CN111097581A - A high-efficient bark breaker for biomass fuel processing - Google Patents
A high-efficient bark breaker for biomass fuel processing Download PDFInfo
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- CN111097581A CN111097581A CN201811271589.3A CN201811271589A CN111097581A CN 111097581 A CN111097581 A CN 111097581A CN 201811271589 A CN201811271589 A CN 201811271589A CN 111097581 A CN111097581 A CN 111097581A
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- Prior art keywords
- crushing
- driven
- driving
- shaft
- motor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/005—Tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/06—Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood powder or sawdust
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/442—Wood or forestry waste
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/28—Cutting, disintegrating, shredding or grinding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Food Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Ecology (AREA)
- Biodiversity & Conservation Biology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to a high-efficiency bark crusher for processing biomass fuel, which comprises a transmission rack for mounting a transmission mechanism, wherein the side surface of the transmission rack is provided with a crushing rack for mounting a crushing device; the utility model discloses a crushing machine, including transmission frame, reduction gear, shaft coupling, motor, drive capstan assembly, driven capstan assembly, crushing box structure fixed mounting is at the top of crushing frame, the motor is installed to the bottom of transmission frame, the motor links to each other with the reduction gear through taking drive mechanism, the top at the transmission frame is installed to the reduction gear, the output shaft of reduction gear passes through the shaft coupling and links to each other with the crusher initiative capstan assembly, the initiative capstan assembly passes through gear drive mechanism and the meshing of driven capstan assembly to carry out comminuted, initiative capstan assembly and driven capstan assembly support are installed at. The efficient crusher can be used for crushing barks in the biomass raw material processing process, and further improves the crushing efficiency.
Description
Technical Field
The invention belongs to the technical field of wood chip processing equipment, and particularly relates to an efficient bark crusher for processing biomass fuel.
Background
Biomass fuel is because can not produce smog and dust in the combustion process, has obtained extensive application in rural heating stove, wherein biomass fuel's main raw and other materials are after the leftover bits that adopt wood working are smashed, form through stoving and spiral extrusion, because the tissue fibre of bark is network structure, its texture is harder, the rubbing crusher that adopts traditional single roller to smash the main shaft hardly realizes its efficient and smashes, in crushing process, easily with the winding of roller, and unable normal rotation, and then probably burns out the motor.
Disclosure of Invention
The invention aims to provide an efficient bark crusher for processing biomass fuel, which can be used for crushing bark in the processing process of biomass raw materials, so that the crushing efficiency is improved, the winding of the crushing roller is effectively prevented, the whole crushing device is well protected, and the crushing effect is ensured.
In order to achieve the purpose, the design scheme of the invention is as follows: the high-efficiency bark crusher for processing the biomass fuel comprises a transmission rack for mounting a transmission mechanism, wherein a crushing rack for mounting a crushing device is arranged on the side surface of the transmission rack; the crusher comprises a transmission rack, a motor, a belt transmission mechanism, a speed reducer, a driving winch assembly, a driven winch assembly, a gear transmission mechanism, a crushing box body structure and a crushing box body structure, wherein the motor is installed at the bottom of the transmission rack, the motor is connected with the speed reducer through the belt transmission mechanism, the speed reducer is installed at the top of the transmission rack, an output shaft of the speed reducer is connected with the driving winch assembly of the crusher through a coupler, the driving winch assembly is meshed with the driven winch assembly through the gear transmission mechanism and is used for crushing materials, the driving winch assembly and the driven winch assembly;
the motor adopts an electromagnetic speed regulating motor, the electromagnetic speed regulating motor is connected with a PLC (programmable logic controller) installed in an electric cabinet through a frequency converter, the electromagnetic speed regulating motor is fixed on a crosspiece through a motor base, the crosspiece is fixed at the bottom of the rack, and the electric cabinet is fixedly installed at the top of the transmission rack;
the belt transmission mechanism comprises a driving belt wheel, the driving belt wheel is arranged on an output shaft of the motor, the driving belt wheel and a driven belt wheel form belt transmission through a belt, and the driven belt wheel is arranged on an input shaft of the speed reducer;
smash the box structure and include that first support curb plate and second support curb plate, first support curb plate and second support curb plate are through strengthening swash plate fixed mounting at the top of smashing the frame, support at first support curb plate and second and install first crushing welt and the crushing welt of second between the curb plate, processing has the first crushing swash plate of equidistant arrangement on the inner wall of first crushing welt, processing has the second crushing swash plate of equidistant arrangement on the inner wall of second crushing welt.
And a power indicator lamp and a switch knob are arranged on the electric cabinet.
The initiative capstan subassembly includes the driving shaft, the driving shaft passes through the shaft coupling and links to each other with the output shaft of reduction gear, the driving shaft passes through the bearing frame support to be installed between the first support curb plate and the second support curb plate of smashing the box structure, install first crushing fluted disc on the driving shaft, processing has first tooth of tearing on the first crushing fluted disc, first tooth of tearing cooperatees with the first crushing swash plate of smashing the box structure.
Driven capstan subassembly includes the driven shaft, the driven shaft passes through the bearing frame support to be installed between the first support curb plate and the second support curb plate of smashing the box structure, install the crushing fluted disc of second on the driven shaft, processing has the second to tear the tooth on the crushing fluted disc of second, the second tears the tooth and smashes the swash plate with the second of smashing the box structure and cooperatees.
The gear transmission mechanism comprises a driving gear, the driving gear is fixedly installed on a driving shaft of the driving winch assembly, the driving gear is in meshed transmission with a driven gear, and the driven gear is installed on a driven shaft of the driven winch assembly.
The coupler is a sleeve coupler.
The invention has the following beneficial effects:
1. the efficient crusher with the structure can be used in the production process of biomass fuel, the bark raw materials are efficiently crushed, the active winch component and the driven winch component are matched to tear and crush the effective chopping and tearing actions of bark fibers, the winding of the main shaft is effectively prevented, the locking problem is prevented, and the reliability of the operation of equipment is improved.
2. Through adopting the electromagnetism adjustable speed motor to link to each other with the PLC controller, can be according to the material appropriate accommodate motor's of different materials rotational speed, and then make it reach best crushing effect, can realize automated control moreover, improve control efficiency.
3. Through the motor can be by the further drive reduction gear of belt drive mechanism, and then drive the driven shaft by the further drive driving shaft of reduction gear through driving shaft and gear drive mechanism, and then drive initiative capstan assembly and driven capstan assembly and realize smashing the operation.
4. Through gear drive, can be through driven capstan winch subassembly of initiative capstan winch subassembly drive, and then realize rotating when two sets of capstan winch subassemblies, finally realized its tear and crushing operation to the bark.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a schematic view of a first perspective three-dimensional structure according to the present invention.
FIG. 2 is a schematic diagram of a second perspective three-dimensional structure according to the present invention.
FIG. 3 is a three-dimensional structure of a third perspective of the present invention.
Detailed Description
Embodiments of the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1-3, the high-efficiency bark crusher for biomass fuel processing comprises a transmission frame 1 for mounting a transmission mechanism, wherein a crushing frame 29 for mounting a crushing device is arranged on the side surface of the transmission frame 1; motor 3 is installed to the bottom of transmission frame 1, motor 3 links to each other with reduction gear 11 through taking drive mechanism, reduction gear 11 installs at the top of transmission frame 1, reduction gear 11's output shaft passes through shaft coupling 12 and smasher initiative hinge dish subassembly and links to each other, initiative hinge dish subassembly passes through gear drive mechanism and driven hinge dish subassembly meshing to smash the material, initiative hinge dish subassembly and driven hinge dish subassembly support mounting are structural at crushing box, crushing box structure fixed mounting is at the top of smashing frame 29. The efficient crusher with the structure can be used in the production process of biomass fuel, the bark raw materials are efficiently crushed, the active winch component and the driven winch component are matched to tear and crush the effective chopping and tearing actions of bark fibers, the winding of the main shaft is effectively prevented, the locking problem is prevented, and the reliability of the operation of equipment is improved.
Further, the motor 3 adopts an electromagnetic speed regulating motor, the electromagnetic speed regulating motor is connected with a PLC (programmable logic controller) installed inside the electric cabinet 6 through a frequency converter, the electromagnetic speed regulating motor is fixed on a crosspiece 5 through a motor base 4, the crosspiece 5 is fixed at the bottom of the rack 1, and the electric cabinet 6 is fixedly installed at the top of the transmission rack 1. The rotating speed of the electromagnetic speed regulating motor can be automatically controlled by adopting the PLC, so that the device can be suitable for tearing and crushing barks of different materials and types, and the optimal crushing effect is achieved.
Further, the belt transmission mechanism comprises a driving belt wheel 2, the driving belt wheel 2 is installed on an output shaft of the motor 3, the driving belt wheel 2 and a driven belt wheel 10 form belt transmission through a belt, and the driven belt wheel 10 is installed on an input shaft 9 of the speed reducer 11. Through foretell belt drive mechanism, in the course of the work, drive the belt through driving pulley 2, by belt drive driven pulley 10 again, and then further drive the main shaft of initiative capstan subassembly through driven pulley 10.
Further, a power indicator light 7 and a switch knob 8 are arranged on the electric cabinet 6. The working state of the motor can be displayed through the power indicator light 7, and the starting and stopping of the motor can be controlled through the switch knob 8.
Further, smash the box structure and include first support curb plate 16 and second support curb plate 22, first support curb plate 16 and second support curb plate 22 are through strengthening swash plate 27 fixed mounting at the top of rubbing crusher frame 29, install first crushing welt 17 and the crushing welt 26 of second between first support curb plate 16 and second support curb plate 22, process the first crushing swash plate 20 that has equidistant arrangement on the inner wall of first crushing welt 17, it smashes swash plate 25 to process the second that has equidistant arrangement on the inner wall of second crushing welt 26. Through adopting foretell crushing box structure can be fine cooperate with initiative capstan assembly and driven capstan assembly and then realize the crushing of bark.
Further, initiative capstan subassembly includes driving shaft 13, driving shaft 13 passes through shaft coupling 12 and links to each other with the output shaft of reduction gear 11, driving shaft 13 supports through bearing frame 21 and installs between the first curb plate 16 and the second of supporting of smashing the box structure support curb plate 22, install first crushing fluted disc 18 on the driving shaft 13, processing has first tooth 19 that tears on the first crushing fluted disc 18, first tooth 19 that tears cooperatees with the first swash plate 20 of smashing the box structure.
Further, driven capstan subassembly includes driven shaft 28, driven shaft 28 supports through bearing frame 21 and installs between the first support curb plate 16 and the second support curb plate 22 of smashing the box structure, install the crushing fluted disc 24 of second on the driven shaft 28, processing has the second to tear tooth 23 on the crushing fluted disc 24 of second, the second tears tooth 23 and smashes swash plate 25 with the second of smashing the box structure and cooperatees.
Further, the gear transmission mechanism comprises a driving gear 14, the driving gear 14 is fixedly installed on a driving shaft 13 of the driving winch assembly, the driving gear 14 is in meshed transmission with a driven gear 15, and the driven gear 15 is installed on a driven shaft 28 of the driven winch assembly. Through adopting the gear drive mechanism of above-mentioned structure, in the course of the work, can drive driving shaft 13 through driving gear 14, drive through driving gear 14 and driven gear 15 meshing transmission simultaneously, final drive driven shaft 28.
Further, the coupling 12 is a sleeve coupling. The centering precision is ensured by adopting the sleeve coupler, so that the running stability of the sleeve coupler is improved, and meanwhile, the coupler is effectively prevented from entering dust.
The working process and the working principle of the invention are as follows:
firstly, bark and the like to be crushed are fed into a crushing box structure of a crusher through a funnel; then, the motor is started, the motor drives the driving belt wheel 2, the driving belt wheel 2 drives the belt, the belt drives the driven belt wheel 10, the driven belt wheel 10 drives the speed reducer 11, the speed reducer 11 drives the driving gear 14, the driving gear 14 drives the driving shaft 13, and the driving gear 14 and the driven gear 15 are engaged for transmission to drive the driven shaft 28;
finally, the bark is effectively crushed by the matching of the driving winch component and the driven winch component.
The embodiments of the present invention are described in detail with reference to the drawings, but the present invention is not limited to the embodiments. The skilled person can modify the above described embodiments without departing from the innovative points and operating steps of the present invention, within the scope of the appended claims. The scope of the invention is to be covered by the following claims.
Claims (6)
1. A high-efficient bark breaker for biomass fuel processing which characterized in that: the crusher comprises a transmission rack (1) for mounting a transmission mechanism, wherein a crushing rack (29) for mounting a crushing device is arranged on the side surface of the transmission rack (1); the crusher comprises a transmission rack (1), a motor (3) and a crusher main driving winch assembly, wherein the motor (3) is installed at the bottom of the transmission rack (1), the motor (3) is connected with a speed reducer (11) through a belt transmission mechanism, the speed reducer (11) is installed at the top of the transmission rack (1), an output shaft of the speed reducer (11) is connected with the crusher main driving winch assembly through a coupling (12), the driving winch assembly is meshed with the driven winch assembly through a gear transmission mechanism and is used for crushing materials, the driving winch assembly and the driven winch assembly are supported and installed on a crushing box body structure, and the crushing box body structure is fixedly installed at the top of the crushing rack (29);
the motor (3) adopts an electromagnetic speed regulating motor, the electromagnetic speed regulating motor is connected with a PLC (programmable logic controller) arranged in an electric cabinet (6) through a frequency converter, the electromagnetic speed regulating motor is fixed on a crosspiece (5) through a motor base (4), the crosspiece (5) is fixed at the bottom of the rack (1), and the electric cabinet (6) is fixedly arranged at the top of the transmission rack (1);
the belt transmission mechanism comprises a driving belt wheel (2), the driving belt wheel (2) is installed on an output shaft of the motor (3), the driving belt wheel (2) and a driven belt wheel (10) form belt transmission through a belt, and the driven belt wheel (10) is installed on an input shaft (9) of the speed reducer (11);
smash box structure and include first support curb plate (16) and second support curb plate (22), first support curb plate (16) and second support curb plate (22) are through strengthening swash plate (27) fixed mounting at the top of smashing frame (29), install first crushing welt (17) and second between first support curb plate (16) and second support curb plate (22) and smash welt (26) with the second, processing has first crushing swash plate (20) that equidistant arranging on the inner wall of first crushing welt (17), processing has the second of equidistant arranging on the inner wall of second crushing welt (26) and smashes swash plate (25).
2. The high efficiency bark shredder for biomass fuel processing as claimed in claim 1, wherein: and a power indicator lamp (7) and a switch knob (8) are arranged on the electric cabinet (6).
3. The high efficiency bark shredder for biomass fuel processing as claimed in claim 1, wherein: the initiative capstan subassembly includes driving shaft (13), driving shaft (13) pass through shaft coupling (12) and link to each other with the output shaft of reduction gear (11), driving shaft (13) support through bearing frame (21) and install between first support curb plate (16) and the second support curb plate (22) of smashing the box structure, install first crushing fluted disc (18) on driving shaft (13), it has first tearing tooth (19) to process on first crushing fluted disc (18), first tearing tooth (19) and the first crushing swash plate (20) of smashing the box structure cooperate.
4. The high efficiency bark shredder for biomass fuel processing as claimed in claim 1, wherein: driven capstan subassembly includes driven shaft (28), driven shaft (28) support through bearing frame (21) and install between first support curb plate (16) and second support curb plate (22) of smashing the box structure, install second crushing fluted disc (24) on driven shaft (28), processing has second tearing tooth (23) on the second crushing fluted disc (24), second tearing tooth (23) and the crushing swash plate (25) of second of smashing the box structure cooperate.
5. The high efficiency bark shredder for biomass fuel processing as claimed in claim 1, wherein: the gear transmission mechanism comprises a driving gear (14), the driving gear (14) is fixedly installed on a driving shaft (13) of the driving winch assembly, the driving gear (14) is in meshed transmission with a driven gear (15), and the driven gear (15) is installed on a driven shaft (28) of the driven winch assembly.
6. The high efficiency bark shredder for biomass fuel processing as claimed in claim 1, wherein: the coupler (12) adopts a sleeve coupler.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811271589.3A CN111097581A (en) | 2018-10-29 | 2018-10-29 | A high-efficient bark breaker for biomass fuel processing |
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Application Number | Priority Date | Filing Date | Title |
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CN201811271589.3A CN111097581A (en) | 2018-10-29 | 2018-10-29 | A high-efficient bark breaker for biomass fuel processing |
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CN201811271589.3A Pending CN111097581A (en) | 2018-10-29 | 2018-10-29 | A high-efficient bark breaker for biomass fuel processing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112248173A (en) * | 2020-09-30 | 2021-01-22 | 洪江区华兴木业有限公司 | Novel wood pulverizer |
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2018
- 2018-10-29 CN CN201811271589.3A patent/CN111097581A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112248173A (en) * | 2020-09-30 | 2021-01-22 | 洪江区华兴木业有限公司 | Novel wood pulverizer |
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