CN111052756B - Operating device - Google Patents

Operating device Download PDF

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Publication number
CN111052756B
CN111052756B CN201780094324.8A CN201780094324A CN111052756B CN 111052756 B CN111052756 B CN 111052756B CN 201780094324 A CN201780094324 A CN 201780094324A CN 111052756 B CN111052756 B CN 111052756B
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CN
China
Prior art keywords
frame body
user interface
housing
interface device
insulating member
Prior art date
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Active
Application number
CN201780094324.8A
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Chinese (zh)
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CN111052756A (en
Inventor
大仓献一郎
村田吉照
杉村光洋
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Publication of CN111052756A publication Critical patent/CN111052756A/en
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Publication of CN111052756B publication Critical patent/CN111052756B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/10Distribution boxes; Connection or junction boxes for surface mounting on a wall
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q9/00Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/0017Casings, cabinets or drawers for electric apparatus with operator interface units
    • H05K5/0018Casings, cabinets or drawers for electric apparatus with operator interface units having an electronic display
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/081Bases, casings or covers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/14Fastening of cover or lid to box

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Casings For Electric Apparatus (AREA)
  • Selective Calling Equipment (AREA)

Abstract

The operation device (100) is provided with: a user interface device (1); a control board (4) on which electronic components (42) are mounted and which controls the user interface device (1) and the air conditioner; and a housing (10) that houses the user interface device (1) and the control board (4) inside. The frame body (10) is provided with a frame body (2) formed of a nonconductive resin, and metal panels (31, 32) formed of a metal having a higher elastic modulus than the resin forming the frame body (2), and fixed to the frame body (2) in a state of being exposed to the outside of the frame body (10) to reinforce the frame body (2).

Description

Operating device
Technical Field
The present invention relates to an operating device.
Background
There is provided an operation device for remotely operating a device such as an air conditioner provided in a building, the operation device being mounted to a wall. As such an operation device, there is an operation device provided with: a display module that displays the temperature, humidity, and the like of a room in which the air conditioner is installed; a control board on which various electronic components are mounted and which transmits control information for controlling the air conditioner to the air conditioner; and a frame body which houses the display module and the control substrate.
As a display device having a configuration similar to that of such an operation device, a display device including a display panel for displaying an image and a case formed of a resin material such as AES, ABS, or PP and housing the display panel has been proposed (for example, see patent document 1). In this display device, the housing includes a frame-shaped upper case and a lower case, and the upper case is fixed to the lower case with screws with an annular gasket interposed between the upper case and the peripheral portion of the display panel.
Documents of the prior art
Patent document
Patent document 1: japanese laid-open patent publication (Kokai) No. 2015-191193
Disclosure of Invention
Problems to be solved by the invention
However, in the display device described in patent document 1, since the frame-shaped upper case is formed of a resin material, the thickness and width thereof have to be increased in order to increase the strength of the upper case. Therefore, the outer size of the upper case becomes large, and the outer size of the entire display device also becomes large. In addition, in the case of an operation device having the same configuration as that of such a display device, the external dimensions thereof become large, and therefore, there is a possibility that the space in which the operation device can be installed is limited. In addition, in the case of the wall-mounted operating device, if the external dimensions thereof become large, the possibility that a person in a room in which the operating device is installed may erroneously touch the operating device and damage the operating device is also increased. Further, if the external dimensions of the operation devices are increased, it is difficult to collectively provide a plurality of operation devices in a limited area of the wall, which may impair the external appearance.
The present invention has been made in view of the above-described circumstances, and an object thereof is to provide a manipulation device which is improved in strength and reduced in size.
Means for solving the problems
In order to achieve the above object, an operation device of the present invention includes: a user interface device; a control substrate on which electronic components are mounted and which controls the user interface device and external equipment; and a housing that houses the user interface device and the control board. The frame body has: a frame body formed of a non-conductive resin; and a reinforcing member formed of a metal having a higher elastic modulus than the resin, fixed to the housing body in a state in which at least a part thereof is exposed to the outside of the housing, and reinforcing the housing body.
Effects of the invention
According to the present invention, the frame body includes the frame body formed of a nonconductive resin, and the reinforcing member formed of a metal having a higher elastic modulus than the resin, and is fixed to the frame body in a state in which at least a part thereof is exposed to the outside of the frame body, thereby reinforcing the frame body. This improves the rigidity of the frame body as compared with a frame body formed of, for example, only resin and having the same thickness of the peripheral wall, and therefore, the frame body can be made smaller while improving the strength of the frame body. Therefore, the entire operation device can be miniaturized by the miniaturization of the housing.
Drawings
Fig. 1 is a perspective view of an operating device of an embodiment of the present invention.
Fig. 2 is a cross-sectional view of the line a-a of fig. 1 of the operation device of the embodiment.
Fig. 3 is a diagram showing an example of a state in which the operation device of the embodiment is mounted on a wall.
Fig. 4A is a perspective view of the control board of the embodiment viewed from one direction.
Fig. 4B is a perspective view of the control board of the embodiment viewed from another direction.
Fig. 5A is a perspective view of the housing of the embodiment viewed from one direction.
Fig. 5B is a perspective view of the housing of the embodiment viewed from another direction.
Fig. 6A is a perspective view of the metal panel of the embodiment when viewed from one direction.
Fig. 6B is a perspective view of the metal panel of the embodiment viewed from another direction.
Fig. 7A is a perspective view of the metal panel of the embodiment when it is attached to the housing as viewed from one direction.
Fig. 7B is a perspective view of the metal panel of the embodiment when it is attached to the housing, viewed from another direction.
Fig. 8A is a perspective view of an insulating member of an embodiment.
Fig. 8B is a perspective view of the insulating sheet of the embodiment.
Fig. 9 is a perspective view of an insulating member of an embodiment.
Fig. 10 is a perspective view of a base member of an embodiment.
Fig. 11 is a perspective view showing a state in which the metal panel and the insulating member are fixed to the housing according to the embodiment.
Fig. 12 is a perspective view showing a state in which the metal panel, the insulating member, and the user interface device of the embodiment are attached to the housing.
Fig. 13 is a perspective view showing a state in which the insulating member and the user interface device of the embodiment are attached to the housing.
Fig. 14 is a perspective view showing a state in which the metal panel, the insulating member, the user interface device, and the 1 st insulating sheet of the embodiment are attached to the housing.
Fig. 15 is a perspective view showing a state in which the metal panel, the insulating member, the user interface device, the 1 st insulating sheet, and the control board are mounted on the housing according to the embodiment.
Fig. 16 is a perspective view showing a state in which the metal panel, the insulating member, the user interface device, the 1 st insulating sheet, the control board, and the 2 nd insulating sheet are attached to the housing according to the embodiment.
Fig. 17 is a schematic diagram for explaining a mounting method of the operation device of the embodiment.
Fig. 18 is a schematic diagram for explaining a mounting method of the operation device of the embodiment.
Fig. 19 is a schematic diagram for explaining a mounting method of the operation device of the embodiment.
Detailed Description
Hereinafter, an operation device according to an embodiment of the present invention will be described with reference to the drawings. The operation device according to the present embodiment is installed on, for example, a wall of a building, and is connected to an operation target device such as an air conditioner (not shown) via a signal line. The operation device controls the operation target device by transmitting a control signal corresponding to an operation by a user to the operation target device.
As shown in fig. 1, the operation device 100 includes a user interface apparatus 1 and a housing 10. As shown in fig. 2, the operation device 100 includes a control board 4 on which a plurality of electronic components 42 are mounted and which outputs control signals to the user interface device 1 and the air conditioner, and a base member 5 for mounting the housing 10 on a wall material (building material). The operation device 100 includes an insulating member (2 nd insulating member) 7 disposed so as to cover the periphery of the user interface device 1, an insulating sheet 8 interposed between the user interface device 1 and the control board 4, and an insulating member (3 rd insulating member) 6 covering a surface of the control board 4 opposite to the insulating sheet 8 side.
As shown in fig. 3, the operation device 100 is fixed to a wall material W and is provided in a state where a signal line L for communication with the air conditioner is connected to the upper side. Hereinafter, in the present specification, the vertical direction of the operation device 100 when it is attached to the wall material W as shown in fig. 3 is defined as the + Z direction, and the vertical direction (the floor surface F side) is defined as the-Z direction. A direction parallel to the wall material W and orthogonal to the vertical direction is referred to as an X direction, and a direction perpendicular to the wall material W is referred to as a Y direction. In the following description, the + Y direction is set to the front side and the-Y direction is set to the rear side as appropriate.
As shown in fig. 2, the user interface device 1 includes a display 11 and a touch panel 12 disposed to overlap with a front surface of the display 11. The display 11 is flat, and a display portion 11a shown in fig. 1 is provided on one surface in the thickness direction, i.e., the front surface. The display 11 is, for example, a liquid crystal display. The touch panel 12 is a resistive film type touch panel, a capacitive type touch panel, or the like. The user interface device 1 is connected to the control board 4 via a flexible wiring board 13 such as an FPC board. The user interface device 1 displays various information on the display 11 based on a control signal input from the control substrate 4 via the flexible wiring substrate 13. Further, a metal frame 111 for reinforcement is attached to the rear surface of the display 11.
The control board 4 outputs a control signal to the user interface device 1, thereby causing the display unit 11a of the user interface device 1 to display information. The control board 4 generates a control signal in accordance with an operation performed by the user on the user interface device 1, and outputs the control signal to the air conditioner. As shown in fig. 4A, the control board 4 includes a substrate 41, a plurality of electronic components 42 mounted on the rear surface of the substrate 41, a capacitor 43, a thermistor 44, and a connector 46. As shown in fig. 4B, a Light Emitting section 47 such as an LED (Light Emitting Diode) is provided on the front surface of the control board 4. When the operation device 100 is powered on, the control board 4 turns on the light emitting unit 47. The plurality of electronic components 42 include an electronic component 42A having a relatively high height. The plurality of electronic components 42 further include electronic components 42B, 42C, 42D, 42E, and 42F having a height to the extent that the insulating member 6 abuts against the insulating member 6 in a state where the insulating member 6 is attached to the housing main body 2. The connector 46 is connected to a plug 53 connected to the tip end portions of relay leads L11 and L12 described later. The thermistor 44 is used to measure the ambient temperature of the operating device 100. The control substrate 4 calculates the ambient temperature of the operation device 100 based on the output of the thermistor 44. Then, the control board 4 generates a control signal for causing the display unit 11a of the display 11 to display information indicating the calculated ambient temperature, and outputs the control signal to the user interface device 1. The substrate 41 is formed by forming a conductive pattern on a substrate made of an insulator material such as glass epoxy. The substrate 41 is formed with a cutout 414, through holes 411 and 412 through which the ribs 208 described later are inserted, and three through holes 413 through which the screws 91 described later are inserted. Capacitor 43 is electrically connected to substrate 41 in a state of being disposed inside notch 414 of substrate 41. In addition, a connector 45 connected to the flexible wiring board 13 of the user interface device 1 is provided on the substrate 41. The control board 4 outputs a control signal to the user interface device 1 via the flexible wiring board 13 connected to the connector 45.
As shown in fig. 2, the housing 10 houses the user interface device 1 and the control board 4 inside. The housing 10 includes a housing main body 2 and metal panels 31 and 32 as reinforcing members fixed to the outside of the housing main body 2 in a state of being exposed to the outside of the housing 10 and reinforcing the housing main body 2. As shown in fig. 5A and 5B, the housing body 2 is flat and has a box shape with one surface in the thickness direction (Y-axis direction), i.e., a rear surface, opened, and has a rectangular shape when viewed from the Y-axis direction. The frame body 2 is formed of a non-conductive resin. The housing body 2 has a bottom wall 203 and side walls 201, 202, 204, 206 extending rearward from the periphery of the bottom wall 203. An opening 205 is formed in a projection area a0 of the user interface device 1 in the thickness direction (Y-axis direction) of the housing 10 in the bottom wall 203. The side walls 201 and 206 extend rearward from the ± X-direction peripheral edges of the bottom wall 203. The side walls 202 and 204 extend rearward from the ± Z-direction peripheral edges of the bottom wall 203. The bottom wall 203 has a1 st wall 231 located in the + Y direction of the opening 205, a2 nd wall 234 located in the-Y direction of the opening, a3 rd wall 232 located in the + X direction of the opening 205, and a4 th wall 233 located in the-X direction of the opening 205. As shown in fig. 5A, the 1 st wall 231 is formed with a window portion 2a, and the window portion 2a is used for transmitting light emitted from the light emitting portion 47 provided in the control board 4 to the outside. As shown in fig. 5B, a rib 235 is formed at a portion corresponding to the window portion 2a on the rear surface of the 1 st wall 231, and the rib 235 is provided with a recess 235a into which the light guide member 24 is fitted, the light guide member 24 guiding light emitted from the light emitting portion 47 described later to the window portion 2 a. The inside of the recess 235a communicates with the window 2 a. Further, a rib 208 for positioning the control board 4 and a boss 209 provided with a screw hole 209a are provided on the rear surface of the 1 st wall 231, and the screw hole 209a is used when the control board 4 is fixed to the housing main body 2. A partition wall 234a is provided upright on the rear surface of the 2 nd wall 234, and the partition wall 234a divides the space inside the housing main body 2 into a space S234 in which the thermistor 44 described later is disposed and other spaces. In addition, the 2 nd wall 234 is also provided with a rib 208 and two bosses 209. Ribs 236, 237, and 238 for positioning the user interface device 1 are provided on the rear surface of the bottom wall 203. The rib 236 has a notch 236 a.
In the 4 th wall 233 of the side wall 201 and the bottom wall 203, at a position corresponding to the space S234, an opening 201a is provided which opens from the side wall 201 to the 4 th wall 233 of the bottom wall 203. Further, the side wall 201 is provided with a rib 207 for positioning the base member 5 by bringing the distal end portion into contact with the base member 5. The side wall 204 is provided with two engagement claws 204a that engage with two recessed portions 513a of the base member 5, which will be described later. The side wall 202 is provided with two engagement holes 202a into which two hooks 515 of the base member 5 described later are engaged, respectively. In addition, a plurality of (four in fig. 5A and 5B) vent holes 202B are provided in the side wall 202 at positions corresponding to the space S234 in the housing main body 2.
As shown in fig. 6A and 6B, each of the metal panels 31 and 32 is a long metal member having an L-shaped cross section, and is formed by, for example, extrusion molding. The metal panels 31 and 32 are made of a metal having a higher elastic modulus than the resin forming the housing body 2. The metal panel 31 has a main piece 311 in the form of an elongated rectangular plate and a side piece 312 in the form of an elongated rectangular plate, which extends from one end edge of the main piece 311 in the short-side direction in a direction intersecting the main piece 311 and is provided with a plurality of vent holes 312 a. The vent hole 312a is provided in a portion facing the opening 201a provided in the side wall 201 of the housing main body 2 in a state where the metal panel 31 is attached to the housing main body 2. The metal panel 32 has a main piece 321 having an elongated rectangular plate shape and a side piece 322 having an elongated rectangular plate shape and extending from one end edge of the main piece 321 in the short side direction in a direction intersecting the main piece 321. The metal panels 31 and 32 are provided with long insulating tapes (1 st insulating member) 33 made of a non-conductive material such as polyimide resin, and the insulating tapes 33 are provided on the rear surfaces of the main pieces 311 and 321, respectively. The long strip-shaped adhesive members 34 are provided on the surfaces of the side sheets 312 and 322 that are attached to the housing main body 2.
As shown in fig. 7A and 7B, the metal panels 31 and 32 are attached to the housing main body 2, respectively. Here, the main piece 311 of the metal panel 31 is disposed outside the 4 th wall 233 of the bottom wall 203 of the housing body 2 so as to overlap along one side of the housing body 2 in the-X direction when viewed from the thickness direction (+ Y direction) of the housing body 2. The side piece 312 of the metal panel 31 is continuously disposed at the end edge of one side in the-X direction of the housing main body 2 in the short side direction of the main piece 311, and is disposed outside the side wall 206 of the housing main body 2 in an overlapping manner. The main piece 321 of the metal panel 32 is disposed outside the 3 rd wall 232 of the bottom wall 203 of the housing body 2 so as to overlap along one side of the housing body 2 in the + X direction when viewed from the thickness direction (+ Y direction) of the housing body 2. The side pieces 322 of the metal panel 32 are arranged to overlap each other on the outer side of the side wall 201 of the housing main body 2, continuing from the end edge of one side in the + X direction of the housing main body 2 in the short side direction of the main piece 321. At this time, the 1 st portion P1, which is a part of the main pieces 311 and 321 of the metal panels 31 and 32, is disposed inside the opening 205 of the housing main body 2, and is exposed to the inside of the housing main body 2 through the opening 205 of the housing main body 2. The insulating tape 33 is provided at a portion of the metal panel 31 or 32 facing the user interface device 1 at the 1 st position P1. In addition, the thickness T2 of the 2 nd portion P2 adjacent to the opening 205 in the bottom wall 203 of the housing main body 2 shown in fig. 5A is the same as the thickness T1 of the 1 st portion P1 of the metal panels 31 and 32 shown in fig. 6A.
As shown in fig. 8A, the insulating member 7 has a bottom wall 701 in which an opening 701a having a rectangular shape in a plan view is formed, an extension 711 extending from the bottom wall 701, and a side wall 702 surrounding the periphery of the bottom wall 701 and the extension 711. The insulating member 7 is formed of a non-conductive material such as polyimide resin. The size of the opening 701a is set larger than the outer dimensions of the screen display portion of the display 11 and the touch panel 12 of the user interface device 1.
The insulating sheet 8 serves to electrically insulate the control substrate 4 from the metal frame 111 of the user interface device 1. As shown in fig. 8B, the insulating sheet 8 is a sheet having a rectangular shape in plan view, and openings 8a for inserting a cushioning member described later are formed at two locations. As shown in fig. 2, the insulating sheet 8 is fixed to a metal frame 111 of the user interface device 1 by a band-shaped adhesive member 82.
The insulating member 6 is made of a flexible nonconductive material, and covers the control board 4 from the rear surface side of the housing main body 2. As shown in fig. 9, the insulating member 6 has a main piece 601 and protruding pieces 602 that protrude from a plurality of places of the peripheral edge of the main piece 601 toward the front side (+ Y direction) in the thickness direction of the main piece 601, respectively. The main piece 601 is provided with an opening 601a through which the connector 46 of the control board 4 is inserted, an opening 601b through which a relatively high electronic component 42A among the plurality of electronic components 42 of the control board 4 is inserted, and a slit 601 c. Further, a bent piece 601d is provided around the opening 601b so as to cover a part of the rear side of the electronic component 42. The main piece 601 has two holes 601e through which the ribs 208 of the housing body 2 are inserted and three holes 601f through which screws 91 described later are inserted. As shown in fig. 2, the insulating member 6 is disposed so as to cover a surface of the control board 4 opposite to a surface facing the insulating sheet 8.
As shown in fig. 10, the base member 5 has a main body portion 51 and a terminal block 52. The main body 51 has a bottom wall 511, a side wall 512 extending forward from an end of the bottom wall 511 in the ± X direction, a side wall 513 extending forward from an upper end of the bottom wall 511 (+ Z direction end), and a side wall 514 extending forward from a lower end of the bottom wall 511 (Z direction end). The main body 51 has a guide portion 516 that guides the signal line L introduced into the operation device 100 to the terminal block 52. The side wall 513 is provided with an introduction port 513b for introducing the signal line L into the operation device 100, and a recessed portion 513a with which the engagement claw 204a of the housing main body 2 is engaged when the housing 10 is attached to the base member 5. The guide portion 516 is provided so as to cover the-X direction side, the-Z direction side, and the + Y direction side of the introduction port 513 b. The bottom wall 511 is provided with a clamping portion 511a for clamping the relay leads L11 and L12. Two hooks 515 that engage with the engagement holes 202a of the housing body 2 are provided at two locations at the lower end of the bottom wall 511. The bottom wall 511 is provided with through holes 511b and 511c through which screws (see, for example, 54 in fig. 17) for fixing the base member 5 to the wall material W are inserted, the screws penetrating through the bottom wall 511. The bottom wall 511 is provided with ribs 511d and 511e that protrude forward and surround the through holes 511b and 511 c.
The terminal block 52 is provided at a position adjacent to the guide portion 516 on the bottom wall 511 in the + X direction. The terminal block 52 includes a terminal block main body 521, a terminal block 522, and a screw 523 for pressing the terminal block 522 to clamp the signal line L with the terminal block 522. Relay leads L11 and L12 are connected to the two terminal plates 522, respectively. The relay leads L11 and L12 are connected via a conductive member such as solder or silver paste. Further, plugs 53 connected to the connectors 46 of the control board 4 are provided at the distal ends of the relay leads L11 and L12. The control board 4 transmits and receives control signals to and from the air conditioner via the relay leads L11 and L12 and the signal line L or receives power supply from the air conditioner in a state where the plug 53 is connected to the connector 46.
Next, a method of assembling the operation device 100 of the present embodiment will be described. First, as shown in fig. 7A and 7B, the metal panels 31 and 32 are arranged such that the side pieces 312 and 322 thereof overlap the side walls 201 and 206 of the housing main body 2. Then, the side pieces 312 and 322 of the metal panels 31 and 32 are pressed against the side walls 201 and 206 of the housing main body 2 using, for example, a pressing jig. Thus, the metal panels 31 and 32 are fixed to the housing body 2 by the adhesive member 34.
Next, as shown in fig. 11, the light guide member 24 is fitted into the recess 235a of the rib 235. Then, the insulating member 7 is disposed inside the ribs 236, 237, and 238 on the rear surface of the bottom wall 203 of the housing body 2 so that the protruding portion 711 thereof fits into the notch portion 236a of the rib 236 of the bottom wall 203.
Thereafter, as shown in fig. 12, the user interface device 1 is disposed on the rear surface of the bottom wall 203. At this time, as shown in fig. 13, the insulating member 7 is disposed so as to cover a portion of the user interface device 1 that faces the 1 st portion P1 of the metal panels 31 and 32, that is, an outer peripheral portion of the display portion 11a of the user interface device 1. In addition, the insulating tape 33 is disposed so as to overlap the insulating member 7 in the facing direction (Y-axis direction) of the user interface device 1 and the metal panels 31 and 32. Here, the user interface device 1 is housed in the housing 10 in a state in which the display portion 11a of the display 11 is visually recognizable from the outside of the housing 10 through the opening 205 of the bottom wall 203 of the housing main body 2, and the outer peripheral portion of the display portion 11a on the front surface of the display 11 faces the 1 st portion P1 of the metal panels 31, 32.
Then, as shown in fig. 14, the insulating sheet 8 is fixed to the user interface device 1 by the adhesive member 82. Then, the cushioning members 81 are attached to the inside of the two openings 8a of the insulating sheet 8.
Next, as shown in fig. 15, the control board 4 is disposed in the housing 10 so that the ribs 208 of the housing main body 2 are inserted into the through holes 411 and 412 of the control board 4. At this time, the thermistor 44 is disposed in the space S234 defined by the partition wall 234a in the housing main body 2. Thus, the control board 4 is disposed in the housing 10 in a state of being overlapped with the user interface device 1 via the insulating sheet 8 and the cushioning member 81. That is, the housing body 2 houses the user interface device 1 and the control board 4 in a state where the user interface device 1 is disposed closer to the bottom wall 203 of the housing body 2 than the control board 4.
Thereafter, as shown in fig. 16, the insulating member 6 is disposed on the rear surface of the control substrate 4 so that the rib 208 of the housing main body 2 is inserted through the hole 601e of the insulating member 6. At this time, the connector 46 of the control board 4 is inserted through the opening 601a, and the electronic component 42A of the control board 4 is inserted through the opening 601 b. Here, the slits 601c extend from the vertically lower side (-Z direction side) of the electronic component facing regions a1, a2, A3, a4, a5 to both sides in the direction (X axis direction) orthogonal to the vertical direction (Z axis direction) in a state where the operation device 100 is attached to the wall material W. Here, the electronic component facing regions a1, a2, A3, a4, and a5 are regions in which the front surface faces the electronic components 42B, 42C, 42D, 42E, and 42F on the control board 4.
Then, the screw 91 inserted into the hole 601f of the insulating member 6 and the through hole 413 of the control board 4 is screwed into the screw hole 209a of the boss 209 of the housing main body 2. Thereby, the insulating member 7, the user interface device 1, the insulating sheet 8, the control board 4, and the insulating member 6 are fixed to the housing main body 2 by three screws 91. Then, when the base member 5 is mounted to the frame body 2, the operation apparatus 100 is completed.
Next, a method of attaching the operation device 100 of the present embodiment to the wall material W will be described. Here, a case will be described in which the base member 5 is detached from the operation device 100 in advance. First, as shown in fig. 17, the base member 5 is attached to the wall material W by screws 54. As shown in fig. 10, the screws 54 are inserted through the through holes 511b and 511c of the base member 5, respectively. Then, as shown in fig. 10, the signal line L and the relay leads L11 and L12 are attached to the base member 5.
Next, as shown by arrow AR1 in fig. 17, the engagement claw 204a of the housing 10 is engaged with the recessed portion 513a of the base member 5. As a result, as shown in fig. 18, the housing 10 is suspended from the base member 5.
Thereafter, as shown by arrow AR2 in fig. 18, when the frame 10 is rotated with the engagement claws 204a engaged with the recessed portions 513a of the base member 5 as base points, the lower end portion of the frame 10 abuts on the hooks 515 of the base member 5. When the housing 10 is further turned in the direction of the arrow AR2, the front end 515a of the hook 515 of the base member 5 is bent upward as shown by the arrow AR 3. Then, as shown in fig. 19, when the tip end portion 515a of the hook 515 of the base member 5 is engaged with the engagement hole 202a of the frame 10, the frame 10 is fixed to the base member 5. Thus, the operation device 100 is mounted to the wall material W.
As described above, in the operation device 100 of the present embodiment, the housing 10 includes the housing main body 2 and the metal panels 31 and 32, the housing main body 2 is formed of a non-conductive resin, the metal panels 31 and 32 are formed of a metal having a higher elastic modulus than the resin, and the metal panels are fixed to the housing main body 2 in a state in which a part thereof is exposed to the outside of the housing 10, thereby reinforcing the housing main body 2. This improves the rigidity of the frame 10 as compared with a frame formed of, for example, only resin and having the same thickness of the peripheral wall, and therefore, the frame 10 can be made smaller while improving the strength of the frame 10. Therefore, the entire operation device 100 can be downsized due to the downsizing of the housing 10.
In the operation device 100 of the present embodiment, the control board 4 is disposed in the housing 10 in a state of being overlapped with the user interface apparatus 1 via the insulating sheet 8 and the cushioning member 81. Thus, for example, when an impact is applied to the operation device 100 from the outside when the operation device 100 is conveyed or when the operation device 100 is held and the operation is performed to attach the wall material W, the impact is absorbed by the shock absorbing member 81. Therefore, breakage of the user interface device 1 caused by external impact is suppressed.
The operation device 100 of the present embodiment includes an insulating member 6 covering the rear surface of the control board 4. This can prevent the operator from accidentally touching the control board 4 when the operator sets the operation device 100 on the wall material W. Therefore, for example, it is possible to prevent the control board 4 from being broken due to a surge current flowing through the control board 4 by static electricity accumulated in the clothes of the operator.
Further, the control board 4 of the present embodiment is formed with a notch 414. The capacitor 43 is disposed inside the notch 414. Accordingly, the control board 4 can be made thinner by the thickness of the control board 4 as compared with a structure in which, for example, the capacitor 43 is mounted on one surface of the board 41, and therefore the thickness of the housing 10 can be made thinner accordingly, and the operation device 100 can be made thinner.
The housing 10 of the present embodiment includes the 1 st portion P1 where the metal panels 31 and 32 are exposed inside the housing 10. Further, as shown in fig. 7B, the insulating tape 33 is provided at a portion of the 1 st portion P1 of the metal panels 31 and 32 facing the user interface device 1, and as shown in fig. 13, the insulating member 7 covers an outer peripheral portion of the display portion 11a of the user interface device 1 facing the 1 st portion P1 of the metal panels 31 and 32. In the Y-axis direction, the insulating tape 33 is disposed so as to overlap the insulating member 7. Accordingly, electrical insulation between the metal panels 31 and 32 and the metal frame 111 of the user interface device 1 is ensured, and thus occurrence of malfunction of the operation device 100 due to insulation breakdown between the metal panels 31 and 32 and the metal frame 111 can be suppressed.
In addition, according to the electrical appliance safety law, the following criteria are required to be satisfied: two or more layers of sheet-like insulating members are interposed between the metal frame 111 and the metal panels 31 and 32 of the user interface device 1, and the insulation breakdown voltage of each insulating member is equal to or higher than a predetermined voltage specified by the electrical product safety act. In contrast, in the housing 10 of the present embodiment, the insulating tape 33 and the insulating member 7 are interposed between the 1 st portion P1 of the metal panels 31 and 32 and the outer peripheral portion of the display unit 11a facing the 1 st portion P1 in the user interface device 1. The insulation breakdown voltage of the insulating tape 33 and the insulating member 7 is equal to or higher than a predetermined voltage specified by the electrical product safety law. Accordingly, the user can use the operation device 100 with confidence because the standards specified by the electrical appliance safety law are satisfied.
The housing body 2 of the present embodiment is flat and has a box shape with one surface in the thickness direction open, and an opening 205 is formed in a projection area a0 of the user interface device 1 in the bottom wall 203 in the thickness direction (Y-axis direction) of the housing body 2. The metal panels 31 and 32 are disposed outside the housing body 2. The thickness T2 of the 2 nd portion P2 of the casing main body 2 shown in fig. 5A is the same as the thickness T1 of the 1 st portion P1 of the metal panels 31 and 32 shown in fig. 6A. This can reduce the thickness of the housing 10, and hence the operation device 100 can be made thin.
The insulating member 7 of the present embodiment covers the peripheral surface of the display 11 from the outer peripheral portion of the display portion 11a on the front surface of the display 11. This can extend the creepage distance between the metal panels 31 and 32 and the metal frame 111 of the display 11, and thus has an advantage of improving the electrical insulation between the metal panels 31 and 32 and the metal frame 111. Further, for example, when the operator mistakenly drops the operation device 100 on the floor surface F when the operation device 100 is installed on the wall material W, an impact may be applied to the operation device 100 from the outside in the X-axis direction or the Z-axis direction. In contrast, in the operation device 100 of the present embodiment, the side surface of the display 11 is covered with the insulating member 7, so that the impact applied to the display 11 from the X-axis direction or the Z-axis direction is relaxed, and therefore the breakage of the display 11 is suppressed.
As shown in fig. 6A and 6B, the metal panels 31 and 32 of the present embodiment have an L-shaped cross section. Accordingly, the metal panels 31 and 32 have higher rigidity than the flat metal panels, and therefore, the strength of the housing 10 can be increased as compared with a structure in which flat metal panels are attached to the bottom wall 203 or the side walls 201 and 206 of the housing main body 2, for example.
The insulating member 6 of the present embodiment has a plurality of slits 601 c. The slits 601c extend from the vertically lower side (-Z direction side) of the electronic component facing regions a1, a2, A3, a4, a5 to both sides in the direction (X axis direction) orthogonal to the vertical direction (Z axis direction) in a state where the operation device 100 is attached to the wall material W. When the electronic components 42B, 42C, 42D, 42E, and 42F of the control board 4 come into contact with the electronic component facing regions a1, a2, A3, a4, and a5 of the insulating member 6, the electronic component facing regions a1, a2, A3, a4, and a5 respectively flex rearward. Thus, in the state where the insulating member 6 is mounted on the rear surface side of the control board 4, the exposed areas of the electronic components 42B, 42C, 42D, 42E, and 42F on the rear surface side are reduced, and the stress applied to the electronic components 42B, 42C, 42D, 42E, and 42F from the insulating member 6 is relaxed. Therefore, the adhesion of foreign substances to the electronic components 42B, 42C, 42D, 42E, and 42F is suppressed, and the damage of the electronic components 42B, 42C, 42D, 42E, and 42F and the substrate 41 is suppressed. In the insulating member 6, no slit 601c is formed vertically above the respective electronic component facing regions a1, a2, A3, a4, and a5 in a state where the operation device 100 is mounted on the wall material W. Thus, even when dew condensation occurs on the rear surface side of the insulating member 6 and water droplets enter the electronic component facing regions a1, a2, A3, a4, and a5 from above the insulating member 6 in the vertical direction, for example, the water droplets are less likely to enter the front side of the insulating member 6. Therefore, occurrence of malfunction of the operation device 100 due to adhesion of water droplets to the control substrate 4 is suppressed.
The embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments. For example, the insulating member 7 may be a sheet having an outer dimension larger than the plan view of the user interface device 1, and an opening 701a having a rectangular shape in plan view may be formed in the center portion. In this case, after the insulating member 7 is covered on the front surface of the user interface device 1, a portion extending to the outer periphery of the user interface device 1 may be bent rearward along the side surface of the user interface device 1. After the user interface device 1 is covered with the insulating member 7, the insulating member may be disposed inside the ribs 236, 237, and 238 on the rear surface of the bottom wall 203 of the housing main body 2. Alternatively, the insulating member 7 may be placed on the bottom wall 203 of the housing main body 2, and after the user interface device 1 is pushed in from behind, the portion of the insulating member 7 protruding rearward from the user interface device 1 may be cut off. According to these structures, there is an advantage that the shape of the insulating member 7 can be simplified.
In the embodiment, the example of the operation device 100 including the housing 10 having the structure in which the metal panels 31 and 32 are exposed to the inside has been described, but the structure of the housing is not limited thereto. For example, the housing may be provided with metal panels 31 and 32 provided on the outer wall of the resin housing body 2 and have a structure in which the metal panels 31 and 32 are not exposed inside the housing body 2. According to this configuration, since the insulating tape 33 and the insulating member 7 can be omitted, the structure of the operation device can be simplified by reducing the number of components.
In the embodiment, the decorative property may be improved by performing the surface drawing process along the longitudinal direction on the appearance surface exposed to the outside in the state of being attached to the housing main body 2 among the metal panels 31 and 32. Further, the metal panels 31 and 32 may be anodized with aluminum to improve the rust prevention effect and the decorative property of the metal panels 31 and 32. In the aluminum anodizing treatment, the metal panels 31 and 32 can be colored, and for example, the metal panels 31 and 32 may be colored in a silver color, a gold color, black color, or the like.
In the embodiment, the example in which the metal panels 31 and 32 have an L-shaped cross section has been described, but the shape of the metal panels is not limited to this, and may be, for example, a flat plate.
In the embodiment, an example of the operation device of the air conditioner has been described, but the operation target device of the operation device is not limited to the air conditioner and may be other residential facility devices.
The present invention is capable of various embodiments and modifications without departing from the broad spirit and scope of the present invention. The above-described embodiments are illustrative of the present invention, and the scope of the present invention is not limited thereto. That is, the scope of the present invention is shown not by the embodiments but by the claims. Further, various modifications made within the scope of the claims and within the meaning of the equivalent invention are considered to be within the scope of the present invention.
Industrial applicability
The present invention is suitable for use in an operating facility installed in a building material.
Description of the reference numerals
1a user interface device; 2a frame body; 2a window part; 4a control substrate; 5a base member; 6. 7 an insulating member; 8 insulating sheet material; openings 8a, 201a, 205, 601a, 601b, 701 a; 10 a frame body; 11a display; 11a display unit; 12a touch panel; 13a flexible wiring board; 24 a light guide member; 31. 32 a metal panel; 33 an insulating tape; 34. 82 bonding means; 41 a substrate; 42. 42A, 42B, 42C, 42D, 42E, 42F electronic components; 43 capacitors; a 44 thermistor; 45. 46 a connector; 47 a light emitting section; 51 a main body part; a terminal block 52; 53 plug; 54. screws 91, 523; 81 a cushioning member; 100 operating the device; 111 a metal frame; 201. 202, 204, 206, 512, 513, 514, 702 sidewalls; 202a snap-fit hole; 202b, 312a vent; 203. 511, 701 bottom wall; 204a snap-in claws; 207. 208, 235, 236, 237, 238, 511d, 511e ribs; 209 boss; 209a threaded hole; 231, wall 1; 232, wall No. 3; 233 th wall; 234, wall 2; 234a partition wall; 235a concave part; 236a, 414 cut-out; 311. 321, 601 main slice; 312. 322 side panel; 411. 412, 413, 511b, 511c through holes; 511a clamping part; 513a recess; 513b an introduction port; 515 hooks; 515a front end portion; 516 a lead; 521 a terminal block main body; 522 terminal block; 601c a slit; 601d bending sheets; 601e, 601f holes; 602 extending the sheet; 711 an extension; a0 projection area; a1, A2, A3, A4, A5 electronic component facing regions; f, the ground; an L signal line; l11, L12 trunk leads; p1 position 1; p2 position 2; s234 space; w wall material.

Claims (11)

1. An operation device is provided with:
a user interface device;
a control board on which electronic components are mounted and which outputs control signals to the user interface device and the operation target device; and
a frame body which accommodates the user interface device and the control board inside,
the frame body has: a frame body formed of a non-conductive resin; and a reinforcing member formed of a metal having a higher elastic modulus than the resin, fixed to the frame body in a state in which at least a part thereof is exposed to the outside of the frame body, and reinforcing the frame body,
the frame body is flat and box-shaped with one surface in the thickness direction open, an opening part is formed in the projection area of the user interface device in the thickness direction of the frame body in the bottom wall,
the reinforcing member is fixed to the frame body so as to cover only a part of an outer peripheral portion of the opening portion on the outer side of the bottom wall.
2. An operation device is provided with:
a user interface device;
a control board on which electronic components are mounted and which outputs control signals to the user interface device and the operation target device;
a frame body which accommodates the user interface device and the control board inside; and
the 1 st insulating member is provided with a first insulating member,
the frame body has: a frame body formed of a non-conductive resin; and a reinforcing member formed of a metal having a higher elastic modulus than the resin, fixed to the frame body in a state in which at least a part thereof is exposed to the outside of the frame body, and reinforcing the frame body,
the reinforcing member has a1 st portion, the 1 st portion being exposed inside the frame body in a state where the reinforcing member is fixed to the frame body,
the 1 st insulating member is formed of a non-conductive material and is disposed at a portion of the 1 st portion of the reinforcing member facing the user interface device.
3. The operating device according to claim 2,
the operation device further includes a2 nd insulating member formed of a non-conductive material and covering a portion of the user interface device facing the 1 st portion,
the 1 st insulating member is disposed so as to overlap the 2 nd insulating member in a facing direction of the user interface device and the reinforcing member.
4. The operating device according to claim 2 or 3,
the frame body is flat and box-shaped with one surface in the thickness direction open, an opening part is formed in the projection area of the user interface device in the thickness direction of the frame body in the bottom wall,
the reinforcing member is fixed to the outer side of the frame body,
the 1 st portion is a portion of the reinforcing member disposed inside the opening of the housing main body,
the thickness of the 2 nd portion of the bottom wall adjacent to the opening portion is the same as the thickness of the 1 st portion.
5. The operating device according to claim 4,
the operation device further includes a2 nd insulating member formed of a non-conductive material and covering a portion of the user interface device facing the 1 st portion,
the user interface device includes a flat display having a display portion provided on one surface thereof in a thickness direction, and is housed in the housing in a state where the display portion of the display is visually recognized from an outside of the housing through the opening of the bottom wall and an outer peripheral portion of the display portion of the one surface of the display is opposed to the 2 nd portion,
the 2 nd insulating member covers from an outer peripheral portion of the display portion on the one surface of the display to at least a part of a peripheral surface of the display.
6. The operating device according to any one of claims 1 to 5,
the frame body is flat and rectangular box-shaped when viewed from the thickness direction of the frame body,
the reinforcing member has a shape of L-shaped cross section, and includes:
a main piece that is in the form of a long plate and is disposed outside the bottom wall of the housing body along one side of the housing body when viewed in the thickness direction of the housing body; and
and a side sheet which is in the shape of a long plate, is continuous with an end edge of one side of the frame body in the short side direction of the main sheet, and is arranged outside the side wall of the frame body.
7. The operating device according to any one of claims 1 to 5,
the frame body is flat and rectangular box-shaped when viewed from the thickness direction of the frame body,
the reinforcing member is in the form of an elongated plate and is disposed outside the bottom wall of the housing body along one side of the housing body when viewed in the thickness direction of the housing body.
8. The operating device according to any one of claims 1 to 7,
the reinforcing member is long and has an appearance surface exposed to the outside in a state of being attached to the housing main body,
the outer surface is subjected to surface texturing along the longitudinal direction of the reinforcing member.
9. The operating device according to any one of claims 1 to 8,
the reinforcing member has an outer appearance surface exposed to the outside in a state of being attached to the housing main body,
the appearance surface is anodized with aluminum.
10. The operating device according to claim 9,
the reinforcing member is colored when the aluminum anodizing treatment is performed.
11. The operating device according to any one of claims 1 to 10,
the housing main body has a box shape with one open surface, and houses the user interface device and the control board in a state where the user interface device is disposed closer to a bottom wall of the housing main body than the control board,
the operation device further includes a3 rd insulating member, the 3 rd insulating member being formed of a flexible nonconductive material and covering the control substrate from one surface side of the housing main body,
the 3 rd insulating member has slits extending from a vertically lower side of an electronic component facing region facing the electronic component in the control board to both sides in a direction orthogonal to a vertical direction in a state where the operation device is mounted on a building material.
CN201780094324.8A 2017-08-29 2017-08-29 Operating device Active CN111052756B (en)

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TWI747298B (en) * 2020-05-27 2021-11-21 台達電子工業股份有限公司 Electronic device and insulating piece thereof

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JPWO2019043789A1 (en) 2019-11-07
JP6490326B1 (en) 2019-03-27
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GB2579460A (en) 2020-06-24
CN111052756A (en) 2020-04-21
GB2579460B (en) 2022-07-06

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