CN111091171A - Application method of two-dimensional code in ship pipe processing - Google Patents
Application method of two-dimensional code in ship pipe processing Download PDFInfo
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- CN111091171A CN111091171A CN201911336100.0A CN201911336100A CN111091171A CN 111091171 A CN111091171 A CN 111091171A CN 201911336100 A CN201911336100 A CN 201911336100A CN 111091171 A CN111091171 A CN 111091171A
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000003466 welding Methods 0.000 claims abstract description 8
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 230000001502 supplementing effect Effects 0.000 description 3
- 238000013480 data collection Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses an application method of a two-dimensional code in ship pipe processing, which comprises the following steps: s1: decomposing a drawing; s2: blanking; s3: calibrating the pipe; s4: welding; s5: sorting; the invention has the advantages that the invention utilizes the current common two-dimensional code technology, adopts data distribution, data acquisition and data tracking for pipe fitting processing, utilizes computer software to quickly inquire, compare and analyze after information acquisition, can quickly find difference points, finds problems and solves problems in time, solves the problems of unsmooth information, high error rate and the like existing in the current pipe processing, saves a large amount of labor, and can conveniently and quickly scan and check the data uploaded to an information center by using intelligent terminal equipment at any time.
Description
Technical Field
The invention relates to the technical field of ship pipe processing, in particular to an application method of a two-dimensional code in ship pipe processing.
Background
At present, the pipe processing data acquisition in the ship field mainly depends on manual input, checking and tracking, the efficiency is low, the error rate is high, the phenomena of pipe leakage, pipe error and the like often occur, and the production is adversely affected.
In view of the foregoing, there is a need for improvements in existing marine vessel pipe process data collection that can accommodate the current needs for data collection.
Disclosure of Invention
The invention aims to solve the problems that the efficiency is low, the error rate is high, phenomena of pipe leakage, pipe mistake and the like frequently occur, and adverse effects are caused on production in the prior field of ships that pipe processing data acquisition mainly depends on manual input, checking and tracking, so that an application method of a two-dimensional code in ship pipe processing is designed.
The technical scheme of the invention is that the application method of the two-dimensional code in the processing of the ship pipe comprises the following steps:
s1: decomposing the drawing, generating a two-dimensional code by taking the tray as a unit according to the drawing and the number of the tray, and packaging the generated two-dimensional code and the drawing together to form a circulation blanking flow;
s2: blanking, wherein a blanking workshop receives a drawing, batches the drawing according to the information of the ship building number, the part number and the system number, batches the corresponding two-dimensional code together with the drawing, circulates by taking a pipe frame as a unit, and scans the two-dimensional code of a blanked pipe fitting by taking the pipe frame as a unit;
s3: the pipe calibration is carried out, the pipe is distinguished and packaged according to the sizes and the calibers of the pipes, after the pipe calibration is finished, the two-dimensional codes are uniformly scanned by taking a pipe frame as a unit, and data are transmitted to an information center;
s4: welding, namely welding the pipe fittings in the pipe frame after the pipe calibration, and after the inspection is qualified, uniformly scanning the two-dimensional code by taking the pipe frame as a unit to upload data to an information center;
s5: sorting, sorting the welded pipe frame, scanning the sorted pipe fittings by using two-dimensional codes, and uploading data to an information center.
Further supplementing the scheme, in step S1, the pallet number distinguishes between non-ferrous metal pipe and carbon steel pipe.
In step S3, the small-diameter pipes are packaged together by using file bags, and the large-diameter pipes are attached or packaged together by using two-dimensional codes according to actual needs.
And further supplementing the scheme, the outer diameter of the pipe fitting is smaller than 89mm, namely the pipe fitting is small in caliber.
And the scheme is further supplemented, the two-dimension code information flows along with the pipe fitting, and the two-dimension code is always synchronous with the pipe fitting.
Further supplementing the scheme, the two-dimension code acquisition uses a unified data center.
The scheme is further supplemented, the two-dimension code can be identified, and the working personnel can scan the two-dimension code through the intelligent terminal equipment to check the processing information of the pipe fitting according to the data uploaded to the data center.
The intelligent terminal equipment has the advantages that the current common two-dimensional code technology is utilized, data distribution, data acquisition and data tracking are adopted for pipe processing, computer software is utilized for fast inquiring, comparing and analyzing after information acquisition, difference points can be found fast, problems can be found and solved in time, the problems of unsmooth information, high error rate and the like existing in the current pipe processing are solved, meanwhile, a large amount of labor is saved, and for the data uploaded to an information center, workers can scan and check the data at any time by utilizing intelligent terminal equipment, so that the intelligent terminal equipment is convenient and fast;
1. in the drawing decomposition step, the nonferrous metal pipe fittings and the carbon steel pipe fittings are distinguished through the tray numbers, so that the later processing and the use are facilitated;
2. the pipe fitting is packaged according to the caliber of the pipe fitting, and the processing and the use are convenient;
3. the two-dimensional code is collected by using a unified data center, so that the processing information of the pipe fitting can be monitored in time after the information collection is completed.
Detailed Description
Firstly, the invention is designed originally because the existing ship field pipe processing data acquisition mainly depends on manual input, checking and tracking, the efficiency is low, the error rate is high, phenomena of pipe leakage, pipe error and the like frequently occur, and adverse effects are caused to the production.
In order to make the technical solution more clear to those skilled in the art, a specific implementation of the solution will be described below, and an application method of the two-dimensional code in the processing of the ship pipe includes the following steps:
s1: decomposing the drawing, generating a two-dimensional code by taking the tray as a unit according to the drawing and the number of the tray, and packaging the generated two-dimensional code and the drawing together to form a circulation blanking flow; the tray number distinguishes the non-ferrous metal pipe fitting from the carbon steel pipe fitting, so that subsequent distinguishing and processing are facilitated;
s2: blanking, wherein a blanking workshop receives a drawing, batches the drawing according to the information of the ship building number, the part number and the system number, batches the corresponding two-dimensional code together with the drawing, circulates by taking a pipe frame as a unit, and scans the two-dimensional code of a blanked pipe fitting by taking the pipe frame as a unit;
s3: the method comprises the following steps of calibrating pipes, performing differentiated packaging according to the sizes and the calibers of the pipes, uniformly packaging small-caliber pipes by using file bags, and pasting or uniformly packaging large-caliber pipes along with the pipes by using two-dimensional codes according to actual needs; the outer diameter of the pipe fitting is smaller than 89mm, namely the pipe fitting is small in caliber; after the management is finished, uniformly scanning the two-dimensional code by taking the management frame as a unit, and transmitting data to an information center;
s4: welding, namely welding the pipe fittings in the pipe frame after the pipe calibration, and after the inspection is qualified, uniformly scanning the two-dimensional code by taking the pipe frame as a unit to upload data to an information center;
s5: sorting, sorting the welded pipe frame, scanning the sorted pipe fittings by using two-dimensional codes, and uploading data to an information center.
Wherein, two-dimensional code information together circulates along with the pipe fitting, whether decompose at the drawing, the unloading, the school pipe, welding or sort the in-process, no matter use the tray as the unit or use the pipe frame as the unit, all with the two-dimensional code along with the pipe fitting classify gather, the two-dimensional code remains throughout and the pipe fitting is synchronous.
The two-dimension code is preferably a uniform data center, an information collector scans the two-dimension code in the pipe fitting processing process, data are stored in a scanning gun and are uploaded regularly every day, and therefore the processing information of the pipe fitting can be seen at an information terminal; production management personnel can go to information center and carry out data and look over, can inquire the contrast and find out which pipe fitting flows and to which procedure, which pipe fitting is circulated with same pipe frame as the unit, which pipe fitting is in which link problem etc. appears of circulation in-process.
The method has the advantages that for the data uploaded to the data center, each worker can scan the two-dimensional code through the intelligent terminal device to check the processing information of the pipe fitting, the information contained in the processing process can be displayed inside the pipe fitting, the drawing does not need to be found and checked one by one like before, the related information of the pipe fitting can be immediately known on the spot by the method, and the method is convenient and fast.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (7)
1. The application method of the two-dimensional code in the processing of the ship pipe is characterized by comprising the following steps:
s1: decomposing the drawing, generating a two-dimensional code by taking the tray as a unit according to the drawing and the number of the tray, and packaging the generated two-dimensional code and the drawing together to form a circulation blanking flow;
s2: blanking, wherein a blanking workshop receives a drawing, batches the drawing according to the information of the ship building number, the part number and the system number, batches the corresponding two-dimensional code together with the drawing, circulates by taking a pipe frame as a unit, and scans the two-dimensional code of a blanked pipe fitting by taking the pipe frame as a unit;
s3: the pipe calibration is carried out, the pipe is distinguished and packaged according to the sizes and the calibers of the pipes, after the pipe calibration is finished, the two-dimensional codes are uniformly scanned by taking a pipe frame as a unit, and data are transmitted to an information center;
s4: welding, namely welding the pipe fittings in the pipe frame after the pipe calibration, and after the inspection is qualified, uniformly scanning the two-dimensional code by taking the pipe frame as a unit to upload data to an information center;
s5: sorting, sorting the welded pipe frame, scanning the sorted pipe fittings by using two-dimensional codes, and uploading data to an information center.
2. The method of applying the two-dimensional code to the ship pipe processing according to claim 1, wherein the pallet number distinguishes a non-ferrous metal pipe from a carbon steel pipe in step S1.
3. The method of claim 1, wherein in step S3, the small-diameter pipes are packaged together by using file bags, and the large-diameter pipes are attached or packaged together by using the two-dimensional code according to actual needs.
4. The application method of the two-dimensional code in the processing of the ship pipe according to claim 3, wherein the pipe fitting has a small caliber when the outer diameter of the pipe fitting is less than 89 mm.
5. The application method of the two-dimensional code in the ship pipe processing is characterized in that the two-dimensional code information flows along with the pipe fitting, and the two-dimensional code is always synchronous with the pipe fitting.
6. The application method of the two-dimensional code in the ship pipe processing is characterized in that a unified data center is used for collecting the two-dimensional code.
7. The application method of the two-dimensional code in the ship pipe processing of claim 1, wherein the two-dimensional code is identifiable, and for the data uploaded to the data center, a worker can scan the two-dimensional code through an intelligent terminal device to check the processing information of the pipe fitting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911336100.0A CN111091171A (en) | 2019-12-23 | 2019-12-23 | Application method of two-dimensional code in ship pipe processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911336100.0A CN111091171A (en) | 2019-12-23 | 2019-12-23 | Application method of two-dimensional code in ship pipe processing |
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| Publication Number | Publication Date |
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| CN111091171A true CN111091171A (en) | 2020-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911336100.0A Pending CN111091171A (en) | 2019-12-23 | 2019-12-23 | Application method of two-dimensional code in ship pipe processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113177623A (en) * | 2021-05-21 | 2021-07-27 | 铜陵有色建安钢构有限责任公司 | Steel structure modular installation method based on two-dimensional code and Tekla technology |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105279292A (en) * | 2014-06-30 | 2016-01-27 | 上海神机软件有限公司 | Drawing output system and method of construction engineering templates as well as template layout system and method |
| CN105354753A (en) * | 2015-12-01 | 2016-02-24 | 湖北江山重工有限责任公司 | Production site data collection method |
| CN108563616A (en) * | 2018-04-18 | 2018-09-21 | 杰思敏（上海）信息科技有限公司 | A kind of ship electronic base map management method |
| CN110147860A (en) * | 2019-05-19 | 2019-08-20 | 北京工业大学 | A kind of prefabricated components management system based on RFID and block chain |
-
2019
- 2019-12-23 CN CN201911336100.0A patent/CN111091171A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105279292A (en) * | 2014-06-30 | 2016-01-27 | 上海神机软件有限公司 | Drawing output system and method of construction engineering templates as well as template layout system and method |
| CN105354753A (en) * | 2015-12-01 | 2016-02-24 | 湖北江山重工有限责任公司 | Production site data collection method |
| CN108563616A (en) * | 2018-04-18 | 2018-09-21 | 杰思敏（上海）信息科技有限公司 | A kind of ship electronic base map management method |
| CN110147860A (en) * | 2019-05-19 | 2019-08-20 | 北京工业大学 | A kind of prefabricated components management system based on RFID and block chain |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113177623A (en) * | 2021-05-21 | 2021-07-27 | 铜陵有色建安钢构有限责任公司 | Steel structure modular installation method based on two-dimensional code and Tekla technology |
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Application publication date: 20200501 |
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