CN111098484A - Edge turning device for tetrafluoride pipe - Google Patents
Edge turning device for tetrafluoride pipe Download PDFInfo
- Publication number
- CN111098484A CN111098484A CN201811270560.3A CN201811270560A CN111098484A CN 111098484 A CN111098484 A CN 111098484A CN 201811270560 A CN201811270560 A CN 201811270560A CN 111098484 A CN111098484 A CN 111098484A
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- Prior art keywords
- positioning
- flanging
- supporting leg
- pipe
- tetrafluoro
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C57/00—Shaping of tube ends, e.g. flanging, belling or closing; Apparatus therefor, e.g. collapsible mandrels
- B29C57/12—Rim rolling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
A flanging device for a tetrafluoride pipe comprises a support bracket and a flanging positioning device; the supporting bracket comprises a base, a slide rail is arranged on the base, centering mechanisms are symmetrically arranged on the slide rail in the front-back radial direction, at least one jacking mechanism is arranged between the two centering mechanisms, and a positioning mechanism is arranged at the front end of the slide rail; the flanging positioning device comprises a mounting seat, the left side and the right side of the front end of the mounting seat are respectively provided with a conical heating flanging mechanism and a shaping die, the rear end of the mounting seat is connected with a motor, and the motor is arranged on the sliding seat in a sliding mode through a support and is pushed to move back and forth through a cylinder. The flanging device for the tetrafluoride pipe provided by the invention can improve the working efficiency.
Description
Technical Field
The invention relates to pipe liner manufacturing equipment, in particular to a tetrafluoro pipe flanging device.
Background
The steel lining tetrafluoride pipe is an essential important part in chemical corrosion prevention, and the consumption is large. The flanging of the sealing surface in the manufacturing process is a key process, and the method adopted by the prior art is that a flanging die is heated to a certain temperature, then the die is pressed on a plastic pipe to be heated and softened and then extend, and then a shaping die is used for compressing, cooling and shaping. The method wastes time, and has high labor intensity of operators, high environmental temperature and large heat source loss. The secondary processing is often carried out according to the change of the environmental temperature, and the working efficiency is not high.
The patent with the application number of '201721361901.9' a quick flanging device of tetrafluoro pipe realizes the quick turn-ups of tetrafluoro pipe through adopting constant temperature flanging dies, stock mould and bracket.
However, because the diameters of different tetrafluoride pipes are different, the diameter range of the common tetrafluoride pipe is between 10cm and 6m, and therefore any tetrafluoride pipe cannot be flanged by adopting the device.
Disclosure of Invention
The invention aims to provide a flanging device for a tetrafluoride pipe, which can be used for flanging tetrafluoride pipes of various specifications.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a flanging device for a tetrafluoride pipe comprises a support bracket and a flanging positioning device;
the supporting bracket comprises a base, a slide rail is arranged on the base, centering mechanisms are symmetrically arranged on the slide rail in the front-back radial direction, at least one jacking mechanism is arranged between the two centering mechanisms, and a positioning mechanism is arranged at the front end of the slide rail; the centering mechanism comprises a first supporting leg, the first supporting leg is arranged on the sliding rail in a sliding mode, a cross beam is arranged at the top end of the first supporting leg, a threaded sleeve is fixedly connected to the periphery of the cross beam, and a screw rod is connected to the threaded sleeve in a threaded mode; the jacking mechanism comprises a second supporting leg, an adjusting ring is arranged on the second supporting leg, a plurality of lead screws are circumferentially arranged on the adjusting ring, and arc-shaped plates are arranged at the ends of the lead screws; the positioning mechanism comprises vertical sliding rails arranged on the left and right sides of the base, a positioning disc is arranged on the vertical sliding rails in a sliding mode, threaded heads are arranged on the left and right sides of the rear end of the positioning disc and penetrate through sliding grooves in the vertical sliding rails and are screwed up through nuts; the flanging positioning device comprises a mounting seat, the left side and the right side of the front end of the mounting seat are respectively provided with a conical heating flanging mechanism and a shaping die, the rear end of the mounting seat is connected with a motor, and the motor is arranged on the sliding seat in a sliding mode through a support and is pushed to move back and forth through a cylinder.
The inner diameter of the positioning disc is adapted to the outer diameter of the polytetrafluoroethylene tube, and the top end of the positioning disc is correspondingly hinged with a fixed length bar.
The front end of the beam is provided with a stepped shaft, and the diameter of the stepped shaft is gradually reduced from one end to the other end.
Indicating lines are sprayed on the screw rod along the length direction.
The invention relates to a flanging device for a tetrafluoride pipe, which has the following technical effects:
1) through setting up centering mechanism, can adjust the axis of the tetrafluoro pipe of arbitrary size to lie in same straight line with the axis of toper heating turn-ups mechanism, the axis of stock mould, guarantee like this that the location is accurate, can not take place the skew among the extrusion process.
2) The jacking mechanism is arranged, so that the tetrafluoro pipes of different specifications can be jacked and fixed in the circumferential direction, and the stability of the tetrafluoro pipes during extrusion is guaranteed.
3) Through setting up positioning mechanism, the positioning disk can be dismantled, consequently can install according to the tetrafluoro pipe of different specifications in advance, cup joint with the tetrafluoro pipe when using, and is spacing when not only realizing the extrusion, for the turn-ups provides the plane support, still can correspond the length that the tetrafluoro pipe that measures different specifications needs the turn-ups simultaneously to directly carry out the turn-ups, reduce the error.
4) Through setting up turn-ups positioner, with application number "201721361901.9" the patent in "the quick turn-ups device of tetrafluoro pipe" toper heating turn-ups mechanism, design module be in the same place to thereby realize the conversion of twice process through motor control rotation angle, can make device compact structure like this, need not to remove or shift equipment or part.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
fig. 1 is a schematic structural view of a support bracket according to the present invention.
Fig. 2 is a schematic structural view of the flanging positioning device of the present invention.
Fig. 3 is a schematic structural view of the tightening mechanism of the present invention.
FIG. 4 is a schematic view of the positioning plate of the present invention.
FIG. 5 is a schematic view showing a centering mechanism of the present invention against a tetrafluoride tube.
FIG. 6 is a schematic view illustrating the process of pressing the tetrafluoride pipe by the pressing means according to the present invention.
In the figure: support bracket 1, turn-ups positioner 2, base 3, slide rail 4, centering mechanism 5, tight mechanism 6 in top, first landing leg 7, crossbeam 8, thread bush 9, screw rod 10, second landing leg 11, adjustable ring 12, lead screw 13, arc 14, vertical slide rail 15, positioning disk 16, screw thread head 17, spout 18, mount pad 19, toper heating turn-ups mechanism 20, stock mould 21, motor 22, support 23, slide 24, cylinder 25, stock fixing 26, step shaft 27.
Detailed Description
As shown in fig. 1-4, a flanging device for a tetrafluoride tube comprises a support bracket 1 and a flanging positioning device 2.
The supporting bracket 1 comprises a base 3, the base 3 is fixedly connected with the ground through expansion bolts, a sliding rail 4 is arranged on the base 3, centering mechanisms 5 are symmetrically arranged on the sliding rail 4 in the front-back radial direction, two jacking mechanisms 6 are arranged between the centering mechanisms 5, and the centering mechanisms 5 and the jacking mechanisms 6 are used for fixing the tetrafluoride pipe. And the foremost end of the base 3 is provided with a positioning mechanism, and the positioning mechanism is used for determining the length of the flanging needed by the tetrafluoride pipe and supporting the flanging at the later stage conveniently.
Specifically, the centering mechanism 5 comprises a first leg 7, the first leg 7 is slidably disposed on the slide rail 4, and when the centering mechanism slides to a specific position, the centering mechanism can be locked on the slide rail 4 through a bolt in a through hole at the bottom end of the first leg 7. A cross beam 8 is arranged at the top end of the first support leg 7, a threaded sleeve 9 is fixedly connected to the periphery of the cross beam 8, and a screw rod 10 is connected to the threaded sleeve 9 in a threaded mode; when the screw 10 is rotated outwards, the rod formed by the threaded sleeve 9 and the screw 10 is extended as a whole, and is shortened otherwise. The end of each screw rod 10 is provided with a spherical head, and the spherical head can be tightly pressed against the inner wall of the polytetrafluoroethylene tube after the support rod is extended to a proper length. In order to realize centering, namely to ensure the length of each strut to be consistent, different color indicating lines can be sprayed on the screw 10 along the length direction, and the indicating lines with different colors represent the inner diameters of different tetrafluoride pipes.
The jacking mechanism 6 comprises a second supporting leg 11, an adjusting ring 12 is arranged on the second supporting leg 11, and the diameter of the adjusting ring 12 is larger than or equal to that of the largest specification size of the tetrafluoro pipe. A plurality of screw rods 13 are circumferentially arranged on the adjusting ring 12, and arc-shaped plates 14 are arranged at the ends of the screw rods 13. When the pipe needs to be tightly pressed, the tetrafluoride pipe passes through the adjusting ring 12, then is screwed into the screw rod 13, and is tightly pressed on the outer wall of the tetrafluoride pipe by utilizing the arc-shaped plate 14. Since the centering mechanism 5 has completed centering in advance, the lead screw is screwed into the adjusting ring 12 to a uniform length.
The positioning mechanism comprises vertical sliding rails 15 arranged on the left side and the right side of the base 3, U-shaped grooves are formed in opposite surfaces of the two vertical sliding rails 15 in the vertical direction, sliding grooves 18 are formed in end surfaces, close to one side of the jacking mechanism 6, of the two vertical sliding rails 15 in the vertical direction, and the sliding grooves 18 are communicated with the U-shaped grooves. The left side and the right side of the positioning disk 16 are arranged in the U-shaped groove in a sliding mode through the sliding blocks, and the threaded heads 17 on the side faces of the sliding blocks can extend out of the sliding grooves 18 and then can be locked through nuts, so that the positioning disk 16 can be kept fixed.
The positioning plate 16 here includes a positioning ring at the front end and a semicircular ring at the rear end, the inner diameters of the positioning ring and the semicircular ring are the same as the outer diameter of the tetrafluoro-tube, and the length from the inner edge to the outer edge of the positioning ring is slightly longer than the length of the flange. The positioning disc 16 with corresponding size can be customized according to the tetrafluoride pipes with different specifications, and the sleeve joint can be realized only by ensuring that the corresponding inner hole is matched with the tetrafluoride pipe.
The top end of the positioning plate 16 is correspondingly hinged with a fixed length rod 26, and the fixed length rods 26 on different positioning plates 16 correspond to the required flanging length of the tetrafluoride pipe matched with the positioning plate 16, so that the flanging extension can be directly determined.
In addition, the front end of the beam 8 is provided with a stepped shaft 27, and the diameter of the stepped shaft 27 is gradually reduced from one end to the other end. The structure can be used for the tetrafluoride pipe with smaller specification and size, and different sections of the stepped shaft 27 can be sleeved with the tetrafluoride pipe, so that the self-centering is realized, and the clamping of the jacking mechanism 6 is facilitated.
Specifically, turn-ups positioner 2 includes mount pad 19, and the 19 front end left and right sides of mount pad is equipped with toper heating turn-ups mechanism 20, stock mould 21 respectively, and wherein, toper heating turn-ups mechanism 20, stock mould 21 refer to "a quick turn-ups device of tetrafluoro tube" the patent that application number is "201721361901.9". The rear end of the mounting seat 19 is connected with a motor 22, and the motor 22 is slidably arranged on a sliding seat 24 through a bracket 23 and is pushed by an air cylinder 25 to move back and forth. The sequential actions of the motor and the air cylinder are regulated and controlled by the singlechip. Meanwhile, the temperature of the conical heating flanging mechanism 20 is controlled by the single chip microcomputer.
The cross section of the beam 8 is square, the center of the square, the axis of the stepped shaft 27, the axis of the adjusting ring 12, the axis of the conical heating flanging mechanism 20 after rotation and the axis of the shaping mold 21 after rotation are overlapped at the corresponding projection surface, so that the axes of the tetrafluoride tube after installation of any specification and the axes of the conical heating flanging mechanism 20 and the shaping mold 21 are positioned on the same straight line, and the requirement of molding is met.
The working principle and the process are as follows: when the tetrafluoro pipe of a certain specification needs to be flanged, the tetrafluoro pipe firstly passes through the adjusting ring 12, the screws 10 of the two centering mechanisms 5 and the like extend into the tetrafluoro pipe from two ends of the tetrafluoro pipe, then each screw 10 is adjusted, the four screws 10 extend to the same length and are tightly propped against the tetrafluoro pipe, so that the center of the cross beam and the center of the tetrafluoro pipe are approximately at the same point, and the tetrafluoro pipe can be kept horizontal through the adjustment of the two centering mechanisms 5. And then the screw rod 13 is locked, so that the two jacking mechanisms 6 and the tetrafluoride pipe form a whole. And (3) moving the centering mechanism 5 close to one side of the positioning mechanism, moving the whole body formed by the two jacking mechanisms 6 and the tetrafluoride pipe forwards, enabling the tetrafluoride pipe to extend out of the positioning disc 16 by a certain length, rotating the fixed length rod 26, enabling the fixed length rod 26 to horizontally point to one end of the tetrafluoride pipe extending out and align with the end face of the tetrafluoride pipe extending out, and enabling the length of the tetrafluoride pipe extending out to be the required flanging length. And then fixing bolts at the lower ends of the second support legs 11 of the two tightening mechanisms 6, so that the two tightening mechanisms 6 and the tetrafluoride pipe are kept fixed.
Then the controller controls the corresponding cylinder 25 to extend, so that the conical heating flanging mechanism 20 in a constant temperature state extends into the tetrafluoro pipe for hot melting, the cylinder 25 retracts after a certain time, then the motor drives the mounting seat 19 to rotate 180 degrees, so that the stock mold 21 is right opposite to the tetrafluoro pipe, the cylinder 25 extends out again, the thinner section of the stock mold 21 extends into the tetrafluoro pipe, and the large disc at the rear end of the stock mold 21 flattens the surface of the conical pipe subjected to hot melting to form a flanging.
Claims (4)
1. A tetrafluoro pipe flanging device is characterized in that: comprises a supporting bracket (1) and a flanging positioning device (2);
the supporting bracket (1) comprises a base (3), a sliding rail (4) is arranged on the base (3), centering mechanisms (5) are symmetrically arranged on the sliding rail (4) in the front-back radial direction, at least one jacking mechanism (6) is arranged between the two centering mechanisms (5), and a positioning mechanism is arranged at the front end of the sliding rail (4); the centering mechanism (5) comprises a first supporting leg (7), the first supporting leg (7) is arranged on the sliding rail (4) in a sliding mode, a cross beam (8) is arranged at the top end of the first supporting leg (7), a threaded sleeve (9) is fixedly connected to the periphery of the cross beam (8), and a screw rod (10) is connected to the threaded sleeve (9) in a threaded mode; the jacking mechanism (6) comprises a second supporting leg (11), an adjusting ring (12) is arranged on the second supporting leg (11), a plurality of screw rods (13) are circumferentially arranged on the adjusting ring (12), and arc-shaped plates (14) are arranged at the ends of the screw rods (13); the positioning mechanism comprises vertical sliding rails (15) arranged on the left and right sides of the base (3), a positioning disc (16) is arranged on the vertical sliding rails (15) in a sliding mode, threaded heads (17) are arranged on the left and right sides of the rear end of the positioning disc (16), and the threaded heads (17) penetrate through sliding grooves (18) in the vertical sliding rails (15) and are screwed down through nuts; turn-ups positioner (2) are equipped with toper heating turn-ups mechanism (20), stock mould (21) respectively including mount pad (19), mount pad (19) front end left and right sides, and mount pad (19) rear end is connected with motor (22), and motor (22) slide through support (23) and set up on slide (24) and promote the back-and-forth movement through cylinder (25).
2. The tetrafluoro pipe flanging device according to claim 1, characterized in that: the inner diameter of the positioning disc (16) is adapted to the outer diameter of the tetrafluoro tube, and the top end of the positioning disc (16) is correspondingly hinged with a fixed length bar (26).
3. The tetrafluoro pipe flanging device according to claim 1, characterized in that: the front end of the cross beam (8) is provided with a stepped shaft (27), and the diameter of the stepped shaft (27) is gradually reduced from one end to the other end.
4. The tetrafluoro pipe flanging device according to claim 1, characterized in that: indicating lines are sprayed on the screw rod (10) along the length direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811270560.3A CN111098484A (en) | 2018-10-29 | 2018-10-29 | Edge turning device for tetrafluoride pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811270560.3A CN111098484A (en) | 2018-10-29 | 2018-10-29 | Edge turning device for tetrafluoride pipe |
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CN111098484A true CN111098484A (en) | 2020-05-05 |
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CN201811270560.3A Pending CN111098484A (en) | 2018-10-29 | 2018-10-29 | Edge turning device for tetrafluoride pipe |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114184242A (en) * | 2021-05-19 | 2022-03-15 | 江苏华海测控技术有限公司 | Tetrafluoro lining flanging equipment of electromagnetic flowmeter |
CN114851533A (en) * | 2022-04-21 | 2022-08-05 | 南通理工学院 | Automatic flanging device for steel lining polytetrafluoroethylene straight pipe |
CN116351932A (en) * | 2023-02-10 | 2023-06-30 | 南京肯特复合材料股份有限公司 | Bidirectional flanging forming method for hollow pipe with inner lining |
-
2018
- 2018-10-29 CN CN201811270560.3A patent/CN111098484A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114184242A (en) * | 2021-05-19 | 2022-03-15 | 江苏华海测控技术有限公司 | Tetrafluoro lining flanging equipment of electromagnetic flowmeter |
CN114851533A (en) * | 2022-04-21 | 2022-08-05 | 南通理工学院 | Automatic flanging device for steel lining polytetrafluoroethylene straight pipe |
CN116351932A (en) * | 2023-02-10 | 2023-06-30 | 南京肯特复合材料股份有限公司 | Bidirectional flanging forming method for hollow pipe with inner lining |
CN116351932B (en) * | 2023-02-10 | 2023-09-22 | 南京肯特复合材料股份有限公司 | Bidirectional flanging forming method for hollow pipe with inner lining |
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Application publication date: 20200505 |