CN111053075A - Method for manufacturing swatter surface of electric mosquito swatter - Google Patents
Method for manufacturing swatter surface of electric mosquito swatter Download PDFInfo
- Publication number
- CN111053075A CN111053075A CN202010062550.1A CN202010062550A CN111053075A CN 111053075 A CN111053075 A CN 111053075A CN 202010062550 A CN202010062550 A CN 202010062550A CN 111053075 A CN111053075 A CN 111053075A
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- racket
- lead
- racket frame
- net
- frame
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M3/00—Manual implements, other than sprayers or powder distributors, for catching or killing insects, e.g. butterfly nets
- A01M3/02—Fly-swatters
- A01M3/025—Fly-swatters using electrocution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
Abstract
The invention discloses a method for manufacturing a swatter surface of an electric mosquito swatter, which comprises the following steps: preparing an outer racket frame, an inner racket frame, a racket net and a lead in advance for standby application, fixing a first outer racket frame on a workbench, enabling the inner side of the first outer racket frame to face upwards, stacking the first lead, the first racket net and the first inner racket frame from bottom to top on the inner side face of the first outer racket frame to form a first outer racket frame assembly, fixing a second outer racket frame on the workbench, enabling the inner side of the second outer racket frame to face upwards, stacking the second lead and the second racket net from bottom to top on the inner side face of the second outer racket frame to form a second outer racket frame assembly, and connecting and fixing the inner side of the first outer racket frame assembly, which faces towards the inner side cover of the second outer racket frame, on the second outer racket frame and the second outer racket frame to complete racket face manufacturing. The automatic racket face manufacturing machine has the advantages that automatic equipment can be adopted to assemble all the parts in sequence, the full-automatic production flow of racket face manufacturing is realized, the production efficiency is greatly improved, and the labor cost is reduced.
Description
Technical Field
The invention belongs to the technical field of mosquito killing devices, and particularly relates to a method for manufacturing a swatter surface of an electric mosquito swatter.
Background
The electronic mosquito swatter is a small household appliance, and the electronic high-voltage mosquito-killing hand swatter is generally popular with people due to the advantages of practicality, convenience, good mosquito killing effect (flies or moths and the like), no chemical pollution, safety, sanitation and the like, and gradually becomes an indispensable tool for killing insects in summer and becomes a small household appliance which is sold well in summer. The electric mosquito swatter mainly uses 4V lead-acid batteries, 3.7V lithium batteries or 2.4V nickel-hydrogen/nickel-cadmium batteries, and also uses dry batteries. During operation, high voltage electricity (the current is less than 10 milliamperes and is harmless to people and livestock) of about 1850V direct current is generated between double-layer power grids through the booster circuit, and the electrostatic field between the two power grids has stronger adsorption capacity, so that when pests such as mosquitoes, flies and the like approach the power grids, the pests can be absorbed between the power grids, and the generated short-circuit current can kill the pests at any time.
The electric mosquito swatter on the existing market is mainly an electric mosquito swatter with a two-layer or three-layer net surface structure, each layer of net surface is of a metal grid structure, the three-layer net surface structure is distributed in three layers in space, two layers of metal grids outside the electric mosquito swatter are sparse, inner-layer metal grids are compact, the three-layer electrodes are distributed positively, negatively, positively or negatively, positively and negatively, and mosquitoes can be killed by electric shock when contacting the metal part of the two layers of net surfaces inside and outside the electric mosquito swatter.
No matter be the electric mosquito swatter of two-layer or three-layer wire side structure, its wire side all need be connected the circular telegram through lead wire and power supply circuit, and the face manufacturing approach of traditional electric mosquito swatter is mostly manual assembly, and is more time-consuming and energy-consuming, and the cost of labor is high, and especially the equipment of wire side and lead wire needs the manual work to twine the lead wire tip at the wire side edge and realize connecting, and production efficiency is low.
Disclosure of Invention
The invention aims to solve at least one technical problem, and provides a method for manufacturing a swatter surface of an electric mosquito swatter, which is suitable for automatic production, high in production efficiency and low in labor cost.
The invention is realized by the following technical scheme.
The invention provides a method for manufacturing a swatter surface of an electric mosquito swatter, which comprises the following steps:
(1) preparing an outer racket frame, an inner racket frame, a racket net and a lead;
(2) fixing the first outer racket frame on the workbench, wherein the inner side of the first outer racket frame faces upwards;
(3) assembling a first outer racket frame assembly, and placing a first lead, a first racket net and a first inner racket frame on the inner side surface of the first outer racket frame from bottom to top in a stacked manner for fixing, wherein the first lead is placed on the inner side surface of a connecting part of the first outer racket frame for connecting with the handle body for fixing, the first lead is pressed by the edge of the first racket net to be in contact with the first lead, the first inner racket frame is pressed by the first racket net, and the first lead is fixed with the first outer racket frame after corresponding to the part in contact with the first racket net;
(4) fixing the second outer racket frame on the workbench, wherein the inner side of the second outer racket frame faces upwards;
(5) assembling a second outer racket frame assembly, and placing a second lead and a second racket net on the inner side surface of the second outer racket frame from bottom to top in a stacked manner for fixation, wherein the second lead is placed on the inner side surface of a connecting part of the second outer racket frame for connecting with the handle body for fixation, and the edge of the second racket net presses the second lead to be in contact with the second lead;
(6) assembling the racket face, and connecting and fixing the inner side of the first outer racket frame assembly which is assembled in the step (3) and faces to the inner side cover of the second outer racket frame on the second outer racket frame.
In the technical scheme, the racket face with the two-layer net face structure is manufactured. According to the manufacturing steps of the racket face, the racket face can be assembled manually, the first lead, the first racket net and the first inner racket frame can also be sequentially placed on the inner side of the first outer racket frame through automatic equipment, the second lead and the second racket net are sequentially placed on the inner side of the second outer racket frame, all the parts are fixed through hot melting of hot melting equipment in the assembling process, and finally the racket face with a two-layer net face structure can be manufactured by covering the first outer racket frame component on the second outer racket frame component. When the artificial manufacturing is adopted, the trouble of winding and connecting the lead wire and the racket net can be avoided, and the production efficiency is improved to a certain extent; when the automatic equipment is adopted for manufacturing, manual assembly is not needed, the production efficiency is improved, and the labor cost is reduced.
Preferably, the step (3) further includes, after the first inner frame is placed, sequentially placing a third lead, a third racket net and a second inner frame from bottom to top, wherein the third lead is placed on the upper surface of the first inner frame at a position corresponding to the first lead and symmetrically arranged with respect to the first lead, the third lead is pressed by the edge of the third racket net to be in contact with the third lead, the third racket net is pressed by the second inner frame, and the third lead is fixed to the first outer frame after corresponding to a portion in contact with the third racket net. The technical scheme is used for manufacturing the racket face with the three-layer net face structure and can adapt to automatic manufacturing.
Preferably, the step (5) further includes, after the second racket net is placed, sequentially placing a second inner racket frame, a third lead and a third racket net from bottom to top, wherein the second inner racket frame presses the second racket net, the second lead is fixed to the second outer racket frame after corresponding to a portion of the second racket net in contact with the second racket net, the third lead is placed on the upper surface of the second inner racket frame corresponding to the second lead and symmetrically disposed with the second lead, and the edge of the third racket net presses the third lead in contact with the third lead. The technical scheme is used for manufacturing the racket face with the three-layer net face structure and can adapt to automatic manufacturing.
Preferably, the mesh hole size of the third racket net is smaller than the mesh hole sizes of the first racket net and the second racket net. Therefore, the mosquitoes are not easy to pass through the third swatter net after passing through the first swatter net or the second swatter net, and when the mosquitoes simultaneously contact the first swatter net and the third swatter net or simultaneously contact the second swatter net and the third swatter net, a loop between the positive electrode and the negative electrode is formed through the body of the mosquitoes, and the mosquitoes can be killed by electric shock.
The invention has the advantages that according to the manufacturing steps, automatic equipment can be adopted to assemble all the parts in sequence, and the positioning columns arranged on the first outer racket frame and the second outer racket frame made of plastic materials are subjected to hot melting through hot melting equipment in the assembling process to realize the connection and fixation among the parts, so that the full-automatic production flow of racket face manufacturing can be realized, the production efficiency is greatly improved, and the labor cost is reduced.
Drawings
FIG. 1 is a flowchart of the manufacturing steps of example 1 of the present invention.
Fig. 2 is a schematic view of the first racket frame of embodiment 1 after a first lead is placed thereon.
Fig. 3 is a schematic view after a first net is placed on a first outer racket frame according to embodiment 1 of the present invention.
Fig. 4 is a schematic view of the first outer racket frame with the first inner racket frame placed thereon according to embodiment 1 of the present invention.
Fig. 5 is a schematic view of embodiment 1 of the present invention after a second lead wire is placed on the second racket frame.
Fig. 6 is a schematic view after a second net is placed on the second outer racket frame in accordance with embodiment 1 of the present invention.
Fig. 7 is a schematic view of the first racquet frame assembly covered on the second racquet frame assembly according to embodiment 1 of the present invention.
FIG. 8 is a flowchart of the manufacturing steps of embodiment 2 of the present invention.
Fig. 9 is a schematic view of embodiment 2 of the present invention after a third lead is placed on the first racquet frame.
Fig. 10 is a schematic view after a third racquet net is placed on the first racquet frame according to embodiment 2 of the present invention.
Fig. 11 is a schematic view of the second racket frame placed on the first racket frame in accordance with embodiment 2 of the present invention.
FIG. 12 is a flowchart of the manufacturing steps of embodiment 3 of the present invention.
Fig. 13 is a schematic view after a second inner racket frame is placed on a second outer racket frame in accordance with embodiment 3 of the present invention.
Fig. 14 is a schematic view of embodiment 3 of the present invention after a third lead is placed on the second racket frame.
Fig. 15 is a schematic view after a third racquet net is placed on the second racquet frame according to embodiment 3 of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The drawings are for illustrative purposes only and are not to be construed as limiting the patent.
In order to explain the embodiment more simply, some parts of the drawings or descriptions that are well known to those skilled in the art but are not relevant to the main content of the present invention will be omitted. In addition, some components in the drawings may be omitted, enlarged or reduced for convenience of description, but do not represent the size or the entire structure of an actual product.
As shown in figure 1, the invention provides a method for manufacturing a swatter surface of an electric mosquito swatter.
Example 1
As shown in figure 1, the method for manufacturing the swatter surface of the electric mosquito swatter with the two-layer net surface structure comprises the following steps:
(1) preparing an outer racket frame, an inner racket frame, a racket net and a 7-shaped lead for standby application, wherein the outer racket frame and the inner racket frame are made of insulating materials such as plastics and the like, and the racket net and the lead are made of conductive metal materials;
(2) fixing the first outer racket frame 1 on a workbench by adopting an automatic feeding device, wherein the inner side of the first outer racket frame 1 faces upwards;
(3) assembling a first outer racket frame assembly, as shown in fig. 2 to 4, stacking a first lead 2, a first racket net 3 and a first inner racket frame 4 from bottom to top on the inner side surface of the first outer racket frame 1 for fixing by using an automatic feeding device, wherein the first lead 2 is placed on the inner side surface of a connecting part of the first outer racket frame 1 for connecting with a handle body, the vertical part of the first lead 2 horizontally extends out of the first outer racket frame 1, a plurality of raised first limiting columns 11 capable of limiting the horizontal movement of the first lead 2 are arranged on the first outer racket frame 1 at the positions corresponding to the first lead 2, positioning columns 12 for limiting the horizontal movement of the first racket net 3 are arranged on the frame edge of the first outer racket frame 1, the edge of the first racket net 3 presses the horizontal part of the first lead 2 to contact with the first lead 2 and is limited by the positioning columns 12 to move in the horizontal direction, the first inner racket frame 4 is provided with through holes for allowing the first limiting columns 11 to pass through at the positions corresponding to the first limiting columns 11, after the first inner racket frame 4 presses the first racket net 3 and the transverse part of the first lead 2, the first inner racket frame 4 is fixedly connected with the first outer racket frame 1 by hot melting the top end of the first limiting column 11 through hot melting equipment;
(4) fixing the second outer racket frame 5 on the workbench by adopting an automatic feeding device, wherein the inner side of the second outer racket frame 5 faces upwards;
(5) assembling a second external racket frame assembly, as shown in fig. 5 and 6, stacking a second lead wire 6 and a second racket net 7 on the inner side surface of the second external racket frame 5 from bottom to top by using an automatic feeding device, wherein the second lead wire 6 is placed on the inner side surface of a connecting part of the second external racket frame 5 for connecting with a handle body, the vertical part of the second lead wire 6 horizontally extends out of the second external racket frame 5, a plurality of raised second limiting columns 51 capable of limiting the horizontal movement of the second lead wire 6 are arranged on the second external racket frame 5 at positions corresponding to the second lead wire 6, positioning columns 52 for limiting the horizontal movement of the second racket net 7 are arranged on the frame edge of the second external racket frame 5, the second lead wire 6 is fixed by hot melting the top end of the second limiting columns 51 through a hot melting device, and the edge of the second racket net 7 presses the transverse part of the second lead wire 6 to be in contact with the second lead wire 6;
(6) and (3) assembling the racket face, as shown in fig. 7, covering the inside of the first outer racket frame assembly assembled in the step (3) on the second outer racket frame 5 toward the inside of the second outer racket frame 5 by using a mechanical arm, and then connecting and fixing the first outer racket frame 1 and the second outer racket frame 5 by using screws or ultrasonic welding.
The automatic feeding device and the mechanical arm related in the embodiment can complete preset actions under the control of the numerical control system, wherein each part is provided with the special storage device and the automatic feeding device, and the full-automatic manufacturing process can be realized under the control of the numerical control system.
Example 2
This embodiment is similar to embodiment 1, except that, as shown in fig. 8 to 11, after the first inner frame 4 is placed in step (3), there is further included a step of placing a third lead 8, a third racket web 9 and a second inner frame 10 in this order from bottom to top, wherein the third lead 8 is placed at the position of the upper surface of the first inner racket frame 4 corresponding to the first lead 2 and is symmetrically arranged with the first lead 2, the vertical part of the third lead 8 horizontally extends to the outside of the first outer racket frame 1, the edge of the third racket net 9 presses the horizontal part of the third lead 8 to contact with the third lead 8, the second inner racket frame 10 is provided with a through hole at the position corresponding to the first limiting column 11, after the second inner racket frame 10 presses the third racket net 9 and the transverse part of the third lead 8, the second inner racket frame 10 is connected and fixed with the first outer racket frame 1 by hot melting the top end of the first limiting column 11 through hot melting equipment.
Can realize the automatic manufacturing of the face of the electric mosquito of three-layer wire side structure through this embodiment, in this embodiment, the net hole size of third bat net 9 is less than the net hole size of first bat net 3 and second bat net 7, and the mosquito is difficult to pass through third bat net 9 after passing through first bat net 3 or second bat net 7 like this, contacts first bat net 3 and third bat net 9 simultaneously at the mosquito, or when contacting second bat net 7 and third bat net 9 simultaneously, forms the return circuit between the positive and negative electrode through the health of mosquito, and the mosquito can be killed by the electric shock.
Example 3
This embodiment is similar to embodiment 1, and is different from embodiment 1 in that, as shown in fig. 12 to 15, after the second racket mesh 7 is placed in step (5), a second inner racket frame 10, a third lead 8 and a third racket mesh 9 are placed in sequence from bottom to top, wherein the second inner racket frame 10 is provided with a through hole at a position corresponding to the second limiting post 51, the second inner racket frame 10 presses the second racket mesh 7 and the transverse portion of the second lead 6, the third lead 8 is placed at a position corresponding to the second lead 6 on the upper surface of the second inner racket frame 10 and is symmetrically arranged with the second lead 6, the edge of the third racket mesh 9 presses the transverse portion of the third lead 8 to contact the third lead 8, and after the third racket mesh 9 is placed, the top end of the second limiting post 51 is thermally melted by a thermal melting device to connect and fix the second inner racket frame 10 and the second outer racket frame 5.
Can realize the automatic manufacturing of the face of the electric mosquito of three-layer wire side structure through this embodiment, in this embodiment, the net hole size of third bat net 9 is less than the net hole size of first bat net 3 and second bat net 7, and the mosquito is difficult to pass through third bat net 9 after passing through first bat net 3 or second bat net 7 like this, contacts first bat net 3 and third bat net 9 simultaneously at the mosquito, or when contacting second bat net 7 and third bat net 9 simultaneously, forms the return circuit between the positive and negative electrode through the health of mosquito, and the mosquito can be killed by the electric shock.
The above-described embodiments of the present invention do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and scope of the present invention shall be included in the protection scope of the claims of the present invention.
Claims (4)
1. A method for manufacturing a swatter surface of an electric mosquito swatter is characterized by comprising the following steps:
(1) preparing an outer racket frame, an inner racket frame, a racket net and a lead;
(2) fixing the first outer racket frame on the workbench, wherein the inner side of the first outer racket frame faces upwards;
(3) assembling a first outer racket frame assembly, and placing a first lead, a first racket net and a first inner racket frame on the inner side surface of the first outer racket frame from bottom to top in a stacked manner for fixing, wherein the first lead is placed on the inner side surface of a connecting part of the first outer racket frame for connecting with the handle body for fixing, the first lead is pressed by the edge of the first racket net to be in contact with the first lead, the first inner racket frame is pressed by the first racket net, and the first lead is fixed with the first outer racket frame after corresponding to the part in contact with the first racket net;
(4) fixing the second outer racket frame on the workbench, wherein the inner side of the second outer racket frame faces upwards;
(5) assembling a second outer racket frame assembly, and placing a second lead and a second racket net on the inner side surface of the second outer racket frame from bottom to top in a stacked manner for fixation, wherein the second lead is placed on the inner side surface of a connecting part of the second outer racket frame for connecting with the handle body for fixation, and the edge of the second racket net presses the second lead to be in contact with the second lead;
(6) assembling the racket face, and connecting and fixing the inner side of the first outer racket frame assembly which is assembled in the step (3) and faces to the inner side cover of the second outer racket frame on the second outer racket frame.
2. The method of manufacturing a racket face for an electric mosquito racket as claimed in claim 1, wherein the step (3) further comprises a step of sequentially placing a third lead, a third net and a second inner racket frame from bottom to top after the first inner racket frame is placed, wherein the third lead is placed at a position corresponding to the first lead on the upper surface of the first inner racket frame and symmetrically disposed with the first lead, the third lead is pressed by the edge of the third net to be in contact with the third lead, the second inner racket frame is pressed by the third net, and the third lead is fixed to the first outer racket frame after corresponding to a portion in contact with the third net.
3. The method of manufacturing a racket face for an electric mosquito racket as claimed in claim 1, wherein the step (5) further comprises a step of sequentially placing a second inner racket frame, a third lead and a third racket net from bottom to top after placing the second racket net, wherein the second inner racket frame presses the second racket net, the second lead is fixed to the second outer racket frame after corresponding to a portion contacting the second racket net, the third lead is placed on an upper surface of the second inner racket frame corresponding to a position of the second lead and symmetrically arranged with the second lead, and an edge of the third racket net presses the third lead to contact the third lead.
4. A method for manufacturing a swatter surface, as recited in any one of claims 1 to 3, wherein the third swatter web has mesh openings of a size smaller than the mesh openings of the first swatter web and the second swatter web.
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| CN202010062550.1A CN111053075B (en) | 2020-01-19 | 2020-01-19 | Method for manufacturing swatter surface of electric mosquito swatter |
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| CN202010062550.1A CN111053075B (en) | 2020-01-19 | 2020-01-19 | Method for manufacturing swatter surface of electric mosquito swatter |
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| CN111053075A true CN111053075A (en) | 2020-04-24 |
| CN111053075B CN111053075B (en) | 2022-05-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20220217964A1 (en) * | 2019-05-20 | 2022-07-14 | Jianming Li | Method for manufacturing flyswatter having conductive plastic electrode net, and flyswatter structure obtained thereby |
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| CN111053075B (en) | 2022-05-06 |
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