CN111099095A - Bale breaker - Google Patents
Bale breaker Download PDFInfo
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- CN111099095A CN111099095A CN201811255614.9A CN201811255614A CN111099095A CN 111099095 A CN111099095 A CN 111099095A CN 201811255614 A CN201811255614 A CN 201811255614A CN 111099095 A CN111099095 A CN 111099095A
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- machine body
- motor
- bale breaker
- bag
- breaker according
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a bale breaker, which comprises a machine body (1), a dust removal fan (3) and an electric control box (9), wherein the bottom of the machine body (1) is connected with a discharge adapter (6), the top of the machine body is provided with a belt cover (2), a first motor (4) and the dust removal fan (3), and the first motor (4) is connected with a cutting device inside the machine body (1); a driving cylinder (7), an electric control box (9), a chain box (8) and a second motor (5) are arranged on the outer wall of one side of the machine body (1), and a bag outlet screw mechanism (23) is arranged on the outer wall of the other side. The driving cylinder (7) is connected with the bag supporting mechanism (18), and the second motor (5) is connected with the conveyor belt (11), the first gear set (21), the second gear set (22) and the bag outlet rotating mechanism (23); the first motor (4), the second motor (5) and the driving cylinder (7) are electrically connected with the electric control box (9). The unpacking machine has the advantages of low energy consumption and high efficiency, and effectively relieves the pollution problem of unpacking of dust materials.
Description
Technical Field
The invention relates to the technical field of packaging bag dismantling equipment, in particular to a bale breaker.
Background
The automatic unpacking machine is an efficient unpacking machine comprising unpacking casing, conveying unit, guide unit, cutting unit, dedusting unit, bag discharging unit, alarm unit, etc. and is suitable for large packing bag with powder or granular material.
At present, the unpacking operation in the existing production mostly adopts a mode of combining mechanical equipment with manual bag cutting operation, the energy consumption of the mechanical equipment is high, the efficiency is low, the unpacking pollution of dust materials is large, and the damage to the environment and the human body is large.
Disclosure of Invention
The invention aims to provide a bale breaker which is low in energy consumption, high in efficiency and capable of effectively relieving pollution caused by unpacking of dust materials.
In order to solve the technical problem, the invention provides a bale breaker which comprises a machine body, a dust removal fan, a conveyor belt, a motor and an electric control box, wherein one end of the machine body is an inlet, the other end of the machine body is a closed end, the bottom of the machine body is connected with a discharge adapter, the top of the machine body, close to the inlet, is provided with a belt cover, a first motor is fixedly connected between the lower part of one corner of the belt cover and the side wall of the machine body, and the first motor is connected with a cutting device inside the machine body through a synchronous belt and a rotating shaft inside the. The utility model discloses a bag machine, including organism blind end, driving cylinder, first gear train, second gear train and bag rotary mechanism, organism blind end top sets up the dust exhausting fan who has filter equipment, and from the top down has set gradually on the outer wall of organism one side and has driven actuating cylinder, automatically controlled box, chain box and second motor, is provided with out bag screw mechanism on the outer wall of organism opposite side, it connects the inside bag mechanism that props of organism to drive actuating cylinder, the second motor passes through chain and pivot from the top down in the chain box and connects inside conveyer belt, first gear train, second gear train and play bag rotary mechanism. The inner wall of the machine body is respectively provided with an infrared position sensor and an alarm, the positions of which correspond to each other, and the infrared position sensors are positioned on two sides of the conveying belt between the cutting device and the bag supporting mechanism. The first motor, the second motor, the driving cylinder and the electric control box are electrically connected.
Further, cutting device includes first cutting knife and second cutting knife, first cutting knife and second cutting knife distribute around the conveyer belt top, are provided with the axle sleeve outside the pivot of first cutting knife and second cutting knife top, and the pivot bottom is provided with the rotating blade.
Furthermore, the bag supporting mechanism comprises a connecting rod and a support frame which are connected with the driving cylinder, the support frame is a horizontal rectangular frame, and support strips are distributed in the support frame; the herringbone connecting rods at the two ends are respectively connected with the two parallel sides of the supporting frame.
Furthermore, go out bag rotary mechanism and pass through rotatory pivot connection chain box and second motor, be provided with parallel helical blade on the rotatory pivot circumference, the helical blade periphery still is provided with netted bulkhead with one heart, netted bulkhead both ends and organism both sides inner wall connection.
Further, the first gear set and the second gear set rotate at the same speed and rotate towards the middle direction of the two gear sets.
Furthermore, both sides above the conveyor belt are provided with width adjusting structures, the width adjusting structures are fixed on the inner wall of the machine body through four connecting rods with adjustable lengths, and two connecting rods on the same side are respectively connected with a baffle.
Further, be provided with 4 access doors on the organism, the organism left and right sides is provided with first access door and second access door respectively, is provided with the third access door on the organism rear portion terminal surface, and the organism bottom is provided with the fourth access door.
Furthermore, conveyor belt adjusting mechanisms are respectively arranged on the side walls of the machine body on the two sides of the inlet.
Furthermore, a plastic door curtain is fixedly arranged at the edge of the upper end of the inlet.
The bale breaker is integrally completed by cutting, discharging and discharging the bale, and the bale breaking efficiency is greatly improved. The top is provided with a dust removal fan with a filter device, so that the harm of dust to the environment and the human body is reduced. Through the arrangement of the synchronous chains in the chain box, the number of the motors is reduced, the noise is reduced, and the energy consumption is saved.
Drawings
Embodiments of the invention are described in further detail below with reference to the attached drawing figures, wherein:
fig. 1 is a front view of the bale breaker of the present invention.
Figure 2 is a side view of the bale breaker of the present invention.
Fig. 3 is a sectional view taken along line a-a of fig. 2.
Fig. 4 is an external schematic view of the bale breaker of the present invention.
In the figure: 1-machine body 2-belt cover 3-dust removing fan 4-first motor 5-second motor 6-discharge adapter 7-driving cylinder 8-chain box 9-electric control box 10-inlet 11-conveyor belt 12-first cutting knife 13-second cutting knife 14-rotating shaft 15-shaft sleeve 16-blade 17-width adjusting structure 18-bag supporting mechanism 19-connecting rod 20-supporting frame 21-first gear set 22-second gear set 23-bag outlet screw mechanism 24-spiral rotating shaft 25-spiral blade 26-net-shaped partition frame 27-discharge hole 28-first access door 29-second access door 30-third access door 31-fourth access door 32-conveyor belt adjusting mechanism 33-door curtain
Detailed Description
The technical solution of the present invention is described in detail and fully with reference to the accompanying drawings, it is obvious that the described embodiment is only a specific embodiment of the present invention, and not all embodiments. The following examples are illustrative, not limiting, and are not intended to limit the scope of the invention.
Fig. 1 to 4 are schematic views of the bale breaker according to the invention in different directions. The bale breaker provided by the invention comprises a machine body 1, a dust removal fan 3, a conveyor belt 11, a motor and an electric control box 9, wherein one end of the machine body 1 is an inlet 10, the other end of the machine body is a closed end, and the bottom of the machine body is connected with a discharge adapter 6. The top that organism 1 is close to import 10 is provided with belt cover 2, and the first motor 4 of fixed connection between a corner below of belt cover 2 and the organism 1 lateral wall, the inside synchronous belt of first motor 4 through belt cover 2 and the inside cutting device of pivot connection organism 1. The top of the closed end of the machine body 1 is provided with a dust removal fan 3 with a filtering device, the outer wall of one side of the machine body 1 is sequentially provided with a driving cylinder 7 from top to bottom, an electric control box 9, a chain box 8 and a second motor 5, the outer wall of the other side of the machine body 1 is provided with a bag outlet screw mechanism 23, the driving cylinder 7 is connected with a bag supporting mechanism 18 inside the machine body 1, the second motor 5 is connected with a conveyor belt 11 inside the machine body 1 from top to bottom through a chain and a rotating shaft in the chain box 8, a first gear set 21, a second gear set 22 and a bag outlet rotating mechanism 23. The inner wall of the machine body 1 is respectively provided with an infrared position sensor and an alarm device which correspond to each other in position, and the infrared position sensors are positioned on two sides of the conveying belt 11 between the cutting device and the bag supporting mechanism 18. The first gear set 21 and the second gear set 22 rotate at the same speed and rotate in the direction between the two gear sets. And the first motor 4, the second motor 5 and the driving cylinder 7 are electrically connected with the electric control box 9.
The cutting device comprises a first cutting knife 12 and a second cutting knife 13, the first cutting knife 12 and the second cutting knife 13 are distributed in front and back above the conveyor belt 11, a shaft sleeve 15 is arranged outside a rotating shaft above the first cutting knife 12 and the second cutting knife 13, and a rotating blade 16 is arranged at the bottom of the rotating shaft. When materials enter from the inlet 10, the materials firstly contact the first cutter 12, the top of a material packaging bag is cut open by the rotation of the first cutter 12, and the first cutter 12 moves aside along the shaft sleeve 15 to cut one side edge of the packaging bag along with the forward conveying of the conveying belt 11; the wrapping band then continues with the conveyor belt 11 forward to contact the second cutter 12 and moves in the opposite direction along the sleeve 15 to cut open the other side of the wrapping band. Finally, the front end and both sides of the material packing belt are cut.
The bag supporting mechanism 18 comprises a connecting rod 19 and a support frame 20 which are connected with the driving cylinder 7, the support frame 20 is a horizontal rectangular frame, and support bars are distributed in the support frame. The herringbone connecting rods 19 at the two ends are respectively connected with the two parallel sides of the supporting frame 20. The driving cylinder 7 lifts the support frame 20 under the driving of a program in the electric cabinet 9, and before the material packaging bags are conveyed to the support frame 20, the material packaging bags are continuously conveyed forwards along with the conveying belt 11, the material packaging bags are folded into a strip 20 which extends into the space between two cut packaging bags, and finally, one piece of the material packaging bags on the material packaging bags is turned over, so that the packaging bags are rectangular sheets.
The bag outlet rotating mechanism 23 is connected with the chain box 8 and the second motor 5 through a rotating shaft 24, parallel helical blades 25 are arranged on the circumference of the rotating shaft 24, a reticular separation frame 26 is concentrically arranged on the periphery of the helical blades 25, and two ends of the reticular separation frame 26 are connected with the inner walls of two sides of the machine body 1. The support frame 20 of the bag supporting mechanism 18 extends into the middle of the packaging bag, the bottom surface of the packaging bag enters the middle of the first gear set 21 and the second gear set 22 along with the transmission of the conveyor belt 11, then enters a gap between the helical blade 25 and the reticular separation frame 26, materials in the packaging bag continuously enter the discharge adapter 6 at the bottom along the meshes of the reticular separation frame 26, and the packaging bag is finally discharged from the end face, located on the side wall of the machine body 1, of the helical blade 25.
11 top both sides of conveyer belt are provided with width regulation structure 17, and width regulation structure 17 is fixed with 1 inner wall of organism through four connecting rods of adjustable length, is connected with a baffle on two connecting rods of homonymy respectively, can be according to the width between the express delivery adjustment both sides baffle of material packaging bag.
Be provided with 4 access doors on organism 1, the organism 1 left and right sides is provided with first access door 28 and second access door 29 respectively, is provided with third access door 30 on the organism 1 rear portion terminal surface, and organism 1 bottom is provided with fourth access door 31. The different mechanisms in the bale breaker can be conveniently overhauled. The side walls of the machine body 1 at the two sides of the inlet 10 are respectively provided with a conveyor belt adjusting mechanism 32, so that the conveyor belt 11 can be adjusted conveniently. A plastic door curtain 33 is fixedly arranged at the edge of the upper end of the inlet 10, so that the overflowing of unpacking dust pairs from the inlet 10 is reduced.
In this embodiment, the structural members of the machine body 1, the bag opening mechanism 18, the first gear set 21, the second gear set 22, the bag outlet rotation mechanism 23, the discharging adapter 6 and other material contacting portions are all made of 304 stainless steel, and the structure is compact and firm.
In actual use, the bale breaker according to the above embodiment is first checked to ensure that the respective members are operating normally. Firstly, a packaging bag containing materials is fed into a bale breaker through a horseshoe net chain conveyor belt, then the packaging bag sequentially passes through a first cutting knife 12 and a second cutting knife 13 which rotate at a high speed, the front end and two sides of the packaging bag are instantly scratched, dust generated after opening the packaging bag is purified by a dust removal fan 3 with a filtering device and then discharged, then most of the materials continuously advance along the conveyor belt 11 and fall into a buffer bin at the bottom along the horseshoe chain gap, the rest of the materials continuously move forwards along with the packaging belt, when the front end of the packaging belt passes through the position of an infrared position sensor, the packaging bag is separated from the materials by a bag supporting mechanism 18 and is guided into a roller with a helical blade 25, the damaged material bag and the materials retained inside enter a reticular separation frame 26 together, the materials in the material bag enter a discharge adapter 6 at the bottom through meshes of the reticular separation frame 26 along with the rotation, while the continuously rotating screw blade 25 discharges the packing bag.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments and can be freely changed within a reasonable range. Other variations within the scope of the knowledge of a person skilled in the art may be made without departing from the spirit of the invention.
Claims (9)
1. A bale breaker comprises a machine body (1), a dust removal fan (3), a conveyor belt (11), a motor and an electric control box (9), and is characterized in that one end of the machine body (1) is an inlet (10), the other end of the machine body is a closed end, the bottom of the machine body is connected with a discharge adapter (6), a belt cover (2) is arranged at the top of the machine body (1) close to the inlet (10), a first motor (4) is fixedly connected between the lower part of one corner of the belt cover (2) and the side wall of the machine body (1), and the first motor (4) is connected with a cutting device in the machine body (1) through a synchronous belt and a rotating shaft in the belt cover (2); the dust removal machine is characterized in that a dust removal fan (3) with a filtering device is arranged at the top of the closed end of the machine body (1), a driving air cylinder (7), an electric control box (9), a chain box (8) and a second motor (5) are sequentially arranged on the outer wall of one side of the machine body (1) from top to bottom, a bag outlet spiral mechanism (23) is arranged on the outer wall of the other side of the machine body (1), the driving air cylinder (7) is connected with a bag supporting mechanism (18) inside the machine body (1), and the second motor (5) is connected with a horseshoe net chain conveyor belt (11), a first gear set (21), a second gear set (22) and a bag outlet rotary mechanism (23) inside the machine body (1) from top to bottom through a chain and a rotary shaft; the inner wall of the machine body (1) is respectively provided with an infrared position sensor and an alarm which correspond to each other in position, and the infrared position sensors are positioned on two sides of the conveying belt (11) between the cutting device and the bag supporting mechanism (18); the first motor (4), the second motor (5) and the driving cylinder (7) are electrically connected with the electric control box (9).
2. Bale breaker according to claim 1, characterized in that the cutting means comprise a first cutter (12) and a second cutter (13), the first cutter (12) and the second cutter (13) being arranged one behind the other above the conveyor belt (11), a shaft sleeve (15) being arranged outside the shaft above the first cutter (12) and the second cutter (13), and a rotary blade (16) being arranged at the bottom of the shaft.
3. The bale breaker according to claim 1, characterized in that the bag supporting mechanism (18) comprises a connecting rod (19) connected with the driving cylinder (7) and a supporting frame (20), the supporting frame (20) is a horizontal rectangular frame, and supporting strips are distributed inside; the herringbone connecting rods (19) at the two ends are respectively connected with the two parallel sides of the supporting frame (20).
4. The bale breaker according to claim 1, characterized in that the bag-out rotating mechanism (23) is connected with the chain box (8) and the second motor (5) through a rotating shaft (24), parallel helical blades (25) are arranged on the circumference of the rotating shaft (24), a reticular separation frame (26) is concentrically arranged on the periphery of the helical blades (25), and two ends of the reticular separation frame (26) are connected with the inner walls of two sides of the machine body (1).
5. A bale breaker according to claim 1, wherein said first gear set (21) and said second gear set (22) rotate at the same speed and in a direction intermediate the two gear sets.
6. The bale breaker according to claim 1, characterized in that width adjusting structures (17) are arranged on both sides above the conveyor belt (11), the width adjusting structures (17) are fixed on the inner wall of the machine body (1) through four connecting rods with adjustable lengths, and two connecting rods on the same side are respectively connected with a baffle plate.
7. The bale breaker according to claim 1, characterized in that 4 access doors are arranged on the machine body (1), the first access door (28) and the second access door (29) are respectively arranged on the left and right sides of the machine body (1), the third access door (30) is arranged on the end surface of the rear part of the machine body (1), and the fourth access door (31) is arranged at the bottom of the machine body (1).
8. A bale breaker according to claim 1, characterized in that the side walls of the body (1) on both sides of the inlet (10) are provided with a conveyor belt adjusting mechanism (32), respectively.
9. The bale breaker according to claim 1, characterized in that a plastic door curtain (33) is fixedly arranged at the upper end edge of the inlet (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811255614.9A CN111099095A (en) | 2018-10-26 | 2018-10-26 | Bale breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811255614.9A CN111099095A (en) | 2018-10-26 | 2018-10-26 | Bale breaker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111099095A true CN111099095A (en) | 2020-05-05 |
Family
ID=70418657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811255614.9A Pending CN111099095A (en) | 2018-10-26 | 2018-10-26 | Bale breaker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111099095A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111846488A (en) * | 2020-07-23 | 2020-10-30 | 上海彬泽机电设备安装有限公司 | Blade type bag breaking machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3664530A (en) * | 1969-06-14 | 1972-05-23 | Hirofumi Takiguchi | Apparatus for automatically and successively opening the bags of powder |
| GB2092980A (en) * | 1981-02-14 | 1982-08-25 | Jks Materials Handling Ltd | Bag opening machine |
| CN202244314U (en) * | 2011-09-29 | 2012-05-30 | 深圳市芭田生态工程股份有限公司 | Bale breaker |
| WO2012162793A1 (en) * | 2011-05-27 | 2012-12-06 | Luxme Holding Inc. | Automatic bag slitter, and method of use thereof |
| CN203222158U (en) * | 2013-05-02 | 2013-10-02 | 苏州星睿有研工控科技有限公司 | Automatic bale opener with function of cleaning material bale |
| CN107539546A (en) * | 2016-06-24 | 2018-01-05 | 常州冠龙机械制造有限公司 | Full-automatic bale breaker |
| CN207536291U (en) * | 2017-11-10 | 2018-06-26 | 无锡迅力自动化设备有限公司 | A kind of small-sized bale breaker |
-
2018
- 2018-10-26 CN CN201811255614.9A patent/CN111099095A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3664530A (en) * | 1969-06-14 | 1972-05-23 | Hirofumi Takiguchi | Apparatus for automatically and successively opening the bags of powder |
| GB2092980A (en) * | 1981-02-14 | 1982-08-25 | Jks Materials Handling Ltd | Bag opening machine |
| WO2012162793A1 (en) * | 2011-05-27 | 2012-12-06 | Luxme Holding Inc. | Automatic bag slitter, and method of use thereof |
| CN202244314U (en) * | 2011-09-29 | 2012-05-30 | 深圳市芭田生态工程股份有限公司 | Bale breaker |
| CN203222158U (en) * | 2013-05-02 | 2013-10-02 | 苏州星睿有研工控科技有限公司 | Automatic bale opener with function of cleaning material bale |
| CN107539546A (en) * | 2016-06-24 | 2018-01-05 | 常州冠龙机械制造有限公司 | Full-automatic bale breaker |
| CN207536291U (en) * | 2017-11-10 | 2018-06-26 | 无锡迅力自动化设备有限公司 | A kind of small-sized bale breaker |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111846488A (en) * | 2020-07-23 | 2020-10-30 | 上海彬泽机电设备安装有限公司 | Blade type bag breaking machine |
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| CB03 | Change of inventor or designer information |
Inventor after: Zhang Yue Inventor after: Wang Guozheng Inventor after: Li Qiuye Inventor after: Li Xiao Inventor before: Zhang Yue Inventor before: Guo Hua Sheng Inventor before: Li Qiuye Inventor before: Li Xiao |
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