CN111077861A - Remote operation and maintenance system of intelligent factory - Google Patents
Remote operation and maintenance system of intelligent factory Download PDFInfo
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- CN111077861A CN111077861A CN201911299559.8A CN201911299559A CN111077861A CN 111077861 A CN111077861 A CN 111077861A CN 201911299559 A CN201911299559 A CN 201911299559A CN 111077861 A CN111077861 A CN 111077861A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 30
- 238000013075 data extraction Methods 0.000 claims abstract description 19
- 238000013500 data storage Methods 0.000 claims abstract description 17
- 238000012217 deletion Methods 0.000 claims description 7
- 230000037430 deletion Effects 0.000 claims description 6
- 238000012790 confirmation Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a remote operation and maintenance system of an intelligent factory, which comprises a factory operation and maintenance system and AR glasses, wherein the factory operation and maintenance system comprises a mass data unit, a factory control center, a data storage module, a data extraction module, a first feedback module, a fault point marking module, a dynamic map generation module, a dynamic operation module, a copying connection module and a wireless connection module. This long-range fortune dimension system of wisdom mill, be connected AR glasses and dynamic operation module through wireless connection module, fortune dimension personnel directly long-range take AR glasses, utilize AR glasses to carry out audio-visual observation to the inside fault point of wisdom mill, realize that cooperation data draws the module, fault point mark module and dynamic map generate module fix a position the position of wisdom mill internal fault point, for fortune dimension personnel navigate fast, long-range fortune dimension process has been realized, the effectual efficiency that has improved fortune dimension.
Description
Technical Field
The invention relates to the technical field of operation and maintenance systems, in particular to a remote operation and maintenance system of an intelligent factory.
Background
The intelligent factory is a new stage of modern factory informatization development. On the basis of a digital factory, information management and service are enhanced by using the technology of the Internet of things and the equipment monitoring technology; the production and marketing process is clearly mastered, the controllability of the production process is improved, manual intervention on a production line is reduced, production line data are timely and correctly acquired, and production planning and production progress are reasonable. And a green intelligent means, an intelligent system and other emerging technologies are integrated, so that a high-efficiency, energy-saving, green and environment-friendly humanized factory with comfortable environment is constructed. Is the result of the practical application of the IBM "smart earth" concept in manufacturing.
The existing intelligent factory operation and maintenance system is characterized in that when a fault point occurs inside an intelligent factory, the fault point is mostly searched by adopting a manual detection method, then maintenance personnel are used for overhauling, operation and maintenance information cannot be visually embodied, the fault point cannot be rapidly positioned when the fault occurs, the operation process is complex, operation and maintenance time is greatly increased, operation and maintenance efficiency is low, and therefore the remote operation and maintenance system of the intelligent factory is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a remote operation and maintenance system of an intelligent factory, which solves the problems that operation and maintenance information cannot be directly embodied and cannot be rapidly positioned when a fault point is searched by adopting a manual detection method, and the operation and maintenance efficiency is low in the conventional intelligent factory operation and maintenance system.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a remote operation and maintenance system of a smart factory comprises a factory operation and maintenance system and AR glasses, wherein the factory operation and maintenance system comprises a mass data unit, a factory control center, a data storage module, a data extraction module, a first feedback module, a fault point marking module, a dynamic map generation module, a dynamic operation module, a copy connection module and a wireless connection module, the output end of the mass data unit is connected with the input end of the factory control center, the output end of the factory control center is connected with the input ends of the data extraction module and the data storage module, the output end of the data storage module is connected with the input end of the data extraction module, the output end of the data extraction module is connected with the input ends of the fault point marking module and the first feedback module, the output end of the first feedback module is connected with the input end of the factory control center, the output of trouble point mark module all is connected with the input of dynamic map generation module, dynamic operation module and first feedback module, the output of dynamic map generation module all is connected with the input of copy connection module and dynamic operation module, the output of dynamic operation module is connected with the input of wireless connection module, the output of wireless connection module is connected with the input of AR glasses, the output of AR glasses is connected with the input of dynamic operation module.
Preferably, the mass data unit comprises an input module, a control chip, a database module, a comparison module, a deletion module and an output module.
Preferably, the output end of the input module is connected with the input end of the control chip, and the output end of the control chip is connected with the input end of the database module.
Preferably, the output end of the database module is connected with the input end of the comparison module, and the output end of the comparison module is connected with the input ends of the deletion module and the output module.
Preferably, the AR glasses comprise a login unit, a processor, a map input unit, a data superposition unit, a second feedback module, a fault positioning module and a marking module, wherein the output end of the login unit is connected with the input end of the processor.
Preferably, the output end of the processor is connected with the input end of the data superposition unit, the output end of the map input unit is connected with the input end of the processor, and the output ends of the data superposition unit are connected with the input ends of the second feedback module and the fault positioning module.
Preferably, the output end of the second feedback module is connected with the input end of the processor, and the output end of the fault location module is connected with the input end of the marking module.
Preferably, the login unit includes an identity registration module, an identity login module, and an identity confirmation module.
Preferably, the data superposition unit comprises an original map module, a fault map module and a superposition comparison module.
(III) advantageous effects
The invention provides a remote operation and maintenance system of an intelligent factory. Compared with the prior art, the method has the following beneficial effects:
(1) the remote operation and maintenance system of the intelligent factory is characterized in that the output end of a mass data unit is connected with the input end of a factory control center, the output end of the factory control center is connected with the input ends of a data extraction module and a data storage module, the output end of the data storage module is connected with the input end of the data extraction module, the output end of the data extraction module is connected with the input ends of a fault point marking module and a first feedback module, the output end of the first feedback module is connected with the input end of the factory control center, the output end of the fault point marking module is connected with the input ends of a dynamic map generation module, a dynamic operation module and the first feedback module, the output end of the dynamic map generation module is connected with the input ends of a copy connection module and a dynamic operation module, and the output end of the dynamic operation module is connected with the input end, the output of wireless connection module is connected with the input of AR glasses, the output of AR glasses is connected with the input of dynamic operation module, be connected AR glasses and dynamic operation module through wireless connection module, fortune dimension personnel directly long-range AR glasses of taking, utilize AR glasses to carry out audio-visual observation to the inside fault point of wisdom mill, realize cooperation data extraction module, fault point mark module and dynamic map generate module fix a position wisdom mill internal fault point's position, for fortune dimension personnel navigate fast, long-range fortune dimension process has been realized, the effectual efficiency of fortune dimension that has improved.
(2) This long-range fortune dimension system of wisdom mill, through including input module at the mass data unit, control chip, the database module, the comparison module, delete module and output module, input module's output and control chip's input are connected, control chip's output is connected with the input of database module, the output of database module is connected with the input of comparison module, the output of comparison module all is connected with the input of deleting module and output module, input fault point information through setting up input module, carry out the analysis and processing back through control chip, the cooperation database module, the comparison module, delete the module, the fault point information that the storage exists, delete nonexistent fault point information, intelligent degree is high.
(3) The remote operation and maintenance system of the intelligent factory comprises a login unit, a processor, a map input unit, a data superposition unit, a second feedback module, a fault location module and a marking module on AR glasses, wherein the output end of the login unit is connected with the input end of the processor, the output end of the processor is connected with the input end of the data superposition unit, the output end of the map input unit is connected with the input end of the processor, the output end of the data superposition unit is connected with the input ends of the second feedback module and the fault location module, the output end of the second feedback module is connected with the input end of the processor, the output end of the fault location module is connected with the input end of the marking module, a dynamic map in the intelligent factory is input through the map input unit, the original map and the fault map are superposed and compared through the data superposition unit, and fault points can be located rapidly, and the operation and maintenance personnel can navigate quickly.
Drawings
FIG. 1 is a schematic block diagram of a factory operation and maintenance system according to the present invention;
FIG. 2 is a functional block diagram of a mass data unit of the present invention;
FIG. 3 is a functional block diagram of AR glasses according to the present invention;
FIG. 4 is a functional block diagram of a login unit of the present invention;
fig. 5 is a schematic block diagram of a data superposition unit according to the present invention.
In the figure, 1-factory operation and maintenance system, 101-mass data unit, 1011-input module, 1012-control chip, 1013-database module, 1014-comparison module, 1015-deletion module, 1016-output module, 102-factory control center, 103-data storage module, 104-data extraction module, 105-first feedback module, 106-fault point marking module, 107-dynamic map generation module, 108-dynamic operation module, 109-copy connection module, 110-wireless connection module, 2-AR glasses, 201-login unit, 2011-identity registration module, 2012-identity registration module, 2013-identity confirmation module, 202-processor, 203-map input unit, 204-data superposition unit, data storage module, and data storage module, 2041-original map module, 2042-fault map module, 2043-superposition comparison module, 205-second feedback module, 206-fault location module and 207-marking module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: a remote operation and maintenance system of a smart factory comprises a factory operation and maintenance system 1 and AR glasses 2, wherein the AR glasses 2 comprise a login unit 201, a processor 202, a map input unit 203, a data superposition unit 204, a second feedback module 205, a fault location module 206 and a marking module 207, the processor 202 is an ARM9 series microprocessor, the data superposition unit 204 comprises an original map module 2041, a fault map module 2042 and a superposition comparison module 2043, the login unit 201 comprises an identity registration module 2011, an identity login module 2012 and an identity confirmation module 2013, the output end of the second feedback module 205 is connected with the input end of the processor 202, the output end of the fault location module 206 is connected with the input end of the marking module 207, the output end of the processor 202 is connected with the input end of the data superposition unit 204, the output end of the map input unit 203 is connected with the input end of the processor 202, the output end of the data superposition unit 204 is connected with the input ends of the second feedback module 205 and the fault location module 206, the output end of the login unit 201 is connected with the input end of the processor 202, the plant operation and maintenance system 1 comprises a mass data unit 101, a plant control center 102, a data storage module 103, a data extraction module 104, a first feedback module 105, a fault point marking module 106, a dynamic map generation module 107, a dynamic operation module 108, a copy connection module 109 and a wireless connection module 110, the mass data unit 101 comprises an input module 1011, a control chip 1012, a database module 1013, a comparison module 1014, a deletion module 1015 and an output module 1016, the control chip 1012 is an ARM9 series microprocessor, the output end of the database module 1013 is connected with the input end 1014 of the comparison module 1014, the output ends of the comparison module are connected with the input ends of the deletion module 1015 and the output module 1016, the output end of the input module 1011 is connected with the input end of the control chip 1012, the output end of the control chip 1012 is connected with the input end of the database module 1013, the output end of the mass data unit 101 is connected with the input end of the factory control center 102, the output end of the factory control center 102 is connected with the input ends of the data extraction module 104 and the data storage module 103, the output end of the data storage module 103 is connected with the input end of the data extraction module 104, the output end of the data extraction module 104 is connected with the input ends of the fault point marking module 106 and the first feedback module 105, the output end of the first feedback module 105 is connected with the input end of the factory control center 102, the output end of the fault point marking module 106 is connected with the input ends of the dynamic map generation module 107, the dynamic operation module 108 and the first feedback module 105, the output end of the dynamic map generation module 107 is connected with the input ends of the copy connection module 109 and the dynamic operation module 108, and the output end of the dynamic operation module 108 is connected with the input end of the wireless, the output of wireless connection module 110 is connected with AR glasses 2's input, AR glasses 2's output is connected with dynamic operation module 108's input, be connected AR glasses 2 and dynamic operation module 108 through wireless connection module 110, fortune dimension personnel directly take AR glasses 2 on long-range, utilize AR glasses 2 to carry out audio-visual observation to the inside fault point of wisdom mill, realize that cooperation data draws module 104, fault point mark module 106 and dynamic map generation module 107 fix a position the inside fault point of wisdom mill, for fortune dimension personnel quick navigation, long-range fortune dimension process has been realized, the effectual efficiency of fortune dimension that has improved, the content that does not make detailed description in this specification all belongs to the known prior art of skilled person in the art simultaneously.
When the system is used, firstly, fault data are input into a factory control center 102 through a mass data unit 101 and are stored through a data storage module 103, when AR glasses 2 start to operate, information in the data storage module 103 is extracted through a data extraction module 104, then fault point positioning is carried out through a fault point marking module 106, then a dynamic map is generated through a dynamic map generation module 107 and is dynamically operated through a dynamic operation module 108, the use permission of the AR glasses 2 is opened through a login unit 201, then the AR glasses 2 are connected with the dynamic operation module 108 through a wireless connection module 110, factory map information is input through a map input unit 203, after passing through a data superposition unit 204, an original map and a fault map are superposed and compared, a fault point is positioned through a fault positioning module 206, and a remote operation and maintenance process is realized for operation and maintenance personnel to rapidly navigate, the efficiency of fortune dimension has effectually been improved, above be exactly the whole theory of operation of the long-range fortune dimension system of wisdom mill.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a long-range fortune dimension system of wisdom mill, includes factory fortune dimension system (1) and AR glasses (2), its characterized in that: the factory operation and maintenance system (1) comprises a mass data unit (101), a factory control center (102), a data storage module (103), a data extraction module (104), a first feedback module (105), a fault point marking module (106), a dynamic map generation module (107), a dynamic operation module (108), a copy connection module (109) and a wireless connection module (110), wherein the output end of the mass data unit (101) is connected with the input end of the factory control center (102), the output end of the factory control center (102) is connected with the input ends of the data extraction module (104) and the data storage module (103), the output end of the data storage module (103) is connected with the input end of the data extraction module (104), the output end of the data extraction module (104) is connected with the input ends of the fault point marking module (106) and the first feedback module (105), the output of first feedback module (105) is connected with the input of factory control center (102), the output of trouble mark module (106) all is connected with the input of dynamic map generation module (107), dynamic operation module (108) and first feedback module (105), the output of dynamic map generation module (107) all is connected with the input of copying connection module (109) and dynamic operation module (108), the output of dynamic operation module (108) is connected with the input of wireless connection module (110), the output of wireless connection module (110) is connected with the input of AR glasses (2), the output of AR glasses (2) is connected with the input of dynamic operation module (108).
2. The remote operation and maintenance system of intelligent factory as claimed in claim 1, wherein: the mass data unit (101) comprises an input module (1011), a control chip (1012), a database module (1013), a comparison module (1014), a deletion module (1015) and an output module (1016).
3. The remote operation and maintenance system of intelligent factory as claimed in claim 2, wherein: the output end of the input module (1011) is connected with the input end of the control chip (1012), and the output end of the control chip (1012) is connected with the input end of the database module (1013).
4. The remote operation and maintenance system of intelligent factory as claimed in claim 2, wherein: the output end of the database module (1013) is connected with the input end of the comparison module (1014), and the output end of the comparison module (1014) is connected with the input ends of the deletion module (1015) and the output module (1016).
5. The remote operation and maintenance system of intelligent factory as claimed in claim 1, wherein: the AR glasses (2) comprise a login unit (201), a processor (202), a map input unit (203), a data superposition unit (204), a second feedback module (205), a fault positioning module (206) and a marking module (207), wherein the output end of the login unit (201) is connected with the input end of the processor (202).
6. The remote operation and maintenance system of intelligent factory as claimed in claim 5, wherein: the output end of the processor (202) is connected with the input end of the data superposition unit (204), the output end of the map input unit (203) is connected with the input end of the processor (202), and the output ends of the data superposition unit (204) are connected with the input ends of the second feedback module (205) and the fault positioning module (206).
7. The remote operation and maintenance system of intelligent factory as claimed in claim 5, wherein: the output end of the second feedback module (205) is connected with the input end of the processor (202), and the output end of the fault positioning module (206) is connected with the input end of the marking module (207).
8. The remote operation and maintenance system of intelligent factory as claimed in claim 5, wherein: the login unit (201) comprises an identity registration module (2011), an identity login module (2012) and an identity confirmation module (2013).
9. The remote operation and maintenance system of intelligent factory as claimed in claim 5, wherein: the data superposition unit (204) comprises an original map module (2041), a fault map module (2042) and a superposition comparison module (2043).
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| CN201911299559.8A CN111077861A (en) | 2019-12-17 | 2019-12-17 | Remote operation and maintenance system of intelligent factory |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2022139026A1 (en) * | 2020-12-22 | 2022-06-30 | 주식회사 에이스로보테크 | Smart factory collaboration system using augmented reality |
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Application publication date: 20200428 |