CN111113844A - Crab culture pond plastic film forming device and process - Google Patents
Crab culture pond plastic film forming device and process Download PDFInfo
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- CN111113844A CN111113844A CN201911421579.8A CN201911421579A CN111113844A CN 111113844 A CN111113844 A CN 111113844A CN 201911421579 A CN201911421579 A CN 201911421579A CN 111113844 A CN111113844 A CN 111113844A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/286—Raw material dosing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a crab culture pond plastic film forming device and a process, the forming device comprises a workbench main body, an adjusting feeding assembly, a side plate, a film rolling assembly, a cooling assembly, an extruder and a base, the adjusting feeding assembly is fixed on the outer wall of one side of the top end of the workbench main body and comprises a support rod, a fixed ring, a feeding hopper, a fixed rod, a first motor, a screw rod, a rotating shaft, a rotating wheel and a fixed wheel, the support rod is symmetrically welded and connected to the outer wall of one side of the top end of the workbench main body, the forming device adopts the adjusting feeding device, the rotating wheel and the fixed wheel rotate in a staggered mode to enable materials to enter the extruder, then the rotating speed of the motor is adjusted to control the feeding amount and reduce the work burden of operators, the cooling device is also adopted to cool the formed plastic film by using spray, the cooling efficiency is improved, and the discharging efficiency can be improved by adopting the process, this ensures the production of plastic films.
Description
Technical Field
The invention relates to the technical field of crab culture pond plastic film forming equipment, in particular to a crab culture pond plastic film forming device and process.
Background
The crab is a crustacean of decapod order, short-tailed order, especially the species of short-tailed family; its distribution is found in all oceans, rivers and lands; the first pair of thoracic feet is specialized as chela feet; move, typically in a walking or crawling manner; the transverse walking gait of common crabs is familiar to people and is also a characteristic of most crabs; and the crab culture pond is the place for crab culture to grow, as the crab frequently crawls, the crab can escape from the inside of the crab culture pond, if the crab is not limited, a large amount of seedlings are lost, the crab culture pond is surrounded by a plastic film, the great loss of the seedlings is prevented, a forming device is needed for obtaining the plastic film, but the existing forming device can not be adjusted in the feeding process, so that the feeding amount can not be controlled, the crab can be placed after manual weighing is needed, the work load of operators is increased, and in the cooling process, the crab is naturally cooled on a roller usually, the cooling efficiency is slow, the work efficiency of forming equipment is influenced, the yield of the plastic film is greatly reduced, and the economic benefit can not be improved.
Disclosure of Invention
The invention aims to provide a crab culture pond plastic film forming device and a crab culture pond plastic film forming process, which aim to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the film rolling machine comprises a workbench main body, an adjusting and feeding assembly, a side plate, a film rolling assembly, a cooling assembly, an extruder and a base, wherein the adjusting and feeding assembly is fixed on the outer wall of one side of the top end of the workbench main body;
the adjusting and feeding assembly comprises supporting rods, fixing rings, a feeding funnel, fixing rods, a first motor, a screw, a rotating shaft, a rotating wheel and a fixing wheel, the supporting rods are symmetrically welded and connected to the outer wall of one side of the top end of the workbench main body, the fixing rings are welded and fixed to the outer wall between the supporting rods, the feeding funnel is fixedly sleeved on the inner wall of one side of the fixing rings, the other end of the feeding funnel penetrates through the workbench main body, the fixing rods are welded and fixed to the inner wall of one side of the feeding funnel, the first motor is embedded and installed on the inner wall of one side of the fixing rods, the screw is installed on the inner wall of one side of the feeding funnel, one end of an output shaft of the first motor is inserted and connected to the rotating joint of the screw, the rotating shaft is welded and fixed to the outer wall of the bottom end of the screw, the rotating wheel is installed on the inner wall of the middle, a fixed wheel is fixedly welded on the inner wall of the feeding funnel, which is positioned at the bottom end of the rotating wheel, a side plate is fixedly welded on the outer wall of the middle part of the workbench main body, and a film rolling assembly is fixed on the outer wall of one side of the side plate;
the film rolling assembly comprises a cooling shaft, an installation block, a first film guide roller, a connecting rod, a limiting plate, a second film guide roller, a second motor and a film collecting roller, the second motor is embedded and installed on the outer wall of one side of the side plate, one end of an output shaft of the second motor is rotatably connected with the film collecting roller, limiting plates are fixedly sleeved on the outer walls of the two sides of the film collecting roller, the second film guide roller is rotatably connected to the outer wall of the other end of the limiting plate, the installation blocks are symmetrically welded and fixed to the outer wall of the top end of one side of the side plate, the connecting rod is fixedly welded to the outer wall between the installation blocks, the first film guide roller is rotatably connected to the inner wall of one side of the installation block, the cooling shaft is rotatably connected to the outer wall of the bottom end of one side of the side plate, and the cooling assembly is fixedly arranged on the;
the cooling component comprises a water pump, a water pumping pipe, a water injection pipe, a U-shaped rod, a spray head, a water outlet hole, a partition plate, an inclined plate and a filter screen, the water pump is installed on the outer wall of one side of the top end of the workbench main body, the water pumping pipe is connected on the outer wall of one side of the water pump in a through mode, the other end of the water pumping pipe penetrates through the inside of the workbench main body, the water injection pipe is connected on the outer wall of the top end of the water pump in a through mode, the U-shaped rod is fixedly welded on the outer wall of one side of the water pump of the workbench main body, the other end of the water injection pipe penetrates through the inside of the U-shaped rod, the spray head is installed on the outer wall of the other side of the U-shaped rod in a through mode, the water outlet hole is formed in the outer wall of the workbench, and a filter screen is embedded on the outer wall of the bottom end of the inclined plate.
Furthermore, an extruder is installed on the inner wall of one side of the workbench main body, and the other end of the feeding hopper is communicated with the inside of the extruder.
Furthermore, the outer wall of the bottom end of the workbench main body is fixedly provided with six bases in a distributed welding mode.
Further, the first motor is a stepping motor.
Further, the shape of the screw is conical.
Further, the bearing is installed with the rotation junction of curb plate to the cooling shaft, the bearing is installed with the rotation junction of curb plate and installation piece to first film guide roller, the bearing is installed with the rotation junction of limiting plate to the second film guide roller.
Further, the mounting block is L-shaped.
Furthermore, the number of the spray heads is three.
A crab culture pond plastic film forming process comprises the following steps: selecting raw materials; step two, mixing the raw materials; step three, melting the raw materials; step four, extrusion molding; step five, cooling treatment; step six, thin film packaging;
in the first step, the crab culture pond plastic film is mainly made of polyvinyl chloride and polyvinylidene fluoride resin molding films and sheets;
in the second step, the selected materials are put into a material feeding funnel, then the first motor is started under the action of gravity, the screw rod is rotated, the materials are mixed and fall onto the rotating wheel and the fixed wheel, when the rotating wheel and the fixed wheel are staggered, the mixed materials are extruded out of the machine, the rotating speed of the first motor is adjusted, the feeding amount can be controlled, and then the thickness of the film is adjusted;
in the third step, the mixed material entering the extruder is heated to the temperature of 215-280 ℃, the temperature is gradually increased, the material is heated, melted and plasticized, good plasticization is ensured, the pressure of the extruded solution is stable, and then the melted material is filtered to remove impurities, gel ions and other foreign matters possibly existing in the solution;
in the fourth step, firstly, the width and the thickness of the formed film are controlled, then the film extruded from the lip opening of the die is pulled through a roller in front of the die, and the film can be cooled and shaped on the roller; then pressing is continued through a calender roll, and finally, winding can be directly carried out after passing through an edge cutting device;
in the fifth step, the formed film is pulled out of the extruder, then the water pump is started, a water source in the workbench main body is pumped through the pumping pipe, then the water source is injected into the U-shaped rod from the water injection pipe, then the discharged film is sprayed through the spray head, secondary cooling is carried out, impurities on the film can be cleaned, cleanness is guaranteed, secondary processing cleaning is reduced, and working efficiency is improved;
among the above-mentioned six steps, twine the plastic film of secondary cooling at the cooling shaft earlier, then pass the first guide film roller on the installation piece, then straighten plastic film through the second guide film roller, then spacing through the limiting plate to plastic film, make the winding of plastic film rule on receiving the membrane roller, start the second motor this moment for receive the membrane roller and rotate, make the plastic film roll up the back like this, just can pack.
Compared with the prior art, the invention has the following beneficial effects: the invention adopts the adjusting feeding device, the rotating wheel and the fixed wheel rotate in a staggered way to enable materials to enter the extruder, then the rotating speed of the motor is adjusted to control the feeding amount, reduce manual operation and reduce the workload of operators, and the cooling device is also adopted to cool the formed plastic film by using spray, thereby improving the cooling efficiency and cleaning impurities.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic overall perspective view of the present invention.
Fig. 2 is a schematic perspective view of the whole film rolling assembly of the present invention.
Fig. 3 is a front view cut-away structural schematic diagram of the present invention.
Fig. 4 is an enlarged view of the structure of the region a in fig. 3 according to the present invention.
Fig. 5 is a schematic perspective view of the entire structure of the rotating wheel and the fixed wheel according to the present invention.
Fig. 6 is a side sectional view of the side panel of the present invention.
FIG. 7 is a process flow diagram of the present invention.
In the figure: 1. a table main body; 2. adjusting the feed assembly; 3. a side plate; 4. a film rolling assembly; 5. a cooling assembly; 6. an extruder; 7. a base; 21. a support bar; 22. a fixing ring; 23. a feeding funnel; 24. fixing the rod; 25. a first motor; 26. a screw; 27. a rotating shaft; 28. a rotating wheel; 29. a fixed wheel; 41. cooling the shaft; 42. mounting blocks; 43. a first film guide roller; 44. a connecting rod; 45. a limiting plate; 46. a second film guide roller; 47. a second motor; 48. a film collecting roller; 51. a water pump; 52. a water pumping pipe; 53. a water injection pipe; 54. a U-shaped rod; 55. a spray head; 56. a water outlet hole; 57. a separator plate; 58. a sloping plate; 59. and (5) filtering by using a filter screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a crab culture pond plastic film forming device comprises a workbench main body 1, an adjusting feeding component 2, a side plate 3, a film rolling component 4, a cooling component 5, an extruder 6 and a base 7, wherein the adjusting feeding component 2 is fixed on the outer wall of one side of the top end of the workbench main body 1; the adjusting and feeding assembly 2 comprises a support rod 21, a fixing ring 22, a feeding funnel 23, a fixing rod 24, a first motor 25, a screw rod 26, a rotating shaft 27, a rotating wheel 28 and a fixing wheel 29, the support rod 21 is symmetrically welded and connected to the outer wall of one side of the top end of the workbench main body 1, the fixing ring 22 is welded and fixed to the outer wall between the support rods 21, the feeding funnel 23 is fixedly sleeved on the inner wall of one side of the fixing ring 22, the other end of the feeding funnel 23 penetrates through the workbench main body 1, the fixing rod 24 is welded and fixed to the inner wall of one side of the feeding funnel 23, the first motor 25 is embedded and installed on the inner wall of one side of the fixing rod 24, the screw rod 26 is installed on the inner wall of one side of the feeding funnel 23, one end of an output shaft of the first motor 25 is inserted and connected to the rotating joint of the screw rod 26, the rotating shaft 27 is welded and, the other end of the rotating shaft 27 is inserted into the rotating center of the rotating wheel 28, a fixed wheel 29 is fixedly welded on the inner wall of the feeding funnel 23 at the bottom end of the rotating wheel 28, a side plate 3 is fixedly welded on the outer wall of the middle part of the workbench main body 1, and a film rolling assembly 4 is fixedly arranged on the outer wall of one side of the side plate 3; the film rolling assembly 4 comprises a cooling shaft 41, a mounting block 42, a first film guide roller 43, a connecting rod 44, a limiting plate 45, a second film guide roller 46, a second motor 47 and a film collecting roller 48, wherein the second motor 47 is embedded and mounted on the outer wall of one side of the side plate 3, one end of an output shaft of the second motor 47 is rotatably connected with the film collecting roller 48, the limiting plates 45 are fixedly sleeved on the outer walls of two sides of the film collecting roller 48, the second film guide roller 46 is rotatably connected on the outer wall of the other end of the limiting plate 45, the mounting blocks 42 are symmetrically welded and fixed on the outer wall of the top end of one side of the side plate 3, the connecting rod 44 is welded and fixed on the outer wall between the mounting blocks 42, the first film guide roller 43 is rotatably connected on the inner wall of one side of the mounting block 42, the cooling shaft 41 is rotatably connected on the outer wall of the bottom end of one side of the side plate 3, and; the cooling component 5 comprises a water pump 51, a water pumping pipe 52, a water injection pipe 53, a U-shaped rod 54, a spray head 55, a water outlet 56, a partition plate 57, an inclined plate 58 and a filter screen 59, the water pump 51 is installed on the outer wall of one side of the top end of the workbench main body 1, the water pumping pipe 52 is connected on the outer wall of one side of the water pump 51 in a penetrating way, the other end of the water pumping pipe 52 penetrates through the inside of the workbench main body 1, the water injection pipe 53 is connected on the outer wall of the top end of the water pump 51 in a penetrating way, the U-shaped rod 54 is fixedly welded on the outer wall of one side of the workbench main body 1, the other end of the water injection pipe 53 penetrates through the inside of the U-shaped rod 54, the spray head 55 is installed on the outer wall of the other side of the U-shaped rod 54 in a penetrating way, the water outlet 56 is arranged on the outer wall of the lower portion of the workbench main body 1, the, a filter screen 59 is embedded on the outer wall of the bottom end of the inclined plate 58; an extruder 6 is arranged on the inner wall of one side of the workbench main body 1, and the other end of the feeding hopper 23 penetrates through the interior of the extruder 6, so that materials can be conveniently changed into plastic films; the bases 7 are distributed, welded and fixed on the outer wall of the bottom end of the workbench main body 1, the number of the bases 7 is six, and the stability of the device is improved; the first motor 25 is a stepping motor, which can control the rotation speed of the screw 26 conveniently; the screw 26 is conical in shape to facilitate the entry of material into the interior of the extruder 6; a bearing is arranged at the rotating connection position of the cooling shaft 41 and the side plate 3, a bearing is arranged at the rotating connection position of the first film guide roller 43, the side plate 3 and the mounting block 42, and a bearing is arranged at the rotating connection position of the second film guide roller 46 and the limiting plate 45, so that the cooling shaft 41, the first film guide roller 43 and the second film guide roller 46 can rotate conveniently; the mounting block 42 is L-shaped, so that the first film guide roller 43 is convenient to mount; the number of the spray heads 55 is three, so that the spraying range is enlarged; the plastic film forming device puts the selected material into a material feeding funnel 23, then starts a first motor 25 under the action of gravity, rotates a screw rod 26, mixes the material, falls on a rotating wheel 28 and a fixed wheel 29, when the rotating wheel 28 and the fixed wheel 29 are staggered, the inside of a mixed material extruder 6 is adjusted, the rotating speed of the first motor 25 is adjusted, when the rotating speed is slow, the feeding amount can be increased, when the rotating speed is reduced, the feeding amount is reduced, then the thickness of the film is adjusted, after the plastic film is formed, the formed film is pulled out from the extruder 6, then a water pump 51 is started, a water source in a workbench main body 1 is pumped into a U-shaped rod 54 through a water pumping pipe 52 and then is injected into the U-shaped rod 54, then the discharged film is sprayed through a spray nozzle 55, secondary cooling is carried out, and impurities on the film can be cleaned, guarantee cleanly, reduce the secondary operation clearance, the efficiency of operation is improved, impurity after the clearance carries out the inside of workstation main part 1 along rivers through apopore 56, then fall into the bottom of workstation main part 1 along swash plate 58, then draw water along with water pump 51, then filter through filter screen 59, so can make water reuse, at last twine the plastic film of secondary cooling at cooling shaft 41 earlier, then pass the first membrane roller 43 of leading on the installation piece 42, then lead membrane roller 46 through the second and flare-out plastic film, then carry out spacingly to plastic film through limiting plate 45, make the winding of plastic film rule on receiving membrane roller 48, start second motor 47 this moment, make and receive membrane roller 48 to rotate, make the plastic film roll up the back like this, just can pack.
A technological process of a crab culture pond plastic film forming device comprises the following steps: selecting raw materials; step two, mixing the raw materials; step three, melting the raw materials; step four, extrusion molding; step five, cooling treatment; step six, thin film packaging;
in the first step, the crab culture pond plastic film is mainly made of polyvinyl chloride and polyvinylidene fluoride resin molding films and sheets;
in the second step, the selected material is put into the feeding hopper 23, then the first motor 25 is started under the action of gravity, the screw rod 26 is rotated, then the material is mixed and falls onto the rotating wheel 28 and the fixed wheel 29, when the rotating wheel 28 and the fixed wheel 29 are staggered, the mixed material is extruded into the extruder 6, the feeding amount can be controlled by adjusting the rotating speed of the first motor 25, and then the thickness of the film is adjusted;
in the third step, the mixed material entering the extruder 6 is heated to the temperature of 215-280 ℃, the temperature is gradually increased, the material is heated, melted and plasticized, so that good plasticization is ensured, the pressure of the extruded solution is stable, and then the melted material is filtered to remove impurities, gel ions and other foreign matters possibly existing in the solution.
In the fourth step, firstly, the width and the thickness of the formed film are controlled, then the film extruded from the lip opening of the die is pulled through a roller in front of the die, and the film can be cooled and shaped on the roller; then the rolled steel wire is pressed continuously by a calender roll and finally can be directly rolled after passing through an edge cutting device.
Wherein in above-mentioned step five, pull out the shaping film from extruder 6, then start water pump 51, with the water source in the workstation main part 1 through extracting drinking-water pipe 52, then pour into among the U-shaped pole 54 from water injection pipe 53, then spray the film of ejection of compact through shower nozzle 55, carry out the secondary cooling, but also can clear up impurity on the film, guarantee cleanly, reduce the secondary operation clearance, improve work efficiency.
Among the above-mentioned sixth step, twine the plastic film of secondary cooling at cooling shaft 41 earlier, then pass first guide film roller 43 on the installation piece 42, then straighten plastic film through second guide film roller 46, then spacing plastic film through limiting plate 45, make regular winding of plastic film on receiving film roller 48, start second motor 47 this moment for receive film roller 48 and rotate, make the plastic film roll up the back like this, just can pack.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a crab culture pond plastic film forming device, a serial communication port, forming device includes workstation main part (1), adjusts feeding subassembly (2), curb plate (3), rolls up membrane module (4), cooling module (5), extruder (6) and base (7), its characterized in that: an adjusting feeding assembly (2) is fixed on the outer wall of one side of the top end of the workbench main body (1);
the adjusting and feeding assembly (2) comprises a supporting rod (21), a fixing ring (22), a feeding funnel (23), a fixing rod (24), a first motor (25), a screw rod (26), a rotating shaft (27), a rotating wheel (28) and a fixing wheel (29), the supporting rod (21) is symmetrically welded and connected on the outer wall of one side of the top end of the workbench main body (1), the fixing ring (22) is welded and fixed on the outer wall between the supporting rods (21), the feeding funnel (23) is fixedly sleeved on the inner wall of one side of the fixing ring (22), the other end of the feeding funnel (23) penetrates through the inner part of the workbench main body (1), the fixing rod (24) is welded and fixed on the inner wall of one side of the feeding funnel (23), the first motor (25) is installed on the inner wall of one side of the fixing rod (24), the screw rod (26) is installed on the inner wall of one side of the feeding funnel, one end of an output shaft of the first motor (25) is inserted into a rotating joint of the screw rod (26), a rotating shaft (27) is fixedly welded on the outer wall of the bottom end of the screw rod (26), a rotating wheel (28) is installed on the inner wall of the middle of the feeding funnel (23), the other end of the rotating shaft (27) is inserted into a rotating center of the rotating wheel (28), a fixed wheel (29) is fixedly welded on the inner wall of the feeding funnel (23) at the bottom end of the rotating wheel (28), a side plate (3) is fixedly welded on the outer wall of the middle of the workbench main body (1), and a film rolling assembly (4) is fixedly arranged on the outer wall of one side of the side plate (3);
the film rolling component (4) comprises a cooling shaft (41), an installation block (42), a first film guide roller (43), a connecting rod (44), a limiting plate (45), a second film guide roller (46), a second motor (47) and a film collecting roller (48), the second motor (47) is installed on the outer wall of one side of the side plate (3) in an embedded mode, one end of an output shaft of the second motor (47) is rotatably connected with the film collecting roller (48), the limiting plate (45) is fixedly sleeved on the outer walls of the two sides of the film collecting roller (48), the second film guide roller (46) is rotatably connected on the outer wall of the other end of the limiting plate (45), the installation block (42) is symmetrically welded and fixed on the outer wall of the top end of one side of the side plate (3), the connecting rod (44) is welded and fixed on the outer wall between the installation blocks (42), the first film guide roller (43) is rotatably connected on the inner wall of one side of the installation, a cooling shaft (41) is rotatably connected to the outer wall of the bottom end of one side of the side plate (3), and a cooling assembly (5) is fixed to the outer wall of the top end of the workbench main body (1) located on one side of the cooling shaft (41);
the cooling assembly (5) comprises a water pump (51), a water pumping pipe (52), a water injection pipe (53), a U-shaped rod (54), a spray head (55), a water outlet hole (56), a partition plate (57), an inclined plate (58) and a filter screen (59), the water pump (51) is installed on the outer wall of one side of the top end of the workbench main body (1), the water pumping pipe (52) is connected to the outer wall of one side of the water pump (51) in a penetrating mode, the other end of the water pumping pipe (52) penetrates through the workbench main body (1), the water injection pipe (53) is connected to the outer wall of the top end of the water pump (51) in a penetrating mode, the U-shaped rod (54) is fixedly welded to the outer wall of one side of the workbench main body (1), the other end of the water injection pipe (53) penetrates through the inside of the U-shaped rod (54), the spray head (55) is installed on, apopore (56) have been seted up on the outer wall that workstation main part (1) is located shower nozzle (55) below, it is connected with division board (57) to inlay on the inner wall that workstation main part (1) is located apopore (56) one side, welded fastening has swash plate (58) on division board (57) and one side inner wall of workstation main part (1), inlay on the bottom outer wall of swash plate (58) and install filter screen (59).
2. The crab culture pond plastic film forming device of claim 1, wherein: an extruder (6) is installed on the inner wall of one side of the workbench main body (1), and the other end of the feeding hopper (23) penetrates through the interior of the extruder (6).
3. The crab culture pond plastic film forming device of claim 2, wherein: the outer wall of the bottom end of the workbench main body (1) is fixedly provided with six bases (7) in a distributed welding mode, and the number of the bases (7) is six.
4. The crab culture pond plastic film forming device of claim 3, wherein: the first motor (25) is a stepping motor.
5. The crab culture pond plastic film forming device of claim 4, wherein: the screw (26) is conical in shape.
6. The crab culture pond plastic film forming device of claim 51, wherein: the bearing is installed with the rotation junction of curb plate (3) in cooling shaft (41), the bearing is installed with the rotation junction of curb plate (3) and installation piece (42) in first film guide roller (43), the bearing is installed with the rotation junction of limiting plate (45) in second film guide roller (46).
7. The crab culture pond plastic film forming device of claim 6, wherein: the mounting block (42) is L-shaped.
8. The crab culture pond plastic film forming device of claim 7, wherein: the number of the spray heads (55) is three.
9. The crab culture pond plastic film forming device for performing the plastic film forming process according to any one of claims 1 to 8, wherein the plastic film forming process comprises the following steps:
step one, raw material selection: the raw materials comprise polyvinyl chloride and polyvinylidene fluoride resin molding films and sheets;
step two, mixing the raw materials: putting the selected materials into a feeding hopper (23), then starting a first motor (25) under the action of gravity to rotate a screw (26), then mixing the materials, and further dropping the materials onto a rotating wheel (28) and a fixed wheel (29), wherein when the rotating wheel (28) and the fixed wheel (29) are staggered, the mixed materials are extruded out of the extruder (6), the feeding amount can be controlled by adjusting the rotating speed of the first motor (25), and then the thickness of the film is adjusted;
step three, melting raw materials: the mixed material entering the extruder (6) is heated to the temperature of 215-280 ℃, the temperature is gradually increased, the material is heated, melted and plasticized, good plasticization is guaranteed, the pressure of the extruded solution is stable, and then the melted material is filtered to remove impurities, gel ions and other foreign matters possibly existing in the solution;
step four, extrusion molding: firstly, controlling the width and thickness of a formed film, then leading the film extruded from a lip of a die to be drawn by a roller in front of the die, and cooling and shaping the film on the roller; then pressing is continued through a calender roll, and finally, winding can be directly carried out after passing through an edge cutting device;
step five, cooling treatment: the formed film is pulled out from the extruder (6), then a water pump (51) is started, a water source in the workbench main body (1) is pumped through a pumping pipe (52), then is injected into a U-shaped rod (54) from a water injection pipe (53), and then is sprayed on the discharged film through a spray head (55), so that secondary cooling is performed, impurities on the film can be cleaned, cleanness is guaranteed, secondary processing cleaning is reduced, and working efficiency is improved; and the number of the first and second groups,
step six, film packaging: the plastic film with secondary cooling twines cooling shaft (41) earlier, then passes first guide film roller (43) on installation piece (42), then straightens plastic film through second guide film roller (46), then carries on spacingly through limiting plate (45) to plastic film, makes regular winding of plastic film on receiving film roller (48), starts second motor (47) this moment for receive film roller (48) and rotate, roll up the packing with plastic film.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911421579.8A CN111113844A (en) | 2019-12-31 | 2019-12-31 | Crab culture pond plastic film forming device and process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911421579.8A CN111113844A (en) | 2019-12-31 | 2019-12-31 | Crab culture pond plastic film forming device and process |
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| CN111113844A true CN111113844A (en) | 2020-05-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536952A (en) * | 2020-11-12 | 2021-03-23 | 澧县津溥包装制品有限责任公司 | Wastewater treatment device capable of performing circulating filtration for plastic film processing |
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2019
- 2019-12-31 CN CN201911421579.8A patent/CN111113844A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536952A (en) * | 2020-11-12 | 2021-03-23 | 澧县津溥包装制品有限责任公司 | Wastewater treatment device capable of performing circulating filtration for plastic film processing |
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