CN111055369A - Production device and setting method for gypsum plaster boards - Google Patents
Production device and setting method for gypsum plaster boards Download PDFInfo
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- CN111055369A CN111055369A CN201811202806.3A CN201811202806A CN111055369A CN 111055369 A CN111055369 A CN 111055369A CN 201811202806 A CN201811202806 A CN 201811202806A CN 111055369 A CN111055369 A CN 111055369A
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- water
- water valve
- water pipe
- upper protective
- conveying mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The invention discloses a production device and a setting method of a paper-surface gypsum board. The gypsum board apparatus for producing that discloses, including frame 1, make-up machine 2, conveying mechanism 3, its characterized in that still includes: a tap water supply line 7; the water valve 8, the water valve 8 is communicated with the running water supply pipeline 7; the flexible water pipe 9, the flexible water pipe 9 communicates with water valve 8; and a clamp 10, the clamp 10 being used for fixing the flexible water pipe 9 to an edge position capable of guiding water from the tap water supply line 7 to both sides of the upper facing paper 5 of the gypsum core plate 4 in the conveying direction of the conveying mechanism 3. The technical scheme disclosed does not need to use special external leveling equipment, so that the production cost is saved.
Description
Technical Field
The invention relates to the field of gypsum board manufacturing, in particular to a production device and a setting method for a paper-surface gypsum board.
Background
Gypsum board is a very important building material, and is widely used, for example, as a non-load-bearing wall, load-bearing wall cladding, ceiling tile, sound absorbing panel, decorative panel, and the like. The paper-surface gypsum board is a light board made up by using gypsum slurry as core board and using paper as protective surface on two sides of core board, and has the advantages of light weight, high strength, fire-proofing, moth-proofing and easy processing.
In the production process of the paper-surface gypsum board, because the lower protective paper is usually arranged between the gypsum core board and the conveying mechanism, the gypsum core board and the lower protective paper can be firmly adhered. However, the upper protective paper is usually in direct contact with air, and the edges of the upper protective paper are dry and easy to roll up, so that the edges of the upper protective paper are easy to ditch, and the product quality is affected. In the prior art, the situation is generally required to be leveled by a special external leveling device, and the cost is high.
In order to avoid using special external leveling equipment in the production process of the paper-surface gypsum board and save the production cost, a new technical scheme needs to be provided.
Disclosure of Invention
The gypsum board production device comprises a frame 1, a forming machine 2 and a conveying mechanism 3, and is characterized by further comprising:
a tap water supply line 7;
the water valve 8, the water valve 8 is communicated with the running water supply pipeline 7;
the flexible water pipe 9, the flexible water pipe 9 communicates with water valve 8;
and a clamp 10, the clamp 10 being used for fixing the flexible water pipe 9 to an edge position capable of guiding water from the tap water supply line 7 to both sides of the upper facing paper 5 of the gypsum core plate 4 in the conveying direction of the conveying mechanism 3.
The gypsum board production apparatus according to the present invention further comprises:
the camera 11 is arranged along one side of the conveying direction of the conveying mechanism 3 and faces the conveying mechanism 3, and is used for collecting side images of the gypsum core plate 4 and the upper protective paper 5 according to the control of an image collection control signal;
a processor 12, the processor 12 is in communication connection 13 with the camera 11, and is used for periodically outputting image acquisition control signals, receiving the side images acquired by the camera 11, determining whether the upper protective paper 5 is rolled up based on the side images, judging the rolling degree of the upper protective paper 5 when determining that the upper protective paper 5 is rolled up, outputting water yield control signals according to the rolling degree of the upper protective paper 5,
the water valve 8 is an electromagnetic water valve, and the electromagnetic water valve is in communication connection 13 with the processor 12 and is used for receiving the water yield control signal and adjusting the water yield of the electromagnetic water valve according to the water yield control signal.
According to the gypsum board production device, the flexible water pipe 9 is an adjustable universal bamboo joint water pipe.
According to the gypsum board production apparatus of the present invention, clamps 10 are provided on the conveying mechanism 3 on both sides in the conveying direction of the conveying mechanism 3 to fix the flexible water pipe 9 in place.
The gypsum board production device setting method comprises the following steps:
a tap water supply pipeline is arranged;
arranging a water valve which is communicated with a tap water supply pipeline;
arranging a flexible water pipe, and arranging the flexible water pipe to be communicated with a water valve;
and arranging a clamp for fixing the flexible water pipe to the edge positions of the two sides of the upper protective paper along the conveying direction of the conveying mechanism, wherein the edge positions can guide water from a tap water supply pipeline to the upper protective paper of the gypsum core plate.
The gypsum board production device setting method further comprises the following steps:
arranging a camera, wherein the camera is arranged to face the conveying mechanism along one side of the conveying direction of the conveying mechanism and is used for collecting side images of the gypsum core plate and the upper protective paper according to the control of an image collection control signal;
the processor is arranged to be in communication connection with the camera and used for periodically outputting image acquisition control signals, receiving side images acquired by the camera, determining whether the upper protective paper is rolled up or not based on the side images, judging the rolling degree of the upper protective paper when the upper protective paper is determined to be rolled up, and outputting water yield control signals according to the rolling degree of the upper protective paper;
the water valve is set to be an electromagnetic water valve, the electromagnetic water valve is set to be in communication connection with the processor and used for receiving the water yield control signal and adjusting the water yield of the electromagnetic water valve according to the water yield control signal.
The gypsum board production device setting method further comprises the following steps:
the flexible water pipe is set into an adjustable universal bamboo joint water pipe.
The gypsum board production device setting method further comprises the following steps:
and arranging the clamps on the conveying mechanism along two sides of the conveying direction of the conveying mechanism so as to fix the flexible water pipe in place.
According to the technical scheme of the invention, special external leveling equipment is not needed, so that the production cost is saved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings, like reference numerals are used to indicate like elements. The drawings in the following description are directed to some, but not all embodiments of the invention. For a person skilled in the art, other figures can be derived from these figures without inventive effort.
Fig. 1 schematically shows a schematic view of a paper-faced gypsum board production apparatus according to the present invention.
Fig. 2 schematically shows a schematic flow diagram of a method for setting up a paper-faced gypsum board production plant according to the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
Fig. 1 schematically shows a schematic view of a paper-faced gypsum board production apparatus according to the present invention.
As shown in fig. 1, the gypsum board production apparatus according to the present invention includes a frame 1, a forming machine 2, and a conveying mechanism 3, and is characterized by further including:
a tap water supply line 7;
the water valve 8, the water valve 8 is communicated with the running water supply pipeline 7;
the flexible water pipe 9, the flexible water pipe 9 communicates with water valve 8;
and a clamp 10, the clamp 10 being used for fixing the flexible water pipe 9 to an edge position capable of guiding water from the tap water supply line 7 to both sides of the upper facing paper 5 of the gypsum core plate 4 in the conveying direction of the conveying mechanism 3.
For example, the city water supply line 7 may be fixed to the frame (i.e., the molded plate frame) 1.
For example, the water amount can be adjusted by the water valve 8 (the edge of the upper protective paper 5 can be wetted, and the lower protective paper 6 does not need to be wetted), so that the upper protective paper 5 of the gypsum core board 4 can be wetted, and the water can be applied to the upper protective paper 5 of the gypsum core board 4.
Optionally, the gypsum board production apparatus according to the present invention further includes:
the camera 11 is arranged along one side of the conveying direction of the conveying mechanism 3 and faces the conveying mechanism 3, and is used for collecting side images of the gypsum core plate 4 and the upper protective paper 5 according to the control of an image collection control signal;
a processor 12, the processor 12 is in communication connection 13 with the camera 11, and is used for periodically outputting image acquisition control signals, receiving the side images acquired by the camera 11, determining whether the upper protective paper 5 is rolled up based on the side images, judging the rolling degree of the upper protective paper 5 when determining that the upper protective paper 5 is rolled up, outputting water yield control signals according to the rolling degree of the upper protective paper 5,
the water valve 8 is an electromagnetic water valve, and the electromagnetic water valve is in communication connection 13 with the processor 12 and is used for receiving the water yield control signal and adjusting the water yield of the electromagnetic water valve according to the water yield control signal.
For example, the processor 12 (i.e., the edge leveling detection device) detects whether the edge of the upper facial tissue 5 has curl, and if the curl exists, the processor feeds back the curl to the electromagnetic water valve (which includes a water valve controller), and the water valve controller starts and adjusts the water amount according to the water output control signal (i.e., the opening signal fed back by the water valve controller) output by the processor 12, so as to ensure that the water amount can wet the edge of the upper facial tissue 5. And the subsequent flattening is directly carried out by the forming machine 2, thus achieving the technical effect of flattening the rolled upper protective paper while forming. And special external leveling equipment is not needed, so that the production cost is saved.
Optionally, the flexible water pipe 9 is an adjustable universal bamboo joint water pipe.
For example, the universal bamboo joint water pipe can be adjusted by 180 degrees, so that the plane where the outlet of the universal bamboo joint water pipe is located is parallel to or coincided with the plane where the upper protective paper 5 of the gypsum core plate 4 is located.
Alternatively, as shown in fig. 1, clamps 10 are provided on the conveying mechanism 3 along both sides of the conveying direction of the conveying mechanism 3 to fix the flexible water pipe 9 in place.
For example, a gypsum core 4 (i.e., a gypsum plasterboard to be formed) with an upper facing paper 5 and a lower facing paper 6 is run forward (from right to left in fig. 1) by the conveyor mechanism 3, first through the outlet of the flexible water tube 9, to wet the edges of the upper facing paper 5. The gypsum core 4 with the upper and lower cover sheets 5, 6 is then conveyed further forward to the forming machine 2, which machine 2 forms the gypsum plasterboard to be formed while the upper cover sheet 5 is also leveled.
According to the device, the water is guided to the edge of the upper protective facial tissue by the arranged flow guide mechanism (comprising a tap water supply pipeline 7, a water valve 8, a flexible water pipe 9 and a clamp 10) so as to moisten the upper protective facial tissue, and the rolled upper protective facial tissue can be leveled directly by a subsequent forming machine, so that the technical effect of leveling the rolled upper protective facial tissue during forming can be achieved. And special external leveling equipment is not needed, so that the production cost is saved.
According to the device disclosed by the invention, although the structure is simple (only a mechanism for wetting the edge of the upper protective paper 5 by water, namely the diversion mechanism, is added), the problem of rolling up of the upper protective paper in the production process on a production line can be solved, the plate surface leveling effect is achieved, and the appearance of the gypsum plasterboard is well improved.
According to the device disclosed by the invention, the edge leveling detection equipment and the electromagnetic water valve can be further combined, so that the automatic flow guide control of the flow guide mechanism is realized, the water quantity is further saved, and the cost is reduced.
Fig. 2 schematically shows a schematic flow diagram of a method for setting up a paper-faced gypsum board production plant according to the invention.
As shown in fig. 2, the gypsum board production apparatus setting method according to the present invention includes:
step S202: a tap water supply pipeline is arranged;
step S204: arranging a water valve which is communicated with a tap water supply pipeline;
step S206: arranging a flexible water pipe, and arranging the flexible water pipe to be communicated with a water valve;
step S208: and arranging a clamp for fixing the flexible water pipe to the edge positions of the two sides of the upper protective paper along the conveying direction of the conveying mechanism, wherein the edge positions can guide water from a tap water supply pipeline to the upper protective paper of the gypsum core plate.
Optionally, the gypsum board production apparatus setting method according to the present invention further includes:
arranging a camera, wherein the camera is arranged to face the conveying mechanism along one side of the conveying direction of the conveying mechanism and is used for collecting side images of the gypsum core plate and the upper protective paper according to the control of an image collection control signal;
the processor is arranged to be in communication connection with the camera and used for periodically outputting image acquisition control signals, receiving side images acquired by the camera, determining whether the upper protective paper is rolled up or not based on the side images, judging the rolling degree of the upper protective paper when the upper protective paper is determined to be rolled up, and outputting water yield control signals according to the rolling degree of the upper protective paper;
the water valve is set to be an electromagnetic water valve, the electromagnetic water valve is set to be in communication connection with the processor and used for receiving the water yield control signal and adjusting the water yield of the electromagnetic water valve according to the water yield control signal.
Optionally, the gypsum board production apparatus setting method according to the present invention further includes:
the flexible water pipe is set into an adjustable universal bamboo joint water pipe.
Optionally, the gypsum board production apparatus setting method according to the present invention further includes:
and arranging the clamps on the conveying mechanism along two sides of the conveying direction of the conveying mechanism so as to fix the flexible water pipe in place.
According to the technical scheme of the invention, the water is guided to the edge of the upper protective paper by the guide mechanism to moisten the upper protective paper, and the rolled upper protective paper can be leveled directly by the following forming machine, so that the technical effect of leveling the rolled upper protective paper during forming can be achieved. And special external leveling equipment is not needed, so that the production cost is saved.
According to the technical scheme of the invention, although the structure is simple, the problem that the upper protective paper is rolled up in the production process on a production line can be solved, the effect of flattening the board surface is achieved, and the appearance of the paper-surface plasterboard is well improved.
According to the technical scheme of the invention, the automatic flow guide control of the flow guide mechanism can be realized by further combining the edge leveling detection equipment and the electromagnetic water valve, so that the water quantity is further saved, and the cost is reduced.
The above-described aspects may be implemented individually or in various combinations, and such variations are within the scope of the present invention.
It will be understood by those of ordinary skill in the art that all or some of the steps of the methods, systems, functional modules/units in the devices disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof. In a hardware implementation, the division between functional modules/units mentioned in the above description does not necessarily correspond to the division of physical components; for example, one physical component may have multiple functions, or one function or step may be performed by several physical components in cooperation. Some or all of the components may be implemented as software executed by a processor, such as a digital signal processor or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit. Such software may be distributed on computer readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). The term computer storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data, as is well known to those of ordinary skill in the art. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, Digital Versatile Disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can accessed by a computer. In addition, communication media typically embodies computer readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport mechanism and includes any information delivery media as known to those skilled in the art.
Finally, it should be noted that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a gypsum board apparatus for producing, includes frame (1), make-up machine (2), conveying mechanism (3), its characterized in that still includes:
a tap water supply line (7);
the water valve (8), the said water valve (8) is communicated with said running water supply line (7);
a flexible water pipe (9), the flexible water pipe (9) being in communication with the water valve (8);
a clamp (10), the clamp (10) is used for fixing the flexible water pipe (9) to the edge position of the upper protective paper (5) which can guide the water from the tap water supply pipeline (7) to the two sides of the conveying direction of the gypsum core plate (4) along the conveying mechanism (3).
2. The gypsum board production apparatus of claim 1, further comprising:
the camera (11) is arranged along one side of the conveying direction of the conveying mechanism (3) and faces the conveying mechanism (3), and is used for collecting side images of the gypsum core plate (4) and the upper protective paper (5) according to the control of an image collecting control signal;
a processor (12), the processor (12) is in communication connection (13) with the camera (11), and is configured to periodically output the image capture control signal, receive the side image captured by the camera (11), determine whether the upper face paper (5) is rolled up based on the side image, determine the degree of rolling up of the upper face paper (5) when the upper face paper (5) is determined to be rolled up, and output a water yield control signal according to the degree of rolling up of the upper face paper (5),
the water valve (8) is an electromagnetic water valve, and the electromagnetic water valve is in communication connection (13) with the processor (12) and is used for receiving the water yield control signal and adjusting the water yield of the electromagnetic water valve according to the water yield control signal.
3. Gypsum board production apparatus according to claim 1 or 2, wherein the flexible water pipe (9) is an adjustable universal bamboo joint water pipe.
4. A gypsum board production apparatus according to claim 1 or 2, wherein said clamps (10) are provided on said conveying means (3) along both sides of the conveying direction of said conveying means (3) for fixing a flexible water pipe (9) in place.
5. A gypsum board production apparatus setting method is characterized by comprising:
a tap water supply pipeline is arranged;
setting a water valve, wherein the water valve is communicated with the tap water supply pipeline;
arranging a flexible water pipe, and arranging the flexible water pipe to be communicated with the water valve;
and arranging a clamp, wherein the clamp is arranged to fix the flexible water pipe to the edge positions of two sides of the upper protective paper of the gypsum core board along the conveying direction of the conveying mechanism, wherein the upper protective paper can guide water from the tap water supply pipeline.
6. The gypsum board production apparatus setting method as described in claim 5, further comprising:
arranging a camera, arranging the camera to face the conveying mechanism along one side of the conveying direction of the conveying mechanism, and collecting side images of the gypsum core board and the upper protective paper according to the control of an image collection control signal;
the processor is arranged to be in communication connection with the camera and used for periodically outputting the image acquisition control signal, receiving the side image acquired by the camera, determining whether the upper protective paper is rolled up or not based on the side image, judging the rolling degree of the upper protective paper when the upper protective paper is determined to be rolled up, and outputting a water yield control signal according to the rolling degree of the upper protective paper;
the water valve is set to be an electromagnetic water valve, the electromagnetic water valve is set to be in communication connection with the processor, and the electromagnetic water valve is used for receiving the water yield control signal and adjusting the water yield of the electromagnetic water valve according to the water yield control signal.
7. The gypsum board production apparatus setting method as described in claim 5 or 6, further comprising:
the flexible water pipe is set into an adjustable universal bamboo joint water pipe.
8. The gypsum board production apparatus setting method as described in claim 5 or 6, further comprising:
and arranging the clamps on the conveying mechanism along two sides of the conveying direction of the conveying mechanism so as to fix the flexible water pipe in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811202806.3A CN111055369B (en) | 2018-10-16 | 2018-10-16 | Production device and setting method for gypsum plaster boards |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811202806.3A CN111055369B (en) | 2018-10-16 | 2018-10-16 | Production device and setting method for gypsum plaster boards |
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| Publication Number | Publication Date |
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| CN111055369A true CN111055369A (en) | 2020-04-24 |
| CN111055369B CN111055369B (en) | 2021-07-20 |
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| CN201811202806.3A Active CN111055369B (en) | 2018-10-16 | 2018-10-16 | Production device and setting method for gypsum plaster boards |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI736354B (en) * | 2020-05-20 | 2021-08-11 | 詹雅菁 | Escalator |
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