CN111072258B - Energy-saving smelting furnace for glass production - Google Patents
Energy-saving smelting furnace for glass production Download PDFInfo
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- CN111072258B CN111072258B CN202010000793.2A CN202010000793A CN111072258B CN 111072258 B CN111072258 B CN 111072258B CN 202010000793 A CN202010000793 A CN 202010000793A CN 111072258 B CN111072258 B CN 111072258B
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- smelting furnace
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/187—Stirring devices; Homogenisation with moving elements
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention relates to the technical field of glass production equipment, and discloses an energy-saving smelting furnace for glass production, wherein a heat collection assembly is arranged on one side of a furnace body of the smelting furnace, an air outlet pipe and a control switch are fixedly connected to the other side of the furnace body of the smelting furnace from top to bottom in sequence, a stainless steel inner container is arranged inside the furnace body of the smelting furnace, a gas cavity is formed between the furnace body of the smelting furnace and the stainless steel inner container, a material mixing assembly is arranged inside the stainless steel inner container, a motor is fixedly connected to the edge of the upper surface of a furnace cover of the smelting furnace, and a third heat conduction pipe and heat insulation cotton are arranged inside the gas cavity. According to the invention, the heat in the gas cavity can be collected through the heat collection assembly, cold water is converted into hot water for use, and meanwhile, the heat insulation cotton and the third heat conduction pipe are adopted in the gas cavity, so that the heat insulation treatment can be carried out on the smelting furnace body through the collected heat, the heat loss is greatly reduced, and the dual energy-saving effect is achieved.
Description
Technical Field
The invention relates to the technical field of glass production equipment, in particular to an energy-saving smelting furnace for glass production.
Background
The glass is an amorphous inorganic non-metallic material, and is generally prepared by taking various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash and the like) as main raw materials and adding a small amount of auxiliary raw materials.
However, in the use process of the existing smelting furnace, on one hand, heat is difficult to be recycled, which causes the problem of increased manufacturing cost, and meanwhile, the molten glass raw materials are difficult to be quickly mixed in a short time, which directly influences the production efficiency of glass. Accordingly, those skilled in the art have provided an energy-saving melting furnace for glass production to solve the problems set forth in the background art described above.
Disclosure of Invention
The invention aims to provide an energy-saving smelting furnace for glass production, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an energy-conserving smelting furnace for glass production, includes the smelting furnace body, the top block of smelting furnace body has the smelting furnace bell, and the lower surface rigid coupling of smelting furnace body has the support frame, one side of smelting furnace body is provided with the thermal-arrest subassembly, and the opposite side of smelting furnace body from top to bottom rigid coupling in proper order has outlet duct and control switch, the inside of smelting furnace body is provided with the stainless steel inner bag, and forms gaseous cavity between smelting furnace body and the stainless steel inner bag, the rear surface rigid coupling of smelting furnace body has the battery, the inside of stainless steel inner bag is provided with the compounding subassembly, the upper surface edge rigid coupling of smelting furnace bell has the motor, the inside of gaseous cavity is provided with third heat pipe and heat preservation cotton.
As a still further scheme of the invention: the thermal-arrest subassembly includes first galvanized pipeline, water filling port, thermal-collecting tube, storage water tank, delivery port and second galvanized pipeline, the top rigid coupling of storage water tank has first galvanized pipeline, and the bottom rigid coupling of storage water tank has with the communicating second galvanized pipeline of gas cavity, the outside of storage water tank from top to bottom in proper order the rigid coupling have water filling port and delivery port, and the inside of storage water tank from top to bottom equidistance rigid coupling has three thermal-collecting tube.
As a still further scheme of the invention: the rear surfaces of the first galvanized pipeline, the second galvanized pipeline and the air outlet pipe are all embedded with valves, the first galvanized pipeline and the second galvanized pipeline are both of L-shaped structures, and one end of the air outlet pipe is communicated with the air cavity.
As a still further scheme of the invention: the thermal-collecting tube includes first heat pipe and second heat pipe, the outside of second heat pipe is annular rigid coupling and has first heat pipe, and the both ends of second heat pipe all are fixed with the inner wall of storage water tank, first heat pipe, second heat pipe and third heat pipe are the component of copper alloy material.
As a still further scheme of the invention: the heat preservation cotton is a component made of glass wool, the third heat conduction pipe penetrates through the heat preservation cotton in the horizontal direction, two ends of the third heat conduction pipe are fixed with the stainless steel inner container and the smelting furnace body respectively, and air holes are formed in the heat preservation cotton in the vertical direction.
As a still further scheme of the invention: the compounding subassembly includes stirring frame, first helical gear, first rotation axis and first puddler, first helical gear has been cup jointed to the external fixation of first rotation axis, and the equal rigid coupling in both sides of first rotation axis has first puddler, the both sides of first helical gear all are connected with the stirring frame, the drive end of motor runs through the inside of smelting furnace bell and passes through the coupling joint on the top of first rotation axis.
As a still further scheme of the invention: the stirring frame comprises a second helical gear, a second rotating shaft and a second stirring rod, wherein the two ends of the second rotating shaft are both rotated through bearings with the inner wall of the stainless steel inner container, the second helical gear is sleeved on the outer fixing portion of the second rotating shaft, the second stirring rod is fixedly connected to the two sides of the second rotating shaft, the second helical gear is meshed with the first helical gear, the second helical gear is perpendicular to the first helical gear, the second helical gear is symmetrically arranged with the central point of the first helical gear as a reference, the first stirring rod and the second stirring rod are of a cuboid structure, the first stirring rod and the second stirring rod are made of stainless steel, and the lengths of the first stirring rod and the second stirring rod are equal.
As a still further scheme of the invention: the number of the first stirring rods is eight, and the first stirring rods and the first rotating shaft are fixed through welding.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the heat collecting component can collect heat in the gas cavity, cold water is converted into hot water for use, and meanwhile, the heat insulation cotton and the third heat conduction pipe are adopted in the gas cavity, so that the heat insulation treatment can be carried out on the furnace body of the smelting furnace through the collected heat, the heat loss is greatly reduced, and the dual energy-saving effect is achieved;
2. can stir the processing to the glass raw materials of pouring into through the compounding subassembly, and can stir on horizontal position through first puddler, can stir in the position with first puddler mutually perpendicular through the second puddler to can show the stirring efficiency that promotes the glass raw materials, make it accomplish the stirring needs in shorter time, this design cost is lower, and the practicality is stronger, has wide market promotion prospect.
Drawings
FIG. 1 is a schematic structural view of an energy-saving melting furnace for glass production;
FIG. 2 is a schematic view of the internal structure of an energy-saving melting furnace for glass production;
FIG. 3 is a schematic view of the mounting structure of a stirring frame in an energy-saving smelting furnace for glass production;
FIG. 4 is a schematic structural diagram of a heat collecting tube in an energy-saving smelting furnace for glass production;
fig. 5 is an enlarged view of a portion a in fig. 2.
In the figure: 1. an electric motor; 2. a furnace cover of a smelting furnace; 3. a smelting furnace body; 4. a heat collection assembly; 5. a support frame; 6. a first galvanized pipe; 7. a water injection port; 8. a heat collecting pipe; 9. a water storage tank; 10. a water outlet; 11. a second galvanized pipe; 12. a stirring frame; 13. a first helical gear; 14. a first rotating shaft; 15. a first stirring rod; 16. a mixing assembly; 17. a stainless steel inner container; 19. a control switch; 20. an air outlet pipe; 21. a second helical gear; 22. a second rotation shaft; 23. a second stirring rod; 24. a first heat conductive pipe; 25. a second heat conductive pipe; 26. a third heat conductive pipe; 27. heat preservation cotton; 28. a gas cavity.
Detailed Description
Referring to fig. 1 to 5, in the embodiment of the present invention, an energy saving melting furnace for glass production includes a melting furnace body 3, a melting furnace lid 2 is fastened to the top of the melting furnace body 3, a support frame 5 is fixedly connected to the lower surface of the melting furnace body 3, a heat collecting assembly 4 is disposed on one side of the melting furnace body 3, an air outlet pipe 20 and a control switch 19 are sequentially and fixedly connected to the other side of the melting furnace body 3 from top to bottom, a DKC-Y110 controller is mounted inside the control switch 19, a stainless steel inner container 17 is disposed inside the melting furnace body 3, a gas cavity 28 is formed between the melting furnace body 3 and the stainless steel inner container 17, a third heat conducting pipe 26 and heat insulating cotton 27 are disposed inside the gas cavity 28, the heat collecting assembly 4 includes a first galvanized pipe 6, a water filling port 7, a heat collecting pipe 8, a water storage tank 9, a water outlet 10 and a second galvanized pipe 11, the top end of the water storage tank 9 is fixedly connected to the first galvanized pipe 6, a second galvanized pipeline 11 communicated with the gas cavity 28 is fixedly connected at the bottom end of the water storage tank 9, a water filling port 7 and a water outlet 10 are fixedly connected at the outer side of the water storage tank 9 from top to bottom in sequence, three heat collecting pipes 8 are fixedly connected at equal intervals inside the water storage tank 9 from top to bottom, valves are embedded in the rear surfaces of the first galvanized pipeline 6, the second galvanized pipeline 11 and the air outlet pipe 20, the first galvanized pipeline 6 and the second galvanized pipeline 11 are both in an L-shaped structure, one end of the air outlet pipe 20 is communicated with the gas cavity 28, one end of the first galvanized pipeline 6 penetrates through the inside of the smelting furnace body 3 and is communicated with the stainless steel liner 17, each heat collecting pipe 8 comprises a first heat conducting pipe 24 and a second heat conducting pipe 25, the first heat conducting pipe 24 is fixedly connected at the outside of the second heat conducting pipe 25 in an annular shape, both ends of the second heat conducting pipe 25 are fixed with the inner wall of the water storage tank 9, the first heat conducting pipe 24, the second heat conducting pipe 25 and the third heat conducting pipe 26 are all made of copper alloy materials, the cotton 27 component of heat preservation for the cotton material of glass, third heat pipe 26 runs through the cotton 27 inside of heat preservation along the horizontal direction, and the both ends of third heat pipe 26 are fixed with stainless steel inner bag 17 and smelting furnace body 3 respectively, the bleeder vent has still been seted up along vertical direction in the cotton 27 inside of heat preservation, heat in can 28 gas cavity through thermal-arrest subassembly 4 is collected, convert cold water into hot water and use, adopt heat preservation cotton 27 and third heat pipe 26 in the gas cavity 28 simultaneously, heat that can collect comes to keep warm to smelting furnace body 3 and handles, greatly reduced thermal loss, dual energy-conserving effect has been played.
In fig. 2, 3 and 4: the rear surface of a smelting furnace body 3 is fixedly connected with a storage battery, a material mixing component 16 is arranged inside a stainless steel inner container 17, a motor 1 is fixedly connected to the edge of the upper surface of a smelting furnace cover 2, the material mixing component 16 comprises a stirring frame 12, a first spiral gear 13, a first rotating shaft 14 and a first stirring rod 15, the first spiral gear 13 is fixedly sleeved outside the first rotating shaft 14, the first stirring rod 15 is fixedly connected to two sides of the first rotating shaft 14, the stirring frame 12 is connected to two sides of the first spiral gear 13, the driving end of the motor 1 penetrates through the interior of the smelting furnace cover 2 and is connected to the top end of the first rotating shaft 14 through a coupling, the model of the motor 1 is YE2, the stirring frame 12 comprises a second spiral gear 21, a second rotating shaft 22 and a second stirring rod 23, two ends of the second rotating shaft 22 rotate with the inner wall of the stainless steel inner container 17 through bearings, and the second spiral gear 21 is fixedly sleeved outside the second rotating shaft 22, and the two sides of the second rotating shaft 22 are fixedly connected with the second stirring rods 23, the second helical gears 21 are engaged with the first helical gears 13, the second helical gears 21 are perpendicular to the first helical gears 13, the second helical gears 21 are symmetrically arranged by taking the central point of the first helical gears 13 as a reference, the first stirring rods 15 and the second stirring rods 23 are both in a cuboid structure, the first stirring rods 15 and the second stirring rods 23 are both stainless steel members, the lengths of the first stirring rods 15 and the second stirring rods 23 are equal, the number of the first stirring rods 15 is eight, the first stirring rods 15 and the first rotating shaft 14 are fixed by welding, the poured glass raw materials can be stirred by the mixing component 16, the glass raw materials can be stirred at the transverse position by the first stirring rods 15, the glass raw materials can be stirred at the position perpendicular to the first stirring rods 15 by the second stirring rods 23, therefore, the stirring efficiency of the glass raw materials can be remarkably improved, and the stirring requirement can be met in a short time.
The working principle of the invention is as follows: the user opens the furnace cover 2 of the smelting furnace first, pours the glass raw material into the furnace cover, melts the glass raw material through the heat generated by the furnace body 3 of the smelting furnace, controls the motor 1 to start working through the DKC-Y110 controller in the control switch 19, drives the first rotating shaft 14 to rotate after the motor 1 is electrified, further drives the first helical gear 13 and the first stirring rod 15 to rotate, can drive the second helical gear 21 and the second rotating shaft 22 to rotate at the moment because the first helical gear 13 and the second helical gear 21 are meshed with each other, can drive the second stirring rod 23 to rotate at the moment, can stir the poured glass raw material through the material mixing component 16, can stir at the transverse position through the first stirring rod 15, and can stir at the position vertical to the first stirring rod 15 through the second stirring rod 23, therefore, the stirring efficiency of the glass raw material can be obviously improved, the stirring requirement of the glass raw material can be completed in a short time, the heat in the stainless steel inner container 17 firstly enters the water storage tank 9 through the first galvanized pipeline 6, at the moment, the heat can be conducted through the first heat-conducting pipe 24 and the second heat-conducting pipe 25, then, the heat enters the gas cavity 28 through the second galvanized pipeline 11, the heat is insulated through the third heat-conducting pipe 26 and the heat-insulating cotton 27, then, a user closes the second galvanized pipeline 11, at the moment, the heat can be continuously injected into the water storage tank 9 through the first galvanized pipeline 6, then, the user injects cold water into the water storage tank 9 through the water injection port 7, at the moment, the cold water can be converted into hot water through the first heat-conducting pipe 24 and the second heat-conducting pipe 25 for use, and then, the hot water is discharged from the water outlet 10, when the heat is required to be insulated in the furnace body 3, the user is with first galvanized pipeline 6 this moment, second galvanized pipeline 11 and outlet duct 20 are closed simultaneously, and then the heat of storing in the gas cavity 28 is to the inside of smelting furnace body 3 and is kept warm and is handled, can collect the heat in the gas cavity 28 through thermal-arrest subassembly 4, convert cold water into hot water and use, adopt heat preservation cotton 27 and third heat pipe 26 in the gas cavity 28 simultaneously, the heat that can collect comes to keep warm to smelting furnace body 3 and handles, greatly reduced thermal loss, dual energy-conserving effect has been played, this design cost is lower, the practicality is stronger, wide marketing prospect has.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.
Claims (6)
1. An energy-saving smelting furnace for glass production comprises a smelting furnace body (3) and is characterized in that a smelting furnace cover (2) is clamped at the top of the smelting furnace body (3), a support frame (5) is fixedly connected to the lower surface of the smelting furnace body (3), a heat collection assembly (4) is arranged on one side of the smelting furnace body (3), an air outlet pipe (20) and a control switch (19) are fixedly connected to the other side of the smelting furnace body (3) from top to bottom in sequence, a stainless steel inner container (17) is arranged inside the smelting furnace body (3), a gas cavity (28) is formed between the smelting furnace body (3) and the stainless steel inner container (17), a storage battery is fixedly connected to the rear surface of the smelting furnace body (3), a material mixing assembly (16) is arranged inside the stainless steel inner container (17), and a motor (1) is fixedly connected to the edge of the upper surface of the smelting furnace cover (2), a third heat-conducting pipe (26) and heat-insulating cotton (27) are arranged in the gas cavity (28);
the mixing component (16) comprises a stirring frame (12), a first spiral gear (13), a first rotating shaft (14) and a first stirring rod (15), the first spiral gear (13) is fixedly sleeved outside the first rotating shaft (14), the first stirring rod (15) is fixedly connected to two sides of the first rotating shaft (14), the stirring frame (12) is connected to two sides of the first spiral gear (13), and the driving end of the motor (1) penetrates through the interior of the smelting furnace cover (2) and is connected to the top end of the first rotating shaft (14) through a coupling;
the stirring frame (12) comprises a second spiral gear (21), a second rotating shaft (22) and a second stirring rod (23), the two ends of the second rotating shaft (22) are rotated with the inner wall of the stainless steel inner container (17) through bearings, the second spiral gear (21) is fixedly sleeved outside the second rotating shaft (22), the second stirring rod (23) is fixedly connected to the two sides of the second rotating shaft (22), the second spiral gear (21) is meshed with the first spiral gear (13), the second spiral gear (21) is perpendicular to the first spiral gear (13), the second spiral gear (21) is symmetrically arranged by taking the central point of the first spiral gear (13) as a reference, the first stirring rod (15) and the second stirring rod (23) are both of a cuboid structure, and the first stirring rod (15) and the second stirring rod (23) are both members made of stainless steel, the lengths of the first stirring rod (15) and the second stirring rod (23) are equal.
2. The energy-saving smelting furnace for glass production according to claim 1, wherein the heat collecting component (4) comprises a first galvanized pipeline (6), a water filling port (7), heat collecting pipes (8), a water storage tank (9), a water outlet (10) and a second galvanized pipeline (11), the first galvanized pipeline (6) is fixedly connected to the top end of the water storage tank (9), the second galvanized pipeline (11) communicated with the gas cavity (28) is fixedly connected to the bottom end of the water storage tank (9), the water filling port (7) and the water outlet (10) are fixedly connected to the outer side of the water storage tank (9) from top to bottom in sequence, and three heat collecting pipes (8) are fixedly connected to the inside of the water storage tank (9) from top to bottom in equal distance.
3. The energy-saving smelting furnace for glass production according to claim 2, wherein valves are embedded in the rear surfaces of the first galvanizing line (6), the second galvanizing line (11) and the gas outlet pipe (20), the first galvanizing line (6) and the second galvanizing line (11) are in L-shaped structures, and one end of the gas outlet pipe (20) is communicated with the gas cavity (28).
4. The energy-saving smelting furnace for glass production according to claim 2, wherein the heat collecting pipe (8) comprises a first heat conducting pipe (24) and a second heat conducting pipe (25), the first heat conducting pipe (24) is fixedly connected to the outside of the second heat conducting pipe (25) in an annular shape, two ends of the second heat conducting pipe (25) are fixed to the inner wall of the water storage tank (9), and the first heat conducting pipe (24), the second heat conducting pipe (25) and the third heat conducting pipe (26) are all members made of copper alloy materials.
5. The energy-saving smelting furnace for glass production according to claim 1, wherein the heat insulation cotton (27) is a member made of glass cotton, the third heat conduction pipe (26) penetrates through the inside of the heat insulation cotton (27) along the horizontal direction, two ends of the third heat conduction pipe (26) are respectively fixed with the stainless steel inner container (17) and the smelting furnace body (3), and air holes are further formed in the inside of the heat insulation cotton (27) along the vertical direction.
6. The energy-saving smelting furnace for glass production according to claim 1, characterized in that the number of the first stirring rods (15) is eight, and the first stirring rods (15) and the first rotating shaft (14) are fixed by welding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010000793.2A CN111072258B (en) | 2020-01-02 | 2020-01-02 | Energy-saving smelting furnace for glass production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010000793.2A CN111072258B (en) | 2020-01-02 | 2020-01-02 | Energy-saving smelting furnace for glass production |
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| CN111072258A CN111072258A (en) | 2020-04-28 |
| CN111072258B true CN111072258B (en) | 2021-12-21 |
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| JP2002253942A (en) * | 2000-12-27 | 2002-09-10 | Nippon Electric Glass Co Ltd | Molten glass agitating bar and molted glass agitating device |
| CN206695601U (en) * | 2017-04-07 | 2017-12-01 | 响水恒生不锈钢铸造有限公司 | A kind of energy-saving stainless steel waste residue smelting electric furnace |
| CN107721132A (en) * | 2017-12-10 | 2018-02-23 | 刘青建 | A kind of glass processing smelting furnace |
| CN208898737U (en) * | 2018-08-16 | 2019-05-24 | 浙江长兴诺万特克玻璃有限公司 | A kind of devitrified glass melting furnace |
| CN209193782U (en) * | 2018-09-20 | 2019-08-02 | 马龙海生润新材料有限公司 | A kind of heat-cycling and energy-saving system of glass kiln |
| CN209470507U (en) * | 2018-11-07 | 2019-10-08 | 鹰潭光远铜业有限公司 | A kind of vacuum induction melting furnace for copper alloy |
-
2020
- 2020-01-02 CN CN202010000793.2A patent/CN111072258B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002253942A (en) * | 2000-12-27 | 2002-09-10 | Nippon Electric Glass Co Ltd | Molten glass agitating bar and molted glass agitating device |
| CN206695601U (en) * | 2017-04-07 | 2017-12-01 | 响水恒生不锈钢铸造有限公司 | A kind of energy-saving stainless steel waste residue smelting electric furnace |
| CN107721132A (en) * | 2017-12-10 | 2018-02-23 | 刘青建 | A kind of glass processing smelting furnace |
| CN208898737U (en) * | 2018-08-16 | 2019-05-24 | 浙江长兴诺万特克玻璃有限公司 | A kind of devitrified glass melting furnace |
| CN209193782U (en) * | 2018-09-20 | 2019-08-02 | 马龙海生润新材料有限公司 | A kind of heat-cycling and energy-saving system of glass kiln |
| CN209470507U (en) * | 2018-11-07 | 2019-10-08 | 鹰潭光远铜业有限公司 | A kind of vacuum induction melting furnace for copper alloy |
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Effective date of registration: 20211206 Address after: 322200 floors 3 and 4, building 25, central crystal cluster, Pujiang County, Jinhua City, Zhejiang Province Applicant after: Pujiang Minglei Crystal Crafts Co.,Ltd. Address before: No. 46, Wolong street, Longquan, Longquanyi District, Chengdu, Sichuan 610000 Applicant before: Zhong Lisha |
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