CN111103101A - Multifunctional air tightness detection experimental equipment for automobile oil pipe and experimental method thereof - Google Patents

Multifunctional air tightness detection experimental equipment for automobile oil pipe and experimental method thereof Download PDF

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Publication number
CN111103101A
CN111103101A CN201911392972.9A CN201911392972A CN111103101A CN 111103101 A CN111103101 A CN 111103101A CN 201911392972 A CN201911392972 A CN 201911392972A CN 111103101 A CN111103101 A CN 111103101A
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pipe
detection
main box
joint
box body
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CN201911392972.9A
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Chinese (zh)
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吴玉荣
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Clemens Industrial Sensors Nanjing Co ltd
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Clemens Industrial Sensors Nanjing Co ltd
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Priority to CN201911392972.9A priority Critical patent/CN111103101A/en
Publication of CN111103101A publication Critical patent/CN111103101A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2807Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
    • G01M3/2815Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/02Vibration-testing by means of a shake table
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/006Crack, flaws, fracture or rupture
    • G01N2203/0067Fracture or rupture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/022Environment of the test
    • G01N2203/0244Tests performed "in situ" or after "in situ" use
    • G01N2203/0246Special simulation of "in situ" conditions, scale models or dummies
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention discloses a multifunctional automobile oil pipe air tightness detection experimental device and an experimental method thereof, wherein the multifunctional automobile oil pipe air tightness detection experimental device is characterized in that a detection bin is arranged on a stand, an electric control mechanism is arranged on a stand body, a plurality of programs are respectively introduced into the electric control mechanism, so that air tightness detection, leak detection, pressure maintaining detection and blasting detection are respectively integrated, only corresponding function options need to be selected according to needs, the selectivity of the whole device is realized, the functions of the device are more complete, the purchase of one device is equivalent to the purchase of a plurality of devices, the manufacturing cost and the purchase cost are greatly saved, and the operation cost of small and micro enterprises is further reduced.

Description

Multifunctional air tightness detection experimental equipment for automobile oil pipe and experimental method thereof
Technical Field
The invention relates to a multifunctional air tightness detection experimental device for an automobile oil pipe, in particular to a multifunctional air tightness detection experimental device for an automobile oil pipe and an experimental method thereof.
Background
At present, many people know that a gas tightness detector, namely a gas tightness instrument, a sealing detection device, a leak detector dry detection instrument and a leak detector, is indispensable gas tightness test equipment in the current production and packaging process.
The prior art judges whether a newly manufactured oil pipe for the vehicle is qualified or not, a plurality of experiments such as an air tightness test, a leakage detection test, a pressure maintaining test, a blasting test and the like need to be carried out, while a plurality of experiments such as the air tightness test, the leakage detection test, the pressure maintaining test and the blasting test need to be carried out on respective equipment by the real technology, the equipment is more, the cost of detecting products is higher when a plurality of experimental equipment are independently bought for a small minimally invasive novel enterprise, the investment cost is higher, when the small minimally invasive novel enterprise meets the products needing to be tested, the experiment is often carried out in a third-party experimental unit, the third-party experimental unit needs more detected products, the waiting time is not fixed, the enterprise can only know the results and can carry out the next work, whether the oil pipe is produced in batch or not, and the like, so a large amount of waiting time is wasted by the enterprise, waiting time the operating personnel of enterprise is in idle state, and then has increased the cost of labor of enterprise.
Disclosure of Invention
The purpose of the invention is as follows: a multifunctional air tightness detection experimental device for an automobile oil pipe and an experimental method thereof are used for solving the problems in the prior art.
The technical scheme is as follows: a multifunctional air tightness detection experimental device for an automobile oil pipe comprises a base;
the rack comprises a rack body, a water tank which is screwed at the bottom of the rack body and is used for containing cleaning liquid, a main box body which is arranged at the top of the rack body, a vibration mechanism which is arranged at the bottom of the main box body, an operating platform which is fixedly arranged on the vibration mechanism and is positioned at the central position of the main box body, an object placing frame which is inserted on the main box body, a filter mechanism which is fixedly arranged at the rear side of the rack body, an oil collecting box which is screwed at the bottom of the filter rack, and an electric control mechanism which is fixedly arranged on the rack body;
the detection bin comprises a detection bin body which is in threaded connection with the circumferential direction of the main box body, two supporting plates which are fixedly arranged on the detection bin body, a lifting mechanism arranged on the supporting plates, safety mechanisms fixedly arranged on two sides of the lifting mechanism, an air outlet, a first water pipe joint and a second water pipe joint which are fixedly arranged on the detection bin body, and a water baffle which is fixedly arranged on the top of the detection bin body;
the pressure adjusting device comprises an experiment pipe in threaded connection with one end of the first water pipe joint, a multi-station air inlet pipe in threaded connection with the other end of the first water pipe joint, a two-way electromagnetic valve in threaded connection with one end of the experiment pipe, and a pneumatic processing assembly in threaded connection with one end of the two-way electromagnetic valve;
the multi-station air inlet pipe comprises a first transverse experiment pipe in threaded connection with the other end of the first water pipe joint, a three-way joint in threaded connection with one end of the first transverse experiment pipe, a first vertical experiment pipe in threaded connection with one end of the three-way joint, a vertical experiment pipe in threaded connection with the upper surface of the first vertical experiment pipe, a second vertical experiment pipe in threaded connection with one end of the second water pipe joint, and a second transverse experiment pipe in threaded connection with the second vertical experiment pipe;
the first horizontal experiment pipe, the first vertical experiment pipe, the second vertical experiment pipe and the second horizontal experiment pipe are respectively provided with a quick sealing device and a blowing nozzle in a uniform distribution mode.
In a further embodiment, the detection bin body is made of 304 materials and is provided with a hollow structure; two reinforcing plates and a top plate are further arranged on the detection bin;
the lifting mechanism comprises a fixing plate fixedly installed on the supporting plate, a lifting cylinder vertically screwed on the fixing plate, a rail screwed on the reinforcing plate, a fixed block installed on the rail in a sliding fit manner and positioned on the detection door, and a universal joint, wherein one end of the universal joint is screwed on the fixed block, and the other end of the universal joint is connected with a telescopic rod of the lifting cylinder.
In a further embodiment, the quick sealing device comprises an air inlet hose screwed on the multi-station air inlet pipe, a hose union nut arranged at one end of the air inlet hose, a transition joint screwed on the hose union nut, and a pipeline joint inserted at one end of the transition joint;
the end face of the transition joint is provided with a groove, and an end face sealing ring is arranged in the groove;
the other end of the transition joint is provided with a through hole matched with the pipeline joint, and an end face sealing ring is also arranged on the end face of the pipeline joint.
In a further embodiment, the safety mechanism comprises two support plates fixedly mounted on the detection bin and located on two sides of the detection door, a grating cover screwed on the support plates, and a safety grating fixedly mounted on the grating cover.
In a further embodiment, a circle of fence is arranged on the stand body;
the main box body comprises a main box body inserted in the fence, angle irons fixedly arranged on the periphery of the main box body, and a driving mechanism which is screwed on the angle irons, is positioned in the length direction of the main box body and is positioned outside the detection bin;
the main box body is designed into a drawer shape and has a certain capacity containing space;
the main box body also comprises a partition board fixedly arranged on the main box body, and a water outlet fixedly arranged below the main box body later.
In a further embodiment, the vibration mechanism wraps an inclined support which is fixedly arranged on the main box body and is positioned at the central position of the main box body, a base which is fixedly arranged on the inclined support, a straight vibration component which is fixedly arranged on the base and is connected with the driving mechanism at one end, and a protective cover which is fixedly arranged on the base,
the operating platform is fixedly arranged on the vertical vibration assembly, and a certain gap is formed between the operating platform and the protective cover;
the operation table top is arranged in a circular shape and is positioned above the protective cover.
In a further embodiment, the protective cover comprises a first mounting cover and a second mounting cover which are fixedly mounted on the base, and an ear plate fixedly mounted on the first mounting cover;
the first mounting cover and the second mounting cover are symmetrically mounted together and are made of 304 materials.
In a further embodiment, the pneumatic processing assembly comprises a cross joint screwed on one end of the two-way electromagnetic valve, a pressure switch, a quick-change joint and a pressure regulating valve which are respectively screwed on the cross joint, a stop valve screwed on one end of the pressure regulating valve, a threaded ball valve screwed on one end of the stop valve, and a connecting hard pipe, one end of which is screwed on the threaded ball valve, and the other end of which is arranged in the water tank.
In a further embodiment, the partition plate is provided with a through hole;
the upper surface of the storage frame is also provided with a handle; a plurality of water leakage holes are formed in the upper surface of the storage rack;
the water tank also comprises a water inlet, and a leather hose is inserted into the water inlet;
the other end of the leather hose is connected with a water outlet on the main box body.
In a further embodiment, the working method of the multifunctional air tightness detection experimental equipment for the automobile oil pipe is characterized by comprising the following steps of:
step 1, an operator inserts a workpiece into a quick sealing device, can install a plurality of workpieces together, places the workpieces on an operation table, and blocks the workpieces at the other end of the workpieces by adopting the quick sealing device to enable the workpieces to be in a completely closed state;
step 2, setting a first pressure maintaining parameter, a second pressure maintaining parameter, a vibration frequency, a first pressure maintaining time, a second pressure maintaining time, a pressure reduction value and a blasting value on an electric control mechanism, and then pressing a starting switch by an operator;
step 3, when an operator presses the starting switch, the lifting cylinder works to drive the detection door to descend to the lifting door cushion pad, and meanwhile, the safety mechanism starts to work;
step 4, when the safety mechanism is started to work, the equipment is started to work, then the driving mechanism drives the vibration mechanism to start, and further drives the operating platform to vibrate, and further drives the workpiece to vibrate to simulate a real working environment;
step 5, simultaneously, liquid in the water tank sequentially passes through a leather hose and then enters a multi-station air inlet pipe to finally enter a tested workpiece until the liquid is pressurized to a first pressure parameter, then pressure maintaining is carried out, after the set first pressure maintaining time is reached, pressurization is carried out again until a set second pressure maintaining parameter is reached, then second pressure maintaining is carried out until the set pressure maintaining time is reached, an operator watches the change of a pressure reducing value in a display screen in an electric control mechanism, when the pressure reducing value is exceeded, the equipment gives an alarm, and the state of the display screen corresponding to the tested workpiece is displayed in red to be unqualified;
step 6, when the pressure reduction value is between the set parameters, when the equipment is continuously pressurized until the tested workpiece is blasted, and simultaneously, an operator observes the final blasting value on the display screen;
step 7, after blasting is finished, stopping vibrating the workpiece on the operation table top by the vibrating mechanism, simultaneously stopping vibrating the workpiece on the operation table top, simultaneously starting the blowing nozzle to work, blowing off redundant liquid on the workpiece to be detected, and then lifting the detection door;
and 8, when the detection door rises to the top of the detection bin, taking out the workpiece by an operator, and finishing the experiment.
Has the advantages that: the invention discloses a multifunctional air tightness detection experimental device for an automobile oil pipe, which is characterized in that a detection bin is arranged on a stand, an electric control mechanism is arranged on a stand body, a plurality of programs are respectively introduced into the electric control mechanism, and the air tightness detection, the leakage detection, the pressure maintaining detection and the blasting detection are respectively integrated into a whole.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side view of the present invention;
FIG. 3 is a schematic structural diagram of a detection chamber according to the present invention;
FIG. 4 is a right side view of the detection chamber of the present invention;
FIG. 5 is a rear view of the test chamber of the present invention;
FIG. 6 is a schematic structural view of the main body of the case of the present invention;
FIG. 7 is a schematic structural view of a main case of the present invention;
FIG. 8 is a schematic structural view of a multi-station air inlet pipe according to the present invention;
FIG. 9 is an exploded view of the quick seal of the present invention;
FIG. 10 is a schematic view of a pneumatic processing assembly according to the present invention.
The reference signs are: the device comprises a stand 1, a water tank 101, a water inlet 1011, a leather hose 1012, a main box body 102, an angle iron 1021, a vibration mechanism 103, an operation table 104, a fence 105, a detection bin 2, a reinforcing plate 2011, a top plate 2012, a support plate 202, a lifting mechanism 203, a fixing plate 2031, a lifting cylinder 2032, a track 2033, a lifting door cushion 2031, a detection door 2034, a fixing block 2035, a universal joint 2036, a drainage groove 2037, a safety mechanism 204, a safety grating 210, an electric control mechanism 211, a support plate 2041, a grating cover 2042, an exhaust port 205, a first water pipe joint 206, a second water pipe joint 207, a water baffle 208, a pressure regulating device 3, a multi-station air inlet pipe 302, a two-way electromagnetic valve 303, a pneumatic processing assembly 304, a first transverse experiment pipe 3041, a first vertical experiment pipe 3042, a second vertical experiment pipe 3043, a second transverse experiment pipe 3044, a vertical experiment pipe 3045, a quick sealing device 305, an air blowing nozzle 306, an air inlet hose 3051, Transition joint 3053, pipe joint 3054, groove 3055, end face seal 3056, driving mechanism 1024, partition plate 4, water outlet 5, inclined support 1031, base 1032, straight vibrating component 1033, protective cover 1041, first mounting cover 10411, second mounting cover 10412, ear plate 10413, commodity shelf 106, handle 1061, filter mechanism 107, oil collecting box 108, cross joint 6, pressure switch 7, quick-change joint 8, pressure regulating valve 9, stop valve 10, threaded ball valve 11 and connecting hard pipe 12.
Detailed Description
Through research and analysis of an applicant, the prior art judges whether a newly manufactured oil pipe for a vehicle is qualified or not, a plurality of experiments such as an air tightness test, a leakage detection test, a pressure maintaining test, a blasting test and the like need to be carried out, the actual technology carries out a plurality of air tightness tests, leakage detection tests, pressure maintaining tests and blasting tests and needs to carry out experiments on respective equipment, the number of equipment is large, a plurality of experimental equipment are independently bought for a small minimally invasive novel enterprise to carry out detection product cost, investment cost is large, when the small minimally invasive novel enterprise meets products needing experiments, the third party experimental unit needs to carry out experiments, the third party experimental unit needs to detect products, the third party experimental unit needs to queue up for waiting results and wait for indefinite time, and at the moment, the enterprise can carry out next work only by knowing the results, and can carry out batch production or not, therefore, a large amount of waiting time is wasted by enterprises, and operators of the enterprises with the waiting time are in an idle state, so that the labor cost of the enterprises is increased. According to the problems, the applicant proposes a multifunctional air tightness detection experimental device for the automobile oil pipe, and the specific scheme is as follows.
As shown in fig. 1 to 7, the air tightness detection experimental equipment for the multifunctional automobile oil pipe comprises a rack 1, a water tank 101, a water inlet 1011, a leather hose 1012, a main box 102, an angle iron 1021, a vibration mechanism 103, an operation platform 104, a fence 105, a detection bin 2, a reinforcing plate 2011, a top plate 2012, a support plate 202, a lifting mechanism 203, a fixing plate 2031, a lifting cylinder 2032, a rail 2033, a lifting door cushion 2031, a detection door 2034, a fixing block 2035, a universal joint 2036, a drainage groove 2037, a safety mechanism 204, a safety grating 210, an electric control mechanism 211, a support plate 2041, a grating cover 2042, an exhaust port 205, a first water pipe joint 206, a second water pipe joint 207, a water baffle 208, a pressure regulating device 3, a multi-station air inlet pipe 302, a two-way electromagnetic valve 303, a pneumatic processing assembly 304, a first transverse experimental pipe 3041, a first vertical experimental pipe 3042, a second vertical experimental pipe 3043, a second transverse experimental pipe 3044, The device comprises a vertical experiment pipe 3045, an express sealing device 305, a blowing nozzle 306, an air inlet hose 3051, a hose union nut 3052, a transition joint 3053, a pipeline joint 3054, a groove 3055, an end face sealing ring 3056, a driving mechanism 1024, a partition plate 4, a water outlet 5, an inclined support 1031, a base 1032, a straight vibration component 1033, a protective cover 1041, a first mounting cover 10411, a second mounting cover 10412, an ear plate 10413, a shelf 106, a handle 1061, a filter mechanism 107, an oil collecting box 108, a cross joint 6, a pressure switch 7, a quick-change connector 8, a pressure regulating valve 9, a stop valve 10, a threaded ball valve 11 and a connecting hard pipe 12.
The rack 1 body is arranged in a designated area, the water tank 101 is screwed at the bottom of the rack 1 body, the main box body 102 is arranged on the rack 1 body and is positioned at the top of the rack 1 body, the vibration mechanism 103 is arranged at the bottom of the main box body 102, the operating table 104 is fixedly arranged on the vibration mechanism 103 and is positioned at the central position of the main box body 102, the object placing frame is inserted on the main box body 102, the filter mechanism 107 is fixedly arranged at the rear side of the rack 1 body, the oil collecting box 108 is screwed at the bottom of the filter frame, and the electric control mechanism 211 is fixedly arranged on the rack 1 body; by selecting a corresponding experiment mode in the electric control mechanism 211, then the liquid in the water tank 101 enters the workpiece, then the vibration mechanism 103 in the main box body 102 works to drive the operating platform 104 to vibrate, and the volatile gas in the detection bin 2 enters the air through the air outlet 205 and is discharged into the atmosphere.
The detection bin 2 is screwed in the circumferential direction of the main box body 102, the supporting plates 202 are fixedly arranged on the detection bin 2, the left side and the right side of the detection bin are respectively provided with one supporting plate 202, the lifting mechanism 203 is arranged on the supporting plates 202, the safety mechanism 204 is fixedly arranged on two sides of the lifting mechanism 203, the exhaust port 205, the first water pipe joint 206 and the second water pipe joint 207 are respectively and fixedly arranged on the detection bin 2 and positioned at the rear side of the detection bin 2, the water baffle 208 is fixedly arranged on the detection bin 2 and positioned at the top of the detection bin 2, the first water pipe joint 206, the second water pipe joint 207 and the exhaust port 205 are arranged on the same surface of the detection bin 2, and the first detection pressure parameter, the second detection pressure parameter, the vibration frequency and the first pressure maintaining time are arranged on the electric control mechanism 211, The second dwell time, the burst pressure, then starts the device, and the elevator 203 operates, starting the operation by the mounting mechanisms on both sides of the elevator 203, then the pressure adjusting device 3 stabilizes the pressure in the working process, keeps the stability of the pressure in the boosting process, leads the liquid in the water tank 101 to pass through the leather hose 1012 to the pressure adjusting device 3, then the workpiece is put into the vibrating mechanism 103, the vibrating mechanism is started to work, the workpiece is driven to vibrate on the operating platform 104 to simulate the actual working environment, when the set pressure is reached, the equipment stops pressurizing, the pressure maintaining state is carried out, and then the continuous rotation of the operating platform 104 vibrates and vibrates continuously until the pressure maintaining time is over, so that the real working environment is completely simulated, the authenticity of the detection result is ensured, the difference between the detection result and the actual practical result is further reduced, and the quality of the detection result is improved.
The pressure adjusting device 3 is arranged at the other end of the first water pipe connector 206, the first transverse test pipe 3041 is screwed at one end of the first water pipe connector 206, the multi-station air inlet pipe 302 is screwed at the other end of the first water pipe connector 206, the two-way electromagnetic valve 303 is screwed at one end of the first transverse test pipe 3041, in order to stabilize the air pressure of the equipment and prevent the air pressure from flowing backwards during the test of the equipment, the pneumatic processing assembly 304 is screwed at one end of the two-way electromagnetic valve 303, the cross joint 6 is screwed at one end of the two-way electromagnetic valve 303, the pressure switch 7, the quick-change joint 8 and the pressure regulating valve 9 are respectively screwed on the cross joint 6, the stability of the air pressure of the equipment is protected by the pressure switch 7, the pressure regulating valve 9 ensures that the pressure of the equipment is continuously set, and the stop valve 10 is screwed at one end of the pressure regulating valve 9, the connecting hard pipe 12 is screwed at one end of the stop valve 10, and the other end is screwed above the threaded ball valve 11 and is arranged in the water tank 101; the tee joint is screwed at one end of the first horizontal experiment pipe 3041, the first vertical experiment pipe 3042 is screwed at the other end of the tee joint, the vertical experiment pipe 3045 is screwed on the first vertical experiment pipe 3042, the second vertical experiment pipe 3043 is screwed at the other end of the second water pipe joint 207, the second horizontal experiment pipe 3044 is screwed with the second vertical experiment pipe 3043, and in order to be able to detect multiple products simultaneously and freely place the products on the operation table 104, the first horizontal experiment pipe 3041, the first vertical experiment pipe 3042, the second vertical experiment pipe 3043 and the second horizontal experiment pipe 3044 are respectively provided with a quick sealing device 305 and a blowing nozzle 306; the blowing nozzle 306 facilitates the clean blowing of the excess liquid on the product after the final blasting.
In order to improve the efficiency of the experiment and simultaneously perform the experiment on a plurality of workpieces, a fast sealing device 305 and an air blowing nozzle 306 are respectively and uniformly distributed on the first transverse experiment pipe 3041, the first vertical experiment pipe 3042, the second vertical experiment pipe 3043 and the second transverse experiment pipe 3044; the air inlet hose 3051 is screwed at the position of each air outlet hole in the multi-station air inlet pipe 302, the hose union nut 3052 is arranged at one end of the air inlet hose 3051, the transition joint 3053 is screwed on the hose union nut 3052, the pipeline joint 3054 is inserted at one end of the transition joint 3053, in order to prevent the sealing performance of the quick sealing device 305 and ensure the absolute sealing of the two ends of a product, a groove 3055 is arranged on the end surface of the transition joint 3053, an end surface sealing ring 3056 is arranged in the groove 3055, a through hole matched with the pipeline joint 3054 is arranged at the other end of the transition joint 3053, an end surface sealing ring 3056 is also arranged on the end surface of the pipeline joint 3054, the end surface sealing ring 6 is deformed by extruding the end surface sealing ring 3056 through screwing, then the end surface sealing ring 3056 is enabled to achieve the sealing effect, when leakage parts are found at the two ends of a workpiece after multiple times, only the end face seal ring 3056 needs to be replaced, so that the maintenance is convenient and the cost is saved.
Because liquid is used for carrying out air tightness detection on a detection product and carrying out an experiment on a blasting value of the detection product, in order to prevent the liquid from corroding and rusting the detection bin 2, the detection bin 2 is made of 304 stainless steel materials, and two reinforcing plates 2011 and a top plate 2012 are further arranged on the detection bin 2; the stability of detecting storehouse 2 has further been strengthened, reinforcing plate 2011 fixed mounting be in the side of detecting storehouse 2, roof 2012 fixed mounting be in the inside of detecting storehouse 2, and be located the top of detecting storehouse 2. In order to prevent liquid from leaking and splashing, a lifting device is arranged on an operation surface of the detection chamber 2 in the pressurizing and pressure releasing processes, the fixing plate 2031 is fixedly mounted on the supporting plate 202, the lifting cylinder 2032 is vertically screwed on the fixing plate, the rail 2033 is screwed on the reinforcing plate 2011, the detection door 2034 is slidably mounted on the rail 2033, the fixing block 2035 is fixedly mounted on the detection door 2034 and is located at the bottom of the detection door 2034, one end of the universal joint 2036 is screwed on the fixing block 2035, the other end of the universal joint 2036 is connected with the telescopic rod of the lifting cylinder 2032, and the bottom of the detection door 2034 is screwed with the drainage groove 2037; the detection door 2034 is driven by the lifting cylinder 2032 to move up and down in the track 2033, so that the detection chamber is completely closed and liquid is not sprayed even if leakage occurs, and a lifting door cushion 2031 is provided at the bottom of the track 2033 in order to reduce noise when the detection door 2034 is lowered to the base 1032 of the track 2033.
In the process of descending the detection door 2034, in order to prevent an operator from operating a start switch by mistake, safety mechanisms 204 are arranged on two sides of the detection door 2034, the support plate 2041 is fixedly mounted on the detection chamber 2 and located on two sides of the detection door 2034, the grating cover 2042 is screwed on the support plate 2041, and the safety grating 210 is fixedly mounted on the grating cover 2042; in the working process, if the hands of the operator enter the safety mechanism 204 area by mistake, the equipment stops working, and the personal safety of the operator is further protected.
Further, in the process of pressure relief and explosion of the device, in order to prevent the liquid after pressure relief and explosion from being sprayed on the vibration mechanism 103, protect the vibration mechanism 103, and increase the service life of the vibration mechanism 103, the protective cover 1041 is fixedly mounted on the base 1032, the operating table 104 is arranged above the vibration mechanism 103, the operating table 104 is arranged in a circular shape and is located above the protective cover 1041, and meanwhile, a certain gap is arranged between the operating table 104 and the protective cover 1041; the protective cover 1041 is detachably provided for the convenience of installation, and the first mounting cover 10411 and the second mounting cover 10412 are fixedly attached to the base 1032, and the ear plate 10413 is fixedly attached to the upper surface of the first mounting cover 10411 to form the protective cover 1041, and the vibration mechanism 103 is first mounted to the base 1032, the inclined supports 1031 are fixedly installed on the upper surface of the main box 102 at the central position of the main box 102, the base 1032 is fixedly installed on the inclined supports 1031, the straight vibration component 1033 is fixedly installed on the base 1032 and the end parts are connected with the driving mechanism 1024, the protective cover 1041 is fixedly installed on the base 1032, then, the first mounting cover 10411 and the second mounting cover 10412 are combined to protect the vibration mechanism 103 in the middle of the protective cover 1041, so that the vibration mechanism 103 is protected, and the service life of the vibration mechanism 103 is further prolonged; meanwhile, the first mounting cover 10411 and the second mounting cover 10412 are symmetrically mounted together and are made of 304 materials, and outflow liquid after pressure relief or explosion of the device is directly sprayed on the first mounting cover 10411 and the second mounting cover 10412 without being rusted, so that the service life of the protective cover 1041 is prolonged.
Further, the main box 102 is in direct contact with the detection liquid, and the device after blasting or pressure relief directly flows into the main box 102, so that the main box 102 plays a crucial role, is convenient to clean and is corrosion-resistant, and therefore the main box 102 is designed to be drawer-shaped and has a certain capacity of accommodating space, the main box 102 further comprises a partition plate 4 fixedly mounted on the main box 102, and a water outlet 5 fixedly mounted below the main box 102, and a through hole is formed in the partition plate 4; liquid dropped from the shelf 106 conveniently flows into the main box body 102 through the through holes and then flows into the water tank 101 through the water outlet holes in the main box body 102, a circle of rail 105 is arranged on the body of the stand 1, the main box body 102 is inserted on the body of the stand 1, so that the main box body 102 is convenient to detach and clean, the angle iron 1021 is fixedly arranged in the circumferential direction of the main box body 102, the driving mechanism 1024 is screwed on the angle iron 1021, is positioned in the length direction of the main box body 102 and is positioned outside the detection bin 2, the driving mechanism 1024 is further protected, the detection liquid is prevented from directly contacting with the driving mechanism 1024, and the service life of the driving motor is further protected; a handle 1061 is also arranged on the storage frame; a plurality of water leakage holes are formed in the upper surface of the storage rack 106; when small parts fall into the main box body 102, the handle 1061 facilitates taking the article placing rack 106 away, meanwhile, a plurality of water leakage holes are formed in the upper surface of the article placing rack 106, so that liquid in a workpiece can be conveniently dripped into the main box body 102, the water tank 101 further comprises a water inlet 1011, and a leather hose 1012 is inserted into the water inlet 1011; the other end of the leather hose 1012 is connected with the water outlet 5 of the main body of the main box body 102, liquid in the workpiece drops into the main box body 102 and enters the water tank 101 through the leather hose 1012, thereby further reducing the waste of the liquid,
in a further embodiment, a working method of the air tightness detection experiment equipment for the multifunctional automobile oil pipe comprises the following steps:
step 1, an operator inserts a workpiece into the quick sealing device 305, can install a plurality of workpieces together, places the workpieces on the operating platform 104, and plugs the workpieces at the other ends of the workpieces by adopting the quick sealing device 305 to enable the workpieces to be in a completely closed state;
step 2, setting a first pressure maintaining parameter, a second pressure maintaining parameter, a vibration frequency, a first pressure maintaining time, a second pressure maintaining time, a pressure reduction value and a blasting value on the electric control mechanism 211, and then pressing a starting switch by an operator;
step 3, when an operator presses the start switch, the lifting cylinder 2032 works to drive the detection door 2034 to descend to the lifting door cushion 2031, and meanwhile, the safety mechanism 204 starts to work;
step 4, when the safety mechanism 204 is started to work, the equipment is started to work, then the driving mechanism 1024 drives the vibration mechanism 103 to start, and further drives the operating platform 104 to vibrate, and further drives the workpiece to vibrate to simulate a real working environment;
step 5, simultaneously, the liquid in the water tank 101 sequentially passes through the leather hose 1012 and then enters the multi-station air inlet pipe 302, and finally enters the tested workpiece until the liquid is pressurized to a first pressure parameter, then pressure maintaining is carried out, after the set first pressure maintaining time is reached, pressurization is carried out again until a set second pressure maintaining parameter is reached, then second pressure maintaining is carried out until the set pressure maintaining time is reached, an operator watches the change of the pressure reducing value in the display screen of the electric control mechanism 211, when the pressure reducing value is exceeded, the equipment gives an alarm, and the state of the display screen corresponding to the tested workpiece is displayed in red to be unqualified;
step 6, when the pressure reduction value is between the set parameters, when the equipment is continuously pressurized until the tested workpiece is blasted, and simultaneously, an operator observes the final blasting value on the display screen;
step 7, after blasting is finished, stopping vibrating the vibration mechanism 103, driving the workpiece on the surface of the operating platform 104 to stop vibrating, starting the blowing nozzle 306 to blow off redundant liquid on the workpiece to be detected, and then lifting the detection door 2034;
and 8, when the detection door 2034 is lifted to the top of the detection bin 2, the operator takes out the workpiece, and the experiment is finished.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.

Claims (10)

1. The utility model provides a multi-functional vapour vehicle is gas tightness detection experimental facilities for oil pipe which characterized in that includes:
the rack comprises a rack body, a water tank which is screwed at the bottom of the rack body and is used for containing cleaning liquid, a main box body which is arranged at the top of the rack body, a vibration mechanism which is arranged at the bottom of the main box body, an operating platform which is fixedly arranged on the vibration mechanism and is positioned at the central position of the main box body, an object placing frame which is inserted on the main box body, a filter mechanism which is fixedly arranged at the rear side of the rack body, an oil collecting box which is screwed at the bottom of the filter rack, and an electric control mechanism which is fixedly arranged on the rack body;
the detection bin comprises a detection bin body which is in threaded connection with the circumferential direction of the main box body, two supporting plates which are fixedly arranged on the detection bin body, a lifting mechanism arranged on the supporting plates, safety mechanisms fixedly arranged on two sides of the lifting mechanism, an air outlet, a first water pipe joint and a second water pipe joint which are fixedly arranged on the detection bin body, and a water baffle which is fixedly arranged on the top of the detection bin body;
the pressure adjusting device comprises a first transverse experiment pipe in threaded connection with one end of the first water pipe joint, a multi-station air inlet pipe in threaded connection with the other end of the first water pipe joint, a two-way electromagnetic valve in threaded connection with one end of the experiment pipe, and a pneumatic processing assembly in threaded connection with one end of the two-way electromagnetic valve;
the multi-station air inlet pipe comprises a three-way joint in threaded connection with one end of the first transverse experiment pipe, a first vertical experiment pipe in threaded connection with one end of the three-way joint, a vertical experiment pipe in threaded connection with the upper surface of the first vertical experiment pipe, a second vertical experiment pipe in threaded connection with one end of the second water pipe joint, and a second transverse experiment pipe in threaded connection with the second vertical experiment pipe;
the first horizontal experiment pipe, the first vertical experiment pipe, the second vertical experiment pipe and the second horizontal experiment pipe are respectively provided with a quick sealing device and a blowing nozzle in a uniform distribution mode.
2. The multifunctional air tightness detection experimental equipment for the automobile oil pipe as claimed in claim 1, wherein: the detection bin body is made of 304 materials and is of a hollow structure; two reinforcing plates and a top plate are further arranged on the detection bin;
the lifting mechanism comprises a fixing plate fixedly arranged on the supporting plate, a lifting cylinder vertically screwed on the fixing plate, a rail screwed on the reinforcing plate, a fixed block which is arranged on the rail in a sliding fit manner and is positioned on the detection door, and a universal joint, wherein one end of the universal joint is screwed on the fixed block, and the other end of the universal joint is connected with a telescopic rod of the lifting cylinder;
and a lifting door buffer cushion is arranged at the bottom of the track.
3. The multifunctional airtightness detection experimental equipment for the automobile oil pipe as claimed in claim 1, wherein the quick sealing device comprises an air inlet hose screwed on the multi-station air inlet pipe, a hose union nut arranged at one end of the air inlet hose, a transition joint screwed on the hose union nut, and a pipeline joint inserted at one end of the transition joint;
the end face of the transition joint is provided with a groove, and an end face sealing ring is arranged in the groove;
the other end of the transition joint is provided with a through hole matched with the pipeline joint, and an end face sealing ring is also arranged on the end face of the pipeline joint.
4. The multifunctional air tightness detection experimental equipment for the automobile oil pipe as claimed in claim 1, wherein: the safety mechanism comprises two support plates which are fixedly arranged on the detection bin and positioned on two sides of the detection door, a grating cover which is screwed on the support plates, and a safety grating which is fixedly arranged on the grating cover.
5. The multifunctional air tightness detection experimental equipment for the automobile oil pipe as claimed in claim 1, wherein: a circle of fence is arranged on the stand body;
the main box body comprises a main box body inserted in the fence, angle irons fixedly arranged on the periphery of the main box body, and a driving mechanism which is screwed on the angle irons, is positioned in the length direction of the main box body and is positioned outside the detection bin;
the main box body is designed into a drawer shape and has a certain capacity containing space;
the main box body also comprises a partition board fixedly arranged on the main box body, and a water outlet fixedly arranged below the main box body later.
6. The multifunctional air tightness detection experimental equipment for the automobile oil pipe as claimed in claim 5, wherein: the vibration mechanism comprises an inclined support which is fixedly arranged on the main box body and is positioned at the central position of the main box body, a base which is fixedly arranged on the inclined support, a straight vibration component which is fixedly arranged on the base and is connected with one end of the driving mechanism, and a protective cover which is fixedly arranged on the base,
the operating platform is fixedly arranged on the vertical vibration assembly, and a certain gap is formed between the operating platform and the protective cover;
the operation table top is arranged in a circular shape and is positioned above the protective cover.
7. The multifunctional air tightness detection experimental equipment for the automobile oil pipe as claimed in claim 6, wherein: the protective cover comprises a first mounting cover, a second mounting cover and an ear plate, wherein the first mounting cover and the second mounting cover are fixedly mounted on the base, and the ear plate is fixedly mounted on the first mounting cover;
the first mounting cover and the second mounting cover are symmetrically mounted together and are made of 304 materials.
8. The multifunctional air tightness detection experimental equipment for the automobile oil pipe as claimed in claim 1, wherein: the pneumatic processing assembly comprises a cross joint in threaded connection with one end of the two-way electromagnetic valve, a pressure switch, a quick-change connector, a pressure regulating valve, a stop valve, a connecting hard pipe and a connecting hard pipe, wherein the pressure switch, the quick-change connector and the pressure regulating valve are respectively in threaded connection with the cross joint, the stop valve is in threaded connection with one end of the pressure regulating valve, one end of the connecting hard pipe is in threaded connection with one end of the stop valve, and one end of.
9. The multifunctional air tightness detection experimental equipment for the automobile oil pipe as claimed in claim 5, wherein: the upper surface of the clapboard is provided with a through hole;
the upper surface of the storage frame is also provided with a handle; a plurality of water leakage holes are formed in the upper surface of the storage rack;
the water tank also comprises a water inlet, and a leather hose is inserted into the water inlet;
the other end of the leather hose is connected with a water outlet on the main box body.
10. The working method of the multifunctional air tightness detection experimental equipment for the automobile oil pipe is characterized by comprising the following steps of:
step 1, an operator inserts a workpiece into a quick sealing device, can install a plurality of workpieces together, places the workpieces on an operation table, and blocks the workpieces at the other end of the workpieces by adopting the quick sealing device to enable the workpieces to be in a completely closed state;
step 2, setting a first pressure maintaining parameter, a second pressure maintaining parameter, a vibration frequency, a first pressure maintaining time, a second pressure maintaining time, a pressure reduction value and a blasting value on an electric control mechanism, and then pressing a starting switch by an operator;
step 3, when an operator presses the starting switch, the lifting cylinder works to drive the detection door to descend to the lifting door cushion pad, and meanwhile, the safety mechanism starts to work;
step 4, when the safety mechanism is started to work, the equipment is started to work, then the driving mechanism drives the vibration mechanism to start, and further drives the operating platform to vibrate, and further drives the workpiece to vibrate to simulate a real working environment;
step 5, simultaneously, liquid in the water tank sequentially passes through a leather hose and then enters a multi-station air inlet pipe to finally enter a tested workpiece until the liquid is pressurized to a first pressure parameter, then pressure maintaining is carried out, after the set first pressure maintaining time is reached, pressurization is carried out again until a set second pressure maintaining parameter is reached, then second pressure maintaining is carried out until the set pressure maintaining time is reached, an operator watches the change of a pressure reducing value in a display screen in an electric control mechanism, when the pressure reducing value is exceeded, the equipment gives an alarm, and the state of the display screen corresponding to the tested workpiece is displayed in red to be unqualified;
step 6, when the pressure reduction value is between the set parameters, when the equipment is continuously pressurized until the tested workpiece is blasted, and simultaneously, an operator observes the final blasting value on the display screen;
step 7, after blasting is finished, stopping vibrating the workpiece on the operation table top by the vibrating mechanism, simultaneously stopping vibrating the workpiece on the operation table top, simultaneously starting the blowing nozzle to work, blowing off redundant liquid on the workpiece to be detected, and then lifting the detection door;
and 8, when the detection door rises to the top of the detection bin, taking out the workpiece by an operator, and finishing the experiment.
CN201911392972.9A 2019-12-30 2019-12-30 Multifunctional air tightness detection experimental equipment for automobile oil pipe and experimental method thereof Withdrawn CN111103101A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911392972.9A CN111103101A (en) 2019-12-30 2019-12-30 Multifunctional air tightness detection experimental equipment for automobile oil pipe and experimental method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911392972.9A CN111103101A (en) 2019-12-30 2019-12-30 Multifunctional air tightness detection experimental equipment for automobile oil pipe and experimental method thereof

Publications (1)

Publication Number Publication Date
CN111103101A true CN111103101A (en) 2020-05-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911392972.9A Withdrawn CN111103101A (en) 2019-12-30 2019-12-30 Multifunctional air tightness detection experimental equipment for automobile oil pipe and experimental method thereof

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116625594A (en) * 2023-07-24 2023-08-22 唐山滦科机电设备制造有限公司 Pressure detection device for ultrahigh pressure pipeline

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116625594A (en) * 2023-07-24 2023-08-22 唐山滦科机电设备制造有限公司 Pressure detection device for ultrahigh pressure pipeline
CN116625594B (en) * 2023-07-24 2023-09-22 唐山滦科机电设备制造有限公司 Pressure detection device for ultrahigh pressure pipeline

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Application publication date: 20200505