CN111075103A - Assembled building heat-insulation external wall panel and manufacturing method thereof - Google Patents

Assembled building heat-insulation external wall panel and manufacturing method thereof Download PDF

Info

Publication number
CN111075103A
CN111075103A CN201911260580.7A CN201911260580A CN111075103A CN 111075103 A CN111075103 A CN 111075103A CN 201911260580 A CN201911260580 A CN 201911260580A CN 111075103 A CN111075103 A CN 111075103A
Authority
CN
China
Prior art keywords
emulsion
heat
wall panel
external wall
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201911260580.7A
Other languages
Chinese (zh)
Other versions
CN111075103B (en
Inventor
季志良
杨晓慧
刘国祥
赵安忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Construction First Group Corp Ltd
Beijing Architectural Design Institute of China Construction Corp Ltd
Original Assignee
China Construction First Group Corp Ltd
Beijing Architectural Design Institute of China Construction Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Construction First Group Corp Ltd, Beijing Architectural Design Institute of China Construction Corp Ltd filed Critical China Construction First Group Corp Ltd
Priority to CN201911260580.7A priority Critical patent/CN111075103B/en
Publication of CN111075103A publication Critical patent/CN111075103A/en
Application granted granted Critical
Publication of CN111075103B publication Critical patent/CN111075103B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/049Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • C04B28/105Magnesium oxide or magnesium carbonate cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)

Abstract

The invention relates to a manufacturing method of an assembly type building heat-insulation external wall panel, which comprises the following steps: s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing the heat insulation connecting piece, and pouring concrete to form the reinforced concrete inner blade plate; s2: after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the reinforced concrete inner leaf plate to form the heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate. The invention also provides the fabricated building thermal insulation external wall panel manufactured by the manufacturing method. The invention adopts a two-layer laminating method, is directly cast in the production process, does not need an insulating layer, not only saves the manufacturing cost and the production process, but also avoids the problem that the insulating layer of the assembled building insulating external wall panel is easy to damage in the transportation process.

Description

Assembled building heat-insulation external wall panel and manufacturing method thereof
Technical Field
The invention relates to the technical field of precast concrete structures, in particular to an assembled building heat-insulation external wall panel and a manufacturing method thereof.
Background
With the continuous promotion of the green development concept and the transformation and upgrading of the building industry in China, the assembly type building in China is developed at an accelerated speed, but the outer wall of the traditional assembly type building adopts a three-layer stacking method of an outer leaf plate, a heat insulation layer and an inner leaf plate, the method has multiple working procedures and complex node structure, and the heat insulation layer in the middle is easy to damage in the transportation process of the prefabricated plates, so that the heat insulation and energy saving effects of the whole building cannot be achieved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a manufacturing method of an assembled building heat-insulating external wall panel, which adopts a two-layer laminating method, is directly cast in the production process, does not need a heat-insulating layer, not only saves the manufacturing cost and the production process, but also avoids the problem that the heat-insulating layer is easy to damage in the transportation process of the assembled building heat-insulating external wall panel.
The technical purpose of the invention is realized by the following technical scheme:
the manufacturing method of the assembled building thermal insulation external wall panel comprises the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing the heat insulation connecting piece, and pouring concrete to form the reinforced concrete inner blade plate;
s2: after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the reinforced concrete inner leaf plate to form the heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate.
Further, the heat insulation connecting piece is made of a UPVC material or a nylon material.
Further, the heat-insulating concrete slurry comprises, by mass, 15-20 parts of cement, 15-20 parts of heat-insulating granular materials, 10-15 parts of fly ash, 8-15 parts of magnesium oxide, 8-12 parts of glass fibers, 3-5 parts of carbon fibers, 1-2 parts of high-molecular acrylic emulsion and 8-10 parts of water.
Further, the heat-insulating granular material is prepared by grinding construction waste, and the grain size is not more than 12 mm; the construction waste is generated by aerated concrete blocks and/or ceramsite concrete blocks.
Further, the macromolecule acrylic emulsion is prepared by adopting the following method:
preparation of pre-emulsion a: the weight ratio of the components is 1-2: 1-2: 0.05-0.1: pre-emulsifying a mixture of 15-20 parts of gamma-methacryloxypropyltrimethoxysilane graft modified nano calcium carbonate, an anionic emulsifier, an auxiliary emulsifier and deionized water to obtain a pre-emulsion A;
preparation of pre-emulsion B: the weight ratio of the components is 30-40: 5-10: 0.2-0.3: 0.01-0.05: pre-emulsifying 15-20 of a mixture of acrylic acid, methacrylic acid, a composite emulsifier, an initiator and deionized water to obtain a pre-emulsion B;
preparation of pre-emulsion C: the weight ratio of the components is 1-3: 10-15: 5-10: 2-3: 1-2: 0.1-0.2: 0.01-0.05: 10-15 of gamma-aminopropyltriethoxysilane graft modification aluminum hydroxide, acrylic acid, methacrylic acid, hydroxypropyl methacrylate, diacetone acrylamide, a composite emulsifier, an initiator and deionized water, and pre-emulsifying to obtain a pre-emulsion C;
preparing a high-molecular acrylic emulsion: heating the pre-emulsion A to 80 ℃, dropwise adding 10-15% of the pre-emulsion B, and keeping the temperature for 20 minutes to obtain a seed emulsion; uniformly dripping the rest 85-90% of the pre-emulsion B into the seed emulsion for 2 hours, and carrying out heat preservation and curing for 30 minutes to form a nuclear layer emulsion; simultaneously dripping the pre-emulsion C and the initiator aqueous solution with the weight percentage concentration of 1% into the nuclear layer emulsion, controlling the dripping time of the pre-emulsion B to be 2.5 hours, controlling the dripping time of the initiator aqueous solution with the weight percentage concentration of 1% to be 3 hours, enabling the initiator to be handed over after half an hour later than the shell layer monomer, after all materials are added, raising the temperature to 85 ℃, preserving the temperature for 30 minutes, cooling to 30-40 ℃, and adjusting the pH value to 7.1-7.5 by adopting a pH regulator to obtain the high-molecular acrylic emulsion; wherein the weight ratio of the pre-emulsion A, the pre-emulsion B, the pre-emulsion C and the initiator aqueous solution with the weight percentage concentration of 1% is 2-3: 55-60: 30-35: 5-7.
Furthermore, the composite emulsifier is composed of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1: 1.
Still further, the anionic emulsifier is disodium alkyl diphenyl ether disulfonate and the co-emulsifier is selected from the group consisting of n-hexadecane.
Still further, the initiator is selected from potassium persulfate.
Still further, the pH adjuster is selected from ammonia.
The invention also aims to provide the assembled building heat-insulation external wall panel, which does not need a heat-insulation layer, saves the manufacturing cost and the production process, avoids the problem that the heat-insulation layer of the assembled building heat-insulation external wall panel is easy to damage in the transportation process, and has good heat-insulation performance and mechanical performance.
The technical purpose of the invention is realized by the following technical scheme:
the assembled building thermal insulation external wall panel is manufactured by the manufacturing method of the assembled building thermal insulation external wall panel.
In conclusion, the invention has the following beneficial effects:
the assembly type building thermal insulation external wall panel provided by the invention is directly cast in the production process by adopting a two-layer laminating method without an insulation layer, so that the manufacturing cost and the production process are saved, and the problem that the insulation layer is easily damaged in the transportation process of the assembly type building thermal insulation external wall panel is solved.
Secondly, the assembled building thermal insulation external wall panel provided by the invention has good thermal insulation performance and mechanical property.
Thirdly, in the process of preparing the high molecular acrylic emulsion, the gamma-methacryloxypropyltrimethoxysilane graft modified nano calcium carbonate and the gamma-aminopropyltriethoxysilane graft modified aluminum hydroxide are added to synergistically improve the positive influence degree of the high molecular acrylic emulsion on the heat preservation performance of the heat preservation particle material and synergistically improve the mechanical property of the heat preservation concrete outer leaf plate.
Drawings
FIG. 1 is a schematic structural view of an assembled building thermal insulation external wall panel according to the present invention;
FIG. 2 is a sectional view taken along line A-A of FIG. 1;
reference numerals: 1. a reinforced concrete inner leaf plate; 11. a steel reinforcement cage; 2. insulating concrete outer leaf plates; 3. a heat-insulated connector; 31. a connecting portion; 32. a first pull connection portion; 33. and a second pull connection part.
Detailed Description
The present invention will be described in further detail with reference to examples.
Preparing gamma-methacryloxypropyltrimethoxysilane graft modification nano calcium carbonate: dripping acetic acid into a mixed solution containing gamma-methacryloxypropyltrimethoxysilane and absolute ethyl alcohol in a weight ratio of 1:4 to adjust the pH value to 4-5, and hydrolyzing for 0.5 hour to obtain a silane coupling agent gamma-methacryloxypropyltrimethoxysilane hydrolysate; dispersing nano calcium carbonate in absolute ethyl alcohol, adding silane coupling agent gamma-methacryloxypropyl trimethoxy silane hydrolysate, heating to 70 ℃ for reaction for 2 hours, filtering, washing with absolute ethyl alcohol, and drying to obtain a product gamma-methacryloxypropyl trimethoxy silane grafted and modified nano calcium carbonate; wherein the mass ratio of the gamma-methacryloxypropyltrimethoxysilane to the nano calcium carbonate is 1: 20. the product was analyzed by Fourier Infrared Spectroscopy (FTIR) to give 2923cm-1、2852cm-1And 1641cm-1The characteristic absorption peak proves that the gamma-methacryloxypropyltrimethoxysilane has been successfully grafted to the surface of the nano calcium carbonate.
Preparing gamma-aminopropyltriethoxysilane grafted modified aluminum hydroxide: dispersing aluminum hydroxide in absolute ethyl alcohol to obtain an aluminum hydroxide dispersion liquid; adding a mixed solution containing gamma-aminopropyltriethoxysilane and absolute ethanol in a weight ratio of 1:1 into the aluminum hydroxide dispersion liquid, heating to 70 ℃ for reaction for 1.5 hours, filtering, washing with absolute ethanol, and drying to obtain a product, namely gamma-aminopropyltriethoxysilane graft modified aluminum hydroxide; wherein the weight ratio of the gamma-aminopropyl triethoxysilane to the aluminum hydroxide is 1: 40. The product was analyzed by fourier infrared spectroscopy (FTIR) to confirm that gamma-aminopropyltriethoxysilane had been successfully grafted to the surface of aluminum hydroxide.
Preparation example 1 of Polymer acrylic emulsion
Preparation of pre-emulsion a: the weight ratio of the components is 1: 2: 0.05: 17, pre-emulsifying a mixture of gamma-methacryloxypropyltrimethoxysilane graft modified nano calcium carbonate, disodium alkyl diphenyl ether disulfonate, n-hexadecane and deionized water to obtain a pre-emulsion A;
preparation of pre-emulsion B: the weight ratio of the components is 35: 8: 0.3: 0.03: pre-emulsifying 20 acrylic acid, methacrylic acid, a composite emulsifier consisting of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1:1, and a mixture of potassium persulfate and deionized water to obtain a pre-emulsion B;
preparation of pre-emulsion C: the weight ratio of the components is 2: 13: 7: 2.5: 2: 0.1: 0.05: 10, pre-emulsifying a mixture of gamma-aminopropyltriethoxysilane graft-modified aluminum hydroxide, acrylic acid, methacrylic acid, hydroxypropyl methacrylate, diacetone acrylamide, a composite emulsifier consisting of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1:1, potassium persulfate and deionized water to obtain a pre-emulsion C;
preparing a high-molecular acrylic emulsion: heating the pre-emulsion A to 80 ℃, dropwise adding 15% of the pre-emulsion B, and keeping the temperature for 20 minutes to obtain seed emulsion; uniformly dripping the rest 85% of the pre-emulsion B into the seed emulsion for 2 hours, and carrying out heat preservation and curing for 30 minutes to form a nuclear layer emulsion; simultaneously dripping the pre-emulsion C and the potassium persulfate aqueous solution with the weight percentage concentration of 1% into the nuclear layer emulsion, controlling the dripping time of the pre-emulsion B to be 2.5 hours, controlling the dripping time of the potassium persulfate aqueous solution with the weight percentage concentration of 1% to be 3 hours, after all the materials are added, raising the temperature to 85 ℃, preserving the temperature for 30 minutes, reducing the temperature to 30 ℃, and adjusting the pH value to 7.3 by adopting ammonia water to obtain a high-molecular acrylic emulsion; wherein the weight ratio of the pre-emulsion A, the pre-emulsion B, the pre-emulsion C and the potassium persulfate aqueous solution with the weight percentage concentration of 1% is 2.5: 60: 30: 5.
preparation example 2 of Polymer acrylic emulsion
Preparation of pre-emulsion a: the weight ratio of the components is 1.5: 1.5: 0.1: 15, pre-emulsifying a mixture of gamma-methacryloxypropyltrimethoxysilane graft modified nano calcium carbonate, disodium alkyl diphenyl ether disulfonate, n-hexadecane and deionized water to obtain a pre-emulsion A;
preparation of pre-emulsion B: the weight ratio of the components is 30: 10: 0.2: 0.01: 15, pre-emulsifying acrylic acid, methacrylic acid, a composite emulsifier consisting of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1:1, and a mixture of potassium persulfate and deionized water to obtain a pre-emulsion B;
preparation of pre-emulsion C: the weight ratio of the components is 1: 15: 5: 2: 1.5: 0.2: 0.01: 15, pre-emulsifying a mixture of gamma-aminopropyltriethoxysilane graft-modified aluminum hydroxide, acrylic acid, methacrylic acid, hydroxypropyl methacrylate, diacetone acrylamide, a composite emulsifier consisting of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1:1, potassium persulfate and deionized water to obtain a pre-emulsion C;
preparing a high-molecular acrylic emulsion: heating the pre-emulsion A to 80 ℃, dropwise adding 12% of the pre-emulsion B, and keeping the temperature for 20 minutes to obtain seed emulsion; uniformly dripping the residual 88 percent of the pre-emulsion B into the seed emulsion for 2 hours, and carrying out heat preservation and curing for 30 minutes to form a nuclear layer emulsion; simultaneously dripping the pre-emulsion C and the potassium persulfate aqueous solution with the weight percentage concentration of 1% into the nuclear layer emulsion, controlling the dripping time of the pre-emulsion B to be 2.5 hours, controlling the dripping time of the potassium persulfate aqueous solution with the weight percentage concentration of 1% to be 3 hours, after all the materials are added, raising the temperature to 85 ℃, preserving the temperature for 30 minutes, reducing the temperature to 35 ℃, and adjusting the pH value to 7.5 by adopting ammonia water to obtain a high-molecular acrylic emulsion; wherein the weight ratio of the pre-emulsion A, the pre-emulsion B, the pre-emulsion C and the potassium persulfate aqueous solution with the weight percentage concentration of 1% is 2: 58: 32: 7.
preparation example 3 of Polymer acrylic emulsion
Preparation of pre-emulsion a: the weight ratio of the components is 2: 1: 0.075: pre-emulsifying a mixture of 20 gamma-methacryloxypropyltrimethoxysilane graft-modified nano calcium carbonate, disodium alkyl diphenyl ether disulfonate, n-hexadecane and deionized water to obtain a pre-emulsion A;
preparation of pre-emulsion B: the weight ratio of the components is 40: 5: 0.25: 0.05: pre-emulsifying 18 acrylic acid, methacrylic acid, a composite emulsifier consisting of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1:1, and a mixture of potassium persulfate and deionized water to obtain a pre-emulsion B;
preparation of pre-emulsion C: the weight ratio of the components is 3: 10: 10: 3: 1: 0.15: 0.03: 12, pre-emulsifying a mixture of gamma-aminopropyltriethoxysilane graft modified aluminum hydroxide, acrylic acid, methacrylic acid, hydroxypropyl methacrylate, diacetone acrylamide, a composite emulsifier consisting of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1:1, potassium persulfate and deionized water to obtain a pre-emulsion C;
preparing a high-molecular acrylic emulsion: heating the pre-emulsion A to 80 ℃, dropwise adding 10% of the pre-emulsion B, and keeping the temperature for 20 minutes to obtain seed emulsion; uniformly dripping the rest 90% of the pre-emulsion B into the seed emulsion for 2 hours, and carrying out heat preservation and curing for 30 minutes to form a nuclear layer emulsion; simultaneously dripping the pre-emulsion C and the potassium persulfate aqueous solution with the weight percentage concentration of 1% into the nuclear layer emulsion, controlling the dripping time of the pre-emulsion B to be 2.5 hours, controlling the dripping time of the potassium persulfate aqueous solution with the weight percentage concentration of 1% to be 3 hours, after all the materials are added, raising the temperature to 85 ℃, preserving the temperature for 30 minutes, reducing the temperature to 40 ℃, and adjusting the pH value to 7.1 by adopting ammonia water to obtain a high-molecular acrylic emulsion; wherein, the weight ratio of the pre-emulsion A, the pre-emulsion B, the pre-emulsion C and the potassium persulfate aqueous solution with the weight percentage concentration of 1% is 3: 55: 35: 6.
preparation of Polymer acrylic emulsion comparative example 1
Preparation of pre-emulsion a: compared with the preparation example 1 of the high-molecular acrylic emulsion, the gamma-methacryloxypropyltrimethoxysilane graft modification nano calcium carbonate is not added;
preparation of pre-emulsion B: the same as in preparation example 1 of a high molecular weight acrylic emulsion;
preparation of pre-emulsion C: the same as in preparation example 1 of a high molecular weight acrylic emulsion;
preparing a high-molecular acrylic emulsion: the same as in preparation example 1 of the high molecular weight acrylic emulsion.
Preparation of Polymer acrylic emulsion comparative example 2
Preparation of pre-emulsion a: the same as in preparation example 1 of a high molecular weight acrylic emulsion;
preparation of pre-emulsion B: the same as in preparation example 1 of a high molecular weight acrylic emulsion;
preparation of pre-emulsion C: compared with the preparation example 1 of the high molecular acrylic emulsion, the gamma-aminopropyl triethoxysilane graft modification aluminum hydroxide is not added;
preparing a high-molecular acrylic emulsion: the same as in preparation example 1 of the high molecular weight acrylic emulsion.
Preparation of Polymer acrylic emulsion comparative example 3
Preparation of pre-emulsion a: compared with the preparation example 1 of the high-molecular acrylic emulsion, the gamma-methacryloxypropyltrimethoxysilane graft modification nano calcium carbonate is not added;
preparation of pre-emulsion B: the same as in preparation example 1 of a high molecular weight acrylic emulsion;
preparation of pre-emulsion C: compared with the preparation example 1 of the high molecular acrylic emulsion, the gamma-aminopropyl triethoxysilane graft modification aluminum hydroxide is not added;
preparing a high-molecular acrylic emulsion: the same as in preparation example 1 of the high molecular weight acrylic emulsion.
Preparation example 1 of Heat-insulating concrete slurry
The heat-insulating concrete slurry is prepared by mixing 15Kg of cement, 18Kg of heat-insulating particle material, 15Kg of fly ash, 12Kg of magnesium oxide, 10Kg of glass fiber, 3Kg of carbon fiber, 2Kg of high molecular acrylic emulsion provided by preparation example 1 of the high molecular acrylic emulsion and 8Kg of water.
Preparation example 2 of Heat-insulating concrete slurry
The heat-insulating concrete slurry is prepared by mixing 18Kg of cement, 20Kg of heat-insulating particle material, 12Kg of fly ash, 8Kg of magnesium oxide, 12Kg of glass fiber, 4Kg of carbon fiber, 1.5Kg of high-molecular acrylic emulsion provided by preparation example 2 of the high-molecular acrylic emulsion and 9Kg of water.
Preparation example 3 of Heat-insulating concrete slurry
The heat-insulating concrete slurry is prepared by mixing 20Kg of cement, 15Kg of heat-insulating particle material, 10Kg of fly ash, 15Kg of magnesium oxide, 8Kg of glass fiber, 5Kg of carbon fiber, 1Kg of high molecular acrylic emulsion provided by preparation example 2 of the high molecular acrylic emulsion, and 10Kg of water.
Preparation of insulating concrete slurry comparative example 1
Thermal insulation concrete slurry: compared with preparation example 1 of the heat-insulating concrete slurry, the high molecular acrylic emulsion provided by preparation example 1 of the high molecular acrylic emulsion is replaced by the high molecular acrylic emulsion provided by preparation comparative example 1 of the high molecular acrylic emulsion.
Comparative example 2 preparation of Heat insulating concrete slurry
Thermal insulation concrete slurry: compared with preparation example 1 of the heat-insulating concrete slurry, the high molecular acrylic emulsion provided by preparation example 1 of the high molecular acrylic emulsion is replaced by the high molecular acrylic emulsion provided by preparation comparative example 2 of the high molecular acrylic emulsion.
Preparation of insulating concrete slurry comparative example 3
Thermal insulation concrete slurry: compared with preparation example 1 of the heat-insulating concrete slurry, the high molecular acrylic emulsion provided by preparation example 1 of the high molecular acrylic emulsion is replaced by the high molecular acrylic emulsion provided by preparation comparative example 3 of the high molecular acrylic emulsion.
Example 1
The manufacturing method of the assembled building thermal insulation external wall panel comprises the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing a heat insulation connecting piece made of UPVC (unplasticized polyvinyl chloride) materials, and pouring common concrete to form a reinforced concrete inner leaf plate;
s2: after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry provided by the preparation example 1 of the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the heat-insulating concrete inner leaf plate to form a heat-insulating concrete outer leaf plate, and curing to obtain the fabricated building heat-insulating outer wall plate.
Example 2
The manufacturing method of the assembled building thermal insulation external wall panel comprises the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing a heat insulation connecting piece made of a nylon material, and pouring common concrete to form a reinforced concrete inner blade plate;
s2: after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry provided by the preparation example 2 of the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the heat-insulating concrete inner leaf plate to form a heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate.
Example 3
The manufacturing method of the assembled building thermal insulation external wall panel comprises the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing a heat insulation connecting piece made of UPVC (unplasticized polyvinyl chloride) materials, and pouring common concrete to form a reinforced concrete inner leaf plate;
s2: after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry provided by the preparation example 3 of the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the heat-insulating concrete inner leaf plate to form a heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate.
Comparative example 1
The manufacturing method of the assembled building thermal insulation external wall panel comprises the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing a heat insulation connecting piece made of UPVC (unplasticized polyvinyl chloride) materials, and pouring common concrete to form a reinforced concrete inner leaf plate;
s2: after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry provided by the preparation comparative example 1 of the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the heat-insulating concrete inner leaf plate to form a heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate.
Comparative example 2
The manufacturing method of the assembled building thermal insulation external wall panel comprises the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing a heat insulation connecting piece made of UPVC (unplasticized polyvinyl chloride) materials, and pouring common concrete to form a reinforced concrete inner leaf plate;
s2: and after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry provided by the preparation comparative example 2 of the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the heat-insulating concrete inner leaf plate to form a heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate.
Comparative example 3
The manufacturing method of the assembled building thermal insulation external wall panel comprises the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing a heat insulation connecting piece made of UPVC (unplasticized polyvinyl chloride) materials, and pouring common concrete to form a reinforced concrete inner leaf plate;
s2: and after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry provided by the preparation comparative example 3 of the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the heat-insulating concrete inner leaf plate to form a heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate.
In the fabricated building thermal insulation external wall panels provided in examples 1-3 and comparative examples 1-3, the reinforced concrete inner leaf panels are cast by common concrete with the same formula and proportion, and the thickness of the reinforced concrete inner leaf panels is 60mm, and the thickness of the thermal insulation concrete outer leaf panels is 50 mm. The heat insulation connecting pieces are in a plurality of rectangular arrays, and the interval between every two adjacent heat insulation connecting pieces is 500 mm; the heat-insulation connecting piece comprises a connecting part, a first pulling-connecting part and a second pulling-connecting part, wherein the first pulling-connecting part and the second pulling-connecting part are positioned at two ends of the connecting part, the total height of the heat-insulation connecting piece is 80mm, the height of the connecting part is 60mm, the diameter of the connecting part is 15mm, and the height of the second pulling-connecting part are 10mm and the diameter of the second pulling-; the heat insulation connecting piece extends 50mm into the reinforced concrete inner blade plate and 30mm into the heat insulation concrete outer blade plate.
The thermal conductivity of the fabricated building thermal insulation exterior wall panels provided in examples 1 to 3 and comparative examples 1 to 3 was measured according to the relevant regulations of GB/T10294-2008 "method for measuring thermal insulation material steady-state thermal resistance and related characteristics of thermal insulation Panel", and the measurement results are shown in Table 1.
TABLE 1
Measurement items Thermal conductivity, W/(m.k)
Example 1 0.405
Example 2 0.415
Example 3 0.408
Comparative example 1 0.699
Comparative example 2 0.787
Comparative example 3 0.975
As can be seen from Table 1, examples 1-3 provide fabricated building insulated exterior wall panels having a low thermal conductivity and good insulation properties. It can be seen from the experimental data comparing example 1 with comparative examples 1-3 that the thermal conductivity of the fabricated building thermal insulation external wall panel provided in example 1 is much smaller than that of the fabricated building thermal insulation external wall panels provided in comparative examples 1-3, which may be caused by the difference of the raw material polymer acrylic emulsion in the thermal insulation concrete slurry, and the polymer acrylic emulsion may affect the thermal insulation performance of the thermal insulation particle material. Therefore, in the process of preparing the high-molecular acrylic emulsion, the gamma-methacryloxypropyltrimethoxysilane graft modified nano calcium carbonate and the gamma-aminopropyltriethoxysilane graft modified aluminum hydroxide are added to synergistically improve the positive influence degree of the high-molecular acrylic emulsion on the heat preservation performance of the heat preservation particle material.
The compression strength and the flexural strength of the fabricated building thermal insulation external wall panel provided in examples 1-3 and comparative examples 1-3 were measured according to the relevant regulations of GB/T50081-2002 Standard for testing mechanical Properties of ordinary concrete, and the measurement results are shown in Table 2.
TABLE 2
Measurement items Compressive strength fcc,MPa Flexural strength ff,MPa
Example 1 10.5 1.91
Example 2 10.3 1.92
Example 3 10.5 1.92
Comparative example 1 8.3 1.43
Comparative example 2 8.5 1.44
Comparative example 3 7.3 1.25
As can be seen from Table 2, examples 1-3 provide the fabricated building thermal insulation external wall panel with better compressive strength and flexural strength. It can be seen from the experimental data of comparative example 1 and comparative examples 1 to 3 that the compressive strength and the flexural strength of the fabricated building thermal insulation external wall panel provided in example 1 are much higher than those of the fabricated building thermal insulation external wall panels provided in comparative examples 1 to 3, which may be caused by different raw material polymer acrylic emulsions in the thermal insulation concrete slurry, and the polymer acrylic emulsions may affect the mechanical properties of the thermal insulation concrete external wall panel. Therefore, in the process of preparing the high-molecular acrylic emulsion, the gamma-methacryloxypropyltrimethoxysilane graft modified nano calcium carbonate and the gamma-aminopropyltriethoxysilane graft modified aluminum hydroxide are added to synergistically improve the mechanical property of the outer leaf plate of the heat-insulating concrete.
It should be understood that the preparation methods described in the examples are only for illustrating the present invention and are not to be construed as limiting the present invention, and that the simple modifications of the preparation methods of the present invention based on the concept of the present invention are within the scope of the present invention as claimed.

Claims (10)

1. The manufacturing method of the assembled building heat-insulation external wall panel is characterized by comprising the following steps:
s1: placing the steel reinforcement framework in a concrete pouring mold, placing and fixing the heat insulation connecting piece, and pouring concrete to form the reinforced concrete inner blade plate;
s2: after the reinforced concrete inner leaf plate is initially set, pouring the heat-insulating concrete slurry on the reinforced concrete inner leaf plate, compacting and polishing the outer surface of the reinforced concrete inner leaf plate to form the heat-insulating concrete outer leaf plate, and curing to obtain the assembled building heat-insulating outer wall plate.
2. The method for manufacturing the fabricated building thermal-insulation external wall panel according to claim 1, wherein the thermal insulation connecting member is made of UPVC material or nylon material.
3. The manufacturing method of the fabricated building thermal insulation external wall panel according to claim 1, wherein the thermal insulation concrete slurry comprises, by mass, 15-20 parts of cement, 15-20 parts of thermal insulation particle materials, 10-15 parts of fly ash, 8-15 parts of magnesium oxide, 8-12 parts of glass fibers, 3-5 parts of carbon fibers, 1-2 parts of high polymer acrylic emulsion and 8-10 parts of water.
4. The method for manufacturing the fabricated building thermal insulation external wall panel according to claim 3, wherein the thermal insulation granular material is ground by building garbage, and the grain size is not more than 12 mm; the construction waste is generated by aerated concrete blocks and/or ceramsite concrete blocks.
5. The method for manufacturing the fabricated building thermal insulation external wall panel according to claim 3, wherein the high polymer acrylic emulsion is prepared by the following method:
preparation of pre-emulsion a: the weight ratio of the components is 1-2: 1-2: 0.05-0.1: pre-emulsifying a mixture of 15-20 parts of gamma-methacryloxypropyltrimethoxysilane graft modified nano calcium carbonate, an anionic emulsifier, an auxiliary emulsifier and deionized water to obtain a pre-emulsion A;
preparation of pre-emulsion B: the weight ratio of the components is 30-40: 5-10: 0.2-0.3: 0.01-0.05: pre-emulsifying 15-20 of a mixture of acrylic acid, methacrylic acid, a composite emulsifier, an initiator and deionized water to obtain a pre-emulsion B;
preparation of pre-emulsion C: the weight ratio of the components is 1-3: 10-15: 5-10: 2-3: 1-2: 0.1-0.2: 0.01-0.05: 10-15 of gamma-aminopropyltriethoxysilane graft modification aluminum hydroxide, acrylic acid, methacrylic acid, hydroxypropyl methacrylate, diacetone acrylamide, a composite emulsifier, an initiator and deionized water, and pre-emulsifying to obtain a pre-emulsion C;
preparing a high-molecular acrylic emulsion: heating the pre-emulsion A to 80 ℃, dropwise adding 10-15% of the pre-emulsion B, and keeping the temperature for 20 minutes to obtain a seed emulsion; uniformly dripping the rest 85-90% of the pre-emulsion B into the seed emulsion for 2 hours, and carrying out heat preservation and curing for 30 minutes to form a nuclear layer emulsion; simultaneously dripping the pre-emulsion C and the initiator aqueous solution with the weight percentage concentration of 1% into the nuclear layer emulsion, controlling the dripping time of the pre-emulsion B to be 2.5 hours, controlling the dripping time of the initiator aqueous solution with the weight percentage concentration of 1% to be 3 hours, after all the materials are added, raising the temperature to 85 ℃, preserving the temperature for 30 minutes, reducing the temperature to 30-40 ℃, and adjusting the pH value to 7.1-7.5 by adopting a pH regulator to obtain a high-molecular acrylic emulsion; wherein the weight ratio of the pre-emulsion A, the pre-emulsion B, the pre-emulsion C and the initiator aqueous solution with the weight percentage concentration of 1% is 2-3: 55-60: 30-35: 5-7.
6. The method for manufacturing the fabricated building thermal insulation external wall panel according to claim 5, wherein the composite emulsifier is composed of nonylphenol polyethoxy ether and disodium alkyl diphenyl ether disulfonate in a weight ratio of 1: 1.
7. The method for manufacturing the fabricated building thermal insulation external wall panel according to claim 5, wherein the anionic emulsifier is disodium alkyl diphenyl ether disulfonate, and the co-emulsifier is selected from n-hexadecane.
8. The method for manufacturing the fabricated building thermal-insulation external wall panel according to claim 5, wherein the initiator is selected from potassium persulfate.
9. The method for manufacturing the fabricated building thermal-insulation external wall panel according to claim 5, wherein the pH regulator is selected from ammonia water.
10. The fabricated building thermal insulation external wall panel is characterized by being manufactured by the manufacturing method of the fabricated building thermal insulation external wall panel as claimed in any one of claims 1 to 9.
CN201911260580.7A 2019-12-10 2019-12-10 Assembled building heat-insulation external wall panel and manufacturing method thereof Active CN111075103B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911260580.7A CN111075103B (en) 2019-12-10 2019-12-10 Assembled building heat-insulation external wall panel and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911260580.7A CN111075103B (en) 2019-12-10 2019-12-10 Assembled building heat-insulation external wall panel and manufacturing method thereof

Publications (2)

Publication Number Publication Date
CN111075103A true CN111075103A (en) 2020-04-28
CN111075103B CN111075103B (en) 2021-05-07

Family

ID=70313636

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911260580.7A Active CN111075103B (en) 2019-12-10 2019-12-10 Assembled building heat-insulation external wall panel and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN111075103B (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20220509U1 (en) * 2002-11-21 2003-10-23 Schwörer Haus KG, 72531 Hohenstein Building panel comprises two reinforced concrete plates held apart by grids embedded in concrete, the space between plates being filled with insulation and upper plate containing pipes for underfloor heating system
CN101817244A (en) * 2009-12-29 2010-09-01 南京林业大学 Composite reinforced wood-plastic composite material plate and preparation method thereof
CN102827320A (en) * 2012-09-17 2012-12-19 上海富臣化工有限公司 Styrene acrylic emulsion for interior wall coating material, and preparation method thereof
CN103435970A (en) * 2013-08-29 2013-12-11 中国建筑材料科学研究总院 Modified phenolic foam for heat preservation of wall body and preparation method thereof
CN105198297A (en) * 2015-09-30 2015-12-30 安徽坤隆新型建材有限公司 Low-shrinkage mortar for aerated bricks
CN106432846A (en) * 2016-10-29 2017-02-22 周荣 Preparation method of organic waterproof blocking material
CN107447916A (en) * 2017-08-30 2017-12-08 河北建筑工程学院 A kind of assembled foam concrete compound external wall panel and its construction method
CN108756055A (en) * 2018-08-02 2018-11-06 南京海拓复合材料有限责任公司 A kind of assembled architecture Side fascia
CN109653346A (en) * 2019-02-01 2019-04-19 马清浩 A kind of method of construction
CN110344537A (en) * 2019-07-12 2019-10-18 中国矿业大学 A kind of prefabricated sandwich heat-preserving wall and preparation method thereof based on board-like perforation type FRP connector

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20220509U1 (en) * 2002-11-21 2003-10-23 Schwörer Haus KG, 72531 Hohenstein Building panel comprises two reinforced concrete plates held apart by grids embedded in concrete, the space between plates being filled with insulation and upper plate containing pipes for underfloor heating system
CN101817244A (en) * 2009-12-29 2010-09-01 南京林业大学 Composite reinforced wood-plastic composite material plate and preparation method thereof
CN102827320A (en) * 2012-09-17 2012-12-19 上海富臣化工有限公司 Styrene acrylic emulsion for interior wall coating material, and preparation method thereof
CN103435970A (en) * 2013-08-29 2013-12-11 中国建筑材料科学研究总院 Modified phenolic foam for heat preservation of wall body and preparation method thereof
CN105198297A (en) * 2015-09-30 2015-12-30 安徽坤隆新型建材有限公司 Low-shrinkage mortar for aerated bricks
CN106432846A (en) * 2016-10-29 2017-02-22 周荣 Preparation method of organic waterproof blocking material
CN107447916A (en) * 2017-08-30 2017-12-08 河北建筑工程学院 A kind of assembled foam concrete compound external wall panel and its construction method
CN108756055A (en) * 2018-08-02 2018-11-06 南京海拓复合材料有限责任公司 A kind of assembled architecture Side fascia
CN109653346A (en) * 2019-02-01 2019-04-19 马清浩 A kind of method of construction
CN110344537A (en) * 2019-07-12 2019-10-18 中国矿业大学 A kind of prefabricated sandwich heat-preserving wall and preparation method thereof based on board-like perforation type FRP connector

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘明贤等: "接枝改性碳酸钙及其在聚合物中的应用研究", 《广州化学》 *

Also Published As

Publication number Publication date
CN111075103B (en) 2021-05-07

Similar Documents

Publication Publication Date Title
CN115140974B (en) 200 MPa-grade steaming-free ultra-high-performance concrete containing coarse aggregate and preparation method thereof
CN100345790C (en) Efficient energy-saving kervit microbead insulated sand slurry
CN111362608A (en) Solid waste non-sintered ceramsite and preparation method thereof, foam concrete and light partition board
CN110409699B (en) Prefabricated assembly type light heat-insulation noise-reduction wallboard and preparation method thereof
CN113956000A (en) Cement kiln tail gas carbonization building prefabricated product and preparation method thereof
CN108328993A (en) A kind of energy saving concrete insulating brick and preparation method thereof
CN110550921A (en) anti-cracking autoclaved aerated concrete block and production method thereof
CN111099865B (en) High-temperature-cracking-resistant C250 reactive powder concrete and preparation, forming and curing methods thereof
CN111075103B (en) Assembled building heat-insulation external wall panel and manufacturing method thereof
CN113216505A (en) High-strength PC component for prefabricated house
CN111960742B (en) Building heat preservation and structure integrated composite heat preservation wall and preparation method thereof
CN110154227B (en) Environment-friendly energy-saving waterproof wall material for prefabricated building and production method thereof
CN110803901A (en) Production process for preparing aggregate-free concrete pile building block from graphene slag
CN108164243B (en) Multi-purpose electromagnetic heating and thermal insulating sleeve made of aluminium silicate fibre for food
CN104594542A (en) Cement-based composite self-heat-insulation high-strength energy-saving building block
CN105985137A (en) Rare-earth-containing corrosion-resistant aerated brick and preparation method thereof
CN105541382A (en) Ultraviolet-resistant and weather-resistant aerated brick and preparation method thereof
CN113929419B (en) Preparation method of autoclaved aerated concrete/aluminum silicate composite material and obtained product
CN109987915A (en) The preparation method of assembled magnesium cement foam concrete composite sand wiched wall board
CN103145385A (en) Cement physical foaming insulation board and preparation process thereof
CN106396526A (en) Fireproof insulation board and preparation process thereof
CN112012418B (en) Construction method for laying indoor stone materials capable of preventing hollowing
CN106673520A (en) Method for manufacturing waterproof heat-preservation material and waterproof heat-preservation material
CN112939540B (en) Preparation process of high-strength concrete
CN106220114A (en) A kind of processing method of high-performance carbon fibre enhancement calcium silicate board

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant