CN111099897A - Silicon carbide composite material and preparation method thereof - Google Patents

Silicon carbide composite material and preparation method thereof Download PDF

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CN111099897A
CN111099897A CN201911390538.7A CN201911390538A CN111099897A CN 111099897 A CN111099897 A CN 111099897A CN 201911390538 A CN201911390538 A CN 201911390538A CN 111099897 A CN111099897 A CN 111099897A
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silicon carbide
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刘骏
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Hunan Prince New Material Technology Co ltd
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Abstract

The invention belongs to the technical field of silicon carbide materials, and discloses a silicon carbide composite material and a preparation method thereof, wherein the silicon carbide composite material comprises the following raw materials in percentage by weight: 70-80% of silicon carbide powder, 3-15% of metal powder, 1-5% of graphene, 2-10% of binder and 10-20% of water; the method comprises the following steps: putting silicon carbide powder, metal powder and graphene into a powder mixer, mixing and ball-milling; mixing the binder with water to obtain a mixed binder; adding the mixed binder into the mixed powder, mixing, and then placing the mixture into a hydraulic press to obtain a blank; and placing the blank body in a non-oxidizing atmosphere sintering furnace for calcining, and cooling to obtain the silicon carbide composite material. The composite material has the advantages of low sintering temperature, energy conservation, simple production process, low production cost, long service life, high compressive strength, good thermal shock resistance, good oxidation resistance and the like, and has wide economic and social values.

Description

Silicon carbide composite material and preparation method thereof
Technical Field
The invention belongs to the technical field of silicon carbide materials, and relates to a silicon carbide composite material and a preparation method thereof.
Background
Silicon carbide is an important semiconductor material, has high thermal conductivity, small thermal expansion coefficient, high hardness, high temperature stability, good wear resistance and chemical corrosion resistance, and can be used in severe environment. The silicon carbide ceramic has the characteristics of high temperature resistance, high hardness, wear resistance, low thermal expansion coefficient, high thermal conductivity, chemical corrosion resistance, dielectric property, wave transmission and the like, is an ideal high-temperature structural material, and has wide application prospects in the fields of aerospace, machinery, electronics and the like. However, since silicon carbide is a stable compound with strong covalent bond bonding, the thermal diffusion coefficient is low, sintering densification is difficult, and meanwhile, silicon carbide ceramics have the defects of large brittleness, poor high-temperature oxidation resistance, easy generation of cracks, short service life and the like, so that the application of the silicon carbide ceramics under the high-temperature condition is limited.
However, the existing silicon carbide composite material needs to be sintered during preparation, the sintering effects of the materials at different temperatures are different, so that the preparation quality of the material is easily reduced, and meanwhile, the prepared silicon carbide composite material lacks certain high temperature resistance, so that the silicon carbide composite material is difficult to adapt to normal operation in a high-temperature environment.
Disclosure of Invention
The invention aims to overcome the defects and provides a silicon carbide composite material with high toughness, high oxidation resistance and high temperature stability and a preparation method thereof.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a silicon carbide composite material comprises the following raw materials in percentage by weight: 70-80% of silicon carbide powder, 3-15% of metal powder, 1-5% of graphene, 2-10% of binder and 10-20% of water.
Preferably, the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 μm and a second group of silicon carbide powder with the grain diameter of 5-50 μm.
Preferably, the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 2-3.
Preferably, the metal powder is any one or a combination of two of aluminum powder and magnesium powder.
Preferably, the binder consists of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 2-3: 1.
Another object of the present invention is to provide a method for preparing a silicon carbide composite material, comprising the steps of:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; stirring in a ball mill for 1-2 h;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 0.5-2h to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press for forming treatment to obtain a blank;
(5) and (5) placing the blank obtained in the step (4) in a non-oxidizing atmosphere sintering furnace, calcining at the temperature of 700-900 ℃, cooling to room temperature along with the furnace after calcining for 1-3h, and thus obtaining the silicon carbide composite material.
Preferably, the ball milling rotation speed in the step (1) is 1200-1600 r/min.
Preferably, the molding pressure in the step (4) is 80-120 MPa.
Compared with the prior art, the invention has the beneficial effects that:
(1) the composite material is prepared by taking silicon carbide, metal powder and graphene as main raw materials and sintering, and has the advantages of low sintering temperature, energy conservation, simple production process and low production cost; the addition of the metal powder enables the material to react in situ to generate non-oxide in the high-temperature use process, the non-oxide combines the silicon carbide and the graphene together to form the oxide and non-oxide composite material, so that the material has the advantages of long service life, high compressive strength, good thermal shock resistance, good oxidation resistance and the like, and has wide economic and social values.
(2) The adhesive comprises polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane, can form a cross-linked network structure after being dissolved, improves the adhesive property among silicon carbide powder, graphene powder and metal, has a thickening effect, avoids powder agglomeration, enables the powder to have better fluidity in the dry pressing forming process, is easy to form, and avoids cracks.
Detailed Description
The following further describes the embodiments of the present invention. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
A silicon carbide composite material comprises the following raw materials in percentage by weight: 70% of silicon carbide powder, 7% of aluminum powder, 1% of graphene, 2% of binder and 20% of water; the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m, and the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 2; the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 2; the adhesive consists of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 2: 1.
A preparation method of a silicon carbide composite material comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; placing the mixture in a ball mill, and stirring the mixture for 2 hours at 1200 r/min;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 0.5h to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press, and carrying out molding treatment under 80Mpa to obtain a blank;
(5) and (4) placing the blank obtained in the step (4) into a non-oxidizing atmosphere sintering furnace, calcining at 700 ℃, cooling to room temperature along with the furnace after calcining for 3 hours, and thus obtaining the silicon carbide composite material.
Example 2
A silicon carbide composite material comprises the following raw materials in percentage by weight: 75% of silicon carbide powder, 3% of magnesium powder, 2% of graphene, 10% of binder and 10% of water; the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m, and the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 3; the adhesive consists of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 3: 1.
A preparation method of a silicon carbide composite material comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; placing in a ball mill, and stirring at 1400r/min for 1.5 h;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 1h to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press, and carrying out molding treatment under 100Mpa to obtain a blank;
(5) and (4) placing the blank obtained in the step (4) into a non-oxidizing atmosphere sintering furnace, calcining at 800 ℃, cooling to room temperature along with the furnace after calcining for 2 hours, and thus obtaining the silicon carbide composite material.
Example 3
A silicon carbide composite material comprises the following raw materials in percentage by weight: 80% of silicon carbide powder, 3% of aluminum powder, 5% of graphene, 2% of binder and 10% of water; the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m, and the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 2; the adhesive consists of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 3: 1.
A preparation method of a silicon carbide composite material comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; placing the mixture in a ball mill, and stirring the mixture for 1h at 1600 r/min;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 2 hours to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press, and carrying out molding treatment under 120Mpa to obtain a blank;
(5) and (4) placing the blank obtained in the step (4) into a non-oxidizing atmosphere sintering furnace, calcining at 900 ℃ for 1h, and cooling to room temperature along with the furnace to obtain the silicon carbide composite material.
Example 4
A silicon carbide composite material comprises the following raw materials in percentage by weight: 70% of silicon carbide powder, 15% of magnesium powder, 1% of graphene, 4% of binder and 10% of water; the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m, and the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 3; the adhesive consists of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 3: 1.
A preparation method of a silicon carbide composite material comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; placing the mixture in a ball mill, and stirring the mixture for 1h at 1500 r/min;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 2 hours to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press, and carrying out molding treatment under 120Mpa to obtain a blank;
(5) and (4) placing the blank obtained in the step (4) into a non-oxidizing atmosphere sintering furnace, calcining at 800 ℃, cooling to room temperature along with the furnace after calcining for 2 hours, and thus obtaining the silicon carbide composite material.
Comparative example 1
A silicon carbide composite material comprises the following raw materials in percentage by weight: 80% of silicon carbide powder, 8% of magnesium powder, 2% of binder and 10% of water; the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m, and the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 3; the adhesive consists of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 3: 1.
A preparation method of a silicon carbide composite material comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; placing the mixture in a ball mill, and stirring the mixture for 1h at 1600 r/min;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 2 hours to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press, and carrying out molding treatment under 120Mpa to obtain a blank;
(5) and (4) placing the blank obtained in the step (4) into a non-oxidizing atmosphere sintering furnace, calcining at 900 ℃ for 1h, and cooling to room temperature along with the furnace to obtain the silicon carbide composite material.
Comparative example 2
A silicon carbide composite material comprises the following raw materials in percentage by weight: 80% of silicon carbide powder, 8% of graphene, 2% of binder and 10% of water; the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m, and the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 3; the adhesive consists of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 3: 1.
A preparation method of a silicon carbide composite material comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; placing the mixture in a ball mill, and stirring the mixture for 1h at 1600 r/min;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 2 hours to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press, and carrying out molding treatment under 120Mpa to obtain a blank;
(5) and (4) placing the blank obtained in the step (4) into a non-oxidizing atmosphere sintering furnace, calcining at 900 ℃ for 1h, and cooling to room temperature along with the furnace to obtain the silicon carbide composite material.
Comparative example 3
A silicon carbide composite material comprises the following raw materials in percentage by weight: 80% of silicon carbide powder, 3% of magnesium powder, 5% of graphene, 2% of binder and 10% of water; wherein the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m, and the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 2-3; the binder is polyvinyl alcohol.
A preparation method of a silicon carbide composite material comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; placing the mixture in a ball mill, and stirring the mixture for 1h at 1600 r/min;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 2 hours to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press, and carrying out molding treatment under 120Mpa to obtain a blank;
(5) and (4) placing the blank obtained in the step (4) into a non-oxidizing atmosphere sintering furnace, calcining at 900 ℃ for 1h, and cooling to room temperature along with the furnace to obtain the silicon carbide composite material.
The silicon carbide composite materials prepared in examples 1 to 4 and comparative examples 1 to 3 of the present invention were tested for flexural strength, fracture toughness and thermal conductivity, and the specific results are shown in table 1.
Numbering Flexural strength (MPa) Fracture toughness (MPa. m)1/2) Coefficient of thermal conductivity (W/m.k)
Example 1 524 4.53 241.5
Example 2 531 4.73 243.2
Example 3 526 4.51 240.6
Example 4 528 4.47 240.6
Comparative example 1 436 3.48 176.2
Comparative example 2 425 3.45 174.5
Comparative example 3 445 3.62 18.2
The foregoing is considered as illustrative of the preferred embodiments of the invention, but is made merely for the purpose of providing an understanding of the principles of the embodiments; meanwhile, for a person skilled in the art, according to the present embodiment, there may be a change in the specific implementation and application scope, and in summary, the present disclosure should not be construed as a limitation to the present invention.

Claims (8)

1. A silicon carbide composite material characterized by: comprises the following raw materials in percentage by weight: 70-80% of silicon carbide powder, 3-15% of metal powder, 1-5% of graphene, 2-10% of binder and 10-20% of water.
2. The silicon carbide composite material of claim 1, wherein: the silicon carbide powder consists of a first group of silicon carbide powder with the grain diameter of 50-100 mu m and a second group of silicon carbide powder with the grain diameter of 5-50 mu m.
3. The silicon carbide composite material of claim 1, wherein: the weight ratio of the first group of silicon carbide powder to the second group of silicon carbide powder is 1: 2-3.
4. The silicon carbide composite material of claim 1, wherein: the metal powder is any one or the combination of two of aluminum powder and magnesium powder.
5. The silicon carbide composite material of claim 1, wherein: the adhesive is composed of polyvinyl alcohol and phenyl tri (dimethylsiloxy) silane according to the mass ratio of 2-3: 1.
6. A method for producing a silicon carbide composite material as set forth in any one of claims 1 to 5, characterized in that: the method comprises the following steps:
(1) weighing silicon carbide powder, metal powder and graphene according to the weight parts, and uniformly mixing in a powder mixer to obtain mixed powder; stirring in a ball mill for 1-2 h;
(2) weighing the binder according to the parts by weight, and dissolving the binder in water to obtain a mixed binder;
(3) adding the mixed binder obtained in the step (2) into the mixed powder obtained in the step (1), and mixing for 0.5-2h to obtain a mixture;
(4) placing the mixture obtained in the step (3) in a hydraulic press for forming treatment to obtain a blank;
(5) and (5) placing the blank obtained in the step (4) in a non-oxidizing atmosphere sintering furnace, calcining at the temperature of 700-900 ℃, cooling to room temperature along with the furnace after calcining for 1-3h, and thus obtaining the silicon carbide composite material.
7. The method for producing a silicon carbide composite material according to claim 6, characterized in that: the ball milling rotating speed in the step (1) is 1200-1600 r/min.
8. The method for producing a silicon carbide composite material according to claim 6, characterized in that: and (4) forming and pressing the mixture to 80-120 MPa.
CN201911390538.7A 2019-12-30 2019-12-30 Silicon carbide composite material and preparation method thereof Pending CN111099897A (en)

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CN115958195A (en) * 2022-12-30 2023-04-14 常州瑞赛激光技术有限公司 High-temperature-resistant high-toughness mixed silicon carbide powder for glass pressing mold and preparation method thereof

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CN104926312A (en) * 2015-06-29 2015-09-23 莱芜亚赛陶瓷技术有限公司 High-thermal-conductivity pressurelessly-sintered silicon carbide ceramic material and preparation method thereof
CN108249924A (en) * 2016-12-29 2018-07-06 比亚迪股份有限公司 A kind of silicon carbide ceramics and preparation method thereof and Al-SiC composite materials
CN108675780A (en) * 2018-06-11 2018-10-19 郑州大学 A kind of metal composite mullite silicon carbide ceramic composite and preparation method thereof
CN110451970A (en) * 2019-05-21 2019-11-15 湖南太子新材料科技有限公司 A kind of preparation method of high-purity carborundum product
CN110451971A (en) * 2019-05-21 2019-11-15 湖南太子新材料科技有限公司 A kind of preparation method of corrosion-and high-temp-resistant silicon carbide articles

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CN112028075A (en) * 2020-09-03 2020-12-04 天能帅福得能源股份有限公司 Preparation method of nano SiC used as lithium ion battery cathode material
CN115958195A (en) * 2022-12-30 2023-04-14 常州瑞赛激光技术有限公司 High-temperature-resistant high-toughness mixed silicon carbide powder for glass pressing mold and preparation method thereof

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