CN111054478A

CN111054478A - Preparation of low-temperature gravure printing medium LY02 and process flow thereof

Info

Publication number: CN111054478A
Application number: CN202010018808.8A
Authority: CN
Inventors: 李虎平
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-01-08
Filing date: 2020-01-08
Publication date: 2020-04-24

Abstract

The invention relates to the technical field of printing medium preparation devices, and discloses preparation of a low-temperature gravure printing medium LY02 and a process flow thereof. This preparation of low temperature gravure printing medium LY02 and process flow thereof, through setting up initiative crushing wheel, driven crushing wheel and toper crushing wheel, because the cooperation between initiative crushing wheel and the driven crushing wheel, will carry out preliminary shredding to the raw materials of printing ink, later recycle toper crushing wheel, thereby carry out the regrinding to the raw materials of printing ink, through the kibbling effect of two-stage, make the shredding of printing ink raw materials more thorough, thereby establish the basis for producing high-quality printing ink, consequently, the device's practicality has been increased.

Description

Preparation of low-temperature gravure printing medium LY02 and process flow thereof

Technical Field

The invention relates to the technical field of printing medium preparation devices, in particular to preparation of a low-temperature gravure printing medium LY02 and a process flow thereof.

Background

The intaglio printing is that the whole surface of printing plate is coated with ink, then the ink in blank portion is removed by using special ink-scraping mechanism, so that the ink can be remained in the cell of image-text portion, and under the action of larger pressure the ink can be transferred to the surface of printing material so as to obtain the invented printed matter.

The quality of the ink used as an important material for gravure printing directly influences the quality of gravure printing products, however, in the using process of the existing ink preparation device, the quality of the produced ink is not ideal due to incomplete crushing processing of ink raw materials, and meanwhile, the uneven mixing of the crushed ink raw materials with additives, solvents and the like is also one of the influencing factors of low ink quality.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the preparation method and the process flow of the low-temperature gravure medium LY02, which have the advantages of thorough crushing and uniform stirring, and solve the problems that the quality of the produced ink is not ideal due to the incomplete crushing processing of the ink raw materials, and the quality of the crushed ink raw materials is not uniform in mixing with additives, solvents and the like and is one of the low-quality influence factors of the ink in the using process of the conventional ink preparation device.

The invention provides the following technical scheme: the utility model provides a preparation of low temperature gravure printing medium LY02 and process flow thereof, includes the base, the top fixed mounting of base has the processing case, the fixed intercommunication in middle part on processing case top has the pan feeding mouth, the positive fixed mounting of processing case has the rectangle case, the top fixed mounting of processing incasement chamber has the down tube that is located the pan feeding mouth both sides, the inside fixed mounting of rectangle case has driving motor, the other end of driving motor output shaft is fixed to be cup jointed the pivot, the other end of pivot runs through rectangle case, processing case and down tube in proper order and cup joints with the inner wall activity of processing case, the outer fixed cover of pivot is connected with the initiative crushing wheel that is located the processing incasement portion, the inside activity of rectangle case has cup jointed and is located the left dwang of driving motor, the other end of dwang runs through rectangle case, processing case and down tube in proper order and cup joints with the inner, the outer surface of the dwang is fixedly sleeved with a driven grinding wheel positioned in the processing box, two sides of an inner cavity of the processing box are fixedly provided with side blocks positioned below the driven grinding wheel, the inner wall of the processing box is fixedly provided with a transverse plate positioned below the side blocks, the bottom of the transverse plate is fixedly provided with a power motor, the other end of an output shaft of the power motor is fixedly sleeved with a dwang, the top end of the dwang penetrates through the transverse plate and extends to the upper part of the transverse plate, and is fixedly provided with a conical grinding wheel positioned between the side blocks, the inner wall of the processing box is fixedly provided with a material guide plate positioned below the power motor, the bottom of the inner cavity of the processing box is fixedly provided with a mixing cylinder, the top on the right side of the mixing cylinder is fixedly communicated with a material adding pipe, the other end of the material adding pipe penetrates through the, the other end of arranging the material pipe runs through the processing case and extends to the outside of processing case, the fixed intercommunication in bottom of stock guide has perpendicular mouthful, the bottom of perpendicular mouthful runs through the mixing drum and extends to the inside of mixing drum.

Preferably, the telescopic link has been cup jointed in the inside activity of base, the bottom fixed mounting of telescopic link has the bottom block that is located the base inside, the top of telescopic link runs through base, processing case and mixing drum in proper order and extends to the inside and the fixed mounting of mixing drum and has the guard box.

Preferably, the inside fixed mounting of guard box has the output motor, the fixed cover of the other end of output motor output shaft has connect the rotary rod, the top of rotary rod runs through the guard box and extends to the top of guard box.

Preferably, the equal fixed mounting in both sides of rotary rod has the puddler that is located the guard box top, the other end fixed mounting of puddler has the piece of scraping, scrape the opposite side of piece and the inner wall swing joint of mixing drum.

Preferably, the equal fixed mounting in both sides of base inner chamber has the pneumatic cylinder, the other end fixed mounting of pneumatic cylinder has the connecting block, it has the connecting rod to articulate between connecting block and the bottom block.

Preferably, the fixed cover in surface of pivot has connect the action wheel that is located rectangle incasement portion, the fixed cover in surface of dwang has connect the follow driving wheel that is located rectangle incasement portion, the action wheel passes through the connecting band and is connected with the transmission from the driving wheel.

A preparation process flow of the low-temperature gravure medium LY02, wherein the preparation process flow is suitable for a preparation device, and the preparation process flow comprises the following steps:

s1: the driving motor and the power motor are started, the operation of the driving motor drives the rotating shaft and the driving wheel to rotate, so that the driving wheel drives the driven wheel and the rotating rod to rotate through the connecting belt, the rotation of the driving crushing wheel and the driven crushing wheel is realized, and the operation of the power motor drives the conical crushing wheel to rotate through the rotating rod;

s2: an operator introduces the printing ink raw material through the feeding port, and the printing ink raw material is preliminarily crushed due to the matching between the driving crushing wheel and the driven crushing wheel;

s3: because the effect of toper crushing roller, will carry out the regrinding to the printing ink raw materials, the printing ink raw materials after smashing will fall into to the mixing drum through erecting the mouth, operating personnel is to the leading-in auxiliary agent of inside and solvent etc. of mixing drum through adding the material pipe this moment, later start output motor and pneumatic cylinder respectively, the operation of output motor will drive the puddler through the rotary rod and stir the printing ink raw materials, and the operation of pneumatic cylinder will make the connecting block promote bottom block elevating movement through the connecting rod, thereby make the puddler can carry out even stirring to the printing ink raw materials of the different degree of depth, consequently, the production quality of printing ink has been improved, when the stirring is mixed and is ended, printing ink flows through the blow-off pipe.

Compared with the prior art, the invention has the following beneficial effects:

1. this preparation of low temperature gravure printing medium LY02 and process flow thereof, through setting up initiative crushing wheel, driven crushing wheel and toper crushing wheel, because the cooperation between initiative crushing wheel and the driven crushing wheel, will carry out preliminary shredding to the raw materials of printing ink, later recycle toper crushing wheel, thereby carry out the regrinding to the raw materials of printing ink, through the kibbling effect of two-stage, make the shredding of printing ink raw materials more thorough, thereby establish the basis for producing high-quality printing ink, consequently, the device's practicality has been increased.

2. This preparation of low temperature gravure printing medium LY02 and process flow thereof through setting up puddler and pneumatic cylinder, because the operation of pneumatic cylinder will make the connecting block promote the bottom block and the guard box goes up and down through the connecting rod to realized that the puddler stirs the printing ink raw materials of the different degree of depth, improved stirring effect, make the printing ink raw materials mix more evenly, make the printing ink quality of producing more high, consequently improved the device's practicality.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

FIG. 3 is a schematic top view of the rectangular box of the present invention.

In the figure: 1. a base; 2. a processing box; 3. a feeding port; 4. a rectangular box; 5. a diagonal bar; 6. a drive motor; 7. a rotating shaft; 8. rotating the rod; 9. a driving crushing wheel; 10. a side block; 11. a transverse plate; 12. a power motor; 13. a rotating rod; 14. a conical pulverizing wheel; 15. a material guide plate; 16. a mixing drum; 17. a feeding pipe; 18. a discharge pipe; 19. erecting a port; 20. a telescopic rod; 21. a protection box; 22. an output motor; 23. rotating the rod; 24. a stirring rod; 25. scraping the block; 26. a pneumatic cylinder; 27. connecting blocks; 28. a bottom block; 29. a connecting rod; 30. a driving wheel; 31. a driven wheel; 32. a connecting belt; 33. a driven grinding wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, a preparation method and a process flow of a low-temperature gravure printing medium LY02 include a base 1, a processing box 2 is fixedly installed on the top of the base 1, pneumatic cylinders 26 are fixedly installed on both sides of an inner cavity of the base 1, the pneumatic cylinders 26 are conventional devices, the pneumatic cylinders 26 are of the type suitable for SAT8-4DCFT-3GCJSD series, when the two pneumatic cylinders 26 are repeatedly extended and retracted, the two connecting blocks 27 respectively pull or push the bottom block 28 to move through the connecting rods 29, so that the stirring rod 24 can stir ink raw materials of different depths, the connecting blocks 27 are fixedly installed at the other ends of the pneumatic cylinders 26, the connecting rods 29 are hinged between the connecting blocks 27 and the bottom block 28, a telescopic rod 20 is movably sleeved inside the base 1, the bottom block 28 inside the base 1 is fixedly installed at the bottom end of the telescopic rod 20, and the top end of the telescopic rod 20, The processing box 2 and the mixing barrel 16 extend to the interior of the mixing barrel 16 and are fixedly provided with a protection box 21, the interior of the protection box 21 is fixedly provided with an output motor 22, the output motor 22 is the existing device, the model of the output motor 22 is suitable for Y80M2-2 series, the other end of the output shaft of the output motor 22 is fixedly sleeved with a rotating rod 23, two sides of the rotating rod 23 are fixedly provided with stirring rods 24 positioned above the protection box 21, when the stirring rods 24 rotate, the scraping blocks 25 are driven to rotate, so that the inner wall of the mixing barrel 16 is scraped in a lifting manner, ink raw materials are prevented from being attached to the inner wall of the mixing barrel 16, the other end of the stirring rod 24 is fixedly provided with the scraping blocks 25, the other side of the scraping blocks 25 is movably connected with the inner wall of the mixing barrel 16, the top end of the rotating rod 23 penetrates through the protection box 21 and extends to the upper side of the protection box 21, the middle, the front of the processing box 2 is fixedly provided with a rectangular box 4, the top of the inner cavity of the processing box 2 is fixedly provided with diagonal rods 5 positioned at two sides of a feeding port 3, the inside of the rectangular box 4 is fixedly provided with a driving motor 6, the driving motor 6 is the existing device, the model of the driving motor 6 is suitable for Y90S-2 series, the other end of the output shaft of the driving motor 6 is fixedly sleeved with a rotating shaft 7, the outer surface of the rotating shaft 7 is fixedly sleeved with a driving wheel 30 positioned inside the rectangular box 4, the outer surface of the rotating shaft 8 is fixedly sleeved with a driven wheel 31 positioned inside the rectangular box 4, the driving wheel 30 is in transmission connection with the driven wheel 31 through a connecting belt 32, the other end of the rotating shaft 7 sequentially penetrates through the rectangular box 4, the processing box 2 and the diagonal rods 5 and is in movable sleeve connection with the inner wall of the processing box 2, the outer surface of the rotating shaft 7 is fixedly sleeved with, the ink raw materials are primarily crushed, a rotating rod 8 positioned on the left side of a driving motor 6 is movably sleeved in a rectangular box 4, the other end of the rotating rod 8 sequentially penetrates through the rectangular box 4, a processing box 2 and an inclined rod 5 and is movably sleeved with the inner wall of the processing box 2, a driven crushing wheel 33 positioned in the processing box 2 is fixedly sleeved on the outer surface of the rotating rod 8, side blocks 10 positioned below the driven crushing wheel 33 are fixedly installed on two sides of the inner cavity of the processing box 2, a transverse plate 11 positioned below the side blocks 10 is fixedly installed on the inner wall of the processing box 2, a power motor 12 is fixedly installed at the bottom of the transverse plate 11, the power motor 12 is an existing device, the model of the power motor 12 is suitable for Y90L-2 series, a rotating rod 13 is fixedly sleeved on the other end of an output shaft of the power motor 12, the top end of the rotating rod 13 penetrates through the transverse plate 11 and extends to the upper side, the effect of toper crushing wheel 14 is to carrying out the regrinding to the printing ink raw materials, thereby the crushing effect has been improved, the inner wall fixed mounting of processing case 2 has stock guide 15 that is located power motor 12 below, the bottom fixed mounting of 2 inner chambers of processing case has mixing drum 16, the fixed intercommunication in top on mixing drum 16 right side has material adding pipe 17, the other end that adds material pipe 17 runs through processing case 2 and extends to the outside of processing case 2, the fixed intercommunication in the left bottom of mixing drum 16 has material discharging pipe 18, material discharging pipe 18's the other end runs through processing case 2 and extends to the outside of processing case 2, the fixed intercommunication in bottom of stock guide 15 has perpendicular mouthful 19, the bottom of perpendicular mouthful 19 runs through mixing drum 16 and extends to the inside of mixing drum 16.

When the ink mixing machine works, an operator firstly respectively starts the driving motor 6 and the power motor 12, the operation of the driving motor 6 drives the rotating shaft 7 and the driving wheel 30 to rotate, so that the driving wheel 30 drives the driven wheel 31 and the rotating rod 8 to rotate through the connecting belt 32, the rotation of the driving crushing wheel 9 and the driven crushing wheel 33 is realized, the operation of the power motor 12 drives the conical crushing wheel 14 to rotate through the rotating rod 13, then the operator can guide in the ink raw material through the feeding port 3, the ink raw material can be primarily crushed due to the matching between the driving crushing wheel 9 and the driven crushing wheel 33, then the ink raw material can be secondarily crushed due to the action of the conical crushing wheel 14, the crushed ink raw material can fall into the mixing cylinder 16 through the vertical port 19, and at the moment, the operator guides in the auxiliary agent, the solvent and the like into the mixing cylinder 16 through the feeding pipe 17, after start output motor 22 and pneumatic cylinder 26 respectively, output motor 22's operation will drive puddler 24 through rotary rod 23 and stir the printing ink raw materials, and pneumatic cylinder 26's operation will make connecting block 27 promote bottom block 28 elevating movement through connecting rod 29 to make puddler 24 can carry out even stirring to the printing ink raw materials of the different degree of depth, consequently improved the production quality of printing ink, when the stirring mixes the end, printing ink flows through row material pipe 18.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A device for preparing a low-temperature intaglio printing medium LY02, comprising a base plate (1), characterized in that: the top of the base (1) is fixedly provided with a processing box (2), the middle of the top end of the processing box (2) is fixedly communicated with a feeding port (3), the front of the processing box (2) is fixedly provided with a rectangular box (4), the top of the inner cavity of the processing box (2) is fixedly provided with an inclined rod (5) positioned at two sides of the feeding port (3), the inside of the rectangular box (4) is fixedly provided with a driving motor (6), the other end of the output shaft of the driving motor (6) is fixedly sleeved with a rotating shaft (7), the other end of the rotating shaft (7) sequentially penetrates through the rectangular box (4), the processing box (2) and the inclined rod (5) and is movably sleeved with the inner wall of the processing box (2), the outer surface of the rotating shaft (7) is fixedly sleeved with an active crushing wheel (9) positioned inside the processing box (2), the inside of the rectangular box (4) is movably sleeved with an active crushing wheel (8) positioned at, the other end of dwang (8) runs through rectangle case (4), processing case (2) and down tube (5) in proper order and cup joints with the inner wall activity of processing case (2), the external fixed surface of dwang (8) has cup jointed driven crushing wheel (33) that is located processing case (2) inside, the equal fixed mounting in both sides of processing case (2) inner chamber has side piece (10) that is located driven crushing wheel (33) below, the inner wall fixed mounting of processing case (2) has diaphragm (11) that is located side piece (10) below, the bottom fixed mounting of diaphragm (11) has motor power (12), the other end fixed cup joint of motor power (12) output shaft has bull stick (13), the top of bull stick (13) runs through diaphragm (11) and extends to the top of diaphragm (11) and fixed mounting has tapered crushing wheel (14) that are located between side piece (10), the inner wall fixed mounting of processing case (2) has stock guide (15) that is located power motor (12) below, the bottom fixed mounting of processing case (2) inner chamber has mixing drum (16), the top fixed intercommunication on mixing drum (16) right side has material adding pipe (17), the other end that adds material pipe (17) runs through processing case (2) and extends to the outside of processing case (2), the fixed intercommunication in the left bottom of mixing drum (16) has row material pipe (18), the other end of arranging material pipe (18) runs through processing case (2) and extends to the outside of processing case (2), the fixed intercommunication in bottom of stock guide (15) has perpendicular mouthful (19), the bottom of perpendicular mouthful (19) runs through mixing drum (16) and extends to the inside of mixing drum (16).

2. The manufacturing apparatus according to claim 1, characterized in that: telescopic link (20) have been cup jointed in the inside activity of base (1), the bottom fixed mounting of telescopic link (20) has bottom block (28) that is located base (1) inside, the top of telescopic link (20) runs through base (1), processing case (2) and mixing drum (16) in proper order and extends to the inside and fixed mounting of mixing drum (16) have guard box (21).

3. The manufacturing apparatus according to claim 2, characterized in that: the inside fixed mounting of guard box (21) has output motor (22), the fixed cover of the other end of output motor (22) output shaft has connect rotary rod (23), the top of rotary rod (23) runs through guard box (21) and extends to the top of guard box (21).

4. The manufacturing apparatus according to claim 3, characterized in that: the equal fixed mounting in both sides of rotary rod (23) has puddler (24) that are located guard box (21) top, the other end fixed mounting of puddler (24) has scrapes piece (25), scrape the inner wall swing joint of the opposite side of piece (25) and mixing drum (16).

5. The manufacturing apparatus according to claim 1, characterized in that: the equal fixed mounting in both sides of base (1) inner chamber has pneumatic cylinder (26), the other end fixed mounting of pneumatic cylinder (26) has connecting block (27), it has connecting rod (29) to articulate between connecting block (27) and end piece (28).

6. The manufacturing apparatus according to claim 1, characterized in that: the external fixed surface of pivot (7) has cup jointed and has been located inside action wheel (30) of rectangle case (4), the external fixed surface of dwang (8) has cup jointed and has been located inside driven wheel (31) of rectangle case (4), action wheel (30) are connected with driven wheel (31) transmission through connecting band (32).

7. A preparation process flow of the low-temperature gravure medium LY02, which is suitable for a preparation device, and is characterized by comprising the following steps:

s1: the driving motor (6) and the power motor (12) are started, the operation of the driving motor (6) drives the rotating shaft (7) and the driving wheel (30) to rotate, so that the driving wheel (30) drives the driven wheel (31) and the rotating rod (8) to rotate through the connecting belt (32), the rotation of the driving crushing wheel (9) and the driven crushing wheel (33) is realized, and the operation of the power motor (12) drives the conical crushing wheel (14) to rotate through the rotating rod (13);

s2: an operator introduces the printing ink raw material through the feeding port (3), and the printing ink raw material is primarily crushed due to the matching between the driving crushing wheel (9) and the driven crushing wheel (33);

s3: the ink raw material is crushed for the second time by the conical crushing wheel (14), the crushed ink raw material falls into the mixing cylinder (16) through the vertical opening (19), at the moment, an operator introduces an auxiliary agent, a solvent and the like into the mixing cylinder (16) through the material adding pipe (17), then the output motor (22) and the air pressure cylinder (26) are respectively started, the operation of the output motor (22) drives the stirring rod (24) to stir the ink raw materials through the rotating rod (23), and the operation of the pneumatic cylinder (26) can cause the connecting block (27) to push the bottom block (28) to move up and down through the connecting rod (29), so that the stirring rod (24) can uniformly stir the ink raw materials with different depths, thus, the production quality of the ink is improved, and when the stirring and mixing are finished, the ink flows out through the discharge pipe (18).