CN111070416B - Use method of stirring mechanism for building concrete - Google Patents

Use method of stirring mechanism for building concrete Download PDF

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Publication number
CN111070416B
CN111070416B CN202010153850.0A CN202010153850A CN111070416B CN 111070416 B CN111070416 B CN 111070416B CN 202010153850 A CN202010153850 A CN 202010153850A CN 111070416 B CN111070416 B CN 111070416B
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China
Prior art keywords
container
stirring
driving
pipes
long
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CN202010153850.0A
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CN111070416A (en
Inventor
孙璐
王光伟
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Sichuan Hongye Commercial Concrete Co., Ltd
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Sichuan Hongye Commercial Concrete Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/18Mixing in containers to which motion is imparted to effect the mixing
    • B28C5/1825Mixers of the tilted-drum type, e.g. mixers pivotable about an axis perpendicular to the axis of rotation for emptying
    • B28C5/1887Mobile or portable devices, e.g. for use by do-it-yourself enthousiasts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/18Mixing in containers to which motion is imparted to effect the mixing
    • B28C5/1825Mixers of the tilted-drum type, e.g. mixers pivotable about an axis perpendicular to the axis of rotation for emptying
    • B28C5/1856Details or parts, e.g. drums

Abstract

The utility model discloses an rabbling mechanism that earth was mixed in building, this rabbling mechanism that earth was mixed in building include stirred vessel, container year seat, drive arrangement, basement device, through this stirring mechanism that earth was mixed in building of artifical manually operation, replaced the mode of traditional artifical shovel stirring, stir more effectively, more accurate, be a low cost, high-efficient, mobilizable mixer for building, by a wide margin reduced human cost and time, improved the stirring quality.

Description

Use method of stirring mechanism for building concrete
Technical Field
The invention relates to the field of building processing, in particular to a stirring mechanism for building concrete.
Background
As the most basic building material, the concrete is widely applied to basic construction projects such as industry, agriculture, traffic, water conservancy, municipal administration and civilian use, and plays a very important role in national economy. Stirring is a key process in the concrete production process, and is directly related to the quality and efficiency of the production of the ready-mixed concrete. Concrete used in construction engineering generally requires workability, high strength, durability, economy, and the like. These properties are determined by the internal structure of the concrete, and are usually reflected in the concrete proportion and the degree of uniform mixing. The concrete is reasonable in proportioning design and uniform in distribution after being stirred, and the quality of the concrete is high. Stirring plays an extremely important role as the most basic method for preparing concrete in order to achieve uniform distribution of each constituent material and form a good internal microstructure and structure.
The concrete stirring machine drives materials to rotate along with blades through the stirring blades on the inner wall in the stirring cylinder, and after the materials reach a certain height, the materials are thrown and scattered in a certain direction, so that a mixing effect is achieved. However, the existing stirring machines for building are complex in equipment, very high in cost, and some civil fields such as self-home repair are unable to bear high cost, so that the traditional shovel mixing mode is still used, obviously, the traditional mode has low efficiency and poor stirring quality, and therefore, a novel and low-cost stirring mechanism for building concrete is needed to solve the actual need.
Disclosure of Invention
Accordingly, in view of the disadvantages in the related art, examples of the present invention are provided to substantially solve one or more problems due to limitations and disadvantages of the related art, to substantially improve safety and reliability, and to effectively protect equipment.
According to the technical scheme provided by the invention, the stirring mechanism for the building concrete comprises a stirring container, a container carrying seat, a driving device and a base device, wherein the stirring container is positioned on the container carrying seat, the container carrying seat can restrict the movement of the stirring container, the driving device can enable the stirring container to move on the container carrying seat by using friction force, the container carrying seat can rotate relative to the base device, the base device can provide support for the whole mechanism, and the whole mechanism is detachably assembled.
Further, stirred vessel includes cylindrical drum, is equipped with at least twice slot on cylindrical drum's the peripheral surface, and cylindrical drum's internal surface is equipped with a plurality of stirring vane, and stirring vane continues to the cylinder end by the cylinder mouth.
Further, the container carries the seat to be connected with basement device, the container carries the seat to include two bottom tubes of controlling parallel arrangement, be equipped with the bottom plate on two bottom tubes, the quantity of bottom plate is two and front and back parallel arrangement, the same position punishment of two bottom plates is equipped with down the gyro wheel respectively, the quantity of the lower gyro wheel on every bottom plate is two, and control parallel arrangement, the front and back end of bottom tube all links to each other with lower standpipe through two-way pipe joint, two sets of lower standpipe links to each other with the long tube through three-way pipe joint respectively around, the middle part of two long tubes links to each other with last standpipe through three-way pipe joint respectively, it links to each other with the push pipe through two-way pipe joint respectively to go up the standpipe for two, the below of push pipe is equipped with the roof, the roof sets up between two upper standpipes.
Furthermore, the base device comprises a bottom frame consisting of a plurality of pipe fittings, two sides of the bottom frame are respectively connected with a vertical pipe through a connecting piece, the middle part of each vertical pipe is also respectively connected with the bottom frame through two tension members, the connecting end of each tension member is a turnbuckle, the upper part of each vertical pipe is rotatably connected with the long pipe through a rotating piece, so that the container carrying seat can rotate relative to the base device, and at least one group of reinforcing pipes are arranged between the two vertical pipes.
Further, drive arrangement includes the drive division, the drive division includes two long boards that are separated by parallel arrangement, the one end of every long board all is equipped with the transfer line, be equipped with a drive wheel subassembly on every transfer line respectively, all be equipped with the transmission train on every drive wheel subassembly, the transmission train cooperates with the transfer line, be connected with the drive handle between the other end of two long boards, during upwards or the drive handle of downward operation, the drive wheel of drive wheel subassembly takes place to rotate, and the rotation opposite direction of two drive wheels, two drive wheels and cylindrical drum contact, when two drive wheels rotate, drive cylindrical drum through frictional force and rotate, the tip assembly of transfer line is on the long tube.
Furthermore, at least one end part of the long pipe is connected with an auxiliary handle through a two-way pipe joint.
Further, the lower roller and/or the upper roller can be engaged with a groove on the outer circumferential surface of the cylindrical drum.
Further, the drive train includes a freewheel assembly, wherein the freewheel assembly transmits torque in one rotational direction and is free to rotate in the other rotational direction.
The invention provides a stirring mechanism for building concrete, which comprises a stirring container, a container carrying seat, a driving device and a base device, wherein the stirring mechanism for building concrete is manually operated by manpower, replaces the traditional manual shovel stirring mode, is more effective and accurate in stirring, is a low-cost, high-efficiency and movable stirring machine for buildings, greatly reduces the labor cost and time, and improves the stirring quality.
Drawings
Fig. 1 is a general schematic diagram of the mechanism of the present invention.
Fig. 2 is a schematic view of a container carrier of the present invention.
FIG. 3 is a schematic view of a substrate apparatus of the present invention.
Fig. 4 is a schematic view of the driving device of the present invention.
FIG. 5 is a schematic view of a mixing vessel according to the present invention.
FIG. 6 is a schematic view of a flywheel assembly of the present invention.
Detailed Description
The present invention will be further described with reference to the following specific examples.
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to these embodiments are included in the scope of the present invention. The application of the principles of the present invention will be further described with reference to the accompanying drawings and specific embodiments.
The stirring mechanism for building concrete comprises a stirring container 1, a container loading seat 2, a driving device 3 and a base device 4, wherein the stirring container 1 is positioned on the container loading seat 2, the container loading seat 2 can constrain the movement of the stirring container 1, the driving device 3 can utilize friction force to enable the stirring container 1 to move on the container loading seat 2, the container loading seat 2 can rotate relative to the base device 4, and the base device 4 can provide support for the whole mechanism.
The main function of the mixing container 1 is to contain and mix the concrete components, the power transfer will rotate the mixing container 1 in the frame, and the rotation will provide energy to mix the material. The mixing container 1 consists of two components, first a cylindrical drum, which constitutes the main body of the mixing container 1, which must be large enough to easily mix the building concrete of the target volume. Next, a set of mixing blades is fixed inside the cylindrical drum to reduce the total mixing time, the mixing blades continuing from the drum mouth to the bottom of the drum, the mixing blades aiding the mixing by causing the concrete to be carried along the sides of the cylindrical drum during rotation and then to fall back to the bottom of the cylindrical drum.
Since the cylindrical drum is powered by a frictional drive, increasing the coefficient of friction between the cylindrical drum and the drive wheel will increase the efficiency of the power transmission, and thus, special treatment of the bottom surface of the cylindrical drum or the addition of a friction-increasing substance such as sandpaper to the bottom surface of the cylindrical drum will be performed.
The container carrier 2 of the present invention has three main functions:
1. keeping the rotating shaft of the cylindrical roller stable;
2. ensuring a stable contact interface between the rear of the cylindrical drum and the drive wheel;
3. the mixed concrete can be quickly and easily poured out of the cylindrical roller.
Specifically, the container carrier seat 2 is connected with the base device 4, the container carrier seat 2 comprises two bottom pipes 2-1 which are arranged in parallel from left to right, bottom plates 2-2 are arranged on the two bottom pipes 2-1, the number of the bottom plates 2-2 is two, and the bottom plates are arranged in parallel from front to back, lower rollers 2-3 are respectively arranged at the same positions of the two bottom plates 2-2, the number of the lower rollers 2-3 on each bottom plate 2-2 is two, and the bottom pipes are arranged in parallel from left to right, the front ends and the back ends of the bottom pipes 2-1 are respectively connected with the lower vertical pipes 2-4 through a two-way pipe joint, the front and back two groups of the lower vertical pipes 2-4 are respectively connected with long pipes 2-5 through a three-way pipe joint, the middle parts of the two long pipes 2-5 are respectively connected with the upper vertical pipes 2-6 through a, the top plates 2-8 are arranged below the top pipes 2-7, the top plates 2-8 are arranged between the two upper vertical pipes 2-6, the lower surfaces of the top plates 2-8 are provided with upper rollers 2-9, and the number of the upper rollers 2-9 is two and the upper rollers are arranged in parallel front and back.
It can thus be seen from the figures that the container carrier 2 has three U-shaped frames inside which, during use, the cylindrical drum rotates smoothly and is prevented from moving, the container carrier 2 ensuring a high functionality of the critical processes of the mixer by limiting the freedom of the cylindrical drum.
The container carrier 2 can be rotated on the base unit 4, which is necessary in order to facilitate the pouring of the concrete after the building concrete has been mixed. The container carrier 2 and the base unit 4 are connected to the whole system by means of pivot joints which are connected by means of standard rods passing through holes in the container carrier 2 and the base unit 4, around which the container carrier 2 can then be rotated by lifting the rear auxiliary handle 2-10, during which there is a lot of leverage due to the length of the long tube of the base unit 4, so that it becomes relatively easy to dump the heavy weight concrete from the drum or to directly remove the cylindrical drum from the container carrier 2.
The container carrier seat 2 adopts upper and lower rollers, and the design can ensure the stability of the rotating shaft of the cylindrical roller. The present commercial construction concrete mixers, which use a central shaft welded to the back of the drum to carry the load, are effective, but require extremely high machining precision and expensive special parts, and therefore use a roller system to achieve the cost reduction of the upper container carrier 2 structure. The rollers are bolted to the connecting block, which is then secured to the horizontal member on the U-shaped steel structure using standard U-bolts. The container carrier 2 is equipped with 6 rollers, 4 of which are located in the lower half of the drum to carry most of the load, and 2 of which are intended to ensure that the drum does not move laterally, but only rotates about its free axis of rotation. The lower rollers 2-3 and/or the upper rollers 2-9 can be engaged with the rolling grooves on the outer circumferential surface of the cylindrical drum, which further ensures the stability of the entire apparatus.
The base means 4 has two main purposes:
1. supporting the weight of the container carrier 2 and the stirring container 1 when the container is empty and full of raw materials;
2. these loads are borne in a safe and stable manner.
The base device 4 comprises a bottom frame consisting of a plurality of pipe fittings, two sides of the bottom frame are respectively connected with a vertical pipe through connecting pieces, the middle part of each vertical pipe is also respectively connected with the bottom frame through two tension members, the connecting end of each tension member is a turnbuckle, the upper part of each vertical pipe is rotatably connected with the long pipes 2-5 through rotating pieces, so that the container carrier seat 2 can rotate relative to the base device 4, and at least one group of reinforcing pipes is arranged between the two vertical pipes.
The entire base unit 4 is intended to stabilize the entire blender and prevent tipping. By the reinforcement of the tension members, vibrations can be minimized, the stability of the tubes of these bottom frames is further improved and the susceptibility of the base unit 4 to damage due to structural loads or vibrations is reduced.
The drive means 3 converts the energy supplied by the operator into the rotational energy of the cylindrical drum, which is an important component of the mixer, the drive means 3 must provide the operator with sufficient mechanical advantage, and the main design concern of the drive means 3 is the efficiency, i.e. how effectively the power output of the user is converted into the mix of the building concrete.
Drive arrangement 3 includes the drive division, the drive division includes two long boards that are separated by parallel arrangement, the one end of every long board all is equipped with the transfer line, be equipped with a drive wheel subassembly on every transfer line respectively, all be equipped with the drive train on every drive wheel subassembly, the drive train cooperates with the transfer line, be connected with the drive handle between the other end of two long boards, during upwards or the drive handle of operating downwards, the drive wheel of drive wheel subassembly takes place to rotate, and the rotation opposite direction of two drive wheels, two drive wheels and cylindrical drum contact, when two drive wheels rotate, it rotates to drive cylindrical drum through frictional force, the tip assembly of transfer line is on the long tube.
The type of drivetrain used in the final design is a friction drive, which means that there is no engagement between the cylindrical drum and the drive wheels, instead power is transmitted only through friction. Such a system, while not as efficient as a more complex power transmission system such as a gear train, is very simple and inexpensive, thereby compensating for the inefficiency.
An important aspect of the drive means 3 is that the power output of the system can be doubled by transferring the motion of the drive handle to the power for the cylindrical drum during the up/down stroke as the drive handle is raised and lowered. Specifically, the drive train includes a freewheel assembly that transmits torque in one rotational direction and is free to rotate in the other rotational direction. As can be seen from the drawings, the outer part of the flywheel assembly will rotate freely in a clockwise direction, the flywheel mechanism will capture and transmit the applied torque to the drive shaft in a counter-clockwise direction, and the two flywheel assemblies of the present invention are mounted on the drive wheel in opposite directions to complete the drive.
In addition, the whole mechanism can be disassembled and assembled, the convenience and the mobility of the whole device are greatly improved, the device is assembled on the spot when in use, and the use efficiency is obviously improved.
The use steps of the stirring mechanism for building concrete of the invention can be summarized as follows:
A) one of the operators presses down the end of the long tube at one side of the cylindrical drum opening to rotate the container carrier relative to the base device to a proper position;
B) another operator places the mixing container in the area between the upper roller and the lower roller, so that the mixing container reaches the designated position and is kept stable;
C) the operator slowly loosens the end of the long tube on one side of the cylindrical roller opening, so that the container carrier rotates relative to the base device to reach the working position;
D) filling building concrete to be stirred into the cylindrical roller of the stirring container;
E) an operator repeatedly presses down a driving handle of the driving device, a driving wheel of the driving device rotates, and the stirring container rolls under the matching of the upper roller and the lower roller under the action of friction force to stir the building concrete in the stirring container;
F) after the building concrete is stirred, an operator presses down the end part of the long pipe positioned on one side of the opening of the cylindrical roller, so that the container carrying seat rotates relative to the base device to reach a proper position, and the other operator shovels the building concrete in the stirring container or takes the stirring container off the container carrying seat.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. A method for using a stirring mechanism of building concrete comprises a stirring container (1), a container carrying seat (2), a driving device (3) and a base device (4), wherein the stirring container (1) is positioned on the container carrying seat (2), the container carrying seat (2) can restrict the movement of the stirring container (1), the driving device (3) can apply friction force to enable the stirring container (1) to move on the container carrying seat (2), the container carrying seat (2) can rotate relative to the base device (4), and the base device (4) can provide support; the stirring container (1) comprises a cylindrical roller; the container carrier seat (2) is connected with the base device (4), the container carrier seat (2) comprises two bottom pipes (2-1) which are arranged in parallel from left to right, bottom plates (2-2) are arranged on the two bottom pipes (2-1), the number of the bottom plates (2-2) is two, the bottom plates are arranged in parallel from front to back, lower rollers (2-3) are respectively arranged at the same positions of the two bottom plates (2-2), the number of the lower rollers (2-3) on each bottom plate (2-2) is two, the lower rollers are arranged in parallel from left to right, the front end and the back end of each bottom pipe (2-1) are connected with lower vertical pipes (2-4) through two-way pipe joints, the front lower vertical pipes and the back lower vertical pipes (2-4) are respectively connected with long pipes (2-5) through three-way pipe joints, the middle parts of the two long pipes (2-5) are respectively connected with upper vertical pipes (2-6) through tee pipe joints, the two upper vertical pipes (2-6) are respectively connected with top pipes (2-7) through two-way pipe joints, top plates (2-8) are arranged below the top pipes (2-7), the top plates (2-8) are arranged between the two upper vertical pipes (2-6), upper rollers (2-9) are arranged on the lower surfaces of the top plates (2-8), and the number of the upper rollers (2-9) is two and is arranged in parallel front and back; the base device (4) comprises a bottom frame consisting of a plurality of pipe fittings, two sides of the bottom frame are respectively connected with a vertical pipe through connecting pieces, the middle part of each vertical pipe is also respectively connected with the bottom frame through two tension members, the connecting end of each tension member is a turnbuckle, the upper part of each vertical pipe is rotatably connected with the long pipes (2-5) through rotating pieces, so that the container carrier seat (2) can rotate relative to the base device (4), and at least one group of reinforcing pipes is arranged between the two vertical pipes; the driving device (3) comprises a driving part, the driving part comprises two long plates which are arranged in parallel at intervals, one end of each long plate is provided with a driving rod, each driving rod is respectively provided with a driving wheel assembly, each driving wheel assembly is provided with a driving wheel train, the driving wheel trains are matched with the driving rods, a driving handle is connected between the other ends of the two long plates, when the driving handle is operated upwards or downwards, the driving wheels of the driving wheel assemblies rotate, the rotating directions of the two driving wheels are opposite, the two driving wheels are in contact with the cylindrical roller, when the two driving wheels rotate, the cylindrical roller is driven to rotate through friction force, and the end parts of the driving rods are assembled on the long plates; said drive train including a freewheel assembly, wherein said freewheel assembly transmits torque in one rotational direction and is free to rotate in the other rotational direction; the method is characterized in that the stirring mechanism for building concrete comprises the following steps:
A) one of the operators presses down the end of the long tube at one side of the cylindrical drum opening to rotate the container carrier relative to the base device to a proper position;
B) another operator places the mixing container in the area between the upper roller and the lower roller, so that the mixing container reaches the designated position and is kept stable;
C) the operator slowly loosens the end of the long tube on one side of the cylindrical roller opening, so that the container carrier rotates relative to the base device to reach the working position;
D) filling building concrete to be stirred into the cylindrical roller of the stirring container;
E) an operator repeatedly presses down a driving handle of the driving device, a driving wheel of the driving device rotates, and the stirring container rolls under the matching of the upper roller and the lower roller under the action of friction force to stir the building concrete in the stirring container;
F) after the building concrete is stirred, an operator presses down the end part of the long pipe positioned on one side of the opening of the cylindrical roller, so that the container carrying seat rotates relative to the base device to reach a proper position, and the other operator shovels the building concrete in the stirring container or takes the stirring container off the container carrying seat.
2. The method for using the stirring mechanism for building concrete according to claim 1, wherein at least two rolling grooves are formed on the outer circumferential surface of the cylindrical roller, a plurality of stirring blades are arranged on the inner surface of the cylindrical roller, and the stirring blades are continued from the roller opening to the roller bottom.
3. A method of use of a mixing mechanism for construction concrete according to claim 1 characterised in that at least one end of said long pipe is connected to an auxiliary handle (2-10) by a two way pipe connection.
4. A method of using a mixing mechanism for construction concrete according to claim 1, characterised in that said lower rollers (2-3) and/or said upper rollers (2-9) are adapted to cooperate with raceways provided on the outer circumferential surface of said cylindrical drum.
5. The method for using the stirring mechanism for building concrete according to claim 1 is characterized in that the stirring container (1), the container carrier (2), the driving device (3) and the base device (4) are detachably assembled.
CN202010153850.0A 2020-03-07 2020-03-07 Use method of stirring mechanism for building concrete Active CN111070416B (en)

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