-tension floating roller 23 are respectively and rotatably arranged on the lifting guide mechanism, and one side of the frame 1 where the active lifting guide mechanism is arranged is provided with a floating lifting driving device for driving the lifting guide mechanism to lift;
referring to fig. 3 and 7, in order to make full use of the moving roller 27 to flatten and press the cloth on the conveying belt 31, a set of front and rear sliding mechanisms for the moving roller 27 to move horizontally, namely a driving front and rear sliding mechanism 27a and a driven front and rear sliding mechanism 27b, are respectively arranged on both left and right sides of the frame 1; both ends of the moving roller 27 are rotatably provided on the front and rear sliding mechanisms, respectively, and one side of the frame 1 is provided with a horizontal movement driving device for driving the front and rear sliding mechanisms to horizontally move forward and backward.
Referring to fig. 3, 4 and 9, preferably, the unwinding driving device includes an unwinding motor 205 and a reduction transmission mechanism, and one end of the air inflation shaft 20 is in transmission connection with the unwinding motor 205 through the reduction transmission mechanism; in order to facilitate the safety of the disassembly, assembly and production of the air inflation shaft 20, two ends of the air inflation shaft 20 are provided with annular safety chucks 201 for isolating the cloth from the speed reduction transmission mechanism; referring to fig. 7 and 13, in order to tighten the cloth by the expanding cornerite roller 26 when the middle of the cloth roll 9 is looser or tighter than both sides, the cloth is prevented from loosening and wrinkling, a curved roller 28 with an outward arched middle is arranged beside the expanding cornerite roller 26, an outward arched cloth passing gap 261 is formed between the expanding cornerite roller 26 and the curved roller 28, expanding roller vertical plates 262 supporting the expanding cornerite roller 26 are arranged on both sides of the frame 1, an expanding roller fixing block 263 for fixing the end of the expanding cornerite roller 26 is arranged on the inner side of the expanding roller vertical plates 262, a gap is arranged on the inner side of the expanding roller fixing block 263, an expanding roller pressing block 264 for pressing the end of the expanding cornerite roller 26 is arranged in the gap in a matching manner, a threaded hole 265 is arranged on the expanding roller pressing block 264, and an expanding roller tightening screw 266 is arranged in the threaded hole 265. The expander roll tightening screw 266 is used for positioning and fixing the expander roll corner wrapping roll 26, the expander roll pressing block 264 can be loosened by loosening the expander roll tightening screw 266, the spatial position of the expander roll corner wrapping roll 26 and the bending roll 28 can be adjusted, and the expander roll tightening screw 266 can be screwed after the adjustment.
Referring to fig. 3, 4 and 9, preferably, the rack 1 is provided with an unwinding deviation correcting system 200 for correcting the position of the fabric, and the unwinding deviation correcting system 200 includes a deviation correcting sensor line guide rail 204 for detecting deviation of the fabric, a left-right sliding mechanism, a left-right sliding driving device, the inflatable shaft 20 and the large-roll wrapping corner roller 21;
the deviation-rectifying sensor line guide rail 204 is arranged on the inner side of the frame 1 and is positioned between the large wrapping angle roller 21 and the cloth passing roller a 22;
the two left and right sliding mechanisms are respectively a driving left and right sliding mechanism and a driven left and right sliding mechanism; the two left and right sliding mechanisms are respectively arranged on the left and right sides of the frame 1; the driving left-right sliding mechanism and the driven left-right sliding mechanism respectively comprise 2 deviation rectifying linear guide rails 203, 2 deviation rectifying slide blocks 206 and a deviation rectifying slide base 207, the deviation rectifying linear guide rails 203 are arranged in parallel with the air expansion shaft 20, the deviation rectifying slide blocks 206 are slidably arranged on the deviation rectifying linear guide rails 203, and the deviation rectifying slide bases 207 are arranged on the deviation rectifying slide blocks 206; the two ends of the air expansion shaft 20 are rotatably arranged on the corresponding deviation rectifying slide carriages 207, a deviation rectifying vertical plate 210 is arranged on each deviation rectifying slide carriage 207, the large roll wrapping angle roller 21 is arranged at the upper end of the 2 deviation rectifying vertical plates 210 in a spanning mode, and the unreeling driving device is also arranged on the corresponding deviation rectifying slide carriages 207;
the left-right sliding driving device is arranged on one side of the frame 1 where the driving left-right sliding mechanism is located, the left-right sliding driving device comprises a deviation correcting motor 202, a deviation correcting speed reducer, a deviation correcting screw rod 208 and a deviation correcting screw rod nut 209, the deviation correcting screw rod nut 209 is sleeved on the deviation correcting screw rod 208, the deviation correcting screw rod 208 is in transmission connection with the deviation correcting motor 202 through the deviation correcting speed reducer, and the deviation correcting screw rod nut 209 is fixed below a deviation correcting sliding seat 207 of the driving left-right sliding mechanism. The deviation condition of the cloth is measured through the deviation-rectifying sensor line guide rail 204, and the deviation-rectifying sensor line guide rail feeds back the deviation-rectifying situation to the deviation-rectifying motor 202 to perform deviation-rectifying compensation, so that the automatic deviation-rectifying and edge-aligning of the cloth are ensured.
Referring to fig. 7, 8 and 10, in order to improve the transmission efficiency, preferably, the lifting guide mechanisms each include a lifting block 230, 2 chain wheels 233 and a chain 234, the 2 chain wheels 233 are disposed on the outer side of the frame 1 one above the other, the chain 234 is disposed on the 2 chain wheels 233, a chain wheel synchronous transmission shaft 235 is disposed between the chain wheels 233 below each group of lifting guide mechanisms, and the chain wheel synchronous transmission shaft 235 is in rotational transmission connection with the floating lifting drive device; both ends of the constant tension floating roller 23 are respectively and rotatably arranged on the corresponding lifting block 230; the lifting block 230 is fixed on a chain 234, and a chain wheel 233 on the driving lifting guide mechanism is in transmission connection with the floating lifting driving device.
Referring to fig. 7, 8 and 10, preferably, the lifting guide mechanism further includes a floating roller guide shaft 238, the floating roller guide shaft 238 is vertically disposed outside the lifting block 230, and the lifting block 230 is sleeved on the floating roller guide shaft 238.
Referring to fig. 7, 8 and 10, in order to adjust the magnitude of the constant tension floating roller 23, preferably, the floating lifting driving device includes a constant tension cylinder 237, 2 synchronizing wheels 232 and a synchronizing belt 231; one of the synchronizing wheels 232 is arranged on the frame 1, the other synchronizing wheel 232 is arranged on the sprocket synchronous transmission shaft 235, and the synchronous belt 231 is spanned on 2 synchronizing wheels 232; the timing belt 231 is provided with a clamping block 242, the side of the clamping block 242 is connected with a hinge shaft 240, the bottom of the constant tension cylinder 237 is upwards hinged on the frame 1, and the push rod of the constant tension cylinder 237 is downwards hinged on the hinge shaft 240. The constant tension cylinder 237 can realize the adjustment of the constant tension to adapt to the cloth with different characteristics; the difficulty of adjusting the constant tension of the traditional balancing weight is solved, and the debugging time for replacing the cloth is greatly shortened; meanwhile, the general performance of the whole machine is also increased.
Referring to fig. 7 and 10, in order to ensure the stable performance of the constant tension floating roller 23 during the lifting, it is preferable that a vertically disposed cylinder guide shaft 236 is disposed below the constant tension cylinder 237, the cylinder guide shaft 236 is sleeved with a cylinder guide block 241, and the cylinder guide block 241 is connected with the lifting block 230 of the active lifting guide mechanism through a hinge shaft 240.
The constant-tension floating roller 23 has the main effects that in the cloth feeding process, the cloth can always keep a certain tightness through the lifting guide mechanism and the floating lifting driving device, namely when the cloth is too loose, the constant-tension floating roller 23 can descend, the constant-tension floating roller 23 is detected through the sensor, and the lifting of the constant-tension floating roller 23 is detected to control the speed of the unreeling motor 205; thereby the cloth can always keep a certain tightness in the process of moving the cloth.
The constant tension cylinder 237 moves up and down to drive the synchronous belt 231 to move up and down, and the synchronous belt 231 sequentially drives the synchronous wheel 232 and the chain wheel 233 to rotate; the chain wheels 233 of the 2 groups of lifting guide mechanisms are connected through chain wheel synchronous transmission shafts 235, so that the 2 groups of lifting guide mechanisms can synchronously act by only one air cylinder; the phenomenon that asynchronization and blocking are caused due to the fact that air pressures at two ends are difficult to keep consistent when 2 air cylinders are used in the prior art is avoided.
The specific working principle is as follows: the up-and-down motion of constant tension cylinder 237 drives hold-in range 231 up-and-down motion, hold-in range 231 drives synchronizing wheel 232 and rotates, and one of them sprocket 233 and one of them synchronizing wheel 232 are coaxial setting to 2 groups lifting guide mechanism's sprocket 233 returns and then follows synchronizing wheel 232 to rotate, drives chain 234 and reciprocates, and chain 234 drives elevator block 230 in proper order, and constant tension floating roll 23 can follow constant tension cylinder 237 and reciprocate. Therefore, the constant tension floating roller 23 can keep constant tension and move synchronously only by one air cylinder. And because the coaxial coupling mode between sprocket 233 and synchronizing wheel 232 can play a good role in buffering to avoid the phenomenon of uneven stress at both ends of the constant tension floating roll 23.
Referring to fig. 3, 5, 6, 7, 11, 12, preferably, the driving front-rear sliding mechanism 27a and the driven front-rear sliding mechanism 27b each include a horizontal moving linear rail 274, a horizontal moving slider 275, and a horizontal moving slider 276, the horizontal moving linear rail 274 is horizontally disposed on the frame 1 corresponding to the moving roller 27 in the front-rear direction, the horizontal moving slider 275 is slidably disposed on the horizontal moving linear rail 274, and the horizontal moving slider 276 is disposed on the horizontal moving slider 275; the horizontal moving slide 276 is driven by a horizontal moving driving device to slide back and forth on a horizontal moving linear guide rail 274, two vertical slide plates 278 which are vertically arranged at intervals are arranged at the top of the horizontal moving slide 276, a moving roller mounting seat 277 which can move up and down along the vertical slide plates 278 is sleeved on the vertical slide plates 278, a cloth pressing air cylinder 273 for controlling the moving roller mounting seat 277 to move up and down is arranged on the horizontal moving slide 276, the end part of the moving roller 27 is rotatably arranged on the moving roller mounting seat 277, and a horizontal moving linkage beam 283 is arranged between the moving roller mounting seat 277 on the driving front-back sliding mechanism 27a and the moving roller mounting seat 277 on the driven front-back sliding mechanism 27 b; the cloth roller c25 is rotatably disposed at the upper end of the vertical slide plate 278. The cloth passing roller c25 realizes the synchronous action of the cloth passing roller c25 and the cloth passing roller c25 by means of the vertical sliding plate 278, and the structure has the advantages that when the unwinding of the cloth roll 9 is finished, the cloth is easy to fold due to the fact that no tension exists behind the cloth roll, and the last remaining cloth is easy to scrap; the forward and backward sliding mechanism for the moving roller 27 shortens the distance between the cloth passing roller c25 and the expanding angle roller 26, achieves the purpose of maintaining the cloth tension, and reduces the waste of cloth.
Referring to fig. 3, 5, 6, 7, 11 and 12, preferably, the horizontal movement driving device comprises a driving horizontal movement driving mechanism and a driven horizontal movement driving mechanism, the driving horizontal movement driving mechanism and the driven horizontal movement driving mechanism respectively comprise a gear 272, a spur rack 271 and a rack connecting plate 279, and the driving horizontal movement driving mechanism further comprises a moving roller motor 270, a moving roller 27 reduction box and a gear synchronous transmission shaft 280; the moving roller motor 270 is arranged below the horizontal moving slide 276 of the driving front-back sliding mechanism 27a, the reduction box of the moving roller 27 is arranged on the moving roller motor 270 and is in transmission connection with the moving roller motor 270, the gear 272 on the driving horizontal movement driving mechanism is arranged on the output shaft of the reduction box of the moving roller 27, and the gear 272 on the driving horizontal movement driving mechanism and the driven horizontal movement driving mechanism are coaxially connected together through a gear synchronous transmission shaft 280; a rack engaging plate 279 is engaged outside the horizontal moving slide 276, and a spur rack 271 is provided on the rack engaging plate 279 or the bottom of the horizontal moving slide 276 and engaged with the gear 272; a constant temperature heating rod 281 for promoting the cloth to be adhered to the conveyer belt 31 of the printing conveyer belt mechanism 3 is provided in the moving roller 27, and a temperature sensor 282 for detecting the temperature of the moving roller 27 is provided near the moving roller 27. The moving roller 27 is connected with a gear 272 through a spur rack 271, so that the moving roller 27 is driven to move by a moving roller motor 270; the moving roller 27 is automatically moved up and down by the cloth pressing cylinder 273.
In use, referring to fig. 14, the cloth roll 9 is mounted on the air shaft 20, then the cloth passes through the lower part of the large wrapping angle roller 21, passes through the deviation-correcting sensor line guide rail 204, passes through the upper part of the cloth roller a22 and turns downwards, passes through the lower part of the constant-tension floating roller 23 and turns upwards, passes through the upper parts of the cloth roller b24 and the cloth roller c25 and reaches the upper part of the conveying belt 31 of the printing and conveying belt mechanism 3, then passes through the space between the expanding wrapping angle roller 26 and the bending roller 28 and turns backwards 180 degrees, and finally the cloth passes through the upper part of the moving roller 27 and turns backwards 180 degrees and is pressed on the conveying belt 31 through the moving roller 27.
The working process of the cloth feeding mechanism 2 is as follows: (1) the cloth roll 9 penetrates through the air expansion shaft, the air expansion shaft is inflated, the cloth roll 9 is clamped by the air expansion shaft, and the air expansion shaft is driven by the unreeling motor 205 to feed cloth;
(2) if the deviation-correcting sensor line guide rail 204 in the unreeling deviation-correcting system 200 detects that the edges of the cloth are uneven, the deviation-correcting motor 202 works, and the left and right positions of the air expansion shaft, namely the left and right positions of the fabric roll, are adjusted by the left and right movement of the left and right sliding mechanisms, so that the automatic edge-aligning function is realized, the cloth is ensured to enter the scanning type textile digital printing machine to be printed in order, and the printing quality is improved;
(3) after deviation rectification, the cloth passes through the cloth guiding function of a large-winding and angle-wrapping roller 21; after passing through the large wrap angle roller, the cloth passing roller a22 turns downwards, and then passes through the constant tension floating roller 23 to maintain tension; after passing through the constant tension floating roller 23, the cloth passing roller b24 and the cloth passing roller c25, the printing paper reaches the upper part of the conveying belt 31 of the printing conveying belt mechanism 3;
(4) the cloth passes through the space between the expanding angle-covering roller 26 and the bending roller 28 and then reversely bypasses, and under the action of the expanding angle-covering roller 26 and the bending roller 28, when the two ends of the expanding angle-covering roller 26 have the cloth with different tightness, the cloth can be moved to the two sides of the expanding angle-covering roller 26, so that the cloth is tensioned, and the cloth is prevented from being loosened and wrinkled;
(5) finally, the cloth passes above the moving roller 27 and turns roundly downwards to be attached to the surface of the conveying belt 31; the moving roller 27 is pressed against the conveyor belt 31 by the moving roller 27 according to the stepping condition of the conveyor belt 31; the surface of the conveyor belt 31 is coated with viscose, so that cloth can be attached to the surface of the conveyor belt 31 and enters a scanning textile digital printing machine for printing.
Referring to fig. 16 to 22, the cleaning mechanism includes a cleaning disk 61, a primary brush roller 62, a front sponge roller 64, a rear sponge roller 65, a scraper plate 63, a front spray pipe 67, a rear spray pipe 68, a brush driving mechanism 628, an air knife 69 for air drying the conveyor belt 31, and a water suction roller 6a for sucking water; wherein the content of the first and second substances,
referring to fig. 16 to 17, the cleaning disc 61 is arranged on the frame 1, and the cleaning disc 61 is in a trapezoidal structure;
referring to fig. 16 and 19, the primary brush roller 62, the front sponge roller 64 and the rear sponge roller 65 are rotatably erected on the cleaning disc 61 and sequentially arranged on the upper part of the cleaning disc 61 at intervals in a front-back order;
referring to fig. 19, the front spray pipe 67 is disposed in front of the primary brush roller 62;
referring to fig. 16 and 19, the scraper plate 63 and the rear spray pipe 68 are sequentially arranged between the primary brush roller 62 and the front sponge roller 64 at intervals in a front-to-back order;
referring to fig. 19, the rear spray pipe 68 is disposed between the primary brush roller 62 and the front sponge roller 64;
referring to fig. 19, the air knife 69 is arranged on the frame 1 and behind the rear sponge roller 65;
referring to fig. 19, the suction roll 6a is disposed on the frame 1 behind the air knife 69;
referring to fig. 16, the primary brush roller 62 is provided with a brush for cleaning the conveyor belt 31; the brush driving mechanism 628 is arranged outside the cleaning disc 61 and is used for driving the primary brush roller 62 to rotate;
referring to fig. 19, preferably, a sponge layer for sucking water drops on the conveyor belt 31 is sleeved on each of the front sponge roller 64 and the rear sponge roller 65, a wringing roller 66 arranged in parallel with the rear sponge roller 65 is arranged below the rear sponge roller 65, and the wringing roller 66 is in close contact with the sponge layer sleeved on the surface of the rear sponge roller 65 and is used for wringing water of the sponge layer;
referring to fig. 17 and 19, a transverse trapezoidal table 615 is disposed in the middle of the cleaning tray 61, and the cleaning tray 61 is divided into a front portion and a rear portion by the transverse trapezoidal table 615, which are a front-stage sewage tray 61a and a rear-stage sewage tray 61 b; the front stage sewage tray 61a is matched and corresponding to the first stage brush rollers 62 and is positioned below the first stage brush rollers 62, and the lower half parts of the brushes of the first stage brush rollers 62 extend into the front stage sewage tray 61 a; the rear-stage sewage tray 61b is matched with and corresponds to the front sponge roller 64 and the rear sponge roller 65 and is positioned below the front sponge roller and the rear sponge roller; a sewage draining outlet 61c is formed in the bottom of the front stage sewage tray 61a, and a sewage draining ball valve 611 is arranged below the sewage draining outlet 61 c; the bottom of the rear-stage sewage tray 61b is provided with a circulating water return port 61 d; the ball valve 611 is used for regularly maintaining the cleaning disc 61, and maintenance personnel can clean up dirt such as lint in the rear-stage sewage disc 61b by opening the ball valve 611;
referring to fig. 20, the cleaning water supply system 60 includes a circulation water tank 601, a water pump 600 and an adjusting valve 610, wherein two filter screens 604 are arranged in the circulation water tank 601, the filter screens 604 divide the circulation water tank 601 into two parts, namely a waste water tank 602 and a clean water tank 603, the waste water tank 602 is provided with a circulation water inlet 605 connected with the circulation water return port 61d through a pipeline, and the bottom of the waste water tank 602 is provided with a waste water cleaning outlet 606; the purified water tank 603 is provided with a tap water inlet 607, a circulating water outlet 608, a liquid level meter 609 for detecting water level signals and a circulating water outlet 608, and the front spray pipe 67 and the rear spray pipe 68 are respectively connected with the water pump 600 and the circulating water outlet 608 in series through regulating valves 610. Overflow ports (not shown) and water inlets (not shown) are provided on the front stage sewage tray 61a and the rear stage sewage tray 61b, and the water inlets are communicated with the circulation water outlet 608.
Once the conveyor belt 31 has water drops, the printed cloth is rejected and unqualified in the printing process, so that great economic loss is brought; the scanning type textile digital printing machine is automatically operated, and workers are difficult to monitor the working condition inside the machine. In order to ensure that the cleaned water drops on the conveyor belt 31 can be cleaned and do not carry water, two sets of water removing devices, namely an air knife 69 and a water suction roller 6a, are arranged behind the cleaning disc 61.
Referring to fig. 16 to 18, preferably, the cleaning tray 61 is provided with bag opening embedded sliding rails 620 on both left and right sides, each bag opening embedded sliding rail 620 includes an outer rail 621 and an inner rail 622, the inner rail 622 is slidably sleeved in the outer rail 621, the outer rail 621 lies on the frame 1, the front portion of the inner rail 622 facing outward is connected with a connecting fixing block 623, the side surface of the connecting fixing block 623 is provided with a slot plate 624, the slot plate 624 is provided with a notch groove, the notch groove and the wall part of the connecting fixing block 623 form a lifting slot 625, the lifting slot 625 is provided with a lifting insertion plate 626 which can move up and down in the lifting slot 625, the lower part of the lifting insertion plate 626 is provided with a step type notch part, the lifting insertion plate 626 is inserted into the lifting slot 625 through the notch part, the rear part of the inner rail 622 facing to the outside is connected with a sliding fixing block 627, the front outside of the cleaning disc 61 is fixed on the lifting flashboard 626, and the rear outside of the cleaning disc 61 is rotatably arranged on the sliding fixing block 627. The cleaning mechanism can be pulled out to the front of the rack 1 for maintenance through the embedded sliding sleeve rail.
Referring to fig. 16 to 18, preferably, a rolling bearing 617 is arranged at the rear lower corner of the cleaning disc 61, a rolling groove 616 for the rolling bearing 617 to move is arranged at the top of the sliding fixing block 627, the rolling groove 616 is located below the cleaning disc 61, and the rolling bearing 617 is arranged on the rolling groove 616 in a rolling manner; the frame 1 is provided with a cleaning lifting cylinder 619 which can jack the front part of the cleaning disc 61 at the front lower part of the left side and the right side of the cleaning disc 61, the front part of the cleaning disc 61 is provided with a lifting top post 61e which is contacted with a push rod of the cleaning lifting cylinder 619, and in order to reduce the friction between the lifting top post and the push rod of the cleaning lifting cylinder 619, the lower end part of the lifting top post 61e is provided with a round lead angle end surface; the frame 1 is equipped with the spacing post 618 that prevents rolling bearing 617 and break away from rolling recess 616 at the rear side and the preceding upside of wasing dish 61, and during the washing, wash lift cylinder 619 under spacing cooperation of spacing post 618, regard rolling bearing 617 as the fulcrum to wash dish 61 slope jack-up, drive one-level brush roller 62, leading sponge roller 64, rearmounted sponge roller 65, scraper plate 63 position rising and contact with conveyer belt 31 respectively. The parts of the cleaning disc 61, such as the primary brush roller 62, the front sponge roller 64, the rear sponge roller 65, the scraper plate 63 and the like in the cleaning structure need to be pulled out for maintenance, and the whole cleaning mechanism also needs to be lifted to be contacted with the bottom of the conveying belt 31 during cleaning; the working principle of the lifting is that a lever structure is formed by taking the rolling bearing 617 as a fulcrum and taking the cleaning disc 61 as a lever; the whole cleaning disc 61 is automatically lifted by controlling the lifting of a push rod of the cleaning lifting cylinder 619, and during jacking, the rolling bearing 617 and the limiting column 618 are used for positioning the lifting of the cleaning disc 61.
In the cleaning mechanism, the cleaning tray 61 and the first-stage brush roller 62, the front sponge roller 64, the rear sponge roller 65, and the scraper plate 63 all need to be pulled out from the frame 1 for maintenance, such as cleaning deposits and dirt of the cleaning tray 61, replacing the brush of the first-stage brush roller 62, the sponge layers of the front sponge roller 64 and the rear sponge roller 65, and the like, and at this time, the whole cleaning mechanism needs to be lowered to be disengaged from the conveyor belt 31. The whole cleaning mechanism needs to be lifted to contact with the conveying belt 31 during cleaning; the working principle of the lifting is that a lever structure is formed by taking a rolling bearing 617 as a rotatable fulcrum and a cleaning lifting cylinder 619 and a cleaning disc 61; the whole cleaning mechanism is automatically lifted by controlling the lifting of the cleaning lifting cylinder 619, and the cleaning mechanism cannot be separated from the rack 1 under the limitation of the limiting column 618, so that the lifting and positioning of the cleaning mechanism are realized.
Referring to fig. 16, preferably, the brush driving mechanism 628 includes a primary brush roller motor 629, a driving chain 62a and 2 driving chain wheels 62b, the primary brush roller 62 is drivingly connected to the primary brush roller motor 629 through a chain driving pair consisting of the driving chain 62a and the 2 driving chain wheels 62b, the chain driving pair is disposed outside the cleaning tray 61, and the primary brush roller motor 629 is disposed at the outer bottom of the cleaning tray 61. One-level brush roller 62 one end is passed through drive chain 62a and drive sprocket 62b and is driven one-level brush roller 62 and rotate by one-level brush roller motor 629, and one-level brush roller motor 629 carries out speed governing control through the converter during use, can adjust the slew velocity of one-level brush roller 62 like this according to the kind of cloth, and the slew velocity of one-level brush roller 62 is different, also can be different to the abluent effect of conveying belt 31.
Referring to fig. 21 to 22, preferably, the air knife 69 is formed by cold drawing an aluminum profile, a pocket-shaped air cavity 691 is formed inside the air knife 69, and a duckbilled air blowing groove 692 is formed beside the pocket-shaped air cavity 691; the pocket-shaped air cavity 691 is provided with an air inlet pipe 693 connected with the blower; referring to fig. 16 to 17, preferably, the trapezoid table 615 of the cleaning disc 61 is provided with a scraper seat 631, and the end of the scraper seat 631 has an inclined surface inclined to the rear and upward, and the scraper plate 63 is disposed on the inclined surface.
Referring to fig. 16 to 17, preferably, in order to prevent the water belt from being thrown out of the cleaning disc 61 when the brushes and the like are operated, a front water baffle plate for preventing water from splashing out of the cleaning disc 61 is arranged above the front side of the cleaning disc 61, and side water baffles 614 for preventing water from splashing out of the cleaning disc 61 are arranged above the left side and the right side of the cleaning disc 61; a front water-blocking brush 612 is arranged on the inner side of the front water-blocking plate, and a side water-blocking brush 613 is arranged on the inner side of the side water-blocking plate 614; a T-shaped clamping joint is arranged at the end part of the cylinder rod of the glue distribution lifting cylinder 74, and a cylinder connecting clamping groove 77 matched with the T-shaped clamping joint is arranged on the glue distribution cross beam 72; the T-shaped clamping head is clamped in the T-shaped clamping head cylinder connecting clamping groove 77.
The working process of the conveyor belt cleaning device 6 is as follows:
(1) in order to realize online cleaning of the conveying belt 31 of the scanning type textile digital printing machine and ensure the dryness of the conveying belt 31; before the conveyor belt 31 starts to work by washing, the circulating water tank 601 starts to supply water to the front-stage sewage tray 61a through the water pump 600, and when the liquid level of the water in the front-stage sewage tray 61a is higher than the overflow opening of the front-stage sewage tray, the water in the front-stage sewage tray 61a automatically flows out of the overflow opening; in operation, water in the rear-stage sewage tray 61b can flow from the circulation water return port 61d to the circulation water tank 601, thereby creating a circulation;
(2) when the conveying belt 31 starts to work after being cleaned, the cleaning lifting cylinder 619 jacks up the cleaning disc 61, so that the first-stage brush roller 62, the front sponge roller 64, the rear sponge roller 65, the scraper plate 63 and the water absorbing roller 6a in the cleaning mechanism are all in contact with the bottom surface of the conveying belt 31, the front water spray pipe 67 sprays clean tap water on the conveying belt 31 and the brushes of the first-stage brush roller 62, then the brushes of the first-stage brush roller 62 brush off ink and wool of the conveying belt 31, and the conveying belt 31 is cleaned;
(3) the water spraying quantity of the rear water spraying pipe 68 is adjusted through the adjusting valve 610, and the conveying belt 31 is sprayed; then the water stain on the surface of the conveying belt 31 is cleaned through the front sponge roller 64;
(4) the rear sponge roller 65 sucks water drops on the surface of the conveying belt 31 and automatically squeezes the water-sucked rear sponge roller 65, so that the sponge roller can continuously work for a long time;
(5) the air knife 69 is connected with the fan, and continuously blows water to the conveying belt 31 through the air knife 69 to blow the conveying belt 31 dry;
(6) finally, cotton cloth with good water absorption performance is sleeved on the outermost surface of the water absorption roller 6a, and possible residual tiny water drops on the surface of the conveying belt 31 are thoroughly absorbed, so that the conveying belt 31 is prevented from carrying water.
In the cleaning water supply system 60, the tap water inlet 607 of the circulating water tank 601 is connected to tap water, the tap water is injected into the circulating water tank 601 through the water pump 600, and the water supply is stopped when the level gauge 609 of the circulating water tank 601 detects that the water is full; the water used by the cleaning mechanism is supplied through a circulating water outlet 608 of the circulating water tank 601; dirty water generated by cleaning is discharged from a circulating water return port 61d at the bottom of the rear-stage sewage disk 61b, returns to the wastewater tank 602 through a circulating water inlet 605 of the circulating water tank 601 through a pipeline, is filtered through a filter screen 604 and then enters the purified water tank 603; thereby realizing the recycling of the waste water; therefore, water can be greatly saved, and energy conservation and environmental protection are realized.
As another embodiment, referring to fig. 15, in order to solve the problem of insufficient space between the air shaft 20 and the frame 1 when the diameter of the fabric loop is relatively large, it is preferable that an auxiliary unwinding bracket 29 for placing the fabric roll 9 is provided behind the frame 1, and the air shaft 20 is replaced by a general power roller. The large-roll cloth roll 9 is arranged on the auxiliary unreeling bracket 29, the air expansion shaft is replaced by a power roller, and the replaced power roller mainly provides power for cloth so that the cloth can stably enter the scanning type textile digital printing machine; after the cloth passes through the opposite side of the unreeling deviation correcting system 200, the passing large wrap angle roller 21 mainly increases the wrap angle of the power roller, and the cloth is prevented from slipping.
The invention is not limited in any way by the above description and the specific examples, which are not limited to the specific embodiments disclosed and described above, but rather, several modifications and variations of the invention are possible within the scope of the invention as defined in the claims.

Claims (8)

1. A scanning textile digital printing machine comprises a frame, a cloth feeding mechanism, a printing and conveying belt mechanism, a gantry sliding frame, a printing and scanning vehicle, a belt glue distributing and removing device and a conveying belt cleaning device, wherein the cloth feeding mechanism, the printing and conveying belt mechanism, the gantry sliding frame, the printing and scanning vehicle, the belt glue distributing and removing device and the conveying belt cleaning device are arranged on the frame; the printing and conveying belt mechanism is arranged at the top of the frame, the gantry carriage stretches over the printing and conveying belt mechanism, the printing and scanning vehicle is slidably arranged on the gantry carriage, the belt glue spreading and removing device stretches over the front part of the printing and conveying belt mechanism, the cloth loading mechanism is arranged behind the printing and conveying belt mechanism, and the conveying belt cleaning device is arranged below the printing and conveying belt mechanism; it is characterized in that the preparation method is characterized in that,
the printing and conveying belt mechanism comprises a conveying belt, a driving roller, a driven roller, a conveying belt deviation rectifying roller and a belt driving mechanism, wherein the driving roller, the driven roller and the conveying belt deviation rectifying roller are rotatably arranged on the rack; the belt driving mechanism is arranged on the outer side of the rack and is in transmission connection with one end of the driving roller;
the belt glue distribution and removal device comprises a glue distribution scraper seat, a glue distribution cross beam, a glue distribution scraper plate, a scraper height adjusting bolt, a glue distribution cylinder seat and a glue distribution lifting cylinder; the two adhesive spreading scraper seats are respectively arranged on two sides of the frame; the scraper height adjusting bolt is arranged at the bottom of the glue spreading scraper seat, two ends of the glue spreading cross beam are erected on the scraper height adjusting bolt and transversely suspended above the conveying belt, the glue spreading scraper plate is fixed on one side of the glue spreading cross beam, and the cutter head of the glue spreading scraper plate is transversely suspended above the conveying belt; the two glue distribution cylinder seats are arranged above the glue distribution scraper seat; the two glue distribution lifting cylinders are arranged on the glue distribution cylinder seat, and cylinder rods of the glue distribution lifting cylinders face downwards and are connected with the end parts of the glue distribution cross beams; the conveying belt cleaning device comprises a cleaning mechanism for cleaning the conveying belt and a cleaning water supply system for supplying water to the cleaning mechanism; the cleaning mechanism is arranged on the rack in a lifting manner and is positioned below the conveying belt; the cloth feeding mechanism comprises an inflatable shaft, a large-roll corner wrapping roller, a cloth passing roller a, a constant-tension floating roller, a cloth passing roller b, a cloth passing roller c, a moving roller and an expanding corner wrapping roller which are arranged on a rack; the rear side of the frame is a cloth feeding side;
the inflatable shaft, the large-roll angle wrapping roller, the cloth passing roller a, the cloth passing roller b and the cloth passing roller c are sequentially arranged at intervals in a height increasing mode along the advancing direction of cloth;
the constant-tension floating roller is arranged at the lower position between the cloth passing roller a and the cloth passing roller b in a lifting manner and is used for enabling cloth to be always kept at a certain tightness;
the expanding angle wrapping roller is arranged at the rear side of the cloth passing roller c, and the height position of the expanding angle wrapping roller is lower than that of the cloth passing roller c; the height positions of the expanding angle wrapping roller and the cloth passing roller c are higher than the height position of a conveying belt of the printing conveying belt mechanism;
the moving roller is horizontally arranged at the lower position between the cloth passing roller c and the expanding angle wrapping roller in a back-and-forth movement mode and is used for attaching the cloth to a conveying belt of the printing conveying belt mechanism;
one end of the air expansion shaft is provided with an unreeling driving device which drives the air expansion shaft to rotate,
the left side and the right side of the rack are respectively provided with a lifting guide mechanism which is a driving lifting guide mechanism and a driven lifting guide mechanism; two ends of the constant-tension floating roller are respectively and rotatably arranged on the lifting guide mechanism, and one side of the rack where the active lifting guide mechanism is arranged is provided with a floating lifting driving device for driving the lifting guide mechanism to lift;
a group of front and rear sliding mechanisms for the moving roller to horizontally move are arranged on the left side and the right side of the rack, and are respectively a driving front and rear sliding mechanism and a driven front and rear sliding mechanism; two ends of the moving roller are respectively and rotatably arranged on the front and rear sliding mechanisms, and one side of the rack is provided with a horizontal moving driving device for driving the front and rear sliding mechanisms to horizontally move back and forth;
the unwinding driving device comprises an unwinding motor and a speed reduction transmission mechanism, and one end of the air inflation shaft is in transmission connection with the unwinding motor through the speed reduction transmission mechanism; two ends of the air expansion shaft are provided with annular safety chucks for isolating the cloth from the speed reduction transmission mechanism; the inside of the expanding roller fixing block is provided with a gap, the inside of the gap is provided with an expanding roller pressing block which compresses the end part of the expanding cornerite roller in a matching way, the expanding roller pressing block is provided with a threaded hole, and an expanding roller pressing screw is arranged in the threaded hole.
2. A scanning textile digital printing machine as claimed in claim 1, wherein: the frame is provided with an unwinding deviation correcting system for correcting the position of the cloth, and the unwinding deviation correcting system comprises a deviation correcting sensor for detecting deviation of the cloth, a left-right sliding mechanism, a left-right sliding driving device, the inflatable shaft and the large winding corner roller;
the deviation-rectifying sensor is arranged on the inner side of the frame and is positioned between the large wrapping angle roller and the cloth passing roller a;
the two left and right sliding mechanisms are respectively a driving left and right sliding mechanism and a driven left and right sliding mechanism; the two left and right sliding mechanisms are respectively arranged on the left and right sides of the frame; the driving left-right sliding mechanism and the driven left-right sliding mechanism respectively comprise 2 deviation rectifying linear guide rails, 2 deviation rectifying slide blocks and a deviation rectifying slide seat, the deviation rectifying linear guide rails are arranged in parallel with the air expansion shaft, the deviation rectifying slide blocks are slidably arranged on the deviation rectifying linear guide rails, and the deviation rectifying slide seats are arranged on the deviation rectifying slide blocks; two ends of the air expansion shaft are rotatably arranged on the corresponding deviation rectifying slide seats, a deviation rectifying vertical plate is arranged on each deviation rectifying slide seat, the large winding and wrapping angle roller is arranged at the upper end of the 2 deviation rectifying vertical plates in a spanning mode, and the unwinding driving device is also arranged on the corresponding deviation rectifying slide seats;
the left-right sliding driving device is arranged on one side of the rack where the driving left-right sliding mechanism is located, the left-right sliding driving device comprises a deviation correcting motor, a deviation correcting speed reducer, a deviation correcting screw rod and a deviation correcting screw nut, the deviation correcting screw nut is sleeved on the deviation correcting screw rod, the deviation correcting screw rod is in transmission connection with the deviation correcting motor through the deviation correcting speed reducer, and the deviation correcting screw nut is fixed below a deviation correcting sliding seat of the driving left-right sliding mechanism.
3. A scanning textile digital printing machine as claimed in claim 2, wherein: the driving front-back sliding mechanism and the driven front-back sliding mechanism respectively comprise a horizontal moving linear guide rail, a horizontal moving sliding block and a horizontal moving sliding seat, the horizontal moving linear guide rail is horizontally arranged on the rack corresponding to the moving roller according to the front-back direction, the horizontal moving sliding block is slidably arranged on the horizontal moving linear guide rail, and the horizontal moving sliding seat is arranged on the horizontal moving sliding block; the horizontal moving slide seat is driven by a horizontal moving driving device to slide back and forth on a horizontal moving linear guide rail, two vertical slide plates which are vertically arranged at intervals are arranged at the top of the horizontal moving slide seat, a moving roller mounting seat which can move up and down along the vertical slide plates is sleeved on each vertical slide plate, a cloth pressing air cylinder which controls the moving roller mounting seat to move up and down is arranged on the horizontal moving slide seat, the end part of a moving roller is rotatably arranged on the moving roller mounting seat, and a horizontal moving linkage beam is erected between the moving roller mounting seat on the driving front-back sliding mechanism and the moving roller mounting seat on the driven front-back sliding mechanism; the cloth roller c is rotatably arranged at the upper end of the vertical sliding plate.
4. A scanning textile digital printing machine as claimed in claim 3, wherein: the horizontal movement driving device comprises a driving horizontal movement driving mechanism and a driven horizontal movement driving mechanism, the driving horizontal movement driving mechanism and the driven horizontal movement driving mechanism respectively comprise a gear, a spur rack and a rack connecting plate, and the driving horizontal movement driving mechanism further comprises a movable roller motor, a movable roller reduction box and a gear synchronous transmission shaft; the moving roller motor is arranged below the horizontal moving sliding seat of the driving front-back sliding mechanism, the moving roller reduction box is arranged on the moving roller motor and is in transmission connection with the moving roller motor, a gear on the driving horizontal movement driving mechanism is arranged on an output shaft of the moving roller reduction box, and the gears on the driving horizontal movement driving mechanism and the driven horizontal movement driving mechanism are coaxially connected together through a gear synchronous transmission shaft; the rack connecting plate is connected with the outer side of the horizontal moving sliding seat, and the straight rack is arranged on the rack connecting plate or at the bottom of the horizontal moving sliding seat and is meshed with the gear; the moving roller is internally provided with a constant temperature heating rod for promoting the cloth to be tightly attached to a conveying belt of the printing conveying belt mechanism, and a temperature sensor for detecting the temperature of the moving roller is arranged beside the moving roller.
5. A scanning textile digital printing machine as claimed in claim 4, wherein: the lifting guide mechanisms comprise lifting blocks, 2 chain wheels and chains, the 2 chain wheels are arranged on the outer side of the frame one by one, the chains are arranged on the 2 chain wheels, a chain wheel synchronous transmission shaft is arranged between the chain wheels below each group of lifting guide mechanisms, and the chain wheel synchronous transmission shaft is in rotary transmission connection with the floating lifting driving device; two ends of the constant tension floating roller are respectively and rotatably arranged on the corresponding lifting block; the chain wheel on the driving lifting guide mechanism is in transmission connection with the floating lifting driving device; the lifting guide mechanism also comprises a floating roller guide shaft which is vertically arranged on the outer side of the lifting block, and the lifting block is sleeved on the floating roller guide shaft; the floating lifting driving device comprises a constant tension cylinder, 2 synchronizing wheels and a synchronizing belt; one of the synchronous wheels is arranged on the frame, the other synchronous wheel is arranged on the chain wheel synchronous transmission shaft, and the synchronous belt is spanned on 2 synchronous wheels; the synchronous belt is provided with a clamping block, the side face of the clamping block is connected with a hinged shaft, the bottom of the constant tension cylinder is hinged to the rack in an upward mode, and the push rod of the constant tension cylinder is hinged to the hinged shaft in a downward mode; the side below of permanent tension cylinder is equipped with the cylinder guiding axle of vertical setting, and cylinder guiding axle sleeve has the cylinder guide block, and the cylinder guide block passes through the articulated shaft and links together with aforementioned initiative lift guiding mechanism's elevator.
6. A scanning textile digital printing machine according to any one of claims 1 to 5, characterized in that: the cleaning mechanism comprises a cleaning disc, a primary brush roller, a front sponge roller, a rear sponge roller, a scraper plate, a front spray pipe, a rear spray pipe, a brush driving mechanism, an air knife for air drying of a conveying belt and a water suction roller for water suction; wherein the content of the first and second substances,
the cleaning disc is arranged on the rack and is of a trapezoidal structure;
the primary brush roller, the front sponge roller and the rear sponge roller can be rotatably erected on the cleaning disc and are sequentially arranged on the upper part of the cleaning disc at intervals in a front-back sequence;
the front water spraying pipe is arranged in front of the first-stage brush roller;
the scraper plate and the rear spray pipe are sequentially arranged between the first-stage brush roller and the front sponge roller at intervals in a front-back sequence;
the rear spray pipe is arranged between the first-stage brush roller and the front sponge roller;
the air knife is arranged on the frame and is positioned behind the rear sponge roller;
the water suction roller is arranged on the frame and is positioned behind the air knife;
the first-stage brush roller is provided with a brush for cleaning the conveying belt; the brush driving mechanism is arranged on the outer side of the cleaning disc and used for driving the primary brush roller to rotate;
sponge layers for sucking water drops on the conveying belt are sleeved on the front sponge roller and the rear sponge roller respectively, a water squeezing roller arranged in parallel with the rear sponge roller is arranged below the rear sponge roller, and the water squeezing roller is closely contacted with the sponge layers sleeved on the surface of the rear sponge roller;
a transverse trapezoidal table is arranged in the middle of the cleaning disc and divides the cleaning disc into a front part and a rear part which are respectively a front-stage sewage disc and a rear-stage sewage disc; the front-stage sewage tray corresponds to the first-stage brush rollers in a matched mode and is located below the first-stage brush rollers, and the lower half portions of the brushes of the first-stage brush rollers extend into the front-stage sewage tray; the rear-stage sewage tray is matched and corresponding to the front sponge roller and the rear sponge roller and is positioned below the front sponge roller and the rear sponge roller; a drain outlet is arranged at the bottom of the front-stage sewage tray, and a drain ball valve is arranged below the drain outlet; a circulating water return port is arranged at the bottom of the rear-stage sewage tray;
the cleaning water supply system comprises a circulating water tank, a water pump and an adjusting valve, wherein two filter screens are arranged in the circulating water tank, the circulating water tank is divided into two parts, namely a wastewater tank and a purified water tank by the filter screens, the wastewater tank is provided with a circulating water inlet connected with the circulating water return port through a pipeline, and the bottom of the wastewater tank is provided with a wastewater cleaning outlet; the water purifying tank is provided with a tap water inlet, a circulating water outlet and a liquid level meter for detecting a water level signal, and the front spray pipe and the rear spray pipe are respectively connected with the water pump and the circulating water outlet pipeline in series through regulating valves; the left side and the right side of the cleaning disc are provided with bag opening embedded sliding sleeve rails, the bag opening embedded sliding sleeve rails comprise outer rails and inner rails, the inner rails are slidably sleeved in the outer rails, the outer rails lie on the rack, the front parts of the outer sides of the inner rails are connected with connecting fixing blocks, the side surfaces of the connecting fixing blocks are provided with slot plates, the slot plates are provided with notch grooves, the notch grooves and the wall parts of the connecting fixing blocks form lifting slots, the lifting slots are provided with lifting inserting plates capable of moving up and down in the lifting slots, the lower parts of the lifting inserting plates are provided with step-type notch parts, the lifting inserting plates are inserted into the lifting slots through the notch parts, the rear parts of the outer sides of the inner rails are connected with sliding fixing blocks, the outer sides of the front parts of the cleaning disc are fixed on the lifting inserting plates, and the outer; a rolling bearing is arranged at the rear lower corner of the cleaning disc, a rolling groove for the rolling bearing to move is formed in the top of the sliding fixing block, the rolling groove is located below the cleaning disc, and the rolling bearing is arranged on the rolling groove in a rolling mode; the front lower parts of the left side and the right side of the cleaning disc of the frame are respectively provided with a cleaning lifting cylinder capable of jacking the front part of the cleaning disc, the front part of the cleaning disc is provided with a lifting top column contacted with a push rod of the cleaning lifting cylinder, and the lower end part of the lifting top column is provided with a round guide angle end face; the frame all is equipped with the spacing post that prevents that antifriction bearing from breaking away from the roll recess in the rear side and the preceding upside of wasing the dish, and during the washing, wash lift cylinder under the spacing cooperation of spacing post to antifriction bearing will wash a slope jack-up as the fulcrum, drive one-level brush roller, leading sponge roller, rearmounted sponge roller, scraper plate position and rise and contact with conveyer respectively.
7. A scanning textile digital printing machine as claimed in claim 6, wherein: the brush driving mechanism comprises a first-stage brush roller motor, a transmission chain and 2 transmission chain wheels, the first-stage brush roller is in transmission connection with the first-stage brush roller motor through a chain transmission pair consisting of the transmission chain and the 2 transmission chain wheels, the chain transmission pair is arranged on the outer side of the cleaning disc, and the first-stage brush roller motor is arranged at the outer bottom of the cleaning disc.
8. A scanning textile digital printing machine as claimed in claim 7, wherein: the air knife is formed by cold drawing of an aluminum profile, a pocket-shaped air cavity is formed in the air knife, and a duckbilled air blowing groove is formed beside the pocket-shaped air cavity; the pocket-shaped air cavity is provided with an air inlet pipe connected with the blower; a scraper seat is arranged on the trapezoidal table of the cleaning disc, an inclined surface which is inclined towards the back upper direction is arranged at the end of the scraper seat, and the scraper plate is arranged on the inclined surface; a front water baffle plate for preventing water from splashing outside the cleaning disc is arranged above the front side of the cleaning disc, and side water baffles for preventing water from splashing outside the cleaning disc are arranged above the left side and the right side of the cleaning disc; the inner side of the front water baffle is provided with a front water baffle brush, and the inner side of the side water baffle is provided with a side water baffle brush; a T-shaped clamping joint is arranged at the end part of a cylinder rod of the glue distribution lifting cylinder, and a cylinder connecting clamping groove matched with the T-shaped clamping joint is arranged on the glue distribution cross beam; the T-shaped clamping head is clamped in the T-shaped clamping head cylinder connecting clamping groove.
CN202010044147.6A 2020-01-15 2020-01-15 Scanning type textile digital printing machine Active CN111114154B (en)

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