CN111058215B - Clothing cleaning device based on ultrasonic cavitation effect - Google Patents

Clothing cleaning device based on ultrasonic cavitation effect Download PDF

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Publication number
CN111058215B
CN111058215B CN201911419403.9A CN201911419403A CN111058215B CN 111058215 B CN111058215 B CN 111058215B CN 201911419403 A CN201911419403 A CN 201911419403A CN 111058215 B CN111058215 B CN 111058215B
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China
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main container
ultrasonic
top cover
cavitation effect
ultrasonic cavitation
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CN201911419403.9A
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CN111058215A (en
Inventor
徐东海
张誉川
李彬乾
王琛
樊硕旺
聂靖宇
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Xian Jiaotong University
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Xian Jiaotong University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F19/00Washing machines using vibrations for washing purposes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08Liquid supply or discharge arrangements
    • D06F39/083Liquid discharge or recirculation arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/12Casings; Tubs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/12Casings; Tubs
    • D06F39/14Doors or covers; Securing means therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

The invention discloses a clothes cleaning device based on ultrasonic cavitation effect, which belongs to the field of clothes cleaning.A porous screen plate is arranged on the inner wall of a main container, fluid can form mixing at small holes when flowing through the porous screen plate, cavitation effect can be generated by combining ultrasonic waves generated by an ultrasonic transducer, the cleaning effect of clothes is enhanced, and certain insoluble particles are not easy to deposit; a plurality of ultrasonic transducers are fixed on the inner walls of the two opposite sides of the container by utilizing the fixed steel plates, so that the coverage area after ultrasonic wave emission is enlarged, and the mixing capability of water flow formation and the strength of cavitation effect can be increased. The device has the advantages of simple structure, low power consumption and water consumption and strong practicability.

Description

Clothing cleaning device based on ultrasonic cavitation effect
Technical Field
The invention belongs to the field of clothes cleaning, and relates to a clothes cleaning device based on an ultrasonic cavitation effect.
Background
The ultrasonic washing work is mainly completed by cavitation bubbles on the surface and nearby the clothes. The physical mechanism can be attributed to ultrasonic cavitation, shock waves, micro-acoustic flow, micro-jet flow generated along with the cavitation and the mechanical effect of ultrasonic vibration of the cleaning liquid. On one hand, the washing effect of the micro-acoustic flow generated by ultrasonic cavitation and the impact effect of high-speed micro-jet generated on a solid-liquid interface destroy the adsorption of dirt to clothes; on the other hand, ultrasonic cleaning provides a new dissolution mechanism on the surface of clothes, so that grease is emulsified and dirt is dissolved. Mainly expressed by the following four points:
1) micro bubbles (cavitation core) in the cleaning liquid (such as water) vibrate under the action of a sound field, when sound pressure reaches a certain value, the bubbles rapidly grow and then suddenly close, and shock waves generated by closing the bubbles can instantly form pressure reaching thousands of atmospheric pressures around, so that stubborn stains on the clothes are destroyed, and the stubborn stains are separated from the clothes and dispersed in water. Repeated impact of the steam type cavitation on the dirt layer not only destroys the adsorption of the dirt layer on the clothes, but also causes fatigue damage of the dirt layer to make the dirt layer separate from the surface of the clothes. For solid particles wrapped by oil stains, the oil and water are quickly dispersed and emulsified at an interface under the action of ultrasonic cavitation, and the solid particles are separated immediately. The air type air bubble vibration cleans the surface of the clothes, once the dirt layer has gaps, the air bubbles can penetrate into the dirt layer to vibrate, and the dirt layer falls off.
2) Cavitation bubbles will accompany a series of second order phenomena, such as radiation twisting, during oscillation. In a homogeneous liquid, the circular flow caused by the radiation torsion acting on the liquid itself is called acoustic flow. The sound stream of the mum level is the micro sound stream. The micro-acoustic flow can cause high speed gradient and viscous stress to exist on the surface of the pulsating bubble, and the high speed gradient and the viscous stress are enough to destroy dirt on the surface of the clothes to enable the dirt to be removed.
3) The high-speed micro-jet generated by ultrasonic cavitation on the solid-liquid interface can remove or weaken the boundary dirt layer, enhance the stirring effect, accelerate the dissolution of soluble dirt and strengthen the cleaning effect of the chemical cleaning agent.
4) The ultrasonic vibration of the cleaning fluid itself does not contribute negligibly to the cleaning. Such as 20kHz, 2W/cm2When the ultrasonic wave of (2) is propagated in the cleaning liquid, it will cause the vibration displacement amplitude of the mass point to be 1.32 μm, the speed to be 0.16m/s, and the acceleration to be 2.04 x 104m/s2Sound pressure of 2.45 x 105Pa. This indicates that the soil layer on the surface of the laundry will be subjected to 2 ten thousand violent impacts of the cleaning liquid from positive 2.45 atmospheres to negative 2.45 atmospheres per second. This is the result of the traveling field calculation, and in fact, the closer to the reverberant field in the cleaning tank, may make this process more drastic.
However, the existing ultrasonic cleaning device has the problems of small coverage after ultrasonic emission, small water flow mixing capability, low intensity of cavitation effect, unsatisfactory cleaning effect and the like.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a device based on an ultrasonic cavitation effect, so as to solve the problem that the cleaning effect of the conventional ultrasonic cleaning device is not ideal due to small ultrasonic coverage, small water flow mixing capability and low cavitation effect intensity.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose:
the invention discloses a clothes cleaning device based on an ultrasonic cavitation effect, which comprises a top cover and a main container, wherein the top cover is connected to the top of the main container through a fixed shaft, the side walls of the main container are respectively provided with a water filling port and a water outlet, the two parallel side walls of the main container are provided with a helical blade and a side cladding for bearing the helical blade, the inner walls of the two opposite sides of the main container are fixed with a plurality of ultrasonic transducers by utilizing fixed steel plates, the inner wall of the main container is provided with a wall groove, a porous screen plate is fixed on the wall groove, and the porous screen plate is provided with a plurality of screen plate small holes.
Preferably, the wall slots and the perforated net plates are provided in number.
Further preferably, the porous mesh plate is provided with a plurality of layers of meshes, and gaps for clamping clothes are arranged between every two layers; the small holes of the screen are regularly arranged.
Preferably, the centers of the two side cladding are provided with narrow slit channels, the upper parts of the narrow slit channels are connected with a circulating water inlet, and the lower parts of the narrow slit channels are connected with a circulating water outlet; the bottom of the narrow-slit passage is connected with the helical blade, and water flow circulation is formed through rotation of the helical blade.
Preferably, the top cover is of an arc inosculating structure, and the tail part of the top cover can rotate around the fixed shaft.
Preferably, the surface of the top cover is provided with two handle grooves for opening and closing the top cover.
Preferably, a rubber sealing gasket is arranged at the contact position of the main container and the top cover.
Preferably, corrosion-resistant linings are arranged in the top cover and the main container, and the corrosion-resistant linings are made of ceramic materials.
Preferably, the main container is a rectangular parallelepiped.
Preferably, the main vessel is prepared using a stainless steel material.
Compared with the prior art, the invention has the following beneficial effects:
the invention discloses a clothes cleaning device based on an ultrasonic cavitation effect, wherein a porous net plate is arranged on the inner wall of a main container, fluid can form mixing at small holes when flowing through the porous net plate, the cavitation effect can be generated by combining ultrasonic waves generated by an ultrasonic transducer, the cleaning effect is enhanced, and certain insoluble particles are not easy to deposit. A plurality of ultrasonic transducers are fixed on the inner walls of the two opposite sides of the container by utilizing the fixed steel plates, so that the coverage area after ultrasonic wave emission is enlarged, and the mixing capability of water flow formation and the strength of cavitation effect can be increased. The device has simple structure, obviously reduced power consumption and water consumption and strong practicability.
Furthermore, a plurality of porous screen plates are arranged in the main container, the porous screen plates are provided with a plurality of layers of nets, and a plurality of small holes are regularly arranged on each layer of net, so that water flow can be guided to pass through, a turbulent flow effect can be generated, the mixing capability of the water flow is accelerated, the cleaning effect is enhanced, and certain insoluble particles are not easy to deposit; gaps are reserved between every two layers of nets, and clothes can be clamped by the gaps, so that the clothes can be efficiently cleaned.
Furthermore, the circulation inlet and outlet and the helical blades are arranged in the main container, so that the water flow circulation is accelerated, the water flow mixing capability is improved, and the cavitation effect of the device is enhanced.
Furthermore, the top cover adopts an arc inosculating structure, and the tail part can rotate around the fixed shaft; the two handle grooves are dug on the surface of the top cover, so that a user can conveniently open and close the top cover without any redundant structure.
Furthermore, through set up corrosion-resistant inside lining in top cap and main container, adopt ceramic material preparation corrosion-resistant inside lining can prevent the corruption of water to the device, can more reflection ultrasonic wave simultaneously.
Furthermore, the energy loss of ultrasonic waves can be effectively reduced by arranging the rubber sealing gasket at the position of the sealing cover gap; the main container pressure-bearing capacity of cuboid shape is stronger, and main container adopts stainless steel material can avoid it to receive wearing and tearing to the life of extension device, and the cost is lower, has effectively improved the practicality of device.
Drawings
FIG. 1 is a schematic diagram of the structure of a reactor according to the present invention;
FIG. 2 is a left side view of the present invention with the top cover open;
FIG. 3 is a perspective view of the device of the present invention with the top cover open;
FIG. 4 is a schematic view of a perforated web of the apparatus of the present invention;
FIG. 5 is an overall view of the porous mesh plate and wall groove of the device of the present invention;
FIG. 6 is a front view of a portion of the apparatus of the present invention;
FIG. 7 is a diagram showing the construction of a portion of the apparatus of the present invention;
wherein: 1-a top cover; 2-a main vessel; 3-side cladding; 4-fixing screw holes on the cladding; 5-an ultrasonic transducer; 6-porous net plate; 7-wall grooves; 8-mesh plate pores; 9-fixing a steel plate; 10-cladding fixing bolts; 11-helical blades; 12-a circulating water inlet; 13-circulating water outlet; 14-a water injection port; 15-drainage port.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention is described in further detail below with reference to the accompanying drawings:
a clothes cleaning device based on ultrasonic cavitation effect is disclosed, as shown in figure 1, comprising a top cover 1 and a main container 2, wherein the top cover 1 is connected to the top of the main container 2 through a fixed shaft, and two sides parallel to the main container 2 are provided with side surface cladding 3; as shown in fig. 6 and 7, the side walls of the main container 2 are respectively provided with a water filling port 14 and a water discharging port 15, the two parallel side walls of the main container 2 are provided with a helical blade 11 and a side cladding 3 for bearing the helical blade 11, and as can be seen from fig. 3, the inner walls of the two opposite sides of the main container 2 are fixed with a plurality of ultrasonic transducers 5 by using fixed steel plates 9; as shown in fig. 4 and 5, a wall groove 7 is formed on the inner wall of the main container 2, a porous screen plate 6 is fixed on the wall groove 7, and a plurality of screen plate small holes 8 are formed on the porous screen plate 6; the wall grooves 7 and the porous screen plates 6 are provided with a plurality of layers of screens, gaps for clamping clothes are formed between every two layers of screens 6, and the small holes 8 of the screen plates are regularly arranged; the centers of the two side cladding bodies 3 are provided with narrow slit channels, the upper parts of the narrow slit channels are connected with a circulating water inlet 12, and the lower parts of the narrow slit channels are connected with a circulating water outlet 13; the bottom of the narrow-slit passage is connected with the helical blade 11, and water flow circulation is formed by the rotation of the helical blade 11; the top cover 1 is of an arc inosculating structure, and the tail part of the top cover 1 can rotate around a fixed shaft; the surface of the top cover 1 is provided with two handle grooves for opening and closing the top cover 1; rubber sealing gaskets are arranged at the contact positions of the main container 2 and the top cover 1; corrosion-resistant linings are arranged in the top cover 1 and the main container 2, and the corrosion-resistant linings are made of ceramic materials; the main container 2 is a cuboid; the main container 2 is made of stainless steel.
Examples
A clothes washing apparatus based on ultrasonic cavitation effect as shown in fig. 1, which comprises a top cover 1 for sealing the inside of the washing apparatus and two side square side covers 3 carrying helical blades 11, a rubber gasket for sealing part of the gap, a corrosion resistant liner of the top cover 1, a corrosion resistant liner of the container and a corrosion resistant liner of the bottom for corrosion resistance of the reaction apparatus, a bearing for rotating the top cover 1 around a fixed shaft so as to open and close the top cover 1, a cuboid main container 2 for bearing pressure, as shown in fig. 2, cover fixing screw holes 4 for fixing the side covers 3, and fixing the side covers 3 by matching cover fixing bolts 10 with the cover fixing screw holes 4; as shown in fig. 3, ultrasonic transducers 5 for emitting ultrasonic waves are disposed on two sides of the main container 2, as shown in fig. 4 and 5, a wall groove 7 is disposed on an inner wall of the main container 2, a porous mesh plate 6 is fixed on the wall groove 7, a plurality of mesh plate holes 8 are disposed on the porous mesh plate 6, as shown in fig. 6 and 7, a circulation water inlet 12 and a circulation water outlet 13 for circularly guiding and guiding water flow, a helical blade 11 for driving water flow to move, a motor for driving the helical blade 11 to move, a fixing steel plate 9 for attaching the ultrasonic transducers 5, the wall groove 7 for fixing the porous mesh plate 6, the porous mesh plate 6 for guiding water flow to pass through, generating turbulence effect, and an ultrasonic power supply for supplying the ultrasonic transducers 5.
In the scheme, a rubber sealing gasket, a top cover 1 corrosion lining for corrosion prevention of the container, a container corrosion-resistant lining and a bottom corrosion-resistant lining are arranged in the cleaning device based on the ultrasonic cavitation effect. These liners may be constructed using weld overlay. These liners are primarily water resistant and also provide the benefit of reflecting as much ultrasound as possible. Corrosion-resistant ceramic materials can be adopted, and the ceramic materials have good reflection performance on sound waves. The main container 2 can be made of common corrosion-resistant materials, such as austenitic stainless steel 316 and the like, so that the cost of the device is effectively reduced. In order to enhance the washing effect, the helical blades 11 of the device drive the fluid to circularly flow when the device is in operation. Meanwhile, in order to save water, the flow does not need to add extra water repeatedly like a common washing machine, and the clothes can be washed circularly only by circulating the water added at the beginning between the circulating water inlet 12 and the circulating water outlet 13. When the water-saving washing machine works, water flow passes through the small holes 8 of the screen plate, and can generate mixing at the small holes 8 of the screen plate, so that the washing effect is enhanced, and certain insoluble particles are not easy to deposit. The ultrasonic transducers 5 are arranged on the inner walls of the two sides of the main container 2, each side is provided with 2 ultrasonic transducers 5, the power of each ultrasonic transducer is 50W, the frequency is 28Khz, and the other side of the fixed steel plate 9 to which the ultrasonic transducers 5 are attached is directly contacted with water, so that the ultrasonic loss generated by the ultrasonic transducers 5 is less. Meanwhile, the arrangement of the ultrasonic waves in 2 × 2 also enables the ultrasonic waves to cover the cleaning portion in the entire container.
The working flow of the device of the invention is as follows:
firstly, the objects to be cleaned are arranged in the main container 2, the water required is injected from the water injection port 14, a certain amount of washing powder or washing liquid is poured in, the top cover 1 is closed, and the power supply is turned on. Then, the helical blades 11 in the cladding 3 on the two side surfaces of the main container 2 will start to rotate first, so as to drive the water originally standing in the main container 2 to circulate the water flow. At the same time, the ultrasonic transducers 5 on both sides start to operate to emit ultrasonic waves. The molecules and insoluble particles of the dirt originally attached to the surface of the cleaned object can be separated from the surface of the cleaned object under the action of the ultrasonic waves and the flowing water and flow together with the water flow. After the cleaning operation is finished, the power supply is turned off, the spiral blade 11 stops rotating, the water outlet 15 is opened, and the sewage in the container can automatically flow out from the water outlet 15.
After accounting, the power consumption of the device of the invention is about 70% of that of the conventional washing machine under the same condition, and the water consumption of unit cloth is about 63% of that of the conventional washing machine.
The above-mentioned contents are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modification made on the basis of the technical idea of the present invention falls within the protection scope of the claims of the present invention.

Claims (7)

1. The utility model provides a clothing cleaning device based on ultrasonic cavitation effect which characterized in that: the ultrasonic water-saving device comprises a top cover (1) and a main container (2), wherein the top cover (1) is connected to the top of the main container (2) through a fixed shaft, the side walls of the main container (2) are respectively provided with a water filling port (14) and a water outlet (15), two mutually parallel side walls of the main container (2) are provided with a helical blade (11) and a side cladding (3) for bearing the helical blade (11), the inner walls of two opposite sides of the main container (2) are fixed with a plurality of ultrasonic transducers (5) through fixed steel plates (9), the inner wall of the main container (2) is provided with a plurality of wall grooves (7), a plurality of porous screen plates (6) are fixed on the wall grooves (7), and the porous screen plates (6) are provided with a plurality of screen plate small holes (;
the porous net plate (6) is provided with a plurality of layers of nets, and gaps for clamping clothes are formed between every two layers; the small holes (8) of the screen are regularly arranged;
the centers of the two side surface cladding (3) are provided with narrow slit channels, the upper parts of the narrow slit channels are connected with a circulating water inlet (12), and the lower parts of the narrow slit channels are connected with a circulating water outlet (13); the bottom of the narrow-slit passage is connected with the helical blade (11), and water flow circulation is formed by rotation of the helical blade (11).
2. A clothes washing apparatus based on ultrasonic cavitation effect as claimed in claim 1 wherein: the top cover (1) is of an arc inosculation structure, and the tail part of the top cover (1) can rotate around the fixed shaft.
3. A clothes washing apparatus based on ultrasonic cavitation effect as claimed in claim 1 wherein: the surface of the top cover (1) is provided with two handle grooves for opening and closing the top cover (1).
4. A clothes washing apparatus based on ultrasonic cavitation effect as claimed in claim 1 wherein: rubber sealing gaskets are arranged at the contact positions of the main container (2) and the top cover (1).
5. A clothes washing apparatus based on ultrasonic cavitation effect as claimed in claim 1 wherein: the corrosion-resistant inner linings are arranged in the top cover (1) and the main container (2) and are made of ceramic materials.
6. A clothes washing apparatus based on ultrasonic cavitation effect as claimed in claim 1 wherein: the main container (2) is a cuboid.
7. A clothes washing apparatus based on ultrasonic cavitation effect as claimed in claim 1 wherein: the main container (2) is made of stainless steel materials.
CN201911419403.9A 2019-12-31 2019-12-31 Clothing cleaning device based on ultrasonic cavitation effect Active CN111058215B (en)

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Publication number Priority date Publication date Assignee Title
CN114632764A (en) * 2022-01-25 2022-06-17 南京航空航天大学 Ultrasonic cleaning method based on microparticle nucleation and impact effect
CN114561806A (en) * 2022-04-01 2022-05-31 宜城成雄织造有限公司 Environment-friendly phosphorus-free oil and wax removing scouring agent as well as preparation method and application thereof

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CN1306114A (en) * 2000-12-29 2001-08-01 彭德恩 Ultrasonic washer
JP2003117282A (en) * 2001-10-17 2003-04-22 Sharp Corp Ultrasonic cleaning device
WO2004031469A1 (en) * 2002-10-07 2004-04-15 Sharp Kabushiki Kaisha Ultrasonic washing apparatus
CN101962898A (en) * 2010-08-13 2011-02-02 华南理工大学 Multifrequency phased ultrasonic clothes cleaning and dehydration method and device
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CN206715839U (en) * 2017-04-07 2017-12-08 西安交通大学 A kind of agitating device based on the compound cavitation of multiple spot
CN109957904A (en) * 2017-12-14 2019-07-02 博西华电器(江苏)有限公司 Clothing care machine
CN109056267A (en) * 2018-11-02 2018-12-21 吴勇 Ultrasonic washing machine
CN109667096A (en) * 2018-12-13 2019-04-23 彭志军 A kind of ultrasonic wave washing drum device of washing machine
CN209493723U (en) * 2019-01-21 2019-10-15 东营易知科石油化工技术开发有限公司 Washing machine with disinfection and sterilization and strong dirt-removing function

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