CN111055093A - Hardware mold machining device and machining method - Google Patents
Hardware mold machining device and machining method Download PDFInfo
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- CN111055093A CN111055093A CN201911217488.2A CN201911217488A CN111055093A CN 111055093 A CN111055093 A CN 111055093A CN 201911217488 A CN201911217488 A CN 201911217488A CN 111055093 A CN111055093 A CN 111055093A
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- die
- fixedly connected
- heat treatment
- base
- hardware
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
Abstract
The invention discloses a hardware mould processing device which comprises a base, wherein two sides of the upper end of the base are fixedly connected with supporting rods, and the upper ends of the two supporting rods are fixedly connected with a top plate together; the invention also provides a hardware die machining method, which comprises the following steps: and S1, demagnetizing the die steel to be processed by using a demagnetizer. The invention processes the consistency of the die hole and the die slot for many times, so that the die hole and the die slot have more uniform material passing performance, the risk of deformation in the using process is reduced, meanwhile, the finish degree in the processing process is trimmed and a high-strength and low-friction coating is coated, the using effect of the part is effectively improved, and the service life of the part is prolonged. The project optimizes and improves the die, greatly reduces the abrasion of the die, improves the consistency of extruded products and generates better economic benefit.
Description
Technical Field
The invention relates to the technical field of dies, in particular to a hardware die machining device and a hardware die machining method.
Background
The die machining refers to the machining of forming and blank making tools, and comprises a shearing die and a die cutting die, under the common condition, the die is composed of an upper die and a lower die, the size of a hardware is relatively small, the precision requirement on a scale is very high, and the precision hardware machining of small size is realized by developing matched precision dies.
However, the traditional hardware mould is low in machining efficiency and difficult to produce in large scale, so that the invention designs a precise hardware mould machining device and a machining method to solve the problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a hardware die machining device and a machining method, which have the advantages that the consistency of die holes and slots is treated for multiple times, so that the hardware die has more uniform material passing performance, the deformation risk of the hardware die in the use process is reduced, meanwhile, the finish degree in the machining process is trimmed, and a high-strength and low-friction coating is coated, so that the use effect of a component is effectively improved, and the service life of the component is prolonged. The project optimizes and improves the die, greatly reduces the abrasion of the die, improves the consistency of extruded products and generates better economic benefit.
In order to achieve the purpose, the invention adopts the following technical scheme:
a hardware mold processing device comprises a base, wherein two supporting rods are fixedly connected to two sides of the upper end of the base, a top plate is fixedly connected to the upper ends of the two supporting rods, a demagnetizer is fixedly mounted on one side of the lower end of the top plate and comprises a digital tesla meter, a plurality of first electric push rods are fixedly mounted on the lower end of the top plate, drill bits and cutting wires are mounted at the telescopic ends of the first electric push rods in a staggered mode, a heat treatment groove is formed in the upper end of the base, an electric heating plate is fixedly mounted in the heat treatment groove, a second electric push rod is fixedly mounted on the top plate corresponding to the heat treatment groove, a micro motor is fixedly connected to the telescopic end of the second electric push rod, a coating plate is fixedly connected to the output shaft of the micro motor coaxially, a processing box is fixedly connected to the upper end of the base, and an ultrasonic cleaner and a plasma cleaner are fixedly mounted on two inner, and a plating layer spray head is fixedly arranged at the inner top of the treatment box.
The invention also provides a hardware die machining method which is characterized by comprising the following steps:
s1, carrying out demagnetization treatment on the die steel to be processed by using a demagnetizer, carrying out magnetic measurement on the demagnetized workpiece by using a digital tesla meter, and controlling the magnetism to be less than or equal to 10.0 Gs;
s2, controlling different first electric push rods to extend or shorten through a sectional program, and enabling drill bits and cutting wires on the different first electric push rods to process holes and grooves at different positions, so that sectional processing of the holes and the grooves at different positions is achieved;
s3, performing secondary processing on the processed hole-replaced drill bit, and performing secondary processing on the processed groove-replaced cutting wire;
s4, placing the newly manufactured mould into a heat treatment groove, starting an electric heating plate, and carrying out a heat treatment process on the newly manufactured mould;
s5, coating the special grinding paste on the lower end of the coating plate, controlling the second electric push rod to extend, starting the micro motor, rotationally coating the grinding paste on the coating plate, enabling the coating plate to pass through a die at an extrusion pressure of less than or equal to 2Mpa, covering the polished part, and polishing the fixed point of the unpolished part;
s6, placing the die in a treatment box, starting an ultrasonic cleaning machine and a plasma cleaning machine, and cleaning residual impurities in the die by ultrasonic cleaning and plasma bombardment;
and S7, starting a plating spray head, and carrying out die coating treatment by chemical plating, vapor deposition or electroplating.
The invention has the following beneficial effects:
1. the multi-section type machining of holes and grooves at different parts is realized by arranging the drill bits and the cutting wires at multiple sections, and meanwhile, the consistency of the holes and the grooves of the die is processed for multiple times, so that the die has more uniform material passing performance, and the risk of deformation in the use process is reduced;
2. by using grinding paste coating, ultrasonic cleaning and plasma bombardment, the smoothness of the processing process is trimmed, and a high-strength and low-friction coating is coated, so that the use effect of the component is effectively improved, and the service life of the component is prolonged;
3. the mould quality of this processingequipment processing is more stable, has reduced the condemned frequency of mould simultaneously, has significantly reduced mould use cost.
Drawings
Fig. 1 is a schematic structural diagram of a hardware mold processing device according to the present invention.
In the figure: the device comprises a base 1, a support rod 2, a top plate 3, a demagnetizer 4, a first electric push rod 5, a drill 6, a cutting wire 7, a heat treatment tank 8, an electric heating plate 9, a second electric push rod 10, a micro motor 11, a coating plate 12, a treatment box 13, a coating spray head 14, an ultrasonic cleaner 15 and a plasma cleaner 16.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1, a hardware mold processing device comprises a base 1, wherein two sides of the upper end of the base 1 are fixedly connected with supporting rods 2, the upper ends of the two supporting rods 2 are fixedly connected with a top plate 3 together, one side of the lower end of the top plate 3 is fixedly provided with a demagnetizer 4, the demagnetizer 4 comprises a digital tesla meter, the lower end of the top plate 3 is fixedly provided with a plurality of first electric push rods 5, the telescopic ends of the plurality of first electric push rods 5 are alternately provided with drill bits 6 and cutting wires 7, the upper end of the base 1 is provided with a heat treatment groove 8, an electric heating plate 9 is fixedly arranged in the heat treatment groove 8, the top plate 3 is fixedly provided with a second electric push rod 10 corresponding to the heat treatment groove 8, the telescopic end of the second electric push rod 10 is fixedly connected with a micro motor 11, the output shaft of the micro motor 11 is coaxially and fixedly, an ultrasonic cleaning machine 15 and a plasma cleaning machine 16 are respectively and fixedly arranged on the two inner walls of the treatment box 13, and a plating layer spray head 14 is fixedly arranged on the inner top of the treatment box 13.
It should be noted that the electric control technologies of the demagnetizer 4, the first electric push rod 5, the second electric push rod 10, the micro motor 11, the electric heating plate 9, the ultrasonic cleaner 15, the plasma cleaner 16, and the plating head 14 are prior art, and are not described herein again.
In the invention, when a mould is processed, firstly, mould steel is placed on a base 1, a demagnetizer 4 is used for demagnetizing, then, each first electric push rod 5 is controlled to stretch and contract to realize the sectional processing of holes and grooves at different parts, then, a drill bit 6 and a cutting wire 7 are replaced, the holes and the grooves are processed for the second time, then, the mould is placed in a heat treatment groove 8, an electric heating plate 9 is started for heat treatment, then, a second electric push rod 10 is controlled to extend, grinding paste is coated by a rotating coating plate 12, the mould is placed in a treatment box 13, an ultrasonic cleaning machine 15 and a plasma cleaning machine 16 are started, impurities remained in the mould are treated, and finally, a plating spray head 14 is started to perform plating treatment on the mould.
The invention also provides a hardware die machining method, which comprises the following steps:
s1, carrying out demagnetization treatment on the die steel to be processed by using a demagnetizer 4, carrying out magnetic measurement on the demagnetized workpiece by using a digital tesla meter, and controlling the magnetism to be less than or equal to 10.0 Gs;
s2, controlling different first electric push rods 5 to extend or shorten through a sectional program, and enabling the drill bits 6 and the cutting wires 7 on the different first electric push rods 5 to process holes and grooves at different positions, so that sectional processing of the holes and the grooves at different positions is achieved;
s3, performing secondary processing on the processed hole-replaced drill bit 6 and the processed groove-replaced cutting wire 7;
s4, placing the newly manufactured mould into a heat treatment groove 8, starting an electric heating plate 9, and carrying out a heat treatment process on the newly manufactured mould;
s5, coating the special grinding paste on the lower end of the coating plate 12, controlling the second electric push rod 10 to extend, starting the micro motor 11, coating the grinding paste on the coating plate 12 in a rotating mode, enabling the coating plate 12 to pass through a die at an extrusion pressure of less than or equal to 2Mpa, covering the polished part, and polishing the non-polished part at a fixed point;
s6, placing the die in a treatment box 13, starting an ultrasonic cleaning machine 15 and a plasma cleaning machine 16, and cleaning residual impurities in the die by ultrasonic cleaning and plasma bombardment;
and S7, starting the coating spray head 14, and carrying out die coating treatment by chemical plating, vapor deposition or electroplating.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (2)
1. The utility model provides a hardware mould processingequipment, includes base (1), the equal fixedly connected with bracing piece (2) in upper end both sides of base (1), two the common fixedly connected with roof (3) in upper end of bracing piece (2), its characterized in that, lower extreme one side fixed mounting of roof (3) has demagnetizer (4), demagnetizer (4) include digital tesla meter, the lower extreme fixed mounting of roof (3) has a plurality of first electric putter (5), and is a plurality of drill bit (6) and cutting wire (7) are installed to the crisscross interval of flexible end of first electric putter (5), heat treatment groove (8) have been seted up to the upper end of base (1), heat treatment groove (8) internal fixation installs electric heating board (9), roof (3) are located fixed mounting and are had second electric putter (10) corresponding heat treatment groove (8), the flexible end fixedly connected with micro motor (11) of second electric putter (10), coaxial fixedly connected with coats board (12) on the output shaft of micro motor (11), the upper end of base (1) is fixedly connected with still and is handled case (13), it has ultrasonic cleaner (15) and plasma cleaning machine (16) to handle respectively fixed mounting on two inner walls of case (13), the interior top fixed mounting who handles case (13) has cladding material shower nozzle (14).
2. A hardware die machining method is characterized by comprising the following steps:
s1, carrying out demagnetization treatment on the die steel to be processed by using a demagnetizer (4), and carrying out magnetic measurement on the demagnetized workpiece by using a digital tesla meter, wherein the magnetism is controlled to be less than or equal to 10.0 Gs;
s2, controlling different first electric push rods (5) to extend or shorten through a sectional program, and enabling the drill bits (6) and the cutting wires (7) on the different first electric push rods (5) to machine holes and grooves at different positions, so that sectional machining of the holes and the grooves at different positions is achieved;
s3, performing secondary processing on the processed hole-replaced drill bit (6), and performing secondary processing on the processed groove-replaced cutting wire (7);
s4, placing the newly manufactured mould into a heat treatment groove (8), starting an electric heating plate (9), and carrying out a heat treatment process on the newly manufactured mould;
s5, coating the special grinding paste on the lower end of the coating plate (12), controlling the second electric push rod (10) to extend, starting the micro motor (11), enabling the coating plate (12) to rotate to coat the grinding paste, enabling the grinding paste to pass through a die at an extrusion pressure less than or equal to 2Mpa, covering the polished part, and polishing the fixed point of the unpolished part;
s6, placing the die in a treatment box (13), starting an ultrasonic cleaning machine (15) and a plasma cleaning machine (16), and cleaning residual impurities in the die through ultrasonic cleaning and plasma bombardment;
and S7, starting the plating sprayer (14) and carrying out die coating treatment by chemical plating, vapor deposition or electroplating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911217488.2A CN111055093A (en) | 2019-12-03 | 2019-12-03 | Hardware mold machining device and machining method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911217488.2A CN111055093A (en) | 2019-12-03 | 2019-12-03 | Hardware mold machining device and machining method |
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| CN111055093A true CN111055093A (en) | 2020-04-24 |
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| CN201911217488.2A Pending CN111055093A (en) | 2019-12-03 | 2019-12-03 | Hardware mold machining device and machining method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112171194A (en) * | 2020-09-22 | 2021-01-05 | 漳州市永良针纺机械有限公司 | Triangle intelligent manufacturing process of circular knitting machine |
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| CN102039519A (en) * | 2010-12-15 | 2011-05-04 | 重庆远达催化剂制造有限公司 | Manufacturing process of high-precision extrusion die for DeNOx catalyst |
| CN104988498A (en) * | 2015-06-23 | 2015-10-21 | 东莞劲胜精密组件股份有限公司 | Surface treatment method for die-cast aluminum alloy, die-cast aluminum alloy, shell and mobile terminal |
| CN106002278A (en) * | 2016-06-01 | 2016-10-12 | 王保锋 | Iron product machining device |
| CN107626824A (en) * | 2017-09-29 | 2018-01-26 | 浙江长兴普华金属科技有限公司 | A kind of Production of Stamping Die technique suitable for small-sized aluminium plate |
| CN107825287A (en) * | 2017-09-30 | 2018-03-23 | 和县科嘉阀门铸造有限公司 | A kind of valve body valve block sanding apparatus |
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2019
- 2019-12-03 CN CN201911217488.2A patent/CN111055093A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2355545C2 (en) * | 2007-07-04 | 2009-05-20 | Открытое акционерное общество "Авиадвигатель" | Manufacturing method of gear cluster |
| CN102039519A (en) * | 2010-12-15 | 2011-05-04 | 重庆远达催化剂制造有限公司 | Manufacturing process of high-precision extrusion die for DeNOx catalyst |
| CN104988498A (en) * | 2015-06-23 | 2015-10-21 | 东莞劲胜精密组件股份有限公司 | Surface treatment method for die-cast aluminum alloy, die-cast aluminum alloy, shell and mobile terminal |
| CN106002278A (en) * | 2016-06-01 | 2016-10-12 | 王保锋 | Iron product machining device |
| CN107626824A (en) * | 2017-09-29 | 2018-01-26 | 浙江长兴普华金属科技有限公司 | A kind of Production of Stamping Die technique suitable for small-sized aluminium plate |
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| CN112171194A (en) * | 2020-09-22 | 2021-01-05 | 漳州市永良针纺机械有限公司 | Triangle intelligent manufacturing process of circular knitting machine |
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Application publication date: 20200424 |