CN111099311A - Contact type intelligent sensor capable of monitoring wear state of sweeper in real time - Google Patents
Contact type intelligent sensor capable of monitoring wear state of sweeper in real time Download PDFInfo
- Publication number
- CN111099311A CN111099311A CN202010025479.XA CN202010025479A CN111099311A CN 111099311 A CN111099311 A CN 111099311A CN 202010025479 A CN202010025479 A CN 202010025479A CN 111099311 A CN111099311 A CN 111099311A
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- Prior art keywords
- sweeper
- plate
- signal processing
- monitoring
- real time
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a contact type intelligent sensor capable of monitoring the abrasion state of a sweeper in real time, which comprises a sweeper rubber plate, wherein a detection plate, a bent pin, a signal processing plate and an angle fixing plate are respectively arranged inside the sweeper rubber plate, the bottom end of the detection plate is provided with the signal processing plate, the surface of the bottom end of the signal processing plate is provided with the angle fixing plate, and a monitoring device is placed inside the sweeper rubber and is contacted with a conveying belt through the sweeper. Along with the wearing and tearing of sweeper, monitoring devices's pick-up plate also wears together, and after the detection board took place to wear and tear, the circuit on the detection board can change, changes through the circuit on the monitoring detection board to the wearing and tearing condition of monitoring sweeper makes the user of service can in time observe the wearing and tearing situation of sweeper, in time changes it, can not influence the life of conveying.
Description
Technical Field
The invention relates to a sensor, in particular to a contact type intelligent sensor capable of monitoring the abrasion state of a sweeper in real time, and belongs to the field of monitoring sensors.
Background
In the 17 th century, the united states began using aerial cableways to transport bulk materials; in the middle of the 19 th century, various modern-structured belt conveyors have been developed in succession. In 1868, belt conveyor conveyors emerged in the uk; in 1887, screw conveyors appeared in the united states; in 1905, steel belt conveyors appeared in switzerland; in 1906, inertial conveyors appeared in uk and germany. After that, the conveyor belt is influenced by the technical progress of mechanical manufacturing, motors, chemical industry and metallurgical industry, is continuously perfect, gradually develops from the completion of the conveying inside a workshop to the completion of the material handling inside an enterprise, between enterprises and even between cities, and becomes an indispensable component part of the mechanization and automation of a material handling system.
When the belt conveyor is used for conveying materials, a part of materials are adsorbed on the outer surface of the belt and can flow between the inner surface of the belt and the roller, so that a belt sweeper needs to be used for sweeping the materials, the belt sweeper is generally arranged at two ends of the conveying belt, the existing belt sweeper can only judge the abrasion condition through visual observation, the existing belt sweeper cannot be replaced in time, and the service life of the conveying belt is indirectly influenced.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the existing problems and provides a contact type intelligent sensor capable of monitoring the abrasion state of a sweeper in real time.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention provides a contact type intelligent sensor capable of monitoring the abrasion state of a sweeper in real time, which comprises a sweeper rubber plate, wherein a detection plate, a bent pin row needle, a signal processing plate and an angle fixing plate are respectively arranged inside the sweeper rubber plate, the signal processing plate is arranged at the bottom end of the detection plate, and the angle fixing plate is arranged on the surface of the bottom end of the signal processing plate.
As a preferable technical solution of the present invention, the detection board and the signal processing board are fixedly connected through the bent pin header.
As a preferable technical scheme of the invention, a base is arranged at the bottom end of the rubber plate of the sweeper, and the bottom end of the angle fixing plate is fixedly bonded with the base through glue.
As a preferred technical solution of the present invention, the other end of the angle fixing plate is fixedly connected to the signal processing plate.
As a preferred technical solution of the present invention, one end of the signal processing board is provided with a four-core wire, and the four-core wire is respectively connected to the power interface and the signal interface of the signal processing board.
As a preferred technical scheme of the invention, the glue adopts high-temperature-resistant glue.
The invention has the following beneficial effects: this kind of contact intelligent sensor that can real-time supervision sweeper wearing and tearing state places monitoring devices inside sweeper rubber, contacts with the conveyer belt through the sweeper together. Along with the wearing and tearing of sweeper, monitoring devices's pick-up plate also wears together, and after the detection board took place to wear and tear, the circuit on the detection board can change, changes through the circuit on the monitoring detection board to the wearing and tearing condition of monitoring sweeper makes the user of service can in time observe the wearing and tearing situation of sweeper, in time changes it, can not influence the life of conveying.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the circuit structure of the surface of the detection board of the present invention;
FIG. 3 is one of the overall operational circuit diagrams of the present invention;
fig. 4 is a second overall operating circuit diagram of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example 1
As shown in fig. 1-4, the invention provides a contact type intelligent sensor capable of monitoring the wear state of a sweeper in real time, which comprises a sweeper rubber plate, wherein a detection plate 2, a bent pin header 3, a signal processing plate 4 and an angle fixing plate 6 are respectively arranged inside the sweeper rubber plate 1, the bottom end of the detection plate 2 is provided with the signal processing plate 4, and the bottom end surface of the signal processing plate 4 is provided with the angle fixing plate 6.
The detection plate 2 is fixedly connected with the signal processing plate 4 through the bent pin header 3, and the bent pin header 3 is fixedly connected, so that the detection plate 2 is fixedly connected with the signal processing plate 4, and the signal transmission of the detection plate is not influenced.
Sweeper rubber slab 1 bottom is equipped with base 5, and 6 bottoms of angle fixed plate pass through glue fixed bonding with base 1, and glue is fixed to make angle fixed plate 6 be connected closely with base 5 for sweeper rubber slab 1 can not drop when advancing the shape to the device and clean.
The other end fixed connection signal processing board 4 of angle fixed plate 6 for signal processing board 4 has certain angle, thereby makes pick-up plate 2 the same with the rubber slab angle in the inside formation of sweeper rubber slab 1, makes pick-up plate 2 can monitor the whole wearing and tearing state of sweeper rubber slab 1.
One end of the signal processing board 4 is provided with a four-core wire 7, and the four-core wire 7 is respectively connected with the power interface and the signal interface of the signal processing board 4.
The glue adopts high temperature resistant glue, and the high temperature resistant glue can make the angle fixing plate 6 not drop.
The sensor is a contact intelligent sensor capable of monitoring the abrasion state of the sweeper in real time, when the sensor is required to be used, a user firstly opens the sweeper rubber plate 1, places the detection plate 2, the bent pin header 3, the signal processing plate 4 and the angle fixing plate 6 inside the sweeper rubber plate 1, the detecting plate 2 and the signal processing plate 4 are fixed through the bent pin header 3, the signal processing plate 4 is fixed inside the rubber plate 1 of the sweeper through the angle fixing plate 6, a four-core lead 7 at one end of the signal processing board 4 is led out through a through hole reserved in the sweeper rubber board 1, a user installs the sweeper rubber board 1 which completes the installation of the sensor on the surface of a device to be cleaned, and when the device is cleaned, the cleaner rubber sheet 1 is in contact with the conveyor belt, and the detection plate 2 is worn together with the wear of the cleaner rubber sheet. When the detection plate 2 is worn, the circuit on the detection plate 2 changes, and the wear condition of the rubber plate 1 of the sweeper is monitored by monitoring the circuit change on the detection plate 2.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a contact intelligent sensor that can real-time supervision sweeper wearing and tearing state, includes the sweeper rubber slab, its characterized in that, the inside of sweeper rubber slab is equipped with pick-up plate, curved foot pin header, signal processing board and angle fixed plate respectively, the bottom of pick-up plate is equipped with the signal processing board, the bottom surface of signal processing board is equipped with the angle fixed plate.
2. The contact type intelligent sensor capable of monitoring the abrasion state of the sweeper in real time as claimed in claim 1, wherein the detection board is fixedly connected with the signal processing board through the bent pin header pins.
3. The contact type intelligent sensor capable of monitoring the abrasion state of the sweeper in real time according to claim 1, wherein a base is arranged at the bottom end of the rubber plate of the sweeper, and the bottom end of the angle fixing plate is fixedly bonded with the base through glue.
4. The contact type intelligent sensor capable of monitoring the abrasion state of the sweeper in real time according to claim 3, wherein the other end of the angle fixing plate is fixedly connected with the signal processing plate.
5. The contact type intelligent sensor capable of monitoring the abrasion state of the sweeper in real time according to claim 4, wherein a four-core wire is arranged at one end of the signal processing board, and the four-core wire is respectively connected with a power supply interface and a signal interface of the signal processing board.
6. The contact type intelligent sensor capable of monitoring the abrasion state of the sweeper in real time according to claim 3, wherein the glue is high temperature resistant glue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010025479.XA CN111099311A (en) | 2020-01-10 | 2020-01-10 | Contact type intelligent sensor capable of monitoring wear state of sweeper in real time |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010025479.XA CN111099311A (en) | 2020-01-10 | 2020-01-10 | Contact type intelligent sensor capable of monitoring wear state of sweeper in real time |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111099311A true CN111099311A (en) | 2020-05-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010025479.XA Pending CN111099311A (en) | 2020-01-10 | 2020-01-10 | Contact type intelligent sensor capable of monitoring wear state of sweeper in real time |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111099311A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111960062A (en) * | 2020-09-17 | 2020-11-20 | 上海好旭实业发展有限公司 | Excessive early warning system for abrasion of sweeper sweeping piece |
-
2020
- 2020-01-10 CN CN202010025479.XA patent/CN111099311A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111960062A (en) * | 2020-09-17 | 2020-11-20 | 上海好旭实业发展有限公司 | Excessive early warning system for abrasion of sweeper sweeping piece |
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