CN111113456B - A space manipulator on-orbit operation platform and system - Google Patents

A space manipulator on-orbit operation platform and system Download PDF

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CN111113456B
CN111113456B CN201911351879.3A CN201911351879A CN111113456B CN 111113456 B CN111113456 B CN 111113456B CN 201911351879 A CN201911351879 A CN 201911351879A CN 111113456 B CN111113456 B CN 111113456B
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module
handle
control
orbit
manipulator
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CN111113456A (en
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马动涛
邱新安
曾政菻
魏志明
李文新
王世佳
段福伟
周震
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Lanzhou Institute of Physics of Chinese Academy of Space Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/02Hand grip control means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/08Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J3/00Manipulators of leader-follower type, i.e. both controlling unit and controlled unit perform corresponding spatial movements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manipulator (AREA)

Abstract

The invention relates to the technical field of space manipulator, in particular to an on-orbit operation platform and system of a space manipulator. The space manipulator on-orbit operation platform comprises a control module, an operation display module and a force feedback handle module, wherein: the operation display module is electrically connected with the control module and is used for inputting control instructions of the mechanical arm and displaying various states of the mechanical arm; the force feedback module is electrically connected with the control module and is used for realizing the operation of the single joint of the mechanical arm, the elbow camera holder and the end effector; the control module is mainly used for interaction of data and instructions. The space manipulator on-orbit operation system comprises a space station data management platform, a manipulator and the space manipulator on-orbit operation platform. The space manipulator on-orbit operation system has the advantages of high reliability, strong expandability, smaller time delay, higher fault isolation and hardware on-orbit replacement capability, force feedback function and wide operation space design.

Description

一种空间机械臂在轨操作平台及系统A Space Manipulator On-orbit Operation Platform and System

技术领域technical field

发明涉及空间机械臂技术领域,尤其涉及一种空间机械臂在轨操作平台及系统。The invention relates to the technical field of space manipulators, in particular to an on-orbit operation platform and system of space manipulators.

背景技术Background technique

空间机械臂在轨操作系统用于支持航天员舱内控制机械臂运动功能,同时支持地面遥操作业方式监控机械臂,是执行机械臂任务的发起端与状态监测端。The on-orbit operating system of the space manipulator is used to support the control of the movement function of the manipulator in the astronaut's cabin, and at the same time support the monitoring of the manipulator by remote operation on the ground. It is the initiator and status monitoring end of the manipulator task.

目前已成功发射并应用在空间机械臂的操作平台有国际空间站机械臂(SSRMS)的MSS操作系统,其采用分立式设计,由多个部组件搭建而成,冗余设计欠佳;未采用模块化设计,不便于在轨维护;手柄不具备力反馈功能,无法向操作者提供力觉反馈,无法以力为通道实现操作者对从端未知环境和机械臂与从端环境交互状态的感知,单一的视觉交互通道限制了操作者完成专业任务的效果、效率和安全性。At present, the operating platform that has been successfully launched and applied to the space manipulator is the MSS operating system of the International Space Station Manipulator (SSRMS), which adopts a discrete design and is composed of multiple components, and the redundant design is not good; The modular design is not convenient for on-orbit maintenance; the handle does not have force feedback function, so it cannot provide force feedback to the operator, and cannot use force as a channel to realize the operator's perception of the unknown environment of the slave end and the interactive state of the robot arm and the slave end environment , a single visual interaction channel limits the effectiveness, efficiency and safety of the operator in completing professional tasks.

因此,很有必要设计一种新的空间机械臂在轨操作系统,用于克服现有技术中所存在的问题。Therefore, it is very necessary to design a new space manipulator on-orbit operating system to overcome the problems in the prior art.

发明内容Contents of the invention

本发明的目的在于提供一种空间机械臂在轨操作平台及系统,采用冗余设计、模块化方案、力反馈手柄技术,可实现航天员对空间机械臂的沉侵式控制操作。The purpose of the present invention is to provide an on-orbit operation platform and system of a space manipulator, which can realize the intrusive control operation of the space manipulator by the astronauts by adopting redundant design, modular scheme, and force feedback handle technology.

为了实现上述目的,本发明提供了一种空间机械臂在轨操作平台,包括控制模块、操作显示模块、力反馈手柄模块,其中:操作显示模块与控制模块电连接,用于实现机械臂控制指令的输入以及用于机械臂多种状态的显示;力反馈手柄模块与控制模块电连接,用于实现对机械臂单关节、肘部相机云台、以及末端执行器的操作;控制模块主要用于数据与指令的交互。In order to achieve the above object, the present invention provides an on-orbit operation platform of a space manipulator, including a control module, an operation display module, and a force feedback handle module, wherein: the operation display module is electrically connected to the control module, and is used to realize the control command of the manipulator The input and display of various states of the robotic arm; the force feedback handle module is electrically connected to the control module, which is used to realize the operation of the single joint of the robotic arm, the elbow camera pan, and the end effector; the control module is mainly used for Interaction of data and instructions.

进一步的,控制模块为双机冷备份的控制模块,用于实现机械臂遥测参数、指令的解析及数据管理、以及数据的转发处理。Further, the control module is a dual-computer cold backup control module, which is used to implement telemetry parameters of the manipulator, analysis of instructions, data management, and data forwarding processing.

进一步的,操作显示模块包括液晶屏以及快捷按键。Further, the operation display module includes a liquid crystal screen and shortcut keys.

进一步的,力反馈手柄模块包括手柄机构,所述手柄机构包括平动手柄以及转动手柄,其中:平动手柄采用三自由度的delta机构设计,用于实现前后、左右、上下的移动控制以及复合方向的移动控制;转动手柄采用三自由度的3-RRR球面并联机构设计,用于实现俯仰、偏航、旋转的姿态控制以及复合方向的旋转控制。Further, the force feedback handle module includes a handle mechanism, and the handle mechanism includes a translation handle and a rotation handle, wherein: the translation handle adopts a three-degree-of-freedom delta mechanism design, which is used to realize front and rear, left and right, up and down movement control and composite Directional movement control; the rotating handle adopts a three-degree-of-freedom 3-RRR spherical parallel mechanism design, which is used to realize attitude control of pitch, yaw, and rotation, and rotation control of compound directions.

进一步的,平动手柄与转动手柄,分别对应控制末端执行器的位置与姿态,手柄反馈力矩可实现手柄有益阻力和末端接触力/力矩的比例叠加。Furthermore, the translation handle and the rotation handle respectively correspond to the position and attitude of the control end effector, and the feedback torque of the handle can realize the proportional superposition of the useful resistance of the handle and the end contact force/torque.

进一步的,力反馈手柄模块还包括用于手柄机构运动控制的手柄控制单元,手柄控制单元包括数据交互模块、力反馈模块、伺服驱动模块、关节光编处理模块、电机光编处理模块以及电机功率驱动模块;进一步的,操作显示模块与力反馈手柄模块分别通过内总线与控制模块进行信息交互。Further, the force feedback handle module also includes a handle control unit for the motion control of the handle mechanism. The handle control unit includes a data interaction module, a force feedback module, a servo drive module, a joint optical encoding processing module, a motor optical encoding processing module, and a motor power The drive module; further, the operation display module and the force feedback handle module perform information interaction with the control module through the internal bus respectively.

本发明还提供了一种空间机械臂在轨操作系统,包括空间站数据管理平台、机械臂、以及上述任一种的空间机械臂在轨操作平台,其中:空间站数据管理平台通过系统总线与空间机械臂在轨操作平台进行信息交互;机械臂包括末端执行器以及中央控制器,末端执行器以及中央控制器分别通过机械臂专用总线与空间机械臂在轨操作平台进行信息交互。The present invention also provides an on-orbit operating system for a space manipulator, including a space station data management platform, a manipulator, and any one of the above space manipulator on-orbit operation platforms, wherein: the space station data management platform communicates with the space machine via a system bus The arm’s on-orbit operating platform performs information interaction; the manipulator includes an end effector and a central controller, and the end effector and the central controller perform information interaction with the space manipulator’s on-orbit operating platform through a dedicated bus for the manipulator.

进一步的,控制模块采用CPU+FPGA架构设计,用于:实现接收来自空间站数据管理平台或地面遥控发送给空间机械臂在轨操作平台的总线指令,以及将数据解析、提取、并执行;向机械臂专用总线发送指令;接收整个空间机械臂的遥测数据,并将数据解包,提取状态信息进行紧急报警或反馈给力反馈手柄模块,并根据协议将遥测数据转发到空间站数据管理平台。Furthermore, the control module adopts CPU+FPGA architecture design, which is used to: realize receiving bus instructions from the data management platform of the space station or ground remote control to the on-orbit operation platform of the space manipulator, and analyze, extract, and execute the data; Arm-specific bus to send instructions; receive telemetry data of the entire space manipulator, unpack the data, extract status information for emergency alarm or feedback to the force feedback handle module, and forward the telemetry data to the space station data management platform according to the protocol.

进一步的,空间机械臂在轨操作系统还包括仪表笔记本,其中:空间机械臂在轨操作平台通过以太网与仪表笔记本进行通讯,用于进行在轨训练。Further, the on-orbit operating system of the space manipulator also includes an instrument notebook, wherein: the space manipulator on-orbit operating platform communicates with the instrument notebook through Ethernet for on-orbit training.

进一步的,操作显示模块的操作显示面板包括液晶屏显示操作区、报警灯窗区、操作方式选择区、操作对象选择区、末端操作区、手柄辅助操作区、数字键区、紧急操作区、以及液晶屏快捷键区,其中:操作方式选择区、操作对象选择区、末端操作区、手柄辅助操作区、以及紧急操作区,用于实现液晶屏页面的快捷切换及控制指令的直接发送;报警灯窗区用于系统紧急情况及故障的报警,其报警详情通过液晶屏状态显示栏进行显示查看;液晶屏显示操作区通过巡游的方式实现对页面的操作。Further, the operation display panel of the operation display module includes a liquid crystal display operation area, an alarm light window area, an operation mode selection area, an operation object selection area, an end operation area, a handle auxiliary operation area, a number keypad, an emergency operation area, and LCD screen shortcut key area, including: operation mode selection area, operation object selection area, terminal operation area, handle auxiliary operation area, and emergency operation area, which are used to realize quick switching of LCD screen pages and direct sending of control instructions; alarm lights The window area is used for system emergency and fault alarms, and the alarm details can be displayed and viewed through the status display bar of the LCD screen; the LCD screen display operation area realizes the operation of the page by means of parade.

进一步的,数据交互模块用于完成通讯口管理、状态数据解析、状态上报以及手柄操控指令输出;力反馈模块通过采集关节光电角度,解算手柄末端位置/姿态角,同时解算手柄反馈力及对应电机电流并输出至伺服驱动模块;伺服驱动模块根据力反馈模块传送的控制电流,采集电机光编当前角及相电流,输出驱动信号实现电机力矩闭环控制;电机功率驱动模块用于实现电机功率的输出及驱动电机动作。Furthermore, the data interaction module is used to complete communication port management, status data analysis, status reporting, and handle control command output; the force feedback module calculates the end position/attitude angle of the handle by collecting the photoelectric angle of the joint, and simultaneously calculates the handle feedback force and Corresponds to the motor current and outputs it to the servo drive module; the servo drive module collects the current angle and phase current of the motor optical encoder according to the control current transmitted by the force feedback module, and outputs the drive signal to realize the closed-loop control of the motor torque; the motor power drive module is used to realize the motor power The output and drive motor action.

本发明的一种空间机械臂在轨操作系统,具有以下有益效果:An on-orbit operating system of a space manipulator of the present invention has the following beneficial effects:

(1)可靠性高,从供配电、设备功能划分等方面进行了设备间和设备内部的冗余设计,其多方式的指令输入方式、符合控制方式可较好的满足了单一模块失效下其功能的健全性。(1) High reliability. Redundant design between equipment and inside equipment has been carried out in terms of power supply and distribution, equipment function division, etc. Its multi-mode command input mode and consistent control mode can better meet the requirements of single module failure. soundness of its function.

(2)可扩展性强,本发明的空间机械臂在轨操作平台系统支持在轨维护,通过对系统中多个软件配置项的在轨更新,能较好的实现系统故障的维护及新功能的添加,更好的满足空间站长期在轨任务的执行。(2) Strong scalability, the space manipulator on-orbit operating platform system of the present invention supports on-orbit maintenance, and can better realize system failure maintenance and new functions through on-orbit update of multiple software configuration items in the system The addition of the space station can better meet the execution of long-term on-orbit missions of the space station.

(3)采用模块化设计,具有较高的故障隔离度及硬件在轨更换能力,较好的满足了空间环境的人机工效学设计及长寿命需求。(3) Modular design is adopted, which has a high degree of fault isolation and on-orbit hardware replacement capability, which better meets the ergonomic design and long-life requirements of the space environment.

(4)具有力反馈功能,将力反馈技术引入空间机械臂的在轨操作中,可较好的增强操作者的临场感,提高机械臂的操作效率,使专业人员能够获得视觉、力觉的全方位信息;同时,在紧急或意外状况发生时,可提供有效的力觉提示,避免机械臂或者飞行器遭受破坏。(4) With the force feedback function, the introduction of force feedback technology into the on-orbit operation of the space manipulator can better enhance the operator's sense of presence, improve the operation efficiency of the manipulator, and enable professionals to obtain visual and force sense. All-round information; at the same time, when an emergency or accident occurs, it can provide effective force-sense prompts to avoid damage to the robotic arm or aircraft.

(5)具有较小的时延,提出并采用了机械臂专用总线方案,将其应用于机械臂分系统中,优化了系统总线拓扑,较好的解决了串联控制系统的时延问题;(5) With a small time delay, a special bus solution for the manipulator is proposed and adopted, and it is applied to the manipulator subsystem, which optimizes the system bus topology and better solves the time delay problem of the serial control system;

(6)提出并设计了“位置—速度”映射的力反馈操作方式,将球面机构延伸到力交互设备中,较好的解决了机械臂姿态的解耦及复合操控需求,实现了宽操作空间(±40°)设计(国际空间站指标为±22.5°),使其具有更好的用户体验。(6) The force feedback operation mode of "position-velocity" mapping is proposed and designed, and the spherical mechanism is extended to the force interaction device, which better solves the decoupling and compound control requirements of the manipulator's attitude, and realizes a wide operating space (±40°) design (ISS index is ±22.5°), which makes it have a better user experience.

(7)设计并预留了在轨训练功能,与仿真笔记本结合,可对空间机械臂需执行的任务进行模拟仿真,减少任务的风险,提高操作效率。(7) The on-orbit training function is designed and reserved, combined with the simulation notebook, it can simulate the tasks to be performed by the space manipulator, reduce the risk of the task, and improve the operation efficiency.

附图说明Description of drawings

为了更清楚的说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明的空间机械臂在轨操作系统的结构框图;Fig. 1 is a structural block diagram of the space manipulator on-orbit operating system of the present invention;

图2为本发明的控制模块的系统架构;Fig. 2 is the system framework of the control module of the present invention;

图3为本发明的控制模块功能框图;Fig. 3 is a control module functional block diagram of the present invention;

图4为本发明的操作显示模块布局图;Fig. 4 is the layout diagram of the operation display module of the present invention;

图5为本发明的操作显示模块功能框图;Fig. 5 is a functional block diagram of the operation display module of the present invention;

图6为本发明的力反馈手柄控制单元构成框图;Fig. 6 is a block diagram of the force feedback handle control unit of the present invention;

图中:1-液晶屏状态显示栏、2-液晶屏操作区域、3-报警灯窗区、4-操作方式选择区、5-操作对象选择区、6-末端操作区、7-手柄辅助操作区、8-数字键区、9-紧急操作区、10-液晶屏快捷键区、11-液晶屏动态显示栏、12-液晶屏显示操作区;In the figure: 1- LCD status display bar, 2- LCD screen operation area, 3- alarm light window area, 4- operation mode selection area, 5- operation object selection area, 6- terminal operation area, 7- handle auxiliary operation area, 8-numeric keypad, 9-emergency operation area, 10-LCD shortcut key area, 11-LCD dynamic display bar, 12-LCD display operation area;

具体实施方式Detailed ways

下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1所示,本发明的一种空间机械臂在轨操作平台,包括控制模块、操作显示模块、力反馈手柄模块,其中:操作显示模块与控制模块电连接,用于实现机械臂控制指令的输入以及用于机械臂多种状态的显示;力反馈模块与控制模块电连接,用于实现对机械臂单关节、肘部相机云台、以及末端执行器的操作;控制模块主要用于数据与指令的交互。As shown in Figure 1, an on-orbit operation platform of a space manipulator of the present invention includes a control module, an operation display module, and a force feedback handle module, wherein: the operation display module is electrically connected to the control module for realizing the control command of the manipulator The input and display of various states of the manipulator; the force feedback module is electrically connected to the control module, which is used to realize the operation of the single joint of the manipulator, the elbow camera pan, and the end effector; the control module is mainly used for data Interaction with commands.

具体的,控制模块为双机冷备份的控制模块,用于实现机械臂遥测参数、指令的解析及数据管理、以及数据的转发处理。操作显示模块包括液晶屏以及快捷按键。力反馈手柄模块包括平动手柄以及转动手柄,其中:平动手柄采用三自由度的delta机构设计,用于实现前后、左右、上下的移动控制以及复合方向的移动控制;转动手柄采用三自由度的3-RRR球面并联机构设计,用于实现俯仰、偏航、旋转的姿态控制以及复合方向的旋转控制;力反馈手柄模块作为航天员与机械臂之间一个重要的人机接口,主要用来实现对机械臂单关节、肘部相机云台及末端执行器的操作;具有当机械臂遇到障碍、或到达机械臂活动范围极限时,可提供适宜的反馈形式,并及时报警;具备平动与转动手柄,分别对应控制末端执行器的位置与姿态;手柄反馈力矩可实现手柄有益阻力和末端接触力/力矩的比例叠加。操作显示模块与力反馈手柄模块分别通过内总线与控制模块进行信息交互。Specifically, the control module is a dual-machine cold backup control module, which is used to implement telemetry parameters of the manipulator, analysis of instructions, data management, and data forwarding processing. The operation display module includes a liquid crystal screen and shortcut keys. The force feedback handle module includes a translation handle and a rotation handle, wherein: the translation handle adopts a three-degree-of-freedom delta mechanism design, which is used to realize front-back, left-right, up-down movement control and compound direction movement control; the rotation handle adopts a three-degree-of-freedom mechanism The 3-RRR spherical parallel mechanism design is used to realize the attitude control of pitch, yaw, and rotation, and the rotation control of compound directions; the force feedback handle module is an important human-machine interface between the astronaut and the mechanical arm, mainly used for Realize the operation of the single joint of the robotic arm, the elbow camera pan, and the end effector; when the robotic arm encounters an obstacle or reaches the limit of the range of motion of the robotic arm, it can provide a suitable feedback form and give an alarm in time; it has translational motion Rotating the handle corresponds to controlling the position and attitude of the end effector respectively; the feedback torque of the handle can realize the proportional superposition of the beneficial resistance of the handle and the end contact force/torque. The operation display module and the force feedback handle module perform information interaction with the control module through the internal bus respectively.

本发明的空间机械臂在轨操作平台,具有力反馈功能,首次将力反馈技术引入空间机械臂的在轨操作中,可较好的增强操作者的临场感,提高机械臂的操作效率,使专业人员能够获得视觉、力觉的全方位信息;同时,在紧急或意外状况发生时,可提供有效的力觉提示,避免机械臂或者飞行器遭受破坏。The on-orbit operation platform of the space manipulator of the present invention has the force feedback function. For the first time, the force feedback technology is introduced into the on-orbit operation of the space manipulator, which can better enhance the operator's sense of presence, improve the operating efficiency of the manipulator, and make the Professionals can obtain all-round information of vision and force sense; at the same time, when an emergency or accident occurs, it can provide effective force sense prompts to avoid damage to the robotic arm or aircraft.

如图1所示,本发明的空间机械臂在轨操作系统,包括空间站数据管理平台、机械臂、以及上述实施例的空间机械臂在轨操作平台,其中:空间站数据管理平台通过系统总线与空间机械臂在轨操作平台进行信息交互;机械臂包括末端执行器以及中央控制器,末端执行器以及中央控制器分别通过机械臂专用总线与空间机械臂在轨操作平台进行信息交互。As shown in Figure 1, the space manipulator on-orbit operating system of the present invention includes a space station data management platform, a manipulator, and the space manipulator on-orbit operation platform of the above-mentioned embodiment, wherein: the space station data management platform communicates with the space station through the system bus The on-orbit operating platform of the manipulator performs information interaction; the manipulator includes an end effector and a central controller, and the end effector and the central controller perform information interaction with the on-orbit operating platform of the space manipulator through a dedicated bus for the manipulator.

进一步的,控制模块采用CPU+FPGA架构设计,用于:实现接收来自空间站数据管理平台或地面遥控发送给空间机械臂在轨操作平台的总线指令,以及将数据解析、提取、并执行;向机械臂专用总线发送指令;接收整个空间机械臂的遥测数据,并将数据解包,提取状态信息进行紧急报警或反馈给力反馈手柄模块,并根据协议将遥测数据转发到空间站数据管理平台。Furthermore, the control module adopts CPU+FPGA architecture design, which is used to: realize receiving bus instructions from the data management platform of the space station or ground remote control to the on-orbit operation platform of the space manipulator, and analyze, extract, and execute the data; Arm-specific bus to send instructions; receive telemetry data of the entire space manipulator, unpack the data, extract status information for emergency alarm or feedback to the force feedback handle module, and forward the telemetry data to the space station data management platform according to the protocol.

进一步的,空间机械臂在轨操作系统还包括仪表笔记本,其中:空间机械臂在轨操作平台通过以太网与仪表笔记本进行通讯,用于进行在轨训练。Further, the on-orbit operating system of the space manipulator also includes an instrument notebook, wherein: the space manipulator on-orbit operating platform communicates with the instrument notebook through Ethernet for on-orbit training.

具体的,如图2所示,控制模块采用CPU+FPGA的系统架构,其外围电路包括CPU系统工作必须的最小电路及存储芯片、内存芯片,与外部设备通讯的系统总线控制芯片、机械臂专用总线控制芯片、以太网控制芯片,及与其内部其他模块通信的内总线控制芯片等。其中CPU采用操作系统软件与应用软件一体化设计,共同固化在程序区。设备加点或重启时,系统软件首先完成硬件初始化,然后启动操作系统软件内核,创建一个多任务环境,最后利用操作系统软件与应用软件之间的接口,进入到应用软件的初始化任务中,应用软件在系统软件的支持下,完成特定的功能。FPGA完成外围芯片的时序逻辑管理及内总线与以太网的接口数据管理。另外,为提高控制模块的可靠性,硬件方面,采用双机冗余冷备份设计。双机的硬件结构完全一致,其对外接口采取合并隔离设计。设计中使用磁保持继电器接收来自空间站数据管理系统的程控开关机指令,实现对双机的开关机控制。软件方面,采用三取二加载、多备份启动的方式,及支持在轨软件维护、参数修订的能力设计(该软件设计思路同时也应用到其他模块中)。Specifically, as shown in Figure 2, the control module adopts the system architecture of CPU+FPGA, and its peripheral circuits include the minimum circuits necessary for the CPU system to work, storage chips, memory chips, system bus control chips for communicating with external devices, and dedicated for manipulators. Bus control chip, Ethernet control chip, and internal bus control chip communicating with other internal modules. Among them, the CPU adopts the integrated design of operating system software and application software, which are jointly solidified in the program area. When the device is added or restarted, the system software first completes the hardware initialization, then starts the operating system software kernel to create a multi-tasking environment, and finally uses the interface between the operating system software and the application software to enter the initialization task of the application software. With the support of system software, complete specific functions. FPGA completes the timing logic management of peripheral chips and the interface data management of internal bus and Ethernet. In addition, in order to improve the reliability of the control module, in terms of hardware, a dual-machine redundant cold backup design is adopted. The hardware structure of the two machines is exactly the same, and the external interface adopts the combined isolation design. In the design, the magnetic latching relay is used to receive the program-controlled on-off command from the data management system of the space station to realize the on-off control of the two machines. In terms of software, the method of loading two out of three and starting with multiple backups is adopted, and the ability design to support on-orbit software maintenance and parameter revision is adopted (this software design idea is also applied to other modules).

如图3所示,在软硬件的配合下,控制模块具有接收来自空间站数据管理系统或地面遥控发送给机械臂在轨操作系统的总线指令,并将数据解析、提取并执行指令的功能;具备向机械臂专用总线发送指令的功能;具备接收整个空间机械臂的遥测数据,并将数据解包,提取状态信息用于紧急报警或反馈给力反馈手柄模块,再根据协议将遥测数据转发到空间站数据管理系统的功能;具备通过以太网与仿真笔记本通讯,进行在轨训练的功能;具备通过内总线与机械臂在轨操作系统内其他模块进行通讯的功能;具备自身关键软件进行在轨维护及辅助机械臂分系统关键软件进行在轨维护的功能。As shown in Figure 3, with the cooperation of software and hardware, the control module has the function of receiving bus commands sent from the space station data management system or ground remote control to the on-orbit operating system of the manipulator, and analyzing, extracting and executing the commands from the data; The function of sending instructions to the dedicated bus of the manipulator; it can receive the telemetry data of the entire space manipulator, unpack the data, extract the status information for emergency alarm or feedback to the force feedback handle module, and then forward the telemetry data to the space station data according to the protocol The function of the management system; it has the function of communicating with the simulated notebook through Ethernet for on-orbit training; it has the function of communicating with other modules in the on-orbit operating system of the manipulator through the internal bus; it has its own key software for on-orbit maintenance and assistance The key software of the robotic arm subsystem performs on-orbit maintenance.

进一步的,操作显示模块的操作显示面板包括液晶屏显示操作区12、报警灯窗区3、操作方式选择区4、操作对象选择区5、末端操作区6、手柄辅助操作区7、数字键区8、紧急操作区9、以及液晶屏快捷键区10,液晶屏显示操作区12分为液晶屏状态显示栏1、液晶屏操作区域2、液晶屏动态显示栏11,其中:操作方式选择区4、操作对象选择区5、末端操作区6、手柄辅助操作区7、以及紧急操作区9,用于实现液晶屏页面的快捷切换及控制指令的直接发送;报警灯窗区3用于系统紧急情况及故障的报警,其报警详情通过液晶屏状态显示栏1进行显示查看;液晶屏显示操作区12通过巡游的方式实现对页面的操作。Further, the operation display panel of the operation display module includes a liquid crystal display operation area 12, an alarm light window area 3, an operation mode selection area 4, an operation object selection area 5, an end operation area 6, a handle auxiliary operation area 7, and a number keypad 8. The emergency operation area 9, and the LCD screen shortcut key area 10, the LCD screen display operation area 12 is divided into the LCD screen status display column 1, the LCD screen operation area 2, and the LCD screen dynamic display column 11, in which: the operation mode selection area 4 , operation object selection area 5, terminal operation area 6, handle auxiliary operation area 7, and emergency operation area 9, used to realize quick switching of LCD screen pages and direct sending of control commands; alarm light window area 3 is used for system emergencies and fault alarms, the details of the alarms can be displayed and viewed through the status display column 1 of the LCD screen; the operation area 12 of the LCD screen can realize the operation of the page by means of cruising.

具体的,操作显示模块由快捷按键和液晶屏组成。操作显示模块的实体即为操作显示面板。操作显示面板的布局如图4所示,由液晶屏显示操作区12、报警灯窗区3、操作方式选择区4、操作对象选择区5、末端操作区6、手柄辅助操作区7、数字键区8、紧急操作区9和液晶屏快捷键区10构成,其中液晶屏显示操作区12又分为液晶屏状态显示栏1、液晶屏操作区域2、液晶屏动态显示栏11三部分。通过操作方式选择区4、操作对象选择区5、末端操作区6、手柄辅助操作区7、紧急操作区9的配合使用,可实现液晶屏中重要页面的快捷切换及控制指令的直接发送;报警灯窗区3用于系统紧急情况及故障的报警,其报警详情可通过液晶屏状态显示栏1进行查看;液晶屏显示操作区12通过巡游的方式可实现对页面的操作。操作显示模块通过以上设计,可实现指令输入方式的机械式按键、软按键和触摸屏操作的冗余设计,从而提高操作的可靠性。Specifically, the operation display module is composed of shortcut keys and a liquid crystal screen. The entity of the operation display module is the operation display panel. The layout of the operation display panel is shown in Figure 4, which consists of LCD screen display operation area 12, alarm light window area 3, operation mode selection area 4, operation object selection area 5, terminal operation area 6, handle auxiliary operation area 7, number keys Area 8, emergency operation area 9 and liquid crystal screen shortcut key area 10 constitute, wherein liquid crystal screen display operation area 12 is divided into liquid crystal screen state display bar 1, liquid crystal screen operation area 2, liquid crystal screen dynamic display bar 11 three parts. Through the cooperative use of the operation mode selection area 4, the operation object selection area 5, the terminal operation area 6, the handle auxiliary operation area 7, and the emergency operation area 9, the quick switching of important pages in the LCD screen and the direct sending of control commands can be realized; alarm The light window area 3 is used for system emergency and failure alarms, and the alarm details can be viewed through the LCD status display column 1; the LCD display operation area 12 can realize the operation of the page through the mode of cruising. Through the above design, the operation display module can realize the redundant design of mechanical keys, soft keys and touch screen operation in the command input mode, thereby improving the reliability of operation.

操作显示模块的功能框图如图5所示,借助嵌入式硬件电路,配合软件开发,利用图4的布局设计,可完成机械臂控制指令的输入及机械臂多种状态的显示,实现机械臂全部工作模式与操作模式的切换,具备单关节控制、多关节协调控制、末端执行器控制、相机及云台的控制、机械臂运动停止、机械臂紧急停机控制等功能。通过预留外部接口的方式可实现操作显示模块软件的地面维护,通过内总线的数据交互可实现软件的在轨维护功能。The functional block diagram of the operation display module is shown in Figure 5. With the help of the embedded hardware circuit and software development, the layout design in Figure 4 can be used to complete the input of the control command of the manipulator and the display of various states of the manipulator, realizing the complete control of the manipulator. The switch between working mode and operation mode has the functions of single joint control, multi-joint coordinated control, end effector control, camera and pan/tilt control, mechanical arm motion stop, mechanical arm emergency stop control and other functions. The ground maintenance of the operation display module software can be realized by reserving the external interface, and the on-orbit maintenance function of the software can be realized through the data interaction of the internal bus.

进一步的,力反馈手柄模块包括手柄机构以及用于手柄机构运动控制的手柄控制单元,其中:手柄机构包括平动手柄以及转动手柄;手柄控制单元包括数据交互模块、力反馈模块、伺服驱动模块、关节光编处理模块、电机光编处理模块、以及电机功率驱动模块,数据交互模块用于完成通讯口管理、状态数据解析、状态上报以及手柄操控指令输出;力反馈模块通过采集关节光电角度,解算手柄末端位置/姿态角,同时解算手柄反馈力及对应电机电流并输出至伺服驱动模块;伺服驱动模块根据力反馈模块传送的控制电流,采集电机光编当前角及相电流,输出驱动信号实现电机力矩闭环控制;电机功率驱动模块用于实现电机功率的输出及驱动电机动作。Further, the force feedback handle module includes a handle mechanism and a handle control unit for motion control of the handle mechanism, wherein: the handle mechanism includes a translation handle and a rotation handle; the handle control unit includes a data interaction module, a force feedback module, a servo drive module, The joint optical encoder processing module, the motor optical encoder processing module, and the motor power drive module, and the data interaction module are used to complete communication port management, status data analysis, status reporting, and handle control command output; the force feedback module solves the problem by collecting the joint photoelectric angle Calculate the end position/attitude angle of the handle, and at the same time calculate the feedback force of the handle and the corresponding motor current and output it to the servo drive module; the servo drive module collects the current angle and phase current of the motor optical encoder according to the control current transmitted by the force feedback module, and outputs the drive signal Realize the closed-loop control of motor torque; the motor power drive module is used to realize the output of motor power and drive the motor.

具体的,力反馈手柄模块采用双手柄设计,包括平动手柄与转动手柄,每个手柄可实现三个自由度的控制。其中,平动手柄采用三自由度的delta机构设计,可实现前后、左右、上下的移动控制及复合方向的移动控制,转动手柄采用三自由度的3-RRR球面并联机构设计,可实现俯仰、偏航、旋转的姿态控制及复合方向的控制,两个手柄采用相同的控制电路,根据机构特点设计不同的力反馈算法,实现其力反馈手柄功能。如图6所示,为手柄控制单元构成图,包括数据交互模块、力反馈模块、伺服驱动模块、关节光编处理模块、电机光编处理模块、电机功率驱动模块。数据交互模块主要完成通讯口管理、状态数据解析、状态上报、以及手柄操控指令输出;力反馈模块通过采集关节光电角度,解算手柄末端位置/姿态角,同时解算手柄反馈力及对应电机电流并输出至伺服驱动模块;伺服驱动模块根据力反馈模块传送的控制电流,采集电机光编当前角及相电流,输出驱动信号实现电机力矩闭环控制。电机功率驱动模块以三相逆变器为核心器件,结合过流保护电路组成,实现电机功率的输出,驱动电机动作。Specifically, the force feedback handle module adopts a double handle design, including a translation handle and a rotation handle, and each handle can realize three degrees of freedom control. Among them, the translation handle adopts a three-degree-of-freedom delta mechanism design, which can realize front-back, left-right, up-down movement control and compound direction movement control. The rotation handle adopts a three-degree-of-freedom 3-RRR spherical parallel mechanism design, which can realize pitch, For yaw, rotation attitude control and compound direction control, the two handles use the same control circuit, and different force feedback algorithms are designed according to the characteristics of the mechanism to realize the force feedback handle function. As shown in Figure 6, it is a composition diagram of the handle control unit, including a data interaction module, a force feedback module, a servo drive module, a joint optical encoding processing module, a motor optical encoding processing module, and a motor power drive module. The data interaction module mainly completes communication port management, state data analysis, state reporting, and handle control command output; the force feedback module calculates the end position/attitude angle of the handle by collecting the photoelectric angle of the joint, and simultaneously calculates the feedback force of the handle and the corresponding motor current And output to the servo drive module; the servo drive module collects the current angle and phase current of the motor optical encoder according to the control current transmitted by the force feedback module, and outputs the drive signal to realize the closed-loop control of the motor torque. The motor power drive module is composed of a three-phase inverter as the core device and combined with an over-current protection circuit to realize the output of the motor power and drive the motor to operate.

进一步的,空间机械臂在轨操作系统,为提高可靠性,从供配电、设备功能划分等方面进行了设备间和设备内部的冗余设计。其冗余措施主要有:设备供电电源母线采取冗余热备份;数据解算及管理核心采用冗余设计;对指令的输入方式采取了机械式按键、软按键和触摸屏操作的冗余措施。Furthermore, in order to improve the reliability of the on-orbit operating system of the space manipulator, a redundant design has been carried out between equipment and inside equipment in terms of power supply and distribution, equipment function division, etc. The redundancy measures mainly include: equipment power supply bus adopts redundant hot backup; data calculation and management core adopts redundant design; redundant measures of mechanical keys, soft keys and touch screen operations are adopted for command input methods.

本发明的空间机械臂在轨操作平台,选用双机冷备份的控制模块用于机械臂分系统遥测参数、指令的解析及数据管理,以及相关分系统数据的转发处理。采用视觉、触觉、听觉等多种手段实现操作人员与空间机械臂的人机交互,以便能更加友好、舒适、直观的完成机械臂的运动操作。同时可提供模拟操作功能,通过以太网向仿真笔记本发送指令,驱动仿真笔记本以实现航天员在轨训练的能力。具备控制机械臂运动与监视机械臂状态的功能,同时支持地面遥控、遥操作方式操纵、监控机械臂。The on-orbit operating platform of the space manipulator of the present invention uses a dual-computer cold backup control module for telemetry parameters, instruction analysis and data management of the manipulator subsystem, as well as forwarding and processing of related subsystem data. Various means such as vision, touch, and hearing are used to realize the human-computer interaction between the operator and the space manipulator, so that the movement operation of the manipulator can be completed in a more friendly, comfortable and intuitive manner. At the same time, it can provide simulation operation function, send instructions to the simulation notebook through Ethernet, and drive the simulation notebook to realize the ability of astronauts on-orbit training. It has the functions of controlling the movement of the robotic arm and monitoring the status of the robotic arm, and supports ground remote control and remote operation to control and monitor the robotic arm.

本发明的空间机械臂在轨操作系统,通过操作显示模块的触摸屏或手控按键、力反馈手柄模块等输入方式来完成人员指令、动作、参数的采集,通过控制模块的综合分析、解算后利用机械臂专用总线下发给空间机械臂,完成对空间机械臂的运动控制;同时,控制模块通过机械臂专用总线收集空间机械臂的状态信息,完成空间机械臂运动的闭环控制、健康监控及故障报警;控制模块再将整个空间机械臂及在轨操作系统自身的状态信息上传给空间站数据管理系统及接收该系统的总线指令及维护数据。本发明的空间机械臂的在轨操作平台,是完成空间机械臂在轨操作的人机交互接口,同时也提供模拟操作功能以完成空间机械臂的在轨模拟仿真操作,是空间机械臂完成任务的核心操控单元。The on-orbit operating system of the space manipulator of the present invention completes the collection of personnel instructions, actions, and parameters by operating the touch screen of the display module, manual buttons, and force feedback handle modules. After comprehensive analysis and calculation of the control module Use the special bus of the manipulator to send it to the space manipulator to complete the motion control of the space manipulator; at the same time, the control module collects the state information of the space manipulator through the manipulator special bus to complete the closed-loop control of the space manipulator movement, health monitoring and Fault alarm; the control module uploads the status information of the entire space manipulator and the on-orbit operating system to the space station data management system and receives the system's bus commands and maintenance data. The on-orbit operation platform of the space manipulator of the present invention is a human-computer interaction interface for completing the on-orbit operation of the space manipulator, and also provides a simulation operation function to complete the on-orbit simulation operation of the space manipulator, so that the space manipulator can complete the task core control unit.

本发明的空间机械臂在轨操作系统,可靠性高,可扩展性强,具有较小的时延;采用模块化设计,具有较高的故障隔离度及硬件在轨更换能力;具有力反馈功能,可较好的增强操作者的临场感,提高机械臂的操作效率;并且,较好的解决了机械臂姿态的解耦及复合操控需求,实现了宽操作空间设计,使其具有更好的用户体验;此外,设计并预留了在轨训练功能,与仿真笔记本结合,可对空间机械臂需执行的任务进行模拟仿真,减少任务的风险,提高操作效率。The on-orbit operating system of the space manipulator of the present invention has high reliability, strong expandability, and small time delay; adopts modular design, has high fault isolation and hardware on-orbit replacement capability; and has force feedback function , which can better enhance the operator's sense of presence and improve the operating efficiency of the manipulator; moreover, it better solves the decoupling and compound control requirements of the manipulator's posture, realizes the design of a wide operating space, and makes it have a better User experience; In addition, the on-orbit training function is designed and reserved, combined with the simulation notebook, it can simulate the tasks to be performed by the space manipulator, reduce the risk of the task, and improve the operation efficiency.

以上借助具体实施例对本发明做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本发明的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本发明所保护的范围。The present invention has been further described above with the help of specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention. Various modifications made in the embodiments all belong to the protection scope of the present invention.

Claims (3)

1. The utility model provides a space manipulator on-orbit operation system, includes space station data management platform, arm and space manipulator on-orbit operation platform, wherein:
the space station data management platform performs information interaction with the space manipulator on-orbit operation platform through a system bus;
the mechanical arm comprises an end effector and a central controller, and the end effector and the central controller are respectively in information interaction with the space mechanical arm on-orbit operation platform through a special bus of the mechanical arm;
the space manipulator on-orbit operation platform comprises a control module, an operation display module and a force feedback handle module, wherein:
the operation display module is electrically connected with the control module and is used for inputting control instructions of the mechanical arm and displaying various states of the mechanical arm;
the control module adopts a CPU+FPGA architecture design for:
the method comprises the steps of receiving bus instructions sent to the space manipulator on-orbit operation platform from the space station data management platform or the ground remote control, and analyzing, extracting and executing the data;
sending an instruction to a special bus of the mechanical arm;
receiving telemetry data of the whole space manipulator, unpacking the data, extracting state information to carry out emergency alarm or feed back to the force feedback handle module, and forwarding the telemetry data to a space station data management platform;
the force feedback handle module is electrically connected with the control module and is used for realizing the operation of a single joint of the mechanical arm, an elbow camera cradle head and an end effector;
the control module is mainly used for interaction of data and instructions;
the control module is a control module of double-machine cold backup and is used for realizing analysis and data management of remote measurement parameters and instructions of the mechanical arm and forwarding treatment of data;
the operation display module comprises a liquid crystal screen and shortcut keys;
the operation display panel of the operation display module comprises a liquid crystal display operation area, an alarm lamp window area, an operation mode selection area, an operation object selection area, a tail end operation area, a handle auxiliary operation area, a digital key area, an emergency operation area and a liquid crystal display shortcut key area, wherein:
the operation mode selection area, the operation object selection area, the tail end operation area, the handle auxiliary operation area and the emergency operation area are used for realizing the rapid switching of the liquid crystal screen page and the direct sending of the control instruction;
the alarm lamp window area is used for alarming the emergency and faults of the system, and alarm details are displayed and checked through a liquid crystal screen state display column;
the liquid crystal display operation area realizes the operation of pages in a tour mode;
the force feedback handle module comprises a handle mechanism, wherein the handle mechanism comprises a translation handle and a rotation handle, and the force feedback handle module comprises:
the translation handle adopts a delta mechanism design with three degrees of freedom and is used for realizing front-back, left-right, up-down movement control and compound direction movement control;
the rotating handle is designed by adopting a three-degree-of-freedom 3-RRR spherical parallel mechanism and is used for realizing attitude control of pitching, yawing and rotating and rotation control of a composite direction;
the translation handle and the rotation handle respectively control the position and the gesture of the end effector correspondingly, and the handle feedback moment can realize the proportional superposition of the beneficial resistance of the handle and the terminal contact force/moment;
the force feedback handle module further comprises a handle control unit for controlling the movement of the handle mechanism, wherein the handle control unit comprises a data interaction module, a force feedback module, a servo driving module, a joint optical editing processing module, a motor optical editing processing module and a motor power driving module;
and the operation display module and the force feedback handle module respectively interact information with the control module through an internal bus.
2. The space manipulator on-orbit operating system of claim 1, further comprising a instrumented notebook, wherein:
the space manipulator on-orbit operation platform is communicated with the instrument notebook computer through the Ethernet and used for on-orbit training.
3. The on-orbit operating system of the space manipulator according to claim 1, wherein the data interaction module is used for completing communication port management, state data analysis, state reporting and handle control instruction output; the force feedback module is used for calculating the position/attitude angle of the tail end of the handle by collecting the joint photoelectric angle, and simultaneously calculating the feedback force of the handle and the corresponding motor current and outputting the feedback force and the corresponding motor current to the servo driving module; the servo driving module collects the current angle and phase current of the optical encoder of the motor according to the control current transmitted by the force feedback module, and outputs a driving signal to realize the torque closed-loop control of the motor; the motor power driving module is used for outputting motor power and driving the motor to act.
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