CN111057954A - High-strength pipeline rolled plate for large thick wall acidity and manufacturing method thereof - Google Patents

High-strength pipeline rolled plate for large thick wall acidity and manufacturing method thereof Download PDF

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CN111057954A
CN111057954A CN202010001207.6A CN202010001207A CN111057954A CN 111057954 A CN111057954 A CN 111057954A CN 202010001207 A CN202010001207 A CN 202010001207A CN 111057954 A CN111057954 A CN 111057954A
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percent
strength
thick wall
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黄明浩
黄国建
王杨
孔祥磊
张英慧
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0263Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

The invention discloses a high-strength pipeline coiled plate for large thick wall acidity and a manufacturing method thereof, wherein the method comprises the following steps: 0.03% -0.09%, Si: 0.05% -0.20%, Mn: 1.70% -1.95%, P: less than or equal to 0.015 percent, S: less than or equal to 0.002%, Ti: 0.01% -0.03%, Al: 0.03% -0.06%, Nb: 0.06% -0.10%, Cr: 0.20% -0.50%, Mo: 0.20% -0.40%, Ni: 0.10% -0.30%, N: less than or equal to 0.005 percent, and the balance of Fe and inevitable elements.

Description

High-strength pipeline rolled plate for large thick wall acidity and manufacturing method thereof
Technical Field
The invention relates to manufacturing of a pipeline steel hot-rolled coil plate for an oil and gas conveying pipeline, in particular to a high-strength pipeline coil plate for a large thick wall (more than or equal to 18mm) in an acid environment and a manufacturing method thereof.
Background
Petroleum is a main energy source for industrial development, and petroleum pipeline transportation has the characteristics of high efficiency, safety, economy and the like. In order to improve the conveying efficiency and reduce the engineering cost, the development trend of pipelines is to have large thick walls, large pipe diameters and high steel grade, and simultaneously the requirement of acidity is considered.
Generally, the larger the wall thickness is, the more difficult the uniformity of the structure in the thickness direction is to control, the difficulty of controlling the low-temperature toughness and the acid resistance of the rolled plate is improved by times, and particularly, the thickness is more than 18mm, so that the difficulty of the production technology of the X80 rolled plate is extremely high.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a method for manufacturing a pipeline steel hot-rolled coil plate for an oil and gas conveying pipeline, in particular to a high-strength pipeline coil plate for a large thick wall (more than or equal to 18mm) in an acid environment and a manufacturing method thereof, wherein the crack sensitivity rate CSR of an acid-resistant A solution HIC test is less than or equal to 1.5 percent, the crack length rate CLR is less than or equal to 15 percent, the crack thickness rate CTR is less than or equal to 5 percent, the yield strength meets the requirement of more than 570MPa, and the tensile strength is more than 650 MPa.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a big thick wall is high strength pipeline roll board for acidity which characterized in that: the chemical components by weight percentage are as follows: c: 0.03% -0.09%, Si: 0.05% -0.20%, Mn: 1.70% -1.95%, P: less than or equal to 0.015 percent, S: less than or equal to 0.002%, Ti: 0.01% -0.03%, Al: 0.03% -0.06%, Nb: 0.06% -0.10%, Cr: 0.20% -0.50%, Mo: 0.20% -0.40%, Ni: 0.10% -0.30%, N: less than or equal to 0.005 percent, and the balance of Fe and inevitable elements.
The thickness of the large thick wall is more than or equal to 18 mm.
The crack sensitivity rate CSR of the rolling plate in the acid-resistant A solution HIC test is less than or equal to 1.5 percent, the crack length rate CLR is less than or equal to 15 percent, the crack thickness rate CTR is less than or equal to 5 percent, the yield strength meets more than 570MPa, and the tensile strength is more than 650 MPa.
The coiled plate structure is acicular ferrite, the low-temperature toughness is good, and the DWTT at minus 20 ℃ is ensured to be more than 85 percent.
Compared with the prior art, the scheme C, Mn has moderate content, a proper amount of Mo improves the uniformity in the thickness direction, the low-temperature fracture toughness is improved, and Cr and Ni improve the HIC resistance.
C: carbon belongs to solid solution elements, mainly plays a role in solid solution strengthening, is the most effective element for ensuring the strength, can improve the hardenability and improve the yield strength and the tensile strength, and therefore, the carbon content is not suitable to be too low; however, the increase of the carbon content is not good for the low-temperature fracture toughness and weldability of the material, so the carbon content cannot be too high, and the carbon content is preferably controlled to be 0.03-0.09%.
Si: silicon can play a role in solid solution strengthening and can improve the strength, the generation of red iron sheet can be reduced by less than 0.20 percent, but the plasticity and the toughness of the steel are reduced by excessively high content of the silicon, and the optimal range of the silicon is 0.05 to 0.20 percent.
Mn: manganese mainly plays a role in solid solution strengthening, can improve yield strength and tensile strength, can also increase austenite stability, and is also beneficial to low-temperature toughness and hardenability improvement. Manganese also has the function of reducing the transformation temperature, is beneficial to grain refinement, promotes bainite transformation, and improves the strength and the toughness. However, too high manganese content tends to induce segregation and to counter the disadvantage of acidity, and it is preferable to control the Mn content to 1.70% to 1.95%.
P: phosphorus is a harmful element in steel, increases the cold brittleness of the steel, deteriorates the welding performance, reduces the plasticity, deteriorates the cold bending performance, and the content of the phosphorus is controlled to be less than or equal to 0.015 percent.
S: sulfur is a harmful element in steel, causes hot brittleness of the steel, reduces the ductility and toughness of the steel, is also unfavorable for welding performance, and the content of the sulfur is controlled to be less than or equal to 0.002 percent.
Al: aluminum is a common deoxidizer, and a small amount of aluminum is added into steel, so that grains can be refined, the impact toughness is improved, and the proper range is 0.03-0.06%.
Ti: titanium is a strong carbonitride forming element, significantly refines austenite grains, and can compensate for the decrease in strength caused by the decrease in carbon. The content is too high, coarse TiN is easily formed, the material performance is reduced, and the proper range is 0.01-0.03%.
Nb: niobium is a fine crystalline and precipitation strengthening element, improving the welding performance. In the pipeline steel, the strong grain refining effect is mainly caused by delaying or preventing austenite recrystallization in a frame after hot rolling, and Nb reduces the grain growth rate while increasing the ferrite nucleation rate by reducing the austenite-to-ferrite phase transition temperature. Meanwhile, Nb can promote the formation of bainite structure and precipitation strengthening effect. Nb is too high, however, and increases the cost of the alloy, and a suitable range is 0.06% -0.10%.
Cr: chromium has a strong solid solution strengthening effect and can also effectively improve the structural stability. In the aspects of improving the strength and refining grains, Cr is the same as Mo, can inhibit the formation of block ferrite, refine the grains and promote the transformation of bainite, obtain more and fine bainite tissues and ensure the grain size to be more than 10 grades, thereby greatly improving the strength. Meanwhile, Cr is used in combination with Nb, so that the precipitation of Nb can be promoted, and the precipitation strengthening effect of Nb and V can be improved. The strength increases more with increasing Cr content. Meanwhile, a Cr content of 0.20% or more is advantageous in the HIC resistance. However, too large an amount of addition significantly reduces the toughness and weldability of the weld heat-affected zone. Therefore, a suitable range of Cr of the present invention is 0.20% to 0.50%.
Mo: molybdenum is capable of improving hardenability mainly by means of carbides and solid solution strengthening, improving the uniformity of the structure in the thickness direction, and thus improving the strength of steel. Molybdenum can inhibit ferrite production and promote acicular ferrite generation. Molybdenum is also advantageous against corrosion, in particular against the effects of hydrogen attack. Molybdenum also has the effect of improving the uniformity of the whole roll performance of the plate roll. The optimal range is 0.20% -0.40%.
Ni: nickel can increase hardenability, enlarge austenite area, refine crystal grains and improve low-temperature toughness and fatigue resistance of steel. The corrosion resistance of the steel is improved. Too high a content tends to increase the brittleness and the overheating sensitivity of the steel. The optimal range is 0.10% -0.30%.
N: the dissolved nitrogen has strong function of pinning dislocation and has adverse effect on toughness, and the content of the dissolved nitrogen is controlled to be less than or equal to 0.005 percent.
A manufacturing method of a high-strength pipeline coiled plate for large thick wall acidity comprises smelting, casting, rolling, cooling and coiling; the method is characterized in that: heating the continuous casting plate blank to 1150-1180 ℃ by a heating furnace, and performing two-stage controlled rolling, wherein the finish rolling temperature of the first stage is more than 970 ℃; the second stage has the initial rolling temperature of less than 980 ℃ and the final rolling temperature of 780-820 ℃; cooling the rolled coil at the cooling speed of 15-25 ℃/s, and coiling the coil at the temperature of 320-420 ℃. Fine and uniform acicular ferrite structure is obtained. The compression ratio of the second stage is 60-65%, the deformation of the steel plate in the finish rolling stage can be fully expanded to the core part in the thickness direction, the tissue difference in the thickness direction is reduced, and the low-temperature fracture toughness and the HIC resistance are ensured.
Smelting and continuous casting process: the method comprises the steps of molten iron pretreatment, converter smelting, top blowing or top-bottom combined blowing, external refining, light desulfurization treatment in an LF furnace and calcium treatment to control the shape of impurities and improve the ductility, toughness and cold bending performance of steel, and medium-thin continuous casting slabs prepared by continuous casting of molten steel are subjected to electromagnetic stirring or dynamic light pressing to improve the quality of the continuous casting slabs.
The invention has the beneficial effects that:
1) the steel plate has moderate C, Mn content and high strength;
2) proper amount of Mo improves the uniformity in the thickness direction and improves the low-temperature fracture toughness;
3) cr and Ni improve the HIC resistance;
4) the final structure is acicular ferrite, the low-temperature toughness is good, and the DWTT at-20 ℃ is ensured to be more than 85 percent.
Detailed Description
The following description is given with reference to specific examples:
the chemical components of the examples 1-6 are shown in table 1, the heating, rolling and cooling process parameters are shown in table 2, and the mechanical property detection results are shown in table 3.
Table 1 examples chemical composition wt%
Examples C Si Mn P S Nb Mo Ti Cr Ni Al N
1 0.05 0.06 1.78 0.012 0.002 0.07 0.22 0.017 0.30 0.15 0.03 0.0042
2 0.04 0.15 1.80 0.009 0.001 0.07 0.24 0.020 0.27 0.18 0.04 0.0045
3 0.08 0.20 1.71 0.012 0.002 0.06 0.30 0.026 0.35 0.20 0.03 0.0050
4 0.06 0.10 1.90 0.013 0.001 0.06 0.21 0.015 0.45 0.30 0.03 0.0038
5 0.07 0.17 1.75 0.012 0.001 0.09 0.35 0.012 0.25 0.28 0.04 0.0042
6 0.06 0.13 1.84 0.011 0.002 0.08 0.27 0.016 0.29 0.24 0.03 0.0039
TABLE 2 examples heating, rolling, cooling process parameters
Figure BDA0002353568770000041
TABLE 3 mechanical Properties of the examples
Figure BDA0002353568770000042
As can be seen from Table 3, the high-strength pipeline coiled plate for the large thick wall (not less than 18mm) in the acid environment is produced by adopting the components, smelting, continuous casting, heating, rolling, cooling and coiling processes, the mechanical property of the high-strength pipeline coiled plate meets the requirement of API SPEC 5L standard on an X80-grade steel pipe, and the high-strength pipeline coiled plate can be used for manufacturing an X80-grade A solution HIC-resistant steel pipe meeting the requirement of the API SPEC 5L standard.

Claims (5)

1. The utility model provides a big thick wall is high strength pipeline roll board for acidity which characterized in that: the chemical components by weight percentage are as follows: c: 0.03% -0.09%, Si: 0.05% -0.20%, Mn: 1.70% -1.95%, P: less than or equal to 0.015 percent, S: less than or equal to 0.002%, Ti: 0.01% -0.03%, Al: 0.03% -0.06%, Nb: 0.06% -0.10%, Cr: 0.20% -0.50%, Mo: 0.20% -0.40%, Ni: 0.10% -0.30%, N: less than or equal to 0.005 percent, and the balance of Fe and inevitable elements.
2. The heavy-duty thick acidic high strength rolled pipe sheet according to claim 1, wherein: the thickness of the large thick wall is more than or equal to 18 mm.
3. The heavy-duty thick acidic high strength rolled pipe sheet according to claim 1, wherein: the crack sensitivity rate CSR of the rolling plate in the acid-resistant A solution HIC test is less than or equal to 1.5 percent, the crack length rate CLR is less than or equal to 15 percent, the crack thickness rate CTR is less than or equal to 5 percent, the yield strength meets more than 570MPa, and the tensile strength is more than 650 MPa.
4. The heavy-duty thick acidic high strength rolled pipe sheet according to claim 1, wherein: the rolled plate structure is acicular ferrite, and the DWTT at-20 ℃ is ensured to be more than 85 percent.
5. A method for manufacturing the high-strength rolled pipe plate for the large thick wall acidity according to any one of claims 1 to 4, comprising smelting, casting, rolling, cooling and coiling; the method is characterized in that: heating the continuous casting plate blank to 1150-1180 ℃ by a heating furnace, and performing two-stage controlled rolling, wherein the finish rolling temperature of the first stage is more than 970 ℃; the second stage has the initial rolling temperature of less than 980 ℃ and the final rolling temperature of 780-820 ℃; cooling the rolled coil at the cooling speed of 15-25 ℃/s, and coiling the coil at the temperature of 320-420 ℃.
CN202010001207.6A 2020-01-02 2020-01-02 High-strength pipeline rolled plate for large thick wall acidity and manufacturing method thereof Pending CN111057954A (en)

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Application publication date: 20200424